AUTOMATIC TRANSMISSION (5AT) (DIAGNOSTICS) asieps_tobira.book 2 ページ 2005年9月24日 土曜日 午後4時27分 Basic Diagnostic Procedure AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1. Basic Diagnostic Procedure A: PROCEDURE 1 2 3 4 5 Step CHECK PRE-INSPECTION. 1) Ask the customer when and how the trouble occurred using the interview checklist. <Ref. to 5AT(diag)-4, Check List for Interview.> 2) Before performing diagnosis, inspect the following items which may influence AT problems. • General Inspection <Ref. to 5AT(diag)-5, INSPECTION, General Description.> • Oil leakage • Stall speed test <Ref. to 5AT-29, Stall Test.> • Line pressure test <Ref. to 5AT-31, Line Pressure Test.> • Transfer Clutch Pressure Test <Ref. to 5AT32, Transfer Clutch Pressure Test.> • Time Lag Test <Ref. to 5AT-30, Time Lag Test.> • Road Test <Ref. to 5AT-28, Road Test.> • Inhibitor Switch <Ref. to 5AT-45, Inhibitor Switch.> CHECK SPORT INDICATOR LIGHT. After the ignition switch is turned to ON, wait for at least 2 seconds. CHECK SPORT INDICATOR LIGHT. 1) Turn the ignition switch to OFF. 2) Check the SPORT indicator light. <Ref. to 5AT(diag)-24, INSPECTION, SPORT Indicator Light Display.> 3) After the ignition switch is turned to ON, wait for at least 2 seconds. CHECK DTC. Read the DTC. <Ref. to 5AT(diag)-19, OPERATION, Read Diagnostic Trouble Code (DTC).> NOTE: If the communication function of Subaru Select Monitor cannot be executed normally, check the communication circuit. <Ref. to 5AT(diag)26, COMMUNICATION FOR INITIALIZING IMPOSSIBLE, Diagnostic Procedure for Subaru Select Monitor Communication.> PERFORM GENERAL DIAGNOSTICS. 1) Inspect using “Diagnostic Procedure without Diagnostic Trouble Code (DTC)”. <Ref. to 5AT(diag)-125, Diagnostic Procedure without Diagnostic Trouble Code (DTC).> 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. <Ref. to 5AT(diag)-20, Inspection Mode.> 4) Display the DTC. Check Yes Is the unit that is thought to Go to step 2. influence the AT problem working properly? No Repair or replace each item. Does the SPORT indicator light illuminate? Go to step 4. Go to step 3. Does the SPORT indicator light blink? Go to step 4. Go to step 5. Is DTC displayed? Go to step 6. NOTE: Record all DTC. Go to step 5. Is DTC displayed? Go to step 6. Inspect using “General Diagnostic Table”. <Ref. to 5AT(diag)-134, General Diagnostic Table.> 5AT(diag)-2 asieps_tobira.book 3 ページ 2005年9月24日 土曜日 午後4時27分 Basic Diagnostic Procedure AUTOMATIC TRANSMISSION (DIAGNOSTICS) 6 Step Check PERFORM DIAGNOSIS. Is DTC displayed? 1) Inspect using the “Diagnostic Procedure with Diagnostic Trouble Code (DTC)”. <Ref. to 5AT(diag)-32, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> NOTE: For DTC table, refer to “List of Diagnostic Trouble Code (DTC).” <Ref. to 5AT(diag)-29, List of Diagnostic Trouble Code (DTC).> 2) Repair the trouble cause. 3) Perform the Clear Memory Mode. 4) Perform the Inspection Mode. <Ref. to 5AT(diag)-20, Inspection Mode.> 5) Display DTC. 5AT(diag)-3 Yes Inspect using the “Diagnostic Procedure with Diagnostic Trouble Code (DTC)”. <Ref. to 5AT(diag)-32, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> No Inspect using “General Diagnostic Table”. <Ref. to 5AT(diag)-134, General Diagnostic Table.> asieps_tobira.book 4 ページ 2005年9月24日 土曜日 午後4時27分 Check List for Interview AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2. Check List for Interview A: CHECK Check the following item when problem has occurred. NOTE: Use copies of this page for interviewing customers. Customer’s name Date of sale Date of repair Transmission model Odometer reading Symptom Transmission V.I.N. km (miles) No up-shift No down-shift No kick down Vehicle does not move ( Any position Particular position) Lock-up malfunction Noise or vibration Shift shock or slip Select lever does not move Others ( ) Frequency Continuous Weather Fine Others Cloudy ( Place Vehicle speed AT warning light (SPORT indicator light) Select lever position Rainy times a day) Snowy ) Highland Others Suburbs ( Ambient air temperature Intermittent ( Inner city Uphill Rough road ) Hot Warm Cool Cold km/h (MPH) Blinks continuously P R N Driving condition Not affected At racing When decelerating Manual mode ON Not blink D Manual mode At starting When accelerating While turning ( RH/ LH) OFF 5AT(diag)-4 While idling While cruising asieps_tobira.book 5 ページ 2005年9月24日 土曜日 午後4時27分 General Description AUTOMATIC TRANSMISSION (DIAGNOSTICS) 3. General Description 3. ATF LEVEL A: CAUTION Make sure that ATF level is the specified amount. <Ref. to 5AT-25, INSPECTION, Automatic Transmission Fluid.> CAUTION: • All the airbag system wiring harnesses and connectors are colored yellow. Do not use an electric test equipment to check these circuits. • Be careful not to damage the airbag system wiring harness when performing diagnostics or servicing the TCM. • Measurement When measuring the voltage and resistance of the ECM, TCM or each sensor, use a tapered pin with a diameter of less than 0.64 mm (0.025 in) in order to avoid poor contact. Do not insert a pin of more than 0.65 mm (0.026 in) diameter. L F HOT (A) (C) F (D) COLD L • Supplemental Restraint System “Airbag” The airbag system wiring harness is routed near the TCM. (E) (B) (C) (D) AT-03276 (A) (B) (C) (D) (E) B: INSPECTION Level gauge Inspection position when “HOT” Upper level Lower level Inspection position when “COLD” 1. BATTERY Measure the battery voltage and specific gravity of the electrolyte. Standard voltage: 12 V or more 4. FRONT DIFFERENTIAL OIL LEVEL Make sure the front differential oil level is the specified amount. <Ref. to 5AT-27, INSPECTION, Differential Gear Oil.> Specific gravity: 1.260 or more 2. TRANSMISSION GROUND F Make sure that the ground terminal bolt is tightened securely. L Tightening torque: 13 N·m (1.3 kgf-m, 9.4 ft-lb) (A) (B) AT-00317 (A) Upper level (B) Lower level AT-01464 5AT(diag)-5 asieps_tobira.book 6 ページ 2005年9月24日 土曜日 午後4時27分 General Description AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5. OPERATION OF SHIFT SELECT LEVER Make sure there is no noise, dragging or contact pattern in each select lever range. WARNING: Stop the engine while checking operation of the select lever. AT-02048 C: PREPARATION TOOL 1. SPECIAL TOOL ILLUSTRATION TOOL NUMBER 18482AA010 DESCRIPTION CARTRIDGE REMARKS Troubleshooting for electrical system. 22771AA030 SUBARU SELECT MONITOR KIT Troubleshooting for electrical system. ST18482AA010 ST22771AA030 2. GENERAL TOOL TOOL NAME Circuit tester Oscilloscope REMARKS Used for measuring resistance, voltage and current. Used for measuring the sensor. 5AT(diag)-6 asieps_tobira.book 7 ページ 2005年9月24日 土曜日 午後4時27分 Electrical Component Location AUTOMATIC TRANSMISSION (DIAGNOSTICS) 4. Electrical Component Location A: LOCATION 1. CONTROL MODULE (1) (3) (4) (2) (5) AT-02049 (1) (2) Engine control module (ECM) SPORT indicator light (AT warning light) (3) Transmission control module (TCM) 5AT(diag)-7 (4) (5) Data link connector Body Integrated unit asieps_tobira.book 8 ページ 2005年9月24日 土曜日 午後4時27分 Electrical Component Location AUTOMATIC TRANSMISSION (DIAGNOSTICS) (1) (2) AT-02051 AT-01470 (4) (3) AT-02053 (5) AT-02054 5AT(diag)-8 AT-02052 asieps_tobira.book 9 ページ 2005年9月24日 土曜日 午後4時27分 Electrical Component Location AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2. SENSOR (3) (5),(8) (1) (2) (6),(9) (7) (4) AT-02050 (1) (2) (3) Accelerator pedal position sensor Front vehicle speed sensor Inhibitor switch (4) (5) (6) Rear vehicle speed sensor Turbine speed sensor 1 ATF temperature sensor 1 5AT(diag)-9 (7) (8) (9) Lateral G sensor Turbine speed sensor 2 ATF temperature sensor 2 asieps_tobira.book 10 ページ 2005年9月24日 土曜日 午後4時27分 Electrical Component Location AUTOMATIC TRANSMISSION (DIAGNOSTICS) (2) (1) AT-00375 AT-03281 (5) (4) (3) AT-01445 AT-03282 (7) (6) AT-01446 AT-01475 (9) (8) AT-01759 5AT(diag)-10 AT-01760 asieps_tobira.book 11 ページ 2005年9月24日 土曜日 午後4時27分 Electrical Component Location AUTOMATIC TRANSMISSION (DIAGNOSTICS) 3. SOLENOID (3) (2) (4) (7) (8) (6) (5) (1) (9) AT-01449 (1) (2) (3) High & low reverse clutch solenoid Direct clutch solenoid Front brake solenoid (4) (5) (6) Input clutch solenoid Line pressure solenoid Lock-up solenoid 5AT(diag)-11 (7) (8) (9) Transfer solenoid Low coast brake solenoid Memory box asieps_tobira.book 12 ページ 2005年9月24日 土曜日 午後4時27分 Transmission Control Module (TCM) I/O Signal AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5. Transmission Control Module (TCM) I/O Signal A: ELECTRICAL SPECIFICATION B55 B54 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 16 22 1 2 3 4 10 11 12 13 19 20 21 8 9 17 18 23 24 5 6 14 15 7 16 22 8 17 23 9 18 24 AT-01451 NOTE: The measurement should be performed after warming up. Item Connector No. P/L solenoid output B54 PVIGN power supply B54 I/C oil pressure switch input Power GND CAN communication line (+) CAN communication line (–) Terminal No. Measuring condition 9 Engine ON, “P” range, accelerator OFF, brake ON Manual mode 1st, accelerator OFF, brake ON 8 Ignition switch ON 7 Ignition switch ON Measured value Approx. 4.0 — 6.0 V Approx. 2.0 — 4.0 V Power supply voltage Power supply voltage — 3 — 9 Ω (ATF temperature 20°C (68°F)) B54 5 B54 4 — — — B54 3 — — — 4.0 — 5.0 kΩ (ATF temperature 20°C (68°F)) 0.7 — 0.9 kΩ (ATF temperature 80°C (176°F)) ATF temperature sensor 1 input B54 2 Ignition switch ON 2.5 — 2.9 V (ATF temperature 20°C (68°F)) 0.8 — 1.0 V (ATF temperature 80°C (176°F)) Battery power supply B54 1 Always Power supply voltage 5AT(diag)-12 Driving frequency 750 — 850 Hz — 6 Approx. 0 V Remarks — B54 Always — Resistance between terminal and chassis ground — — — The condition of I/ C oil pressure switch cannot be read by the tester. asieps_tobira.book 13 ページ 2005年9月24日 土曜日 午後4時27分 Transmission Control Module (TCM) I/O Signal AUTOMATIC TRANSMISSION (DIAGNOSTICS) Item I/C solenoid output Connector No. B54 H & LR/C solenoid output B54 Control valve power supply output B54 LC/B solenoid output B54 Power GND Analog GND (sensor GND) LC/B oil pressure switch input Terminal No. 18 17 16 Measuring condition While driving at 1st-3rd of manual mode While driving at 4th or 5th of manual mode While driving at 2nd of manual mode While driving at 3rd-5th of manual mode Ignition switch ON B54 14 Ignition switch OFF While driving at 1st-2nd of manual mode While driving at 3rd-5th of manual mode Always B54 13 Always B54 15 12 Measured value Approx. 5.5 — 7.5 V Approx. 0 V Approx. 5.5 — 7.5 V Approx. 0 V Power supply voltage Approx. 0 V Power supply voltage — — — 3.0 — 3.6 kΩ (ATF temperature 20°C (68°F)) 0.4 — 0.6 kΩ (ATF temperature 80°C (176°F)) Ignition switch ON PVIGN power supply relay output B54 10 Ignition switch ON 0 — 1.5 V 24 While driving at other than 4th of manual mode While driving at 4th of manual mode Approx. 4.5 — 6.5 V D/C solenoid output B54 D/C oil pressure switch input Subaru Select Monitor communication line Control GND 23 22 When lock-up When not lock-up While driving at 1st or 5th of manual mode While driving at 2nd-4th of manual mode — Approx. 0 V 11 B54 Driving frequency 750 — 850 Hz — B54 L/U solenoid output 3 — 9 Ω (ATF temperature 20°C (68°F)) Approx. 0 V ATF temperature sensor 2 input B54 Driving frequency 750 — 850 Hz Approx. 0 V — Approx. 0 V Approx. 3.5 — 5.5 V Approx. 0 V Approx. 5.5 — 7.5 V Approx. 0 V 3 — 9 Ω (ATF temperature 20°C (68°F)) Driving frequency 750 — 850 Hz 3 — 9 Ω (ATF temperature 20°C (68°F)) Driving frequency 750 — 850 Hz 3 — 9 Ω (ATF temperature 20°C (68°F)) Driving frequency 750 — 850 Hz 21 — — — B54 20 — — — B54 19 Approx. 0 V 5AT(diag)-13 The condition of LC/B oil pressure switch cannot be read by the tester. — B54 Always Remarks 3 — 9 Ω (ATF temperature 20°C (68°F)) 5 — 17 Ω (ATF temperature 25°C (77°F)) 2.3 — 2.7 V (ATF temperature 20°C (68°F)) 0.6 — 0.8 V (ATF temperature 80°C (176°F)) Fr/B solenoid output Resistance between terminal and chassis ground — The condition of D/C oil pressure switch cannot be read by the tester. asieps_tobira.book 14 ページ 2005年9月24日 土曜日 午後4時27分 Transmission Control Module (TCM) I/O Signal AUTOMATIC TRANSMISSION (DIAGNOSTICS) Item H&LR/C oil pressure switch input Connector No. B55 Front vehicle speed sensor input B55 Inhibitor switch 1 input B55 Inhibitor switch 2 input B55 Accessory power supply B55 Ignition power supply B55 B55 Fr/B oil pressure switch input B55 Range lock solenoid output Inhibitor switch 3 input 8 7 4 3 2 Measuring condition While driving at 2nd of manual mode While driving at 3rd-5th of manual mode While driving at 2nd and 20 km/h (12 MPH) of manual mode While driving at 4th and 80 km/h (50 MPH) of manual mode Ignition switch ON, “P” range Ignition switch ON, “N” range Ignition switch ON, “P” range Ignition switch ON, “D” range Accessory switch ON Accessory switch OFF Rear vehicle speed sensor input Turbine speed sensor 1 input Terminal No. B55 1 18 17 16 Ignition switch ON Ignition switch OFF While driving at 2nd and 20 km/h (12 MPH) of manual mode While driving at 4th and 80 km/h (50 MPH) of manual mode Ignition switch ON, engine ON, while driving at other than 4th Ignition switch ON, engine ON, while driving at 4th 2nd of manual mode, turbine speed sensor is 2,000 rpm (Read from Subaru Select Monitor) 4th of manual mode, turbine speed sensor is 2,000 rpm (Read from Subaru Select Monitor) Ignition switch ON, while stopping at “D” range B55 B55 15 14 Ignition switch ON, vehicle speed at least 20 km/h (12 MPH) Ignition switch ON, “R” range Ignition switch ON, “D” range Measured value Power supply voltage Resistance between terminal and chassis ground Remarks — Approx. 0 V Use the Subaru Select Monitor. Approx. 530 — 610 rpm — Approx. 2160 — 2410 rpm Use the Subaru Select Monitor. 4.0 — 5.0 V — Less than 1.5 V 4.0 — 5.0 V — Less than 1.5 V Power supply voltage Approx. 0 V Power supply voltage Approx. 0 V — — Approx. 530 — 610 rpm Use the Subaru Select Monitor. — Approx. 2160 — 2410 rpm Use the Subaru Select Monitor. Approx. 0 V — Power supply voltage Use the Subaru Select Monitor. Approx. 0 rpm — Approx. 1,900 — 2,100 rpm Approx. Power Supply Voltage – 1.2 V Use the Subaru Select Monitor. 7 — 21 Ω Approx. 0 V 4.0 — 5.0 V — Less than 1.5 V 5AT(diag)-14 asieps_tobira.book 15 ページ 2005年9月24日 土曜日 午後4時27分 Transmission Control Module (TCM) I/O Signal AUTOMATIC TRANSMISSION (DIAGNOSTICS) Item Connector No. Inhibitor switch 4 input B55 Control valve communication line B55 Terminal No. 13 12 Back-up light relay output B55 11 Ignition power supply B55 10 AWD solenoid output B55 Turbine speed sensor 2 input B55 23 22 Control GND B55 21 Inhibitor switch 3 open circuit monitor input B55 20 PN signal output B55 19 Measuring condition Ignition switch ON, “P” range Ignition switch ON, “D” range Measured value Ignition switch ON Ignition switch OFF Engine ON, “P” range or “N” range, accelerator OFF Engine ON, “D” range, accelerator OFF, brake ON 2nd of manual mode, turbine speed sensor is 2,000 rpm (Read from Subaru Select Monitor) 4th of manual mode, turbine speed sensor is 2,000 rpm (Read from Subaru Select Monitor) Always Ignition switch ON, “D” range Ignition switch ON, “R” range Remarks 4.0 — 5.0 V — Less than 1.5 V — Ignition switch ON, “R” range Ignition switch ON, other than “R” range Resistance between terminal and chassis ground — 1.5 V Power supply voltage Power supply voltage Approx. 0 V Approx. 0 V Approx. 2.0 — 3.0 V — 90 — 110 Ω (ATF temperature 25°C (77°F)) — 3 — 9 Ω (ATF temperature 20°C (68°F)) Approx. 1,300 — 1,500 rpm Driving frequency 750 — 850 Hz Use the Subaru Select Monitor. Approx. 1,900 — 2,100 rpm — Approx. 0 V — Use the Subaru Select Monitor. 4.0 — 5.0 V — Less than 1.5 V Ignition switch ON, Other Power supply than “P” range or “N” range voltage — Ignition switch ON, “P” range or “N” range — 0 — 1.0 V 5AT(diag)-15 ECM should be connected correctly. asieps_tobira.book 16 ページ 2005年9月24日 土曜日 午後4時27分 Subaru Select Monitor AUTOMATIC TRANSMISSION (DIAGNOSTICS) 6. Subaru Select Monitor 5) Turn the ignition switch to ON (engine OFF) and Subaru Select Monitor switch to ON. A: OPERATION 1. READ DIAGNOSTIC TROUBLE CODE (DTC) (A) 1) Prepare the Subaru Select Monitor kit. AT-00341 (A) Power switch AT-00338 2) Connect the diagnosis cable to Subaru Select Monitor. 3) Insert the cartridge to Subaru Select Monitor. <Ref. to 5AT(diag)-6, PREPARATION TOOL, General Description.> 6) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key. 7) On the «System Selection Menu» display screen, select the {Transmission} and press the [YES] key. 8) Press the [YES] key after the information of transmission type is displayed. 9) On the «Transmission Diagnosis» screen, select {DTC Display}, and then press the [YES] key. NOTE: • For details concerning operation procedures, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”. • For details concerning the diagnostic trouble codes (DTC), refer to the List of DTC. <Ref. to 5AT(diag)-29, List of Diagnostic Trouble Code (DTC).> AT-00339 4) Connect the Subaru Select Monitor to data link connector. (1) Data link connector is located in the lower portion of instrument panel (on the driver’s side). (1) 2. READ CURRENT DATA 1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key. 2) On the «System Selection Menu» display screen, select the {Transmission Control System} and press the [YES] key. 3) Press the [YES] key after the information of transmission type is displayed. 4) On the «Transmission Diagnosis» display screen, select the {Current Data Display & Save} and press the [YES] key. 5) On the «Transmission Diagnosis» display screen, select the {Data Display} and press the [YES] key. AT-02993 (2) Connect the diagnosis cable to data link connector. NOTE: Do not connect scan tools except for Subaru Select Monitor. 5AT(diag)-16 asieps_tobira.book 17 ページ 2005年9月24日 土曜日 午後4時27分 Subaru Select Monitor AUTOMATIC TRANSMISSION (DIAGNOSTICS) 6) Using the scroll key, scroll the display screen up or down until the desired data is shown. • A list of the support data is shown in the following table. Item Engine speed signal Battery voltage Accelerator position sensor Front vehicle speed sensor signal Gear position Turbine speed sensor signal Rear vehicle speed sensor signal Lateral G sensor ATF temperature sensor 1 signal ATF temperature sensor 2 signal Turbine speed sensor 1 signal Turbine speed sensor 2 signal High & low reverse clutch solenoid indicator current Direct clutch solenoid indicator current Front brake solenoid indicator current Input clutch solenoid indicator current Line pressure solenoid indicator current Lock-up solenoid indicator current Transfer solenoid indicator current High & low reverse clutch solenoid target oil pressure Direct clutch solenoid target oil pressure Front brake solenoid target oil pressure Input clutch solenoid target oil pressure Line pressure solenoid target oil pressure Lock-up solenoid target oil pressure Transfer solenoid target oil pressure Ignition switch Tip signal Cruise control ON signal Tip down shift signal Stop light switch signal Tip up shift signal Drive range signal Reverse range signal Diagnosis light output signal ATF temperature light signal Shift lock solenoid signal Parking range signal P/N range output signal Neutral range signal Inhibitor switch 1 input signal Inhibitor switch 2 input signal Inhibitor switch 3 input signal Inhibitor switch 4 input signal Inhibitor switch 3 monitor input signal Backup light relay output signal High & low reverse clutch oil pressure switch input signal Direct clutch oil pressure switch input signal Front brake oil pressure switch input signal Display Engine Speed Battery Voltage Acceleration Opening Angle Front Wheel Speed Gear Position Turbine Revolution Speed Rear Wheel Speed Lateral G Sensor ATF Temp. ATF Temp. 2 Turbine Revolution Speed 1 Turbine Revolution Speed 2 H&LR/C Solenoid Current D/C Solenoid Current F/B Solenoid Current I/C Solenoid Current P/L Solenoid Current L/U Solenoid Current AWD Solenoid Current H&LR/C Solenoid Target Pressure D/C Solenoid Target Pressure F/B Solenoid Target Pressure I/C Solenoid Target Pressure P/L Solenoid Target Pressure L/U Solenoid Target Pressure AWD Solenoid Target Pressure Ignition Switch Tiptronic Mode Switch Cruise Control Signal Down SW Stop Light SW Up SW D Range Signal R Range Signal Diagnosis Light ATF Temperature Light Shift Lock Solenoid P Range Signal P/N Signal N Range Signal Inhibitor SW1 Inhibitor SW2 Inhibitor SW3 Inhibitor SW4 Inhibitor SW3 Monitor Back-up light relay H&LR/C Oil Pressure SW D/C Oil Pressure SW Fr/B Oil Pressure SW 5AT(diag)-17 Unit of measure rpm V % km/h — rpm km/h V °C °C rpm rpm A A A A A A A kPa kPa kPa kPa kPa kPa kPa ON Input or OFF Input ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF ON or OFF High or Low High or Low High or Low High or Low High or Low ON or OFF ON or OFF ON or OFF ON or OFF asieps_tobira.book 18 ページ 2005年9月24日 土曜日 午後4時27分 Subaru Select Monitor AUTOMATIC TRANSMISSION (DIAGNOSTICS) Item Input clutch oil pressure switch input signal Low coast brake oil pressure switch input signal Low coast brake solenoid input signal Display I/C Oil Pressure SW LC/B Oil Pressure SW LC B Solenoid Unit of measure ON or OFF ON or OFF ON or OFF NOTE: For details concerning the operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”. 3. CLEAR MEMORY MODE NOTE: To clear the previous DTC, use {Clear Memory}, and to clear the learned value, use {Clear Memory 2}. 1) Check that the select lever is in “P” range. 2) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key. 3) On the «System Selection Menu» display screen, select the {Transmission Control System} and press the [YES] key. 4) Press the [YES] key after the information of transmission type is displayed. 5) On the «Transmission Diagnosis» display screen, select the {Clear Memory} and press the [YES] key. NOTE: If {Clear Memory 2} is selected and performed, DTC are not cleared. 6) When ‘Done’ is shown on the display screen, turn off the Subaru Select Monitor and turn the ignition switch to OFF. To turn the ignition switch to ON again, wait for more than 10 seconds. NOTE: For details concerning the operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”. 5AT(diag)-18 asieps_tobira.book 19 ページ 2005年9月24日 土曜日 午後4時27分 Read Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 7. Read Diagnostic Trouble Code (DTC) A: OPERATION Refer to “Subaru Select Monitor” for information about how to obtain and understand DTC. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> NOTE: DTC can not be read by SPORT indicator light. 5AT(diag)-19 asieps_tobira.book 20 ページ 2005年9月24日 土曜日 午後4時27分 Inspection Mode AUTOMATIC TRANSMISSION (DIAGNOSTICS) 8. Inspection Mode A: PROCEDURE WARNING: Observe the traffic law when driving on public roads. 1) Shift the select lever to “D” range, and then drive the vehicle with changing the gear from 1st to 5th. 2) When driving the vehicle at 5th speed of “D” range, set the gear to manual mode and drive the vehicle by downshifting using “–” of the select lever from 5th → 4th, 4th → 3rd, 3rd → 2nd, and 2nd → 1st. NOTE: At shifting down, drive the vehicle at least 10 seconds in each speed. 3) Shift the select lever to “R” range and drive the vehicle for more than 2 seconds. 5AT(diag)-20 asieps_tobira.book 21 ページ 2005年9月24日 土曜日 午後4時27分 Clear Memory Mode AUTOMATIC TRANSMISSION (DIAGNOSTICS) 9. Clear Memory Mode A: OPERATION Use “Subaru Select Monitor” to clear DTC. <Ref. to 5AT(diag)-18, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> NOTE: DTC cannot be cleared without using Subaru Select Monitor. 5AT(diag)-21 asieps_tobira.book 22 ページ 2005年9月24日 土曜日 午後4時27分 Learning Control AUTOMATIC TRANSMISSION (DIAGNOSTICS) 10.Learning Control B: PROCEDURE A: GENERAL DESCRIPTION 1) Turn the ignition switch to ON. 2) Turn the A/C switch to OFF. 3) Turn the headlight switch to OFF. 4) Turn the rear defogger switch to OFF. 5) Start the engine. 6) Connect the Subaru Select Monitor to the vehicle. 7) Drive the vehicle for 5 — 10 km (3 — 6 mile) to warm up ATF temperature more than 70 °C (158 °F). 8) While checking that the throttle opening angle on Subaru Select Monitor is within the specified range, shift the gear from 1st → 2nd, 2nd → 3rd, and 3rd → 4th, while driving the vehicle at “D” range. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> Be sure to perform the {Clear Memory 2} only when the following services have been performed. And when the shifting shock is occurred during the total check with vehicle driving, perform the learning with following procedures. <Ref. to 5AT(diag)-18, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> • Replacement of TCM • Replacement of transmission assembly • Simultaneous replacement of TCM and transmission assembly • Replacement of clutches • Replacement of control valve body CAUTION: When {Clear Memory 2} is executed, DTC may not be cleared. Acceleration opening angle: Turbo model: 10%±2% Non-turbo model: 12.5%±2% 9) While checking that the throttle opening angle on Subaru Select Monitor is within the specified range, upshift the gear from 4th → 5th while driving the vehicle at “D” range. Acceleration opening angle: Turbo model: 12.5%±2% Non-turbo model: 15.5%±2% 10) Repeat the steps 8) and 9) until the reducing effect of the shifting shock is felt. 11) If reducing of shifting shock is not felt after 5 cycles, recheck that the learning conditions (throttle opening angle, ATF temperature, etc.) are as specified and recheck that other parts are normal. 5AT(diag)-22 asieps_tobira.book 23 ページ 2005年9月24日 土曜日 午後4時27分 SPORT Indicator Light Display AUTOMATIC TRANSMISSION (DIAGNOSTICS) 11.SPORT Indicator Light Display A: OPERATION When any on-board diagnostics item is malfunctioning, the SPORT indicator light blinks from the time the malfunction is detected after starting the engine until the ignition switch is turned OFF. The malfunctioning part or unit can be determined by a DTC during the on-board diagnostics operation. Problems which occurred previously can also be identified through the memory function. If the SPORT indicator light does not show a problem (although a problem is occurring), the problem can be determined by checking the performance characteristics of each sensor using Subaru Select Monitor. Indicator light signal patterns are as shown in the figure. When the SPORT indicator light does not operate normally but no DTC is stored, perform the SPORT indicator light inspection. <Ref. to 5AT(diag)-24, INSPECTION, SPORT Indicator Light Display.> (A) (1) (2) (B) (1) (3) (2) (4) (C) (1) (3) (2) (5) AT-01750 (A) Ignition switch (Engine OFF) (B) Normal (Engine ON) (C) Faulty (Engine ON) (1) (2) ON OFF (3) (4) 2 seconds 0.25 seconds (5) Blink 5AT(diag)-23 asieps_tobira.book 24 ページ 2005年9月24日 土曜日 午後4時27分 SPORT Indicator Light Display AUTOMATIC TRANSMISSION (DIAGNOSTICS) B: INSPECTION DIAGNOSIS: SPORT indicator light circuit is open or shorted. TROUBLE SYMPTOM: When the ignition switch is turned to ON (engine OFF), SPORT indicator light does not illuminate. WIRING DIAGRAM: IGNITION SWITCH MAIN SBF i10 SBF-6 No.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 BATTERY i128 4 3 1 2 3 4 5 6 7 8 9 10 11 12 A: SPORT E COMBINATION METER 21 22 1 7 i10 B54 8 A27 2 A26 i128 BODY INTEGRATED UNIT 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 B30 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 B20 4 B54 A: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B: B280 JOINT CONNECTOR B: B280 i84 TCM AT-03172 5AT(diag)-24 asieps_tobira.book 25 ページ 2005年9月24日 土曜日 午後4時27分 SPORT Indicator Light Display AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 Step CHECK SPORT INDICATOR LIGHT. Turn the ignition switch to ON. Check Does the SPORT indicator light illuminate? Yes Go to step 2. CHECK SPORT INDICATOR LIGHT. After the ignition switch is ON, wait for at least 2 seconds. CHECK SPORT INDICATOR LIGHT. Start the engine. Does the SPORT indicator light illuminate? Go to step 3. 4 CHECK SUBARU SELECT MONITOR COMMUNICATION. Connect the Subaru Select Monitor to the data link connector. 5 CHECK TCM. Display the current data of TCM using Subaru Select Monitor. 6 CHECK BODY INTEGRATED UNIT. Display the current data of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> 7 CHECK TCM. 1) Start the engine. 2) Display the current data of TCM using Subaru Select Monitor. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> CHECK BODY INTEGRATED UNIT. Display the current data of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> 8 Does the SPORT indicator light go off? No Perform the selfdiagnosis of combination meter. Go to step 4. Normal. Go back Go to step 7. to “Basic Diagnostic Procedure”. <Ref. to 5AT(diag)2, Basic Diagnostic Procedure.> Is the communication between Go to step 5. Check the power Subaru Select Monitor and supply ground cirTCM normal? cuit of TCM and Subaru Select Monitor communication. <Ref. to 5AT(diag)-26, Diagnostic Procedure for Subaru Select Monitor Communication.> Is the “Diagnosis Light” output Go to step 6. Replace the TCM. signal “ON”? <Ref. to 5AT-55, Transmission Control Module (TCM).> Does the “SPORT Light” input Replace the com- Check DTC of signal “Illuminate”? bination meter body integrated assembly. <Ref. to unit. <Ref. to IDI-14, Combina- LAN(diag)-12, tion Meter.> OPERATION, Subaru Select Monitor.> Is the “Diagnosis Light” output Replace the TCM. Go to step 8. signal “ON”? <Ref. to 5AT-55, Transmission Control Module (TCM).> Does the “SPORT Light” input Check DTC of Perform the selfsignal “Illuminate”? body integrated diagnosis of comunit. Perform the bination meter. diagnosis accord- <Ref. to IDI-3, ing to DTC. <Ref. INSPECTION, to LAN(diag)-12, Combination OPERATION, Meter System.> Subaru Select Monitor.> 5AT(diag)-25 asieps_tobira.book 26 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure for Subaru Select Monitor Communication AUTOMATIC TRANSMISSION (DIAGNOSTICS) 12.Diagnostic Procedure for Subaru Select Monitor Communication A: COMMUNICATION FOR INITIALIZING IMPOSSIBLE DIAGNOSIS: Defective harness connector TROUBLE SYMPTOM: Subaru Select Monitor communication failure WIRING DIAGRAM: BATTERY MAIN SBF No.13 1 2 3 SBF-6 M/B No. 12 E IGNITION SWITCH PVIGN RELAY 10 ACCESSORY SWITCH 12 B357 DATA LINK CONNECTOR B40 No.31 F/B No.12 1 4 13 16 B21 B: B21 A5 B55 E E E TRANSMISSION B21 B40 A: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 9 10 11 12 13 14 15 16 A20 B2 TCM A14 B54 A19 A: B1 B10 A10 A7 A8 A1 E2 B54 7 16 22 8 17 23 9 18 24 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 16 22 8 9 17 18 23 24 AT-03173 5AT(diag)-26 asieps_tobira.book 27 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure for Subaru Select Monitor Communication AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 8 9 Step Check Yes CHECK SUBARU SELECT MONITOR POW- Is the voltage more than 10 V? Go to step 2. ER SUPPLY CIRCUIT. Measure the voltage between data link connector and chassis ground. Connector & terminal (B40) No. 1 (+) — Chassis ground (–): CHECK SUBARU SELECT MONITOR GROUND CIRCUIT. Measure the resistance of harness between data link connector and chassis ground. Connector & terminal (B40) No. 12 — Chassis ground: (B40) No. 13 — Chassis ground: CHECK COMMUNICATION OF SUBARU SELECT MONITOR. 1) Turn the ignition switch to ON. 2) Using the Subaru Select Monitor, check whether communication to the transmission system can be executed normally. CHECK COMMUNICATION OF SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Disconnect the TCM connector. 3) Turn the ignition switch to ON. 4) Check whether communication to engine system can be executed normally. CHECK COMMUNICATION OF SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Connect the TCM connector. 3) Disconnect the connector from ECM. 4) Turn the ignition switch to ON. 5) Check whether communication to transmission system can be executed normally. CHECK HARNESS CONNECTOR BETWEEN EACH CONTROL MODULE AND DATA LINK CONNECTOR. 1) Turn the ignition switch to OFF. 2) Disconnect the TCM and ECM connector. 3) Measure the resistance between TCM connector and chassis ground. Connector & terminal (B40) No. 10 — Chassis ground: CHECK OUTPUT SIGNAL OF TCM. 1) Turn the ignition switch to ON. 2) Measure the voltage between TCM and chassis ground. Connector & terminal (B40) No. 10 (+) — Chassis ground (–): CHECK HARNESS CONNECTOR BETWEEN TCM AND DATA LINK CONNECTOR. Measure the resistance between TCM connector and data link connector. Connector & terminal (B54) No. 20 — (B40) No. 10: CHECK INSTALLATION OF TCM CONNECTOR. Turn the ignition switch to OFF. Is the resistance less than 1 Ω? Go to step 3. Are the name and year of sys- Go to step 8. tem displayed on Subaru Select Monitor? No Repair harness connector between the battery and data link connector, and poor contact of the connector. Repair the open circuit of harness between data link connector and ground terminal, and poor contact of connector. Go to step 4. Are the name and year of sys- Go to step 6. tem displayed on Subaru Select Monitor? Go to step 5. Are the name and year of sys- Inspect the ECM. tem displayed on Subaru Select Monitor? Go to step 6. Is the resistance more than 1 MΩ? Check harness and connector between each control module and data link connector. Go to step 7. Is the voltage more than 1 V? Check harness Go to step 8. and connector between each control module and data link connector. Is the resistance less than 1 Ω? Go to step 9. Repair the harness and connector between TCM and data link connector. Is TCM connector connected to TCM? 5AT(diag)-27 Go to step 10. Connect the TCM connector to TCM. asieps_tobira.book 28 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure for Subaru Select Monitor Communication AUTOMATIC TRANSMISSION (DIAGNOSTICS) 10 Step Check CHECK INSTALLATION OF TRANSMISSION Is the transmission harness HARNESS CONNECTOR. connector connected to bulkhead harness connector? 11 CHECK POOR CONTACT OF CONNECTORS. 12 CHECK POWER SUPPLY OF TCM. 1) Disconnect the connector from TCM. 2) Turn the ignition switch to ON. 3) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B54) No. 1 (+) — Chassis ground (–): CHECK FUSE (NO. 12). Is the fuse (No. 12) blown out? 1) Turn the ignition switch to OFF. 2) Remove the fuse (No. 12). CHECK HARNESS. Is the resistance less than 10 Measure the resistance between TCM connec- Ω? tor and chassis ground. Connector & terminal (B54) No. 1 — Chassis ground: 13 14 15 16 17 18 Yes Go to step 11. Is there poor contact in control Repair the poor module power supply and data contact. link connector? Is the voltage 10 — 13 V? Go to step 15. CHECK IGNITION POWER SUPPLY CIRCUIT. 1) Turn the ignition switch to ON (engine OFF). 2) Measure the ignition power supply voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 1 (+) — Chassis ground (–): (B55) No. 10 (+) — Chassis ground (–): CHECK FUSE (NO. 12). Remove the fuse (No. 12). Is the voltage 10 — 13 V? Replace the fuse (No. 12). No Connect the bulkhead harness connector to transmission harness connector. Go to step 12. Go to step 13. Go to step 14. Replace the fuse Go to step 15. (No. 12). If the new fuse (No. 12) has blown out easily, repair the short circuit of harness between fuse (No. 12) and TCM. Go to step 17. Go to step 16. Is the fuse (No. 12) blown out? Replace the fuse Go to step 17. (No. 12). If the replaced fuse (No. 12) blows out easily, repair the short circuit of harness between fuse (No. 12) and TCM. CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 Repair the short Go to step 18. TCM AND TRANSMISSION. MΩ? circuit of harness 1) Turn the ignition switch to OFF. between TCM and 2) Disconnect the connector from TCM. transmission har3) Measure the resistance of the harness ness connector, between TCM and transmission ground. and poor contact Connector & terminal of connector. (B54) No. 19 — Transmission ground: (B55) No. 21 — Transmission ground: (B54) No. 5 — Transmission ground: (B54) No. 14 — Transmission ground: CHECK POOR CONTACT OF CONNECIs there poor contact in TCM Repair the conReplace the TCM. TORS. power supply, ground and data nector. <Ref. to 5AT-55, link connector? Transmission Control Module (TCM).> 5AT(diag)-28 asieps_tobira.book 29 ページ 2005年9月24日 土曜日 午後4時27分 List of Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 13.List of Diagnostic Trouble Code (DTC) A: LIST DTC P0705 Item Transmission Range Sensor Circuit (PRNDL Input) P0712 Transmission Fluid Temperature Sensor Circuit Low Input P0713 Transmission Fluid Temperature Sensor Circuit High Input P0715 Input/Turbine Speed Sensor Circuit P0719 Torque Converter/ Brake Switch “B” Circuit Low P0720 Output Speed Sensor Circuit P0724 Torque Converter/ Brake Switch “B” Circuit High P0725 Engine Speed Input Circuit P0731 Gear 1 Incorrect Ratio P0732 Gear 2 Incorrect Ratio P0733 Gear 3 Incorrect Ratio P0734 Gear 4 Incorrect Ratio P0735 Gear 5 Incorrect Ratio P0736 Reverse Incorrect Ratio P0741 Torque Converter Clutch Circuit Performance or Stuck Off P0743 Torque Converter Clutch Circuit Electrical Content of diagnosis Reference target <Ref. to 5AT(diag)-32, DTC P0705 TRANSMISSION Inhibitor switch malfunction, RANGE SENSOR CIRCUIT (PRNDL INPUT), Diagnosopen or short circuit tic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-36, DTC P0712 TRANSMISSION ATF temperature sensor 1 malFLUID TEMPERATURE SENSOR CIRCUIT LOW function, or open input signal cirINPUT, Diagnostic Procedure with Diagnostic Trouble cuit Code (DTC).> <Ref. to 5AT(diag)-39, DTC P0713 TRANSMISSION ATF temperature sensor 1 malFLUID TEMPERATURE SENSOR CIRCUIT HIGH function, short input signal circuit INPUT, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-42, DTC P0715 INPUT/TURBINE Turbine speed sensor 1 malfuncSPEED SENSOR CIRCUIT, Diagnostic Procedure with tion, short input signal circuit Diagnostic Trouble Code (DTC).> Brake switch malfunction, open <Ref. to 5AT(diag)-45, DTC P0719 TORQUE CONinput signal circuit, body inteVERTER/BRAKE SWITCH “B” CIRCUIT LOW, Diagnosgrated unit malfunction, CAN tic Procedure with Diagnostic Trouble Code (DTC).> communication failure Front wheel speed sensor is <Ref. to 5AT(diag)-47, DTC P0720 OUTPUT SPEED faulty or input signal circuit, SENSOR CIRCUIT, Diagnostic Procedure with Diagnosground, power supply is open or tic Trouble Code (DTC).> shorted. Brake switch malfunction, short <Ref. to 5AT(diag)-50, DTC P0724 TORQUE CONcircuit of input signal, body inteVERTER/BRAKE SWITCH “B” CIRCUIT HIGH, Diaggrated unit, CAN communication nostic Procedure with Diagnostic Trouble Code (DTC).> failure Open or short engine speed out- <Ref. to 5AT(diag)-52, DTC P0725 ENGINE SPEED put signal circuit, ECM malfunc- INPUT CIRCUIT, Diagnostic Procedure with Diagnostic tion, CAN communication failure Trouble Code (DTC).> Vehicle sensor, turbine speed <Ref. to 5AT(diag)-52, DTC P0731 GEAR 1 INCORsensor, control valve malfuncRECT RATIO, Diagnostic Procedure with Diagnostic tion or shift clutch malfunction Trouble Code (DTC).> Vehicle sensor, turbine speed <Ref. to 5AT(diag)-52, DTC P0732 GEAR 2 INCORsensor, control valve malfuncRECT RATIO, Diagnostic Procedure with Diagnostic tion or shift clutch malfunction Trouble Code (DTC).> <Ref. to 5AT(diag)-52, DTC P0733 GEAR 3 INCORVehicle sensor, turbine speed RECT RATIO, Diagnostic Procedure with Diagnostic sensor or shift clutch malfunction Trouble Code (DTC).> <Ref. to 5AT(diag)-52, DTC P0734 GEAR 4 INCORVehicle sensor, turbine speed RECT RATIO, Diagnostic Procedure with Diagnostic sensor or shift clutch malfunction Trouble Code (DTC).> <Ref. to 5AT(diag)-52, DTC P0735 GEAR 5 INCORVehicle sensor, turbine speed RECT RATIO, Diagnostic Procedure with Diagnostic sensor or shift clutch malfunction Trouble Code (DTC).> <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORVehicle sensor, turbine speed RECT RATIO, Diagnostic Procedure with Diagnostic sensor or shift clutch malfunction Trouble Code (DTC).> <Ref. to 5AT(diag)-54, DTC P0741 TORQUE CONLock-up clutch is faulty or valve VERTER CLUTCH CIRCUIT PERFORMANCE OR is stuck. STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-56, DTC P0743 TORQUE CONL/U solenoid circuit malfunction VERTER CLUTCH CIRCUIT ELECTRICAL, Diagnostic or L/U solenoid body malfunction Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-29 asieps_tobira.book 30 ページ 2005年9月24日 土曜日 午後4時27分 List of Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) DTC P0748 Item Content of diagnosis Line pressure solenoid circuit Pressure Control Solemalfunction or line pressure noid “A” Electrical solenoid body malfunction P0751 Shift Solenoid “A” Performance or Stuck Off Fr/B Solenoid Function Malfunction P0753 Shift Solenoid “A” Electrical Fr/B solenoid circuit malfunction or Fr/B solenoid body malfunction P0756 Shift Solenoid “B” Performance or Stuck Off Shift Solenoid “B” Performance malfunction P0758 Shift Solenoid “B” Electrical I/C solenoid circuit malfunction or I/C solenoid body malfunction P0761 Shift Solenoid “C” Performance or Stuck Off H&LR/C solenoid malfunction P0763 Shift Solenoid “C” Electrical H&LR/C solenoid circuit malfunction or H&LR/C solenoid body malfunction P0766 Shift Solenoid “D” Performance or Stuck Off D/C solenoid malfunction P0768 Shift Solenoid “D” Electrical D/C solenoid circuit malfunction or D/C solenoid body malfunction P0771 Shift Solenoid “E” Performance or Stuck Off LC/B solenoid malfunction P0773 Shift Solenoid “E” Electrical P0801 Reverse Inhibit Control Circuit P0817 Starter Disable Circuit P0882 TCM Power Input Signal Low P0957 Backup Light Relay Circuit Low P0958 Backup Light Relay Circuit High P1601 TCM Data Communication Failure • LC/B solenoid circuit malfunction or LC/B solenoid body malfunction • OFF malfunction of PVIGN relay circuit or relay body • Shift lock solenoid is faulty or output signal circuit is open or shorted. • Blown out of TCM+B fuse • PN signal output circuit is open or shorted. • ECM Source Voltage Is Abnormal • Blown out of TCM+B fuse PVIGN relay output circuit is open, shorted or relay malfunction Back-up relay output circuit is open, shorted or relay OFF malfunction Back-up relay output circuit is open, shorted or relay ON malfunction Communication Failure between TCM and Memory Box Reference target <Ref. to 5AT(diag)-58, DTC P0748 PRESSURE CONTROL SOLENOID “A” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-60, DTC P0751 SHIFT SOLENOID “A” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-63, DTC P0753 SHIFT SOLENOID “A” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-65, DTC P0756 SHIFT SOLENOID “B” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-68, DTC P0758 SHIFT SOLENOID “B” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-70, DTC P0761 SHIFT SOLENOID “C” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-73, DTC P0763 SHIFT SOLENOID “C” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-75, DTC P0766 SHIFT SOLENOID “D” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-78, DTC P0768 SHIFT SOLENOID “D” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-80, DTC P0771 SHIFT SOLENOID “E” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-83, DTC P0773 SHIFT SOLENOID “E” ELECTRICAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-86, DTC P0801 REVERSE INHIBIT CONTROL CIRCUIT, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-89, DTC P0817 STARTER DISABLE CIRCUIT, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-91, DTC P0882 TCM POWER INPUT SIGNAL LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-93, DTC P0957 BACKUP LIGHT RELAY CIRCUIT LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-95, DTC P0958 BACKUP LIGHT RELAY CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-97, DTC P1601 TCM DATA COMMUNICATION FAILURE, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-30 asieps_tobira.book 31 ページ 2005年9月24日 土曜日 午後4時27分 List of Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) DTC P1706 P1707 P1710 P1716 P1717 P1718 P1760 P1761 P1762 P1798 P1799 P1817 P1840 P1842 P1843 P1844 Item Content of diagnosis Reference target <Ref. to 5AT(diag)-99, DTC P1706 AT VEHICLE SPEED AT Vehicle Speed Sen- Rear wheel speed sensor is SENSOR CIRCUIT MALFUNCTION (REAR WHEEL), sor Circuit Malfunction faulty or input circuit, ground, Diagnostic Procedure with Diagnostic Trouble Code (Rear Wheel) power supply is open or shorted. (DTC).> AT AWD Solenoid AWD solenoid circuit malfunction <Ref. to 5AT(diag)-101, DTC P1707 AT AWD SOLEValve Circuit Malfunc- or AWD solenoid body malfunc- NOID VALVE CIRCUIT MALFUNCTION, Diagnostic Protion tion cedure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-103, DTC P1710 TORQUE CONTorque Converter Tur- Torque converter sensor 2 malVERTER TURBINE 2 SPEED SIGNAL CIRCUIT 2 MALbine 2 Speed Signal function, input circuit, ground, FUNCTION, Diagnostic Procedure with Diagnostic Circuit 2 Malfunction power open, short circuit Trouble Code (DTC).> ATF temperature sensor 2 mal<Ref. to 5AT(diag)-106, DTC P1716 ATF TEMP. SENATF Temp. Sensor 2 function, or open input signal cir- SOR 2 CIRCUIT LOW, Diagnostic Procedure with DiagCircuit Low cuit nostic Trouble Code (DTC).> <Ref. to 5AT(diag)-109, DTC P1717 ATF TEMP. SENATF Temp. Sensor 2 ATF temperature sensor 2 malSOR 2 CIRCUIT HIGH, Diagnostic Procedure with DiagCircuit High function, short input signal circuit nostic Trouble Code (DTC).> CAN communication line bus off <Ref. to 5AT(diag)-111, DTC P1718 AT CAN COMMUNIAT Can Communicais open, EUM short circuit, ABS/ CATION CIRCUIT, Diagnostic Procedure with Diagnostic tion Circuit VDCCM, integrated CU malfuncTrouble Code (DTC).> tion Lateral Acceleration <Ref. to 5AT(diag)-112, DTC P1760 LATERAL ACCELSensor Performance Faulty lateral G sensor ERATION SENSOR PERFORMANCE PROBLEM, DiagProblem nostic Procedure with Diagnostic Trouble Code (DTC).> Lateral G sensor is faulty, input <Ref. to 5AT(diag)-115, DTC P1761 LATERAL ACCELLateral Acceleration signal circuit is open or CAN ERATION SENSOR CIRCUIT LOW, Diagnostic ProceSensor Circuit Low communication failure. dure with Diagnostic Trouble Code (DTC).> <Ref. to 5AT(diag)-118, DTC P1762 LATERAL ACCELLateral Acceleration Lateral G sensor is faulty or input ERATION SENSOR CIRCUIT HIGH, Diagnostic ProceSensor Circuit High signal circuit is shorted. dure with Diagnostic Trouble Code (DTC).> Malfunction of clutch oil pressure <Ref. to 5AT(diag)-120, DTC P1798 GEAR 1 ENGINE Gear 1 Engine Brake related to 1st engine brake, sole- BRAKE, Diagnostic Procedure with Diagnostic Trouble noid current malfunction Code (DTC).> Malfunction of clutch oil pressure <Ref. to 5AT(diag)-121, DTC P1799 INTERLOCK, DiagInterlock which emit interlock, solenoid nostic Procedure with Diagnostic Trouble Code (DTC).> current malfunction <Ref. to 5AT(diag)-122, DTC P1817 SPORT MODE SPORT Mode Switch Manual mode switch is open or SWITCH CIRCUIT (MANUAL SWITCH), Diagnostic ProCircuit (Manual shorted, or switch malfunction cedure with Diagnostic Trouble Code (DTC).> Switch) <Ref. to 5AT(diag)-124, DTC P1840 TRANSMISSION Transmission Fluid Fr/B oil pressure switch is open FLUID PRESSURE SENSOR/SWITCH A CIRCUIT, Pressure Sensor/ or shorted, or switch malfunction Diagnostic Procedure with Diagnostic Trouble Code Switch A Circuit (DTC).> <Ref. to 5AT(diag)-124, DTC P1842 TRANSMISSION Transmission Fluid I/C oil pressure switch is open or FLUID PRESSURE SENSOR/SWITCH C CIRCUIT, Pressure Sensor/ shorted, or switch malfunction. Diagnostic Procedure with Diagnostic Trouble Code Switch C Circuit (DTC).> <Ref. to 5AT(diag)-124, DTC P1843 TRANSMISSION Transmission Fluid D/C oil pressure switch is open FLUID PRESSURE SENSOR/SWITCH D CIRCUIT, Pressure Sensor/ or shorted, or switch malfuncDiagnostic Procedure with Diagnostic Trouble Code Switch D Circuit tion. (DTC).> <Ref. to 5AT(diag)-124, DTC P1844 TRANSMISSION Transmission Fluid H&LR/C oil pressure switch is FLUID PRESSURE SENSOR/SWITCH E CIRCUIT, Pressure Sensor/ open or shorted, or switch malDiagnostic Procedure with Diagnostic Trouble Code Switch E Circuit function. (DTC).> 5AT(diag)-31 asieps_tobira.book 32 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 14.Diagnostic Procedure with Diagnostic Trouble Code (DTC) A: DTC P0705 TRANSMISSION RANGE SENSOR CIRCUIT (PRNDL INPUT) DTC DETECTING CONDITION: The inhibitor switch is open or short. TROUBLE SYMPTOM: • Shift characteristics are erroneous. • Shift indicator light does not match with select lever. • Shift indicator light does not illuminate. • N-D, N-R shock occur. 5AT(diag)-32 asieps_tobira.book 33 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) WIRING DIAGRAM: MAIN SBF SBF-6 No.5 BATTERY 4 3 i10 6 7 8 9 10 1 2 3 4 5 11 12 13 14 15 16 17 18 19 20 21 22 COMBINATION METER P R N D i10 i77 E 21 22 1 7 1 2 3 4 5 6 7 8 9 10 11 12 A: JOINT CONNECTOR 2 8 A27 A26 i77 BODY INTEGRATED UNIT A: B54 B30 i84 B: B280 A3 A4 B20 A: B: B55 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B: B280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A: B54 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 16 22 8 9 17 18 23 24 7 16 22 8 9 17 18 23 24 TCM B20 1 2 3 4 5 6 7 8 8 B13 1 B3 B14 2 3 B12 4 B4 B12 T3 TRANSMISSION E AT-03174 5AT(diag)-33 asieps_tobira.book 34 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step CHECK DTC OF TCM. CHECK INHIBITOR SWITCH. 1) Shift the select lever to “P” range. 2) Check input signal of inhibitor SW 1 — 4 and inhibitor SW 3 monitor using Subaru Select Monitor. CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance between TCM connector and chassis ground about the item which indicated Low on step 3. Connector & terminal (B55) No. 4 — Chassis ground: (B55) No. 3 — Chassis ground: (B55) No. 14 — Chassis ground: (B55) No. 13 — Chassis ground: (B55) No. 20 — Chassis ground: CHECK INHIBITOR SWITCH. 1) Shift the select lever to “D” range. 2) Check input signal of inhibitor SW 1 — 4 and inhibitor SW 3 monitor using Subaru Select Monitor. CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector about the item which indicated High on step 5. Connector & terminal (B55) No. 4 — (B12) No. 4: (B55) No. 3 — (B12) No. 3: (B55) No. 14 — (B12) No. 2: (B55) No. 13 — (B12) No. 1: (B55) No. 20 — (B12) No. 8: CHECK INPUT SIGNAL FOR TCM USING CIRCUIT TESTER. 1) Turn the ignition switch to OFF. 2) Disconnect the transmission connector (B12). 3) Connect the TCM connector. 4) Turn the ignition switch to ON. 5) Measure the voltage between TCM terminals. Connector & terminal (B55) No. 4 — (B54) No. 19: (B55) No. 3 — (B54) No. 19: (B55) No. 14 — (B54) No. 19: (B55) No. 13 — (B54) No. 19: (B55) No. 20 — (B54) No. 19: Check Yes No Is DTC of AT CAN communica- Perform the diag- Go to step 2. tion circuit displayed? nosis according to DTC. Is all displayed “High”? Go to step 4. Go to step 3. Is the resistance more than 1 MΩ? Go to step 6. Repair the short circuit of harness between TCM connector and chassis ground. Is all displayed Low? Go to step 6. Go to step 5. Is the resistance less than 1 Ω? Go to step 6. Repair the open circuit of harness between TCM connector and transmission connector. Is the voltage 4 — 6 V for the Go to step 8. inhibitor SW 1 — 4? Is the voltage 3.5 — 5.5 V for the inhibitor SW 3 monitor? Go to step 7. 5AT(diag)-34 asieps_tobira.book 35 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 7 8 9 10 Step Check CHECK TCM I/O SIGNAL. Is TCM I/O signal OK? Check I/O signal of power supply, ground and PVIGN power supply relay. <Ref. to 5AT(diag)-12, ELECTRICAL SPECIFICATION, Transmission Control Module (TCM) I/O Signal.> CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T3) No. 4 — (T5) No. 6: (T3) No. 3 — (T5) No. 5: (T3) No. 2 — (T5) No. 4: (T3) No. 1 — (T5) No. 3: (T3) No. 8 — (T5) No. 2: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T5) No. 6 — Transmission ground: (T5) No. 5 — Transmission ground: (T5) No. 4 — Transmission ground: (T5) No. 3 — Transmission ground: (T5) No. 2 — Transmission ground: CHECK POOR CONTACT. Yes Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the resistance less than 1 Ω? Go to step 9. Is the resistance more than 1 MΩ? Go to step 10. Is there any poor contact in Repair the poor inhibitor SW 1 — 4 or inhibitor contact. SW 3 monitor circuit? 5AT(diag)-35 No Repair the open or short circuit for power supply and ground. Perform the diagnosis according to DTC for PVIGN power supply relay. Repair the open circuit of harness between control valve body connector and transmission connector. Repair the short circuit of harness between control valve body connector and transmission connector. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> asieps_tobira.book 36 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) B: DTC P0712 TRANSMISSION FLUID TEMPERATURE SENSOR CIRCUIT LOW INPUT DTC DETECTING CONDITION: Input signal circuit to ATF temperature sensor 1 is open. TROUBLE SYMPTOM: Excessive shift shock WIRING DIAGRAM: B54 TCM 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 2 13 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 5 12 5 T4 T15 16 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T15 TRANSMISSION AT-03444 5AT(diag)-36 asieps_tobira.book 37 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 13 — (B11) No. 12: (B54) No. 2 — (B11) No. 5: CHECK ATF TEMPERATURE SENSOR. 1) Turn the ignition switch to OFF. 2) Connect the connectors to transmission and TCM. 3) Turn the ignition switch to ON and start engine. 4) Warm-up the transmission until the ATF temperature reaches to 80°C (176°F). NOTE: If the ambient temperature is below 0°C (32°F), drive the vehicle until the ATF reaches its operating temperature. 5) Disconnect the connector from transmission. 6) Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 5 — (T4) No.12: CHECK ATF TEMPERATURE SENSOR. Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 5 — (T4) No.12: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect the connector. 2) Turn the ignition switch to ON. (engine OFF) 3) Read the ATF temperature using Subaru Select Monitor. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance between 500 Go to step 3. — 1,200 Ω? Go to step 5. Does the resistance value Go to step 4. increase while the ATF temperature decreases? Go to step 5. Does the ATF temperature gradually decrease? 5AT(diag)-37 Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness between ATF temperature sensor and transmission connector. asieps_tobira.book 38 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 12 — (T5) No. 1: (T4) No. 5 — (T5) No. 16: CHECK POOR CONTACT. Is there poor contact in ATF temperature sensor 1 circuit? 5AT(diag)-38 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Repair the open circuit of harness between transmission connector and control valve body connector. Repair the poor contact. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> asieps_tobira.book 39 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) C: DTC P0713 TRANSMISSION FLUID TEMPERATURE SENSOR CIRCUIT HIGH INPUT DTC DETECTING CONDITION: Input signal circuit to ATF temperature sensor 1 is shorted. TROUBLE SYMPTOM: Excessive shift shock WIRING DIAGRAM: B54 TCM 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 2 13 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 5 12 5 T4 T15 16 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T15 TRANSMISSION AT-03444 5AT(diag)-39 asieps_tobira.book 40 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 13 — Chassis ground: (B54) No. 2 — Chassis ground: CHECK ATF TEMPERATURE SENSOR. 1) Turn the ignition switch to OFF. 2) Connect the connectors to transmission and TCM. 3) Turn the ignition switch to ON and start engine. 4) Warm-up the transmission until the ATF temperature reaches to 80°C (176°F). NOTE: If the ambient temperature is below 0°C (32°F), drive the vehicle until the ATF reaches its operating temperature. 5) Disconnect the connector from transmission. 6) Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 5 — (T4) No.12: CHECK ATF TEMPERATURE SENSOR. Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 5 — (T4) No.12: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect the connector. 2) Turn the ignition switch to ON. (engine OFF) 3) Read the ATF temperature using Subaru Select Monitor. Check Is the resistance more than 1 MΩ? Yes Go to step 2. No Repair the short circuit of harness between TCM and transmission connector. Is the resistance between 500 Go to step 3. — 1,200 Ω? Go to step 5. Does the resistance value Go to step 4. increase while the ATF temperature decreases? Go to step 5. Does the ATF temperature gradually decrease? 5AT(diag)-40 Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness between ATF temperature sensor and transmission connector. asieps_tobira.book 41 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between chassis ground and control valve body connector. Connector & terminal (T15) No. 1 — Chassis ground: (T15) No. 16 — Chassis ground: CHECK POOR CONTACT. Is there poor contact in ATF temperature sensor 1 circuit? 5AT(diag)-41 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Repair the short circuit of harness between transmission connector and control valve body connector. Repair the poor contact. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> asieps_tobira.book 42 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) D: DTC P0715 INPUT/TURBINE SPEED SENSOR CIRCUIT DTC DETECTING CONDITION: Input signal circuit of TCM is open or shorted. TROUBLE SYMPTOM: • Excessive shift shock • Does not shift to 5th WIRING DIAGRAM: B54 A: TCM B: 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 B55 7 16 22 8 9 17 18 23 24 B16 B54 A16 A: B: 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 17 23 9 18 24 T4 7 B12 7 B11 B55 B11 T3 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 B12 3 2 1 1 2 3 4 5 6 7 8 AT1 E TURBINE SPEED SENSOR 1 AT1 1 2 3 AT-02074 5AT(diag)-42 asieps_tobira.book 43 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step Check CHECK TCM I/O SIGNAL. Is TCM I/O signal OK? Check I/O signal of power supply, ground and PVIGN power supply relay. <Ref. to 5AT(diag)-12, ELECTRICAL SPECIFICATION, Transmission Control Module (TCM) I/O Signal.> CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. 1) Disconnect the connectors from TCM and transmission. 2) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 16 — (B11) No. 7: (B55) No. 16 — (B12) No. 7: CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 16 — Chassis ground: (B55) No. 16 — Chassis ground: CHECK TCM POWER SUPPLY OUTPUT. 1) Connect the connector to TCM. (Transmission connector is disconnected) 2) Turn the ignition switch to ON. (engine OFF) 3) Measure the voltage between transmission connector and chassis ground. Connector & terminal (B11) No. 7 (+) — Chassis ground (–): CHECK HARNESS ASSEMBLY (TURBINE SPEED SENSOR GROUND). Check the installing condition of ground connecting harness of harness assembly (used for both of turbine speed sensor 1, rear vehicle speed sensor). Yes Go to step 2. Is the resistance less than 1 Ω? Go to step 3. No Repair the open or short circuit for power supply and ground. Perform the diagnosis according to DTC P0882 for PVIGN power supply relay. Repair the open circuit of harness between TCM and transmission connector. Is the resistance less than 1 MΩ? Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Is the voltage 10 — 13 V? Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the ground connecting har- Go to step 6. ness installed securely to the transmission body? Is there any serious damage in the harness and terminal? When poor installation of ground occurs, install it securely. Replace the transmission assembly if the harness or terminal is damaged. <Ref. to 5AT-33, Automatic Transmission Assembly.> Repair the open circuit of harness between TCM and transmission connector, or poor contact of connector. CHECK HARNESS ASSEMBLY. Is the resistance less than 1 Ω? Go to step 7. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Disconnect the connector from turbine speed sensor 1. 4) Measure the resistance between transmission connector and turbine speed sensor 1 connector. Connector & terminal (T4) No. 7 — (AT1) No. 3: (T3) No. 7 — (AT1) No. 2: (AT1) No. 1 — Chassis ground: 5AT(diag)-43 asieps_tobira.book 44 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 7 8 Step CHECK HARNESS ASSEMBLY. Measure the resistance between transmission connector and chassis ground. Connector & terminal (T4) No. 7 — Chassis ground: (T3) No. 7 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Lift-up the vehicle and support with rigid racks. NOTE: Raise all wheels off floor. 3) Start the engine, and set the vehicle in 4th speed driving condition of manual mode. NOTE: Turbine speed sensor 1 signal can be measured only on 4th speed. 4) Read the current data of turbine speed sensor 1 using the Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> NOTE: The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the VDC memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-26, Clear Memory Mode.> Check Is the resistance more than 1 MΩ? Yes Go to step 8. No Repair the short circuit of harness between TCM and transmission connector. Does the value of the turbine speed sensor 1 change depending on the acceleration, deceleration and shifting range of the vehicle? Even if the SPORT indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness between ATF temperature sensor and transmission connector. Replace the turbine speed sensor 1. <Ref. to 5AT-51, Turbine Speed Sensor 1.> 5AT(diag)-44 asieps_tobira.book 45 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) E: DTC P0719 TORQUE CONVERTER/BRAKE SWITCH “B” CIRCUIT LOW DTC DETECTING CONDITION: Brake switch malfunction, open input signal circuit TROUBLE SYMPTOM: Brake down control is not operated at SPORT mode. WIRING DIAGRAM: MAIN SBF SBF-2 1 3 No.8 BATTERY B65 2 4 1 B159 E 1 2 3 4 5 6 7 8 9 STOP LIGHT SWITCH 2 B65 B54 B23 1 2 3 4 10 11 12 13 19 20 21 8 9 17 18 23 24 BODY INTEGRATED UNIT A30 A: B280 A20 5 6 7 14 15 16 22 B: B281 A: B280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B: B281 B54 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TCM AT-03287 5AT(diag)-45 asieps_tobira.book 46 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) Step Check Is any of following DTC displayed? / AT CAN Communication Circuit / Output Speed Sensor Circuit / AT Vehicle Speed Sensor Circuit Malfunction (Rear Wheel) Is ON displayed? 1 CHECK DTC. 2 CHECK BODY INTEGRATED UNIT. 1) Turn the ignition switch to OFF. 2) Connect the Subaru Select Monitor to the data link connector. 3) Turn the ignition switch to ON. (engine OFF) 4) Turn the Subaru Select Monitor switch to ON. 5) Depress the brake pedal. 6) Read the data of brake pedal switch using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK TCM. Is ON displayed? Read the data of brake pedal switch using Subaru Select Monitor. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> 3 4 5 6 7 CHECK BODY INTEGRATED UNIT INPUT SIGNAL. 1) Disconnect the connector from body integrated unit. 2) Depress the brake pedal. 3) Measure the voltage between body integrated unit connector and chassis ground. Connector & terminal (B281) No. 23 (+) — Chassis ground (–): CHECK HARNESS CONNECTOR BETWEEN BODY INTEGRATED UNIT AND STOP LIGHT SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from stop light switch. 3) Measure the resistance of harness between body integrated unit and stop light switch. Connector & terminal (B281) No. 23 — (B64) No. 2: CHECK HARNESS CONNECTOR BETWEEN BODY INTEGRATED UNIT AND STOP LIGHT SWITCH. Measure the resistance of harness between body integrated unit connector and stop light switch. Connector & terminal (B281) No. 23 — Chassis ground: CHECK POOR CONTACT. Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Go to step 4. A temporary poor contact of connector or harness may be the cause. Check the poor contact. Is the voltage more than 10 V? Go to step 7. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the resistance less than 1 Ω? Go to step 6. Repair the open circuit of harness between body integrated unit and stop light switch. Is the resistance more than 1 MΩ? Go to step 7. Repair the short circuit of harness between body integrated unit and stop light switch. Is there poor contact in input signal of brake switch? Repair the poor contact. Check the body integrated unit. 5AT(diag)-46 Go to step 5. asieps_tobira.book 47 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) F: DTC P0720 OUTPUT SPEED SENSOR CIRCUIT DTC DETECTING CONDITION: • AT vehicle speed signal is abnormal. • The harness connector between TCM and vehicle speed sensor is shorted or open. TROUBLE SYMPTOM: • Deterioration of shifting quality. • Driving performance is poor. WIRING DIAGRAM: A: B54 B: B55 B54 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 B11 1 2 3 6 7 9 10 11 13 14 15 17 18 19 7 16 22 8 9 17 18 23 24 4 8 12 16 20 14 15 8 9 17 18 23 24 B11 5 T15 3 2 1 T15 7 16 22 B7 1 7 A16 TCM A: T7 CONTROL VALVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FRONT VEHICLE SPEED SENSOR T7 TRANSMISSION 3 2 1 AT-03445 5AT(diag)-47 asieps_tobira.book 48 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 Step Check CHECK TCM I/O SIGNAL. Is TCM I/O signal OK? Check I/O signal of power supply, ground and PVIGN power supply relay. <Ref. to 5AT(diag)-12, ELECTRICAL SPECIFICATION, Transmission Control Module (TCM) I/O Signal.> CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. 1) Disconnect the connectors from TCM and transmission. 2) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 16 — (B11) No. 7: (B55) No. 7 — (B11) No. 1: CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 7 — Chassis ground: (B54) No. 16 — Chassis ground: CHECK TCM POWER SUPPLY OUTPUT. 1) Connect the connector to TCM. (Transmission connector is disconnected) 2) Turn the ignition switch to ON. (engine OFF) 3) Measure the voltage between transmission connector and chassis ground. Connector & terminal (B11) No. 7 (+) — Chassis ground (–): CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Lift-up the vehicle and support with rigid racks. NOTE: Raise all wheels off floor. 3) Start the engine, and drive it. 4) Read the current data of front wheel speed using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> NOTE: The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the ABS memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-20, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> Yes Go to step 2. Is the resistance less than 1 Ω? Go to step 3. No Repair the open or short circuit for power supply and ground. Perform the diagnosis according to DTC P0882 for PVIGN power supply relay. Repair the open circuit of harness between TCM and transmission connector. Is the resistance less than 1 MΩ? Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Is the voltage 10 — 13 V? Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Does the value of the front wheel speed change depending on the acceleration and deceleration of the vehicle? Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness between ATF temperature sensor and transmission connector. 5AT(diag)-48 asieps_tobira.book 49 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 6 7 8 9 Step CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (B11) No. 7 — (T5) No. 15: (B11) No. 1 — (T5) No. 14: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T15) No. 15 — Transmission ground: (T15) No. 14 — Transmission ground: CHECK HARNESS CONNECTOR BETWEEN CONTROL VALVE BODY AND VEHICLE SPEED SENSOR. 1) Disconnect the connector from vehicle speed sensor. 2) Measure the resistance of harness between control valve body connector and vehicle speed sensor connector. Connector & terminal (T15) No. 15 — (T7) No. 3: (T15) No. 14 — (T7) No. 2: (T7) No. 1 — Transmission ground: CHECK HARNESS CONNECTOR BETWEEN CONTROL VALVE BODY AND VEHICLE SPEED SENSOR. Measure the resistance of harness between control valve body connector and transmission ground. Connector & terminal (T15) No. 15 — Transmission ground: (T15) No. 14 — Transmission ground: Check Yes Is the resistance less than 1 Ω? Go to step 7. No Repair the open circuit of harness between control valve body connector and transmission connector. Is the resistance more than 1 MΩ? Repair the short circuit of harness between transmission connector and transmission ground. Go to step 8. Is the resistance less than 1 Ω? Go to step 9. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Is the resistance more than 1 MΩ? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> 5AT(diag)-49 Replace the vehicle speed sensor. asieps_tobira.book 50 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) G: DTC P0724 TORQUE CONVERTER/BRAKE SWITCH “B” CIRCUIT HIGH DTC DETECTING CONDITION: Brake switch malfunction, open input signal circuit TROUBLE SYMPTOM: Gear is not shifted down when climbing a hill. WIRING DIAGRAM: MAIN SBF SBF-2 1 3 No.8 BATTERY B65 2 4 1 B159 E 1 2 3 4 5 6 7 8 9 STOP LIGHT SWITCH 2 B65 B54 B23 1 2 3 4 10 11 12 13 19 20 21 8 9 17 18 23 24 BODY INTEGRATED UNIT A30 A: B280 A20 5 6 7 14 15 16 22 B: B281 A: B280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B: B281 B54 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 TCM AT-03287 5AT(diag)-50 asieps_tobira.book 51 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) Step Check Is any of following DTC detected? / AT CAN Communication Circuit / Output Speed Sensor Circuit / AT Vehicle Speed Sensor Circuit Malfunction (Rear Wheel) Is OFF displayed? 1 CHECK DTC. 2 CHECK BODY INTEGRATED UNIT. 1) Turn the ignition switch to OFF. 2) Connect the Subaru Select Monitor to the data link connector. 3) Turn the ignition switch to ON. (engine OFF) 4) Turn the Subaru Select Monitor switch to ON. 5) Read the data of brake pedal switch using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK TCM. Is OFF displayed? Read the data of brake pedal switch using Subaru Select Monitor. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> 3 4 5 6 7 CHECK BODY INTEGRATED UNIT INPUT SIGNAL. 1) Disconnect the connector from body integrated unit. 2) Measure the voltage between body integrated unit connector and chassis ground. Connector & terminal (B281) No. 23 (+) — Chassis ground (–): CHECK STOP LIGHT SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from stop light switch. 3) Measure the resistance of harness between stop light switch connectors. Terminals No. 1 — No. 2: CHECK HARNESS CONNECTOR BETWEEN BODY INTEGRATED UNIT AND STOP LIGHT SWITCH. 1) Turn the ignition switch to ON. 2) Measure the voltage of harness between body integrated unit connector and chassis ground. Connector & terminal (B281) No. 23 (+) — Chassis ground (–): CHECK POOR CONTACT. Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Go to step 4. A temporary poor contact of connector or harness may be the cause. Check the poor contact. Is the voltage more than 10 V? Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the resistance more than 1 MΩ? Go to step 6. Replace the stop light switch. Is the voltage less than 1 V? Go to step 7. Repair the short circuit of harness between TCM and stop light switch. Is there poor contact in input signal of brake switch? Repair the poor contact. Check the body integrated unit. 5AT(diag)-51 Go to step 7. asieps_tobira.book 52 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) H: DTC P0725 ENGINE SPEED INPUT CIRCUIT DTC DETECTING CONDITION: Information of engine speed is not correctly received from ECM. TROUBLE SYMPTOM: No lock-up occurs. (After engine is warmed-up) 1 Step CHECK DTC OF ECM. 2 CHECK DTC OF TCM. 3 CHECK DTC OF TCM. I: Check Yes Is DTC of AT CAN communica- Perform the diagtion circuit detected? nosis according to DTC. Is DTC of AT CAN communica- Perform the diagtion circuit detected? nosis according to DTC. Is any of following DTC Perform the diagdetected? /Output Speed Sen- nosis according to sor Circuit/AT Vehicle Speed DTC. Sensor Circuit Malfunction (Rear Wheel) No Go to step 2. Go to step 3. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> DTC P0731 GEAR 1 INCORRECT RATIO NOTE: Refer to DTC P0736 for diagnostic procedure. <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORRECT RATIO, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> J: DTC P0732 GEAR 2 INCORRECT RATIO NOTE: Refer to DTC P0736 for diagnostic procedure. <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORRECT RATIO, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> K: DTC P0733 GEAR 3 INCORRECT RATIO NOTE: Refer to DTC P0736 for diagnostic procedure. <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORRECT RATIO, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> L: DTC P0734 GEAR 4 INCORRECT RATIO NOTE: Refer to DTC P0736 for diagnostic procedure. <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORRECT RATIO, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> M: DTC P0735 GEAR 5 INCORRECT RATIO NOTE: Refer to DTC P0736 for diagnostic procedure. <Ref. to 5AT(diag)-53, DTC P0736 REVERSE INCORRECT RATIO, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-52 asieps_tobira.book 53 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) N: DTC P0736 REVERSE INCORRECT RATIO DTC DETECTING CONDITION: Target gear ratio and actual gear ratio do not match. TROUBLE SYMPTOM: • Shift point is too high or too low. • Excessive shift shock. • Gear is not changed. • The vehicle does not move in D or R range with the engine running at high speed. 1 2 3 4 5 6 Step CHECK DTC OF TCM. Check Is any DTC of the followings detected? P0715, P0720, P0753, P0758, P0763, P0768, P0773, P0751, P0756, P0761, P0766, P0771, P1706, P1710, P1798, P1799 Does the displayed value of the Subaru Select Monitor change according to engine speed and shifting? CHECK TURBINE SPEED SENSOR USING SUBARU SELECT MONITOR. 1) Lift-up the vehicle and support with rigid racks. NOTE: Raise all wheels off floor. 2) Start the engine, and drive it. 3) Read the current data of torque converter turbine speed using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> NOTE: The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the VDC memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-20, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> CHECK FRONT AND REAR VEHICLE Do the values displayed for SPEED SENSORS. each of the Subaru Select Monitor and the speedometer substantially match? CHECK INHIBITOR SWITCH. Do the values displayed for the Subaru Select Monitor and the meter indicator match? DRIVING CHECK. Is DTC displayed again? 1) Turn the ignition switch to OFF. 2) After restarting the engine, check that the SPORT indicator light is not blinking, and perform a drive check based on the Inspection Mode. <Ref. to 5AT(diag)-20, PROCEDURE, Inspection Mode.> CHECK AFTER REPAIR. Is the trouble symptom inrepairable (malfunction in shifting such as excessive shift shock, engine speed increases excessively when shifting)? 5AT(diag)-53 Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Perform the diagnosis according to DTC P0715, P1710. Go to step 4. Perform the diagnosis according to DTC P0720, P1706. Perform the diagnosis according to DTC P0705. Go to step 6. Go to step 5. Check the DTC. Then, when proceeded again to step 5, go to step 6. Replace the trans- Temporary poor mission assembly. contact occurs. Check that the harness connector is not faulty. asieps_tobira.book 54 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) O: DTC P0741 TORQUE CONVERTER CLUTCH CIRCUIT PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: • Defective lock-up clutch or torque converter assembly • Defective control valve • Defective turbine speed sensor 1 or 2 TROUBLE SYMPTOM: No lock-up occurs. (After engine is warmed-up) 1 2 Step CHECK DTC OF TCM. DRIVING CHECK FOR LOCK-UP CONDITION. 1) Perform a drive check based on the Inspection Mode with the following conditions. <Ref. to 5AT(diag)-20, PROCEDURE, Inspection Mode.> (1) Read the current data of throttle opening angle using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (2) Keep the same vehicle speed at 60 km/ h with 10% or less throttle opening angle which is read currently on Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (3) Read the current data of L/U solenoid target pressure using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (4) Check the engine speed and turbine speed when the L/U solenoid target value displayed on Subaru Select Monitor is 500 kPa or more. Check Is any DTC of the followings detected? P0715, P0725, P0753, P0758, P0763, P0768, P0773, P0751, P0756, P0761, P0766, P0771, P1710, P1718, P1798, P1799 Are the engine speed and turbine speed almost the same? 5AT(diag)-54 Yes No Perform the diag- Go to step 2. nosis according to each DTC. Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. Go to step 3. asieps_tobira.book 55 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 3 Step Check DRIVING CHECK FOR LOCK-UP CONDIIs DTC P0741 displayed with TION. the SPORT indicator light 1) Clear the memory. <Ref. to 5AT(diag)-18, blinking? OPERATION, Subaru Select Monitor.> 2) Perform a drive check based on the Inspection Mode with the following conditions. <Ref. to 5AT(diag)-20, PROCEDURE, Inspection Mode.> (1) Read the current data of throttle opening angle using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (2) Keep the same vehicle speed at 60 km/ h with 10% or less throttle opening angle which is read currently on Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (3) Read the current data of L/U solenoid target pressure using Subaru Select Monitor. <Ref. to 5AT(diag)-16, READ CURRENT DATA, OPERATION, Subaru Select Monitor.> (4) Drive the vehicle continuously for one minutes or more with the L/U solenoid target value displayed on Subaru Select Monitor at 500 kPa or more. 3) Turn the ignition switch to OFF. 4) Turn the ignition switch to ON. (Engine ON) 5) Perform the step 2) again. 5AT(diag)-55 Yes Replace the transmission assembly when DTC P0741 is displayed. When DTC other than P0741 is displayed, perform the diagnosis corresponding to the DTC. No Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 56 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) P: DTC P0743 TORQUE CONVERTER CLUTCH CIRCUIT ELECTRICAL DTC DETECTING CONDITION: The output signal circuit of lock up solenoid is open or shorted. TROUBLE SYMPTOM: No lock-up occurs. (After engine is warmed-up) WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 5 14 23 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 20 E B11 T4 T16 6 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03446 5AT(diag)-56 asieps_tobira.book 57 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 23 — (B11) No. 20: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 23 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. NOTE: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 20 — (T16) No. 6: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between chassis ground and control valve body connector. Connector & terminal (T16) No. 6 — Chassis ground: CHECK LOCK-UP SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 6 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM connector and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between control valve body connector and transmission ground. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Go to step 7. Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> 5AT(diag)-57 Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 58 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) Q: DTC P0748 PRESSURE CONTROL SOLENOID “A” ELECTRICAL DTC DETECTING CONDITION: Output signal circuit of line pressure solenoid is open or shorted. TROUBLE SYMPTOM: Excessive shift shock WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 9 5 14 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 19 B11 T4 T16 7 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03447 5AT(diag)-58 asieps_tobira.book 59 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 9 — (B11) No. 19: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance between TCM connector and chassis ground. Connector & terminal (B54) No. 9 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 19 — (T16) No. 7: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 7 — Chassis ground: CHECK LINE PRESSURE SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 7 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM connector and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between control valve body connector and transmission ground. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Go to step 7. Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> 5AT(diag)-59 Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 60 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) R: DTC P0751 SHIFT SOLENOID “A” PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: Output signal of front brake solenoid does not match with oil pressure. TROUBLE SYMPTOM: Locked to 4th or 5th gear. WIRING DIAGRAM: A: 1 2 3 4 10 11 12 13 19 20 21 TCM B: B55 5 14 A24 B54 B17 A: B54 5 6 7 14 15 16 22 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 E 8 17 23 9 18 24 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 5 17 3 7 16 22 8 9 17 18 23 24 T4 T15 9 T15 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 T16 1 2 3 4 5 6 7 8 9 10 11 12 TRANSMISSION AT-03448 5AT(diag)-60 asieps_tobira.book 61 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 24 — (B11) No. 17: (B55) No. 17 — (B11) No. 3: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 17 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Turn the ignition switch to ON. (Engine OFF) 3) Check input signal of Fr/B oil pressure SW. CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Turn the ignition switch to ON. (Engine ON) 3) Shift to 1st speed while checking the current gear position using Subaru Select Monitor. 4) Check input signal of Fr/B oil pressure SW. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM and transmission connector. Is OFF displayed? Go to step 4. Go to step 6. Is ON displayed? Even if the SPORT Go to step 5. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness in the solenoid output and oil pressure SW input. 5AT(diag)-61 asieps_tobira.book 62 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (B11) No. 17 — (T16) No. 9: (B11) No. 3 — (T15) No. 11: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T4) No. 3 — Transmission ground: 5AT(diag)-62 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Replace the transmission harness assembly. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Replace the transmission harness assembly. asieps_tobira.book 63 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) S: DTC P0753 SHIFT SOLENOID “A” ELECTRICAL DTC DETECTING CONDITION: Output signal circuit of front brake solenoid is open or shorted. TROUBLE SYMPTOM: Locked to 4th or 5th gear. WIRING DIAGRAM: A: 1 2 3 4 10 11 12 13 19 20 21 TCM B54 B: B55 5 14 A24 A: B54 5 6 7 14 15 16 22 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 E 7 16 22 8 9 17 18 23 24 8 17 23 9 18 24 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 17 5 T4 T16 9 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03449 5AT(diag)-63 asieps_tobira.book 64 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 24 — (B11) No. 17: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 24 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 17 — (T16) No. 9: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 9 — Transmission ground: CHECK FRONT BRAKE SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 9 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM connector and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between control valve body and transmission connector. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Go to step 7. Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> 5AT(diag)-64 Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 65 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) T: DTC P0756 SHIFT SOLENOID “B” PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: Output signal value of input clutch solenoid and oil pressure does not match. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 5 14 18 6 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 18 11 B11 T4 T15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 8 T15 8 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03450 5AT(diag)-65 asieps_tobira.book 66 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 18 — (B11) No. 18: (B54) No. 6 — (B11) No. 11: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 6 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Turn the ignition switch to ON. (Engine OFF) 3) Check input signal of I/C oil pressure SW. CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Turn the ignition switch to ON. (Engine ON) 3) Drive the vehicle on 4th speed of “D” range with checking current gear position using Subaru Select Monitor. 4) Check input signal of I/C oil pressure SW. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM and transmission connector. Is OFF displayed? Go to step 4. Go to step 6. Is ON displayed? Even if the SPORT Go to step 5. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness in the solenoid output and oil pressure SW input. 5AT(diag)-66 asieps_tobira.book 67 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 18 — (T16) No. 8: (T4) No. 11 — (T15) No. 8: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Check the insulation of transmission harness assembly. Connector & terminal (T4) No. 11 — (T15) No. 13: 5AT(diag)-67 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Replace the transmission harness assembly. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Replace the transmission harness assembly. asieps_tobira.book 68 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) U: DTC P0758 SHIFT SOLENOID “B” ELECTRICAL DTC DETECTING CONDITION: Output signal circuit of input clutch solenoid is open or shorted. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 18 5 14 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 18 B11 T4 T16 8 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03451 1 Step Check Yes CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 2. TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 18 — (B11) No. 18: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: 5AT(diag)-68 No Repair the open circuit of harness between TCM and transmission connector. asieps_tobira.book 69 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND BODY HARNESS. Measure the resistance of harness between TCM connector and body harness. Connector & terminal (B54) No. 18 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 18 — (T16) No. 8: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between chassis ground and control valve body connector. Connector & terminal (T16) No. 8 — Chassis ground: CHECK INPUT CLUTCH SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 8 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Is the resistance more than 1 MΩ? Yes Go to step 3. No Repair the short circuit of harness between TCM and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Repair the short circuit of harness between transmission connector and control valve body connector. Go to step 5. Is the resistance between 3 — Go to step 6. 9 Ω? Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> 5AT(diag)-69 Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Go to step 7. Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 70 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) V: DTC P0761 SHIFT SOLENOID “C” PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: Output signal value of high & low reverse clutch solenoid and oil pressure does not match. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: A: 1 2 3 4 10 11 12 13 19 20 21 TCM B: B55 A5 A14 A17 B54 B8 A: B54 5 6 7 14 15 16 22 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 15 4 E 7 16 22 8 9 17 18 23 24 8 17 23 9 18 24 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 5 T4 T15 12 T15 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 T16 1 2 3 4 5 6 7 8 9 10 11 12 TRANSMISSION AT-03452 5AT(diag)-70 asieps_tobira.book 71 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 17 — (B11) No. 15: (B55) No. 8 — (B11) No. 4: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 8 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Turn the ignition switch to ON. (engine OFF) 3) Check the input signal of the H&LR/C oil pressure SW. CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Turn the ignition switch to ON. (Engine ON) 3) Shift to “D” range and brake ON (1st) with checking current gear position using Subaru Select Monitor. 4) Check the input signal of the H&LR/C oil pressure SW. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM and transmission connector. Is OFF displayed? Go to step 4. Go to step 6. Is ON displayed? Even if the SPORT Go to step 5. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness in the solenoid output and oil pressure SW input. 5AT(diag)-71 asieps_tobira.book 72 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 15 — (T16) No. 12: (T4) No. 4 — (T15) No. 12: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Check the insulation of transmission harness assembly. Connector & terminal (T4) No. 4 — (T15) No. 13: 5AT(diag)-72 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Replace the transmission harness assembly. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Replace the transmission harness assembly. asieps_tobira.book 73 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) W: DTC P0763 SHIFT SOLENOID “C” ELECTRICAL DTC DETECTING CONDITION: Output signal circuit of high & low reverse clutch solenoid is open or shorted. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: A: 1 2 3 4 10 11 12 13 19 20 21 TCM B54 B: B55 A5 A14 A17 A: B54 5 6 7 14 15 16 22 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 E 7 16 22 8 9 17 18 23 24 8 17 23 9 18 24 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 15 5 T4 T16 12 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03453 1 Step Check Yes CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 2. TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 17 — (B11) No. 15: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: 5AT(diag)-73 No Repair the open circuit of harness between TCM connector and transmission connector. asieps_tobira.book 74 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 17 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 15 — (T16) No. 12: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance of harness connector between control valve body connector and chassis ground. Connector & terminal (T16) No. 12 — Chassis ground: CHECK HIGH & LOW REVERSE CLUTCH SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 12 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Is the resistance more than 1 MΩ? Yes Go to step 3. No Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the open circuit of harness between control valve body connector and transmission ground. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Go to step 7. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. 5AT(diag)-74 asieps_tobira.book 75 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) X: DTC P0766 SHIFT SOLENOID “D” PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: Output signal value of direct clutch solenoid and oil pressure does not match. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 5 14 22 21 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 16 10 B11 T4 T16 1 2 3 4 5 6 7 8 9 10 11 12 T15 10 T15 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 TRANSMISSION AT-03454 5AT(diag)-75 asieps_tobira.book 76 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 22 — (B11) No. 16: (B54) No. 21 — (B11) No. 10: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND BODY HARNESS. Measure the resistance of harness between TCM connector and body harness. Connector & terminal (B54) No. 21 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Turn the ignition switch to ON. (engine OFF) 3) Check input signal of D/C oil pressure SW. CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Turn the ignition switch to ON. (Engine ON) 3) Shift to 2nd speed of manual mode and brake ON with checking current gear position using Subaru Select Monitor. 4) Check input signal of D/C oil pressure SW. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM and transmission connector. Is OFF displayed? Go to step 4. Go to step 6. Is ON displayed? Even if the SPORT Go to step 5. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness in the solenoid output and oil pressure SW input. 5AT(diag)-76 asieps_tobira.book 77 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 16 — (T16) No. 10: (T4) No. 10 — (T15) No. 9: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Check the insulation of transmission harness assembly. Connector & terminal (T4) No. 10 — (T15) No. 13: 5AT(diag)-77 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Replace the transmission harness assembly. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Replace the transmission harness assembly. asieps_tobira.book 78 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) Y: DTC P0768 SHIFT SOLENOID “D” ELECTRICAL DTC DETECTING CONDITION: The output signal circuit of direct clutch solenoid is open or shorted. TROUBLE SYMPTOM: Locked to 4th gear. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 22 5 14 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 16 B11 T4 T16 10 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03455 1 Step Check Yes CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 2. TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 22 — (B11) No. 16: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: 5AT(diag)-78 No Repair the open circuit of harness between TCM connector and transmission connector. asieps_tobira.book 79 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 22 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 16 — (T16) No. 10: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between chassis ground and control valve body connector. Connector & terminal (T16) No. 10 — Chassis ground: CHECK DIRECT CLUTCH SOLENOID. Measure the resistance of harness connector between control valve body connector and transmission ground. Connector & terminal (T16) No. 10 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Is the resistance more than 1 MΩ? Yes Go to step 3. No Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between control valve body connector and transmission ground. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Go to step 7. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. 5AT(diag)-79 asieps_tobira.book 80 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) Z: DTC P0771 SHIFT SOLENOID “E” PERFORMANCE OR STUCK OFF DTC DETECTING CONDITION: Output signal value of low coast brake solenoid and oil pressure does not match. TROUBLE SYMPTOM: • Locked to 2nd gear. • Engine brake does not function at 1st or 2nd of manual mode. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 5 14 15 12 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 13 9 B11 T4 T16 1 2 3 4 5 6 7 8 9 10 11 12 T15 1 T15 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 TRANSMISSION AT-03456 5AT(diag)-80 asieps_tobira.book 81 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 15 — (B11) No. 13: (B54) No. 12 — (B11) No. 9: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance between TCM connector and chassis ground. Connector & terminal (B54) No. 12 — Chassis ground: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Turn the ignition switch to ON. (engine OFF) 3) Check input signal of LC/B oil pressure SW. CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Turn the ignition switch to ON. (Engine ON) 3) Drive the vehicle on 2nd speed of manual mode 15 km/h (9 MPH) with checking current gear position using Subaru Select Monitor. 4) Check input signal of LC/B oil pressure SW. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM and transmission connector. Is OFF displayed? Go to step 4. Go to step 6. Is ON displayed? Even if the SPORT Go to step 5. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness in the solenoid output and oil pressure SW input. 5AT(diag)-81 asieps_tobira.book 82 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 13 — (T16) No. 1: (T4) No. 9 — (T15) No. 10: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Check the insulation of transmission harness assembly. Connector & terminal (T4) No. 9 — (T15) No. 13: 5AT(diag)-82 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Replace the transmission harness assembly. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Repair the short circuit of harness between transmission connector and control valve body connector. asieps_tobira.book 83 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AA:DTC P0773 SHIFT SOLENOID “E” ELECTRICAL DTC DETECTING CONDITION: Output signal circuit of low coast brake solenoid is open or shorted. TROUBLE SYMPTOM: • Locked to 2nd gear. • Engine brake does not function at 1st or 2nd of manual mode. WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 15 5 14 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 E 13 B11 T4 T16 1 1 2 3 4 5 6 7 8 9 10 11 12 T16 TRANSMISSION AT-03457 5AT(diag)-83 asieps_tobira.book 84 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step CHECK DTC OF TCM. Check Is DTC (P0802) of the PVIGN relay detected? Yes No Perform the diag- <Ref. to 5AT(diag)nosis according to 83, Diagnostic DTC. Procedure with Diagnostic Trouble Code (DTC).> CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 3. Repair the open TCM AND TRANSMISSION. circuit of harness 1) Turn the ignition switch to OFF. between TCM con2) Disconnect the connectors from TCM and nector and transtransmission. mission connector. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 15 — (B11) No. 13: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 Go to step 4. Repair the short TCM AND BODY HARNESS. MΩ? circuit of harness Measure the resistance of harness between between TCM conTCM connector and body harness. nector and transConnector & terminal mission connector. (B54) No. 15 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 5. Repair the open TRANSMISSION AND CONTROL VALVE circuit of harness BODY. between transmis1) Turn the ignition switch to OFF. sion connector 2) Disconnect the connector from transmisand control valve sion. body connector. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 13 — (T16) No. 1: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 Go to step 6. Repair the short TRANSMISSION AND CONTROL VALVE MΩ? circuit of harness BODY. between control Measure the resistance between chassis valve body conground and control valve body connector. nector and transConnector & terminal mission ground. (T16) No. 1 — Chassis ground: Is the resistance between 5 — Go to step 7. Replace the conCHECK LOW COAST BRAKE SOLENOID. trol valve body. Measure the resistance of harness connector 17 Ω? <Ref. to 5AT-52, between control valve body connector and Control Valve transmission ground. Body.> Connector & terminal (T16) No. 1 — Transmission ground: 5AT(diag)-84 asieps_tobira.book 85 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 7 8 Step CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Is there any loosing terminal, entering foreign matter, damaging connector body? Yes Repair the poor contact. No Go to step 8. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the P0882 diagnosis. <Ref. to 5AT(diag)-91, DTC P0882 TCM POWER INPUT SIGNAL LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-85 asieps_tobira.book 86 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AB:DTC P0801 REVERSE INHIBIT CONTROL CIRCUIT DTC DETECTING CONDITION: Shift lock solenoid malfunction, open or short reverse inhibitor control circuit TROUBLE SYMPTOM: • Gear is shifted from “N” range to “R” range during driving at 20 km/h (12MPH) or more. • Gear can not be shifted from “N” range to “R” range though the vehicle is parked. WIRING DIAGRAM: B55 1 2 3 4 10 11 12 13 19 20 21 TCM 7 16 22 8 17 23 9 18 24 15 B55 5 6 14 15 B116 1 2 3 4 5 6 7 8 9 10 BODY INTEGRATED UNIT SHIFT LOCK SOLENOID B116 3 4 E AT-01536 5AT(diag)-86 asieps_tobira.book 87 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step CHECK FUSE (NO. 32). 1) Turn the ignition switch to OFF. 2) Remove the fuse (No. 32). CHECK OUTPUT SIGNAL OF TCM. 1) Turn the ignition switch to ON. 2) With the brake pedal depressed, shift the select lever to “D” range. 3) Measure the voltage between TCM and chassis ground. Connector & terminal (B55) No. 15 (+) — Chassis ground (–): CHECK HARNESS CONNECTOR BETWEEN TCM AND SHIFT LOCK SOLENOID. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM and shift lock solenoid. 3) Measure the resistance of harness between TCM and shift lock solenoid connector. Connector & terminal (B55) No. 15 — (B116) No. 3: CHECK HARNESS CONNECTOR BETWEEN TCM AND SHIFT LOCK SOLENOID. Measure the resistance of the harness between TCM and chassis ground. Connector & terminal (B55) No. 15 — Chassis ground: CHECK HARNESS BETWEEN SHIFT LOCK SOLENOID AND CHASSIS GROUND TERMINAL. Measure the resistance of harness between shift lock solenoid and chassis ground. Connector & terminal (B116) No. 4 — Chassis ground: CHECK SHIFT LOCK SOLENOID. Measure the resistance of shift lock solenoid terminals. Connector & terminal (B116) No. 3 — No. 4: Check Yes No Is the fuse (No. 32) blown out? Replace the fuse Go to step 2. (No. 32). If the replaced fuse has blown out easily, repair short circuit of harness between fuse (No. 32) and TCM. Is the voltage more than 10.5 Go to step 3. Replace the TCM. V? <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between TCM and shift lock solenoid connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between TCM and shift lock solenoid connector. Is the resistance less than 1 Ω? Go to step 6. Repair the open circuit of harness between chassis ground and shift lock solenoid connector. Is the resistance between 7 — Go to step 7. 21 Ω? Replace the shift lock solenoid. 5AT(diag)-87 asieps_tobira.book 88 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 7 8 Step Check CHECK OUTPUT SIGNAL OF TCM. Is the voltage less than 1 V? 1) Lift-up the vehicle and support with rigid racks. NOTE: Raise all wheels off floor. 2) Start the engine. 3) Shift the select lever to “D” range and slowly increase vehicle speed to 20 km/h (12 MPH). NOTE: The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the VDC memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-20, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> 4) Measure the voltage between TCM and chassis ground. Connector & terminal (B55) No. 15 (+) — Chassis ground (–): CHECK POOR CONTACT. Is there poor contact in the reverse inhibitor control circuit? 5AT(diag)-88 Yes No Even if the SPORT Go to step 8. indicator light up, the circuit has returned to normal condition at this time. A temporary poor contact of connector or harness may be the cause. Repair the harness or connector in the reverse inhibitor control circuit. Repair the poor contact. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> asieps_tobira.book 89 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AC:DTC P0817 STARTER DISABLE CIRCUIT DTC DETECTING CONDITION: Open or short in P/N signal output circuit TROUBLE SYMPTOM: • Engine can be started on other than “P” or “N” range • Engine can not be started on “P” or “N” range. WIRING DIAGRAM: B55 ECM A: B136 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 TB NA B9 A31 B: B137 A: B136 1 2 3 4 7 8 9 10 11 12 13 17 18 19 20 21 22 23 24 28 29 30 31 32 5 6 14 15 16 25 26 27 33 34 35 B: B137 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 B55 TCM AT-03489 5AT(diag)-89 asieps_tobira.book 90 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 8 Step CHECK DTC OF TCM. Check Is DTC of Transmission Range Sensor Circuit (PRNDL Input) detected? Is the communication between Subaru Select Monitor and ECM normal? Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Perform the diagCHECK ECM. nosis according to DTC concerning ECM. CHECK FUSE (NO. 32). Is the fuse (No. 32) blown out? Replace the fuse Go to step 4. 1) Turn the ignition switch to OFF. (No. 32). If the new 2) Remove the fuse. fuse (No. 32) has blown out easily, repair the short circuit of harness between fuse (No. 32) and TCM. CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 5. Repair the open TCM AND ECM. circuit of harness 1) Turn the ignition switch to OFF. between TCM and 2) Disconnect the connector from TCM and transmission contransmission. nector, or poor 3) Measure the resistance of harness contact of connecbetween TCM connector and transmission tor. connector. Connector & terminal Turbo model: (B55) No. 19 — (B137) No. 9: Non-turbo model: (B55) No. 19 — (B136) No. 31: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 Go to step 6. Repair the short TCM AND ECM. MΩ? circuit of harness Measure the resistance of harness between between transmisTCM connector and chassis ground. sion connector Connector & terminal and chassis (B55) No. 19 — Chassis ground: ground. CHECK TCM OUTPUT SIGNAL. Is the voltage less than 1 V? Go to step 7. Replace the TCM. 1) Connect the TCM and ECM connector. <Ref. to 5AT-55, 2) Turn the ignition switch to ON. (engine Transmission ConOFF) trol Module 3) Shift the select lever to “P” range. (TCM).> 4) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 19 (+) — Chassis ground (–): CHECK TCM OUTPUT SIGNAL. Is the voltage more than 10 V? Go to step 8. Replace the TCM. <Ref. to 5AT-55, 1) Shift the select lever to “D” range. 2) Measure the voltage between TCM conTransmission Connector and chassis ground. trol Module Connector & terminal (TCM).> (B55) No. 19 (+) — Chassis ground (–): CHECK POOR CONTACT. Is there any open or poor con- Repair the poor Check the neutral tact of connector (loosing ter- contact. switch of ECM. minal, entering foreign matter, damaging connector body)? 5AT(diag)-90 asieps_tobira.book 91 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AD:DTC P0882 TCM POWER INPUT SIGNAL LOW DTC DETECTING CONDITION: Malfunction of PVIGN power supply relay or open, short circuit of PVIGN power supply circuit. TROUBLE SYMPTOM: Gear is not changed. WIRING DIAGRAM: IGNITION SWITCH MAIN SBF SBF-8 No.12 B54 BATTERY 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 B357 2 3 1 2 3 4 E P-VING RELAY B54 8 7 10 4 1 B357 TCM AT-03294 5AT(diag)-91 asieps_tobira.book 92 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 Step CHECK FUSE. 1) Turn the ignition switch to OFF. 2) Remove the MAIN SBF, SBF 8 and fuse (No. 12), and then check those are not blown out. Check Is the fuse blown out? CHECK INPUT VOLTAGE FOR PVIGN RE- Is the voltage 10 — 13 V? LAY. Measure the voltage between PVIGN relay and chassis ground. Connector & terminal (B357) No. 2 (+) — Chassis ground (–): (B357) No. 3 (+) — Chassis ground (–): CHECK HARNESS BETWEEN PVIGN REIs the resistance less than 1 Ω? LAY OF TCM. Measure the resistance between TCM connector and PVIGN relay connector. Connector & terminal (B54) No. 10 — (B357) No. 1: (B54) No. 7 — (B357) No. 4: (B54) No. 8 — (B357) No. 4: CHECK PVIGN POWER SUPPLY CIRCUIT. Is the voltage 10 — 13 V? 1) Turn the ignition switch to ON. (engine OFF) 2) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B54) No. 7 (+) — Chassis ground (–): (B54) No. 8 (+) — Chassis ground (–): Yes No Replace the fuse. Go to step 2. If the replaced fuse has blown out easily, repair the short circuit of harness of each fuse. Go to step 3. Repair the open circuit of harness between fuse (No. 12) and PVIGN relay. Go to step 4. Repair the open circuit of harness. Temporary poor Go to step 5. contact. Recheck the harness between TCM and relay. (Lightly move the harness and check that the open or short circuit is not occurred.) CHECK PVIGN RELAY OUTPUT OF TCM. Is the voltage less than 1.5 V? Replace the Replace the TCM. Measure the voltage between TCM connector PVIGN relay. <Ref. to 5AT-55, and chassis ground. Transmission ConConnector & terminal trol Module (B55) No. 11 (+) — Chassis ground (–): (TCM).> 5AT(diag)-92 asieps_tobira.book 93 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AE:DTC P0957 BACKUP LIGHT RELAY CIRCUIT LOW DTC DETECTING CONDITION: Short circuit of back-up light relay output circuit TROUBLE SYMPTOM: Back-up light does not illuminate in “R” range. WIRING DIAGRAM: IGNITION RELAY MAIN SBF SBF-8 B55 BATTERY No.18 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 17 23 9 18 24 B356 2 4 1 2 3 4 E BACK-UP LIGHT RELAY 3 1 B356 11 BACK-UP LIGHT CIRCUIT B55 TCM AT-03458 5AT(diag)-93 asieps_tobira.book 94 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step CHECK DTC OF TCM. Check Is DTC of Transmission Range Sensor Circuit (PRNDL Input) detected? CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TCM AND BACK-UP LIGHT RELAY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM and back-up light relay. 3) Measure the resistance of harness between TCM connector and back-up light relay connector. Connector & terminal (B55) No. 11 — (B356) No. 2: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TCM AND TRANSMISSION. MΩ? Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK TCM OUTPUT SIGNAL. Is the voltage more than 10 V? 1) Turn the ignition switch to ON. (engine OFF) 2) Move the select lever to “P” range. 3) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK TCM OUTPUT SIGNAL. Is the voltage 1.0 — 2.0 V? 1) Set the select lever to “R” range. 2) Is the voltage less than 1 V? 3) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK INPUT VOLTAGE FOR BACK-UP LIGHT RELAY. Measure the voltage between back-up light relay and chassis ground. Is the voltage 10 — 13 V? 5AT(diag)-94 Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Repair the open circuit of harness between TCM and transmission connector, or poor contact of connector. Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Go to step 6. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Replace the back- Check open or up light relay. short circuit of harness between fuse (No. 18) and backup light relay. asieps_tobira.book 95 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AF:DTC P0958 BACKUP LIGHT RELAY CIRCUIT HIGH DTC DETECTING CONDITION: Backup light relay malfunction, or open/short circuit in back-up light relay output circuit TROUBLE SYMPTOM: • Back-up light does not illuminate in “R” range. • Back-up light always illuminate except in “R” range. WIRING DIAGRAM: IGNITION RELAY MAIN SBF SBF-8 B55 BATTERY No.18 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 17 23 9 18 24 B356 2 4 1 2 3 4 E BACK-UP LIGHT RELAY 3 1 B356 11 BACK-UP LIGHT CIRCUIT B55 TCM AT-03458 5AT(diag)-95 asieps_tobira.book 96 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 Step CHECK DTC OF TCM. Check Is DTC of Transmission Range Sensor Circuit (PRNDL Input) detected? CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TCM AND BACK-UP LIGHT RELAY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM and back-up light relay. 3) Measure the resistance of harness between TCM connector and back-up light relay connector. Connector & terminal (B55) No. 11 — (B356) No. 2: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TCM AND TRANSMISSION. MΩ? Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK TCM OUTPUT SIGNAL. Is the voltage more than 10 V? 1) Turn the ignition switch to ON. (engine OFF) 2) Move the select lever to “P” range. 3) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK TCM OUTPUT SIGNAL. Is the voltage 1.0 — 2.0 V or less? 1) Set the select lever to “R” range. 2) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 11 — Chassis ground: CHECK INPUT VOLTAGE FOR BACK-UP Is the voltage 10 — 13 V? LIGHT RELAY. Measure the voltage between back-up light relay and chassis ground. 5AT(diag)-96 Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Repair the open circuit of harness between TCM and transmission connector, or poor contact of connector. Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Go to step 6. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Replace the back- Check open or up light relay. short circuit of harness between fuse (No. 18) and backup light relay. b06usen011.fm 97 ページ 2006年2月14日 火曜日 午前9時22分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AG:DTC P1601 TCM DATA COMMUNICATION FAILURE DTC DETECTING CONDITION: Communication does not complete between control valve memory box. TROUBLE SYMPTOM: Shifting quality malfunction WIRING DIAGRAM: B54 TCM 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 8 9 16 17 18 22 23 24 6 21 12 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 11 9 10 5 B11 T15 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T15 TRANSMISSION AT-03471 1 2 Step CHECK IMPROPER CONNECTION OF TRANSMISSION CONNECTOR. Check loose connection on TCM connector (B54). CHECK DTC OF TCM. Check Yes Is there improper connection of Connect it connector? securely. Is DTC of oil pressure switch detected? 5AT(diag)-97 No Go to step 2. Perform the diag- Go to step 3. nosis according to DTC. asieps_tobira.book 98 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 3 4 5 6 7 8 Step CHECK TCM OUTPUT SIGNAL. 1) Turn the ignition switch to ON. (engine OFF) 2) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B54) No. 16 (+) — Chassis ground (–): CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B54) No. 12 — (B11) No. 9: (B54) No. 21 — (B11) No. 10: (B54) No. 6 — (B11) No. 11: CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 12 — Chassis ground: (B54) No. 21 — Chassis ground: (B54) No. 6 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION CONNECTOR AND CONTROL VALVE BODY CONNECTOR. Measure the resistance between transmission connector and control valve body connector. Connector & terminal (B11) No. 9 — (T15) No. 10: (B11) No. 10 — (T15) No. 9: (B11) No. 11 — (T15) No. 8: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION CONNECTOR AND CONTROL VALVE BODY CONNECTOR. Measure the resistance between transmission connector and chassis ground. Connector & terminal (B11) No. 9 — Chassis ground: (B11) No. 10 — Chassis ground: (B11) No. 11 — Chassis ground: CHECK POOR CONTACT. NOTE: Data communication malfunction is detected when the malfunction occurred on inspection area above while transmission assembly is replacing or “Clear Memory 2” is performing. When the repair is performed with following diagnosis above, perform the “Clear Memory 2”, and then recheck that the DTC of TCM data communication malfunction is not detected. Check Is the voltage 10 — 13 V? Yes Go to step 4. No Go to step 5. Is the resistance less than 1 Ω? Go to step 5. Repair the open circuit of harness between TCM and transmission connector, or poor contact of connector. Is the resistance more than 1 MΩ? Go to step 6. Repair the short circuit of harness between TCM and transmission connector. Is the resistance less than 1 Ω? Go to step 7. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Repair the short circuit of harness between transmission connector and control valve body connector. Go to step 8. Is there any open or poor con- Repair the poor tact of connector (loosing ter- contact. minal, entering foreign matter, damaging connector body)? 5AT(diag)-98 Replace the transmission assembly. <Ref. to 5AT-33, Automatic Transmission Assembly.> asieps_tobira.book 99 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AH:DTC P1706 AT VEHICLE SPEED SENSOR CIRCUIT MALFUNCTION (REAR WHEEL) DTC DETECTING CONDITION: Input signal circuit of TCM is open or shorted. TROUBLE SYMPTOM: • Shifting quality malfunction • Tight corner braking phenomenon occurs. WIRING DIAGRAM: B54 A: TCM B54 B: 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 B55 7 16 22 8 9 17 18 23 24 A16 B18 A: B: A7 B5 1 2 3 4 10 11 12 13 19 20 21 A: B11 B: B12 B55 5 6 7 14 15 16 22 A: 8 17 23 9 18 24 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 B: B12 1 2 3 4 5 6 7 8 E REAR VEHICLE SPEED SENSOR AT-03298 1 Step Check CHECK TCM I/O SIGNAL. Is TCM I/O signal OK? Check I/O signal of power supply, ground and PVIGN power supply relay. <Ref. to 5AT(diag)12, ELECTRICAL SPECIFICATION, Transmission Control Module (TCM) I/O Signal.> 5AT(diag)-99 Yes Go to step 2. No Repair the open or short circuit for power supply and ground. Perform the diagnosis according to DTC P0882 for PVIGN power supply relay. asieps_tobira.book 100 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 2 3 4 5 6 Step CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. 1) Disconnect the connectors from TCM and transmission. 2) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B55) No. 18 — (B12) No. 5: (B54) No. 16 — (B11) No. 7: CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 16 — Chassis ground: (B55) No. 18 — Chassis ground: CHECK TCM POWER SUPPLY OUTPUT. 1) Connect the connector to TCM. (Transmission connector is disconnected) 2) Turn the ignition switch to ON. (engine OFF) 3) Measure the voltage between transmission connector and chassis ground. Connector & terminal (B11) No. 7 (+) — Chassis ground (–): CHECK HARNESS ASSEMBLY (TURBINE SPEED SENSOR GROUND). Check the installing condition of ground connecting harness (used for both of turbine speed sensor 1, rear vehicle speed sensor). Check Yes Is the resistance less than 1 Ω? Go to step 3. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance more than 1 MΩ? Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Is the voltage 10 — 13 V? Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the ground connecting harness installed to transmission body correctly, or the harness and connector terminals not damaged? Go to step 6. When the poor installation of ground connecting harness, install it securely. Replace the transmission assembly when the harness is damaged. <Ref. to 5AT-33, Automatic Transmission Assembly.> CHECK INPUT SIGNAL FOR TCM USING Does the value of the front Even if the SPORT Replace the transSUBARU SELECT MONITOR. wheel speed depending on the indicator light mission harness. 1) Connect all connectors. acceleration and deceleration blinks, the system 2) Lift-up the vehicle and support with rigid of the vehicle? is in normal condiracks. tion. A temporary poor contact of NOTE: connector or harRaise all wheels off floor. ness may be the 3) Start the engine, and drive the vehicle. cause. Repair poor 4) Read the current data of front wheel speed contact of harusing Subaru Select Monitor. <Ref. to ness in ATF tem5AT(diag)-16, OPERATION, Subaru Select perature sensor Monitor.> and transmission NOTE: connector. The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the ABS memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-20, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> 5AT(diag)-100 asieps_tobira.book 101 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AI: DTC P1707 AT AWD SOLENOID VALVE CIRCUIT MALFUNCTION DTC DETECTING CONDITION: Output signal circuit of transfer solenoid is open or shorted. TROUBLE SYMPTOM: • Tight corner braking phenomenon occurs. • Drivability getting worse. WIRING DIAGRAM: A: TCM B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 9 17 18 23 24 A5 A14 B54 B23 A: B54 E B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 16 22 8 9 17 18 23 24 8 B11 T4 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 5 11 T16 T16 1 2 3 4 5 6 7 8 9 10 11 12 TRANSMISSION AT-03459 5AT(diag)-101 asieps_tobira.book 102 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B55) No. 23 — (B11) No. 8: (B54) No. 5 — Chassis ground: (B54) No. 14 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TCM AND CHASSIS GROUND. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 23 — Chassis ground: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 8 — (T16) No. 11: CHECK HARNESS CONNECTOR BETWEEN TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 11 — Transmission ground: CHECK AWD SOLENOID. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T16) No. 11 — Transmission ground: CHECK POOR CONTACT. Check that there are no poor contact in TCM connector, transmission connector and control valve body connector. CHECK AFTER REPAIR. 1) Perform the Clear Memory Mode. 2) Drive for a while, read the DTC, and check that there is no faulty. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM connector and transmission connector. Is the resistance more than 1 MΩ? Go to step 3. Repair the short circuit of harness between TCM connector and transmission connector. Is the resistance less than 1 Ω? Go to step 4. Repair the open circuit of harness between transmission connector and control valve body connector. Is the resistance more than 1 MΩ? Go to step 5. Repair the short circuit of harness between control valve body connector and transmission ground. Is the resistance between 3 — Go to step 6. 9 Ω? Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Go to step 7. Is there any loosing terminal, entering foreign matter, damaging connector body? Repair the poor contact. Is DTC displayed? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> 5AT(diag)-102 Temporary poor contact or open circuit occurs. Recheck that the harness connector has no faulty. asieps_tobira.book 103 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AJ:DTC P1710 TORQUE CONVERTER TURBINE 2 SPEED SIGNAL CIRCUIT 2 MALFUNCTION DTC DETECTING CONDITION: Input signal circuit of TCM is open or shorted. TROUBLE SYMPTOM: • Excessive shift shock • Does not shift to 5th WIRING DIAGRAM: B54 A: 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 TCM A: B54 B: 8 9 17 18 23 24 B55 B55 B22 B: A16 7 16 22 1 2 3 4 10 11 12 13 19 20 21 5 6 7 14 15 16 22 8 17 23 9 18 24 B11 B12 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 6 B11 T4 5 T3 3 T15 15 B12 T16 1 2 3 4 5 6 7 8 T15 E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 TURBINE SPEED SENSOR 2 T16 TRANSMISSION 1 2 3 4 5 6 7 8 9 10 11 12 AT-03460 5AT(diag)-103 asieps_tobira.book 104 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 Step Check CHECK TCM I/O SIGNAL. Is TCM I/O signal OK? Check I/O signal of power supply, ground and PVIGN power supply relay. <Ref. to 5AT(diag)12, ELECTRICAL SPECIFICATION, Transmission Control Module (TCM) I/O Signal.> CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. 1) Disconnect the connectors from TCM and transmission. 2) Measure the resistance of harness between TCM connector and transmission connector. Connector & terminal (B55) No. 22 — (B12) No. 6: (B54) No. 16 — (B11) No. 7: CHECK TCM AND TRANSMISSION HARNESS CONNECTOR. Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B55) No. 22 — Chassis ground: (B54) No. 16 — Chassis ground: CHECK TCM POWER SUPPLY OUTPUT. 1) Connect the connector to TCM. (Transmission connector is disconnected) 2) Turn the ignition switch to ON. (engine OFF) 3) Measure the voltage between transmission connector and chassis ground. Connector & terminal (B11) No. 7 (+) — Chassis ground (–): CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect all connectors. 2) Lift-up the vehicle and support with rigid racks. NOTE: Raise all wheels off floor. 3) Start the engine, and set the vehicle in 1st speed driving condition of manual mode. 4) Read the current data of torque converter turbine speed 2 using Subaru Select Monitor. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> NOTE: The speed difference between front and rear wheels may light the ABS warning light, but this does not indicate a malfunction. When AT control diagnosis is finished, perform the ABS memory clearance procedure of on-board diagnostics system. <Ref. to VDC(diag)-20, CLEAR MEMORY MODE, OPERATION, Subaru Select Monitor.> Yes Go to step 2. Is the resistance less than 1 Ω? Go to step 3. No Repair the open or short circuit for power supply and ground. Perform the diagnosis according to DTC P0882 for PVIGN power supply relay. Repair the open circuit of harness between TCM and transmission connector. Is the resistance less than 1 MΩ? Go to step 4. Repair the short circuit of harness between TCM and transmission connector. Is the voltage 10 — 13 V? Go to step 5. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Does the value of the turbine speed sensor 2 change depending on the acceleration, deceleration and shifting gear of the vehicle? Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contact of harness of turbine speed sensor 2 and transmission connector. 5AT(diag)-104 asieps_tobira.book 105 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 6 7 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T3) No. 6 — (T6) No. 3: (T4) No. 7 — (T5) No. 15: CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 MΩ? TRANSMISSION AND CONTROL VALVE BODY. Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T6) No. 3 — Transmission ground: (T5) No. 15 — Transmission ground: 5AT(diag)-105 Yes Go to step 7. No Repair the open circuit of harness between transmission connector and control valve body connector. Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> Repair the short circuit of harness between transmission connector and transmission ground. asieps_tobira.book 106 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AK:DTC P1716 ATF TEMP. SENSOR 2 CIRCUIT LOW DTC DETECTING CONDITION: Input signal circuit to ATF temperature sensor 2 is open or shorted. TROUBLE SYMPTOM: Excessive shift shock WIRING DIAGRAM: B54 TCM 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 11 13 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 6 12 5 T4 T15 3 4 1 2 5 6 7 8 9 10 11 12 2 T15 1 T16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 TRANSMISSION AT-03461 5AT(diag)-106 asieps_tobira.book 107 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM and transmission connector. Connector & terminal (B54) No. 13 — (B11) No. 12: (B54) No. 11 — (B11) No. 6: CHECK ATF TEMPERATURE SENSOR. 1) Turn the ignition switch to OFF. 2) Connect the connectors to transmission and TCM. 3) Turn the ignition switch to ON and start engine. 4) Warm-up the transmission until the ATF temperature reaches to 80°C (176°F). NOTE: If the ambient temperature falls below 0°C (32°F), drive the vehicle until the ATF reaches its operating temperature. 5) Disconnect the connector from transmission. 6) Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 6 — (T4) No.12: CHECK ATF TEMPERATURE SENSOR. Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 6 — (T4) No.12: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect the connector. 2) Turn the ignition switch to ON. (engine OFF) 3) Read the ATF temperature using Subaru Select Monitor. Check Yes Is the resistance less than 1 Ω? Go to step 2. No Repair the open circuit of harness between TCM and transmission connector. Is the resistance between 300 Go to step 3. — 700 Ω? Go to step 5. Does the resistance value Go to step 4. increase while the ATF temperature decreases? Go to step 5. Does the ATF temperature gradually decrease? 5AT(diag)-107 Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contacts of harnesses of ATF temperature sensor and transmission connector. asieps_tobira.book 108 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? TRANSMISSION AND CONTROL VALVE BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission connector and control valve body connector. Connector & terminal (T4) No. 12 — (T15) No. 1: (T4) No. 6 — (T16) No. 2: CHECK POOR CONTACT. Is there poor contact? Check poor contact of ATF temperature sensor 1 circuit. 5AT(diag)-108 Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Repair the open circuit of harness between transmission connector and control valve body connector. Repair the poor contact. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> asieps_tobira.book 109 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AL:DTC P1717 ATF TEMP. SENSOR 2 CIRCUIT HIGH DTC DETECTING CONDITION: Input signal circuit to ATF temperature sensor 2 is open or shorted. TROUBLE SYMPTOM: Excessive shift shock WIRING DIAGRAM: B54 TCM 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 11 13 B54 B11 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 B11 6 12 5 T4 T15 3 4 1 2 5 6 7 8 9 10 11 12 2 T15 1 T16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 T16 TRANSMISSION AT-03461 5AT(diag)-109 asieps_tobira.book 110 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step CHECK HARNESS CONNECTOR BETWEEN TCM AND TRANSMISSION. 1) Turn the ignition switch to OFF. 2) Disconnect the connectors from TCM and transmission. 3) Measure the resistance of harness between TCM connector and chassis ground. Connector & terminal (B54) No. 13 — (B11) No. 12: (B54) No. 11 — (B11) No. 6: CHECK ATF TEMPERATURE SENSOR. 1) Turn the ignition switch to OFF. 2) Connect the connectors to transmission and TCM. 3) Turn the ignition switch to ON and start engine. 4) Warm-up the transmission until the ATF temperature reaches to 80°C (176°F). NOTE: If the ambient temperature falls below 0°C (32°F), drive the vehicle until the ATF reaches its operating temperature. 5) Disconnect the connector from transmission. 6) Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 6 — (T4) No.12: CHECK ATF TEMPERATURE SENSOR. Measure the resistance between transmission connector terminals. Connector & terminal (T4) No. 6 — (T4) No.12: CHECK INPUT SIGNAL FOR TCM USING SUBARU SELECT MONITOR. 1) Connect the connector. 2) Turn the ignition switch to ON. (engine OFF) 3) Read the ATF temperature using Subaru Select Monitor. Check Is the resistance more than 1 MΩ? Yes Go to step 2. No Repair the short circuit of harness between TCM and transmission connector. Is the resistance between 300 Go to step 3. — 700 Ω? Go to step 5. Does the resistance value Go to step 4. increase while the ATF temperature decreases? Go to step 5. Does the ATF temperature gradually decrease? 5AT(diag)-110 Even if the SPORT Go to step 6. indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Repair the poor contacts of harnesses of ATF temperature sensor and transmission connector. asieps_tobira.book 111 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5 6 Step Check CHECK HARNESS CONNECTOR BETWEEN Is the resistance more than 1 TRANSMISSION AND CONTROL VALVE MΩ? BODY. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from transmission. 3) Remove the transmission connector from bracket. 4) Lift up the vehicle and place it on rigid racks. NOTE: Raise all wheels off floor. 5) Drain the ATF. CAUTION: Do not drain ATF until it cools down. 6) Remove the oil pan, and disconnect the connector from control valve body connector. 7) Measure the resistance between transmission ground and control valve body connector. Connector & terminal (T15) No. 1 — Chassis ground: (T16) No. 2 — Chassis ground: CHECK POOR CONTACT. Is there poor contact? Check poor contact of ATF temperature sensor 1 circuit. Yes Replace the control valve body. <Ref. to 5AT-52, Control Valve Body.> No Repair the short circuit of harness between transmission connector and control valve body connector. Repair the poor contact. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> AM:DTC P1718 AT CAN COMMUNICATION CIRCUIT NOTE: DTC P1718 AT CAN communication circuit, refer to “LAN System”. <Ref. to LAN(diag)-12, READ DIAGNOSTIC TROUBLE CODE (DTC), OPERATION, Subaru Select Monitor.> 5AT(diag)-111 asieps_tobira.book 112 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AN:DTC P1760 LATERAL ACCELERATION SENSOR PERFORMANCE PROBLEM DTC DETECTING CONDITION: Lateral G sensor output voltage fault WIRING DIAGRAM: A: A: B54 B: B55 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 7 16 22 8 17 23 B6 B5 TCM A13 B54 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 9 18 24 B359 3 1 2 1 2 3 B359 G SENSOR AT-01634 5AT(diag)-112 asieps_tobira.book 113 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 Step CHECK VEHICLE CONDITION. 2 CHECK DTC OF TCM. 3 CHECK DTC OF ABS. 4 CHECK OUTPUT OF LATERAL G SENSOR USING SUBARU SELECT MONITOR. 1) Select {Current Data Display & Save} in Subaru Select Monitor. 2) Read the Subaru Select Monitor display. CHECK OUTPUT OF LATERAL G SENSOR USING SUBARU SELECT MONITOR. 1) Turn the ignition switch to OFF. 2) Remove the console box. 3) Remove the lateral G sensor from vehicle. (Do not disconnect the connector.) 4) Turn the ignition switch to ON. 5) Select {Current Data Display & Save} in Subaru Select Monitor. 6) Read the Subaru Select Monitor display. CHECK OUTPUT OF LATERAL G SENSOR USING SUBARU SELECT MONITOR. Read the Subaru Select Monitor display. 5 6 7 8 9 10 Check Yes Is the vehicle a model with Go to step 2. VDC, which has the VDC OFF switch on the instrument panel? Is DTC of AT CAN communica- Perform the diagtion detected? nosis according to DTC. Is DTC of ABS detected? Perform the diagnosis according to DTC of ABS. Is the reading indicated on monitor display 2.3 to 2.7 V? Go to step 5. No Go to step 4. Go to step 3. Temporary poor contact occurs. Recheck for defective parts in harness and connectors. Go to step 10. Is the value on the display 3.3 Go to step 6. — 4.3 V with the lateral G sensor inclined 90° to right? Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the value on the display 0.7 Go to step 7. — 1.7 V with the lateral G sensor inclined 90° to left? Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Go to step 8. CHECK POOR CONTACT OF CONNECTOR. Is there poor contact in conTurn the ignition switch to OFF. nector between TCM and lateral G sensor? CHECK ABSCM&H/U. Is the same DTC displayed? 1) Connect all connectors. 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. 4) Read the DTC. CHECK OTHER DTC DETECTION. Is any other DTC displayed? CHECK OPEN CIRCUIT IN LATERAL G SEN- Is the resistance between 5.0 SOR OUTPUT HARNESS AND GROUND and 6.0 kΩ? HARNESS. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM. 3) Measure the resistance between TCM connector terminals. Connector & terminal (B54) No. 13 — (B55) No. 6: 5AT(diag)-113 Repair the connector. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the diagnosis according to DTC. Go to step 11. Go to step 9. Temporary poor contact occurs. Repair the harness between lateral G sensor and TCM. asieps_tobira.book 114 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 11 12 13 14 15 Step CHECK LATERAL G SENSOR. 1) Remove the console box. 2) Remove the lateral G sensor from vehicle. 3) Connect the connector to lateral G sensor. 4) Connect the connector to ABSCM&H/U. 5) Turn the ignition switch to ON. 6) Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK ABSCM&H/U. 1) Turn the ignition switch to OFF. 2) Connect all connectors. 3) Perform the Clear Memory Mode. 4) Perform the Inspection Mode. 5) Read the DTC. CHECK OTHER DTC DETECTION. Check Yes Is the voltage 2.3 — 2.7 V Go to step 12. when lateral G sensor is in horizontal position? No Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the voltage 3.3 — 4.3 V when lateral G sensor is inclined 90° to right? Go to step 13. Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the voltage 0.7 — 1.7 V when lateral G sensor is inclined 90° to left? Go to step 14. Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the same DTC displayed? Replace the TCM. Go to step 15. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is any other DTC displayed? Perform the diag- Temporary poor nosis according to contact occurs. DTC. 5AT(diag)-114 asieps_tobira.book 115 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AO:DTC P1761 LATERAL ACCELERATION SENSOR CIRCUIT LOW DTC DETECTING CONDITION: • Lateral G sensor open circuit or output voltage fault (Model without VDC) • CAN communication failure (Model with VDC) WIRING DIAGRAM: A: A: B54 B: B55 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 7 16 22 8 17 23 B6 B5 TCM A13 B54 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 9 18 24 B359 3 1 2 1 2 3 B359 G SENSOR AT-01634 1 Step CHECK VEHICLE CONDITION. 2 CHECK DTC OF TCM. Check Yes No Is the vehicle a model with Go to step 2. Go to step 4. VDC, which has the VDC OFF switch on the instrument panel? Is DTC of AT CAN communica- Perform the diag- Go to step 3. tion detected? nosis according to DTC. 5AT(diag)-115 asieps_tobira.book 116 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 3 4 5 6 7 8 9 10 11 Step CHECK DTC OF ABS. Check Is DTC of ABS detected? CHECK OUTPUT OF LATERAL G SENSOR USING SUBARU SELECT MONITOR. 1) Select {Current Data Display & Save} in Subaru Select Monitor. 2) Read the lateral G sensor output on Subaru Select Monitor. CHECK POOR CONTACT OF CONNECTOR. Turn the ignition switch to OFF. Is the reading indicated on monitor display 2.3 to 2.7 V when lateral G sensor is level? CHECK ABSCM&H/U. 1) Connect all connectors. 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. 4) Read the DTC. CHECK OTHER DTC DETECTION. Is there poor contact in connector between TCM and lateral G sensor? Is the same DTC displayed? Is any other DTC displayed? Yes No Perform the diag- Temporary poor nosis according to contact occurs. DTC of ABS. Recheck for defective parts in harness and connectors. Go to step 5. Go to step 8. Repair the connector. Go to step 6. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the diagnosis according to DTC. Go to step 9. Go to step 7. Go to step 10. Repair the harness between lateral G sensor and TCM. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> CHECK OPEN CIRCUIT IN LATERAL G SENSOR OUTPUT HARNESS AND GROUND HARNESS. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM. 3) Measure the resistance between TCM connector terminals. Connector & terminal (B54) No. 13 — (B55) No. 6: CHECK GROUND SHORT OF HARNESS. Measure the resistance between TCM connector and chassis ground. Connector & terminal (B54) No. 13 — Chassis ground: Is the resistance between 5.0 and 6.0 kΩ? CHECK LATERAL G SENSOR. 1) Remove the console box. 2) Remove the lateral G sensor from vehicle. 3) Connect the connector to lateral G sensor. 4) Connect the TCM connector. 5) Turn the ignition switch to ON. 6) Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): Is the voltage 2.3 — 2.7 V Go to step 11. when lateral G sensor is in horizontal position? Is the resistance more than 1 MΩ? Is the voltage 3.3 — 4.3 V when lateral G sensor is inclined 90° to right? 5AT(diag)-116 Go to step 12. Temporary poor contact occurs. Repair the harness between lateral G sensor and TCM. Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> asieps_tobira.book 117 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 12 13 14 Step CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK TCM. 1) Turn the ignition switch to OFF. 2) Connect all connectors. 3) Perform the Clear Memory Mode. 4) Perform the Inspection Mode. 5) Read the DTC. CHECK OTHER DTC DETECTION. Check Is the voltage 0.7 — 1.7 V when lateral G sensor is inclined 90° to left? Yes Go to step 13. Is the same DTC displayed? Replace the TCM. Go to step 14. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is any other DTC displayed? Perform the diag- Temporary poor nosis according to contact occurs. DTC. 5AT(diag)-117 No Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> asieps_tobira.book 118 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AP:DTC P1762 LATERAL ACCELERATION SENSOR CIRCUIT HIGH DTC DETECTING CONDITION: Lateral G sensor output voltage fault WIRING DIAGRAM: A: A: B54 B: B55 1 2 3 4 5 6 10 11 12 13 14 15 19 20 21 7 16 22 8 9 17 18 23 24 7 16 22 8 17 23 B6 B5 TCM A13 B54 B: B55 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 9 18 24 B359 3 1 2 1 2 3 B359 G SENSOR AT-01634 1 Step CHECK VEHICLE CONDITION. 2 CHECK DTC OF TCM. 3 CHECK DTC OF ABS. Check Yes Is the vehicle a model with Go to step 2. VDC, which has the VDC OFF switch on the instrument panel? Is DTC of AT CAN communica- Perform the diagtion detected? nosis according to DTC. Is DTC of ABS detected? Perform the diagnosis according to DTC of ABS. 5AT(diag)-118 No Go to step 4. Go to step 3. Temporary poor contact occurs. Recheck for defective parts in harness and connectors. asieps_tobira.book 119 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 4 5 6 7 8 9 10 11 12 13 14 Step CHECK OUTPUT OF LATERAL G SENSOR USING SUBARU SELECT MONITOR. 1) Select {Current Data Display & Save} in Subaru Select Monitor. 2) Read the lateral G sensor output on Subaru Select Monitor. CHECK POOR CONTACT OF CONNECTOR. CHECK ABSCM&H/U. 1) Connect all connectors. 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. 4) Read the DTC. CHECK OTHER DTC DETECTION. No Go to step 8. Is there poor contact in connector between TCM and lateral G sensor? Is the same DTC displayed? Repair the connector. Go to step 6. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the diagnosis according to DTC. Go to step 9. Go to step 7. Is the resistance between 4.3 and 4.9 kΩ? Go to step 10. Repair the harness connector between the lateral G sensor and ABSCM&H/U. Is the voltage less than 1 V? Go to step 11. Repair the harness between lateral G sensor and TCM. Is the voltage less than 1 V? Go to step 12. Repair the harness between lateral G sensor and TCM. Is there poor contact in connector between TCM and lateral G sensor? Is the same DTC displayed? Repair the connector. Go to step 13. Is any other DTC displayed? CHECK INFORMATION STORED IN FREEZE FRAME DATA. Read the lateral G sensor output on Subaru Select Monitor. CHECK OPEN CIRCUIT IN LATERAL G SENSOR OUTPUT HARNESS AND GROUND HARNESS. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM. 3) Measure the resistance between TCM connector terminals. Connector & terminal (B55) No. 5 — No. 1: CHECK BATTERY SHORT OF HARNESS. 1) Turn the ignition switch to OFF. 2) Remove the console box. 3) Disconnect the connector from the lateral G sensor. 4) Disconnect the connector from TCM. 5) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 6 (+) — Chassis ground (–): CHECK BATTERY SHORT OF HARNESS. 1) Turn the ignition switch to ON. 2) Measure the voltage between TCM connector and chassis ground. Connector & terminal (B55) No. 6 (+) — Chassis ground (–): CHECK POOR CONTACT OF CONNECTOR. CHECK TCM. 1) Connect all connectors. 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. 4) Read the DTC. CHECK OTHER DTC DETECTION. Check Yes Is the reading indicated on Go to step 5. monitor display 2.3 to 2.7 V when lateral G sensor is level? Is the reading on monitor display more than 4.65 V? Is any other DTC displayed? 5AT(diag)-119 Temporary poor contact occurs. Go to step 15. Replace the TCM. Go to step 14. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the diag- Temporary poor nosis according to contact occurs. DTC. asieps_tobira.book 120 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 15 16 17 18 19 20 21 22 Step CHECK LATERAL G SENSOR INPUT VOLTAGE. 1) Turn the ignition switch to OFF. 2) Remove the console box. 3) Remove the lateral G sensor from vehicle. (Do not disconnect the connector.) 4) Turn the ignition switch to ON. 5) Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 1 (+) — No. 2 (–): CHECK OPEN CIRCUIT IN LATERAL G SENSOR OUTPUT HARNESS AND GROUND HARNESS. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from TCM. 3) Measure the resistance between TCM connector terminals. Connector & terminal (B55) No. 5 — No. 6: CHECK LATERAL G SENSOR. 1) Connect the connector to lateral G sensor. 2) Connect the TCM connector. 3) Turn the ignition switch to ON. 4) Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK LATERAL G SENSOR. Measure the voltage between lateral G sensor connector terminals. Connector & terminal (B359) No. 3 (+) — No. 2 (–): CHECK POOR CONTACT OF CONNECTOR. Turn the ignition switch to OFF. CHECK ABSCM&H/U. 1) Connect all connectors. 2) Perform the Clear Memory Mode. 3) Perform the Inspection Mode. 4) Read the DTC. CHECK OTHER DTC DETECTION. Check Is the voltage 4.75 — 5.25 V? Yes Go to step 16. No Repair the harness between lateral G sensor and TCM. Is the resistance between 5.0 and 5.6 kΩ? Go to step 17. Repair the harness between lateral G sensor and TCM. Is the voltage 2.3 — 2.7 V Go to step 18. when lateral G sensor is in horizontal position? Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the voltage 3.3 — 4.3 V when lateral G sensor is inclined 90° to right? Go to step 19. Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is the voltage 0.7 — 1.7 V when lateral G sensor is inclined 90° to left? Go to step 20. Replace the lateral G sensor. <Ref. to 5AT-56, Lateral G Sensor.> Is there poor contact in connector between TCM and lateral G sensor? Is the same DTC displayed? Repair the connector. Go to step 21. Is any other DTC displayed? Replace the TCM. Go to step 22. <Ref. to 5AT-55, Transmission Control Module (TCM).> Perform the diag- Temporary poor nosis according to contact occurs. DTC. AQ:DTC P1798 GEAR 1 ENGINE BRAKE NOTE: Refer to DTC P0771 for diagnostic procedure. <Ref. to 5AT(diag)-80, DTC P0771 SHIFT SOLENOID “E” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-120 asieps_tobira.book 121 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AR:DTC P1799 INTERLOCK DTC DETECTING CONDITION: Perform the interlock judgment when the oil pressure switch pattern detects the specified interlock patterns other than shifting. TROUBLE SYMPTOM: Locked to 2nd or 4th gear depending on the vehicle condition at the time of diagnosis. 1 2 3 4 5 Step CHECK DTC OF TCM. Check Is any DTC of the followings detected? P0751, P0753, P0756, P0758, P0761, P0763, P0766, P0768, P0771, P0773, P1798 Is OFF displayed? DRIVING CHECK. 1) Turn the ignition switch to OFF. 2) After starting the engine again, perform a drive check with the following conditions. (1) Keep the speed at 20 km/h with SPORT shift mode in 1st. (2) Read the I/C oil pressure switch data of TCM while driving using Subaru Select Monitor. DRIVING CHECK. Is OFF displayed? 1) Turn the ignition switch to OFF. 2) After starting the engine again, perform a drive check based on the Inspection Mode with the following conditions. <Ref. to 5AT(diag)-20, PROCEDURE, Inspection Mode.> (1) Keep the speed at 20 km/h with manual mode in 1st. (2) Read the D/C oil pressure switch data while driving using Subaru Select Monitor. DRIVING CHECK. Is OFF displayed? 1) Turn the ignition switch to OFF. 2) After starting the engine again, perform a drive check with the following conditions. (1) Drive the vehicle at the same speed with manual mode in 3rd, 4th and 5th. (2) Read the LC/B oil pressure switch data while driving using Subaru Select Monitor. DRIVING CHECK. Is DTC displayed? 1) Turn the ignition switch to OFF. 2) After restarting the engine, perform a drive check based on the Inspection Mode. <Ref. to 5AT(diag)-20, PROCEDURE, Inspection Mode.> 5AT(diag)-121 Yes No Perform the diag- Go to step 2. nosis according to DTC. Go to step 3. Perform the diagnosis according to DTC P0756. Go to step 4. Perform the diagnosis according to DTC P0766. Go to step 5. Perform the diagnosis according to DTC P0771. Replace the control valve body. Temporary poor contact occurs. Check that the harness connector is not faulty. asieps_tobira.book 122 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AS:DTC P1817 SPORT MODE SWITCH CIRCUIT (MANUAL SWITCH) DTC DETECTING CONDITION: Input signal circuit of manual mode switch is open or shorted. TROUBLE SYMPTOM: • Manual mode can not be set. • “SPORT” light illuminates when shifting to “N” → “D” range. WIRING DIAGRAM: B116 1 2 3 4 5 6 7 8 9 10 11 12 IGNITION SWITCH MAIN SBF SBF-6 No.5 B54 5 6 7 14 15 16 22 8 9 17 18 23 24 4 3 BATTERY 1 2 3 4 10 11 12 13 19 20 21 i10 COMBINATION METER SPORT E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 22 21 i10 A: i84 BODY INTEGRATED UNIT C26 i84 B: B280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 9 B30 B20 B: B280 C: B281 A: A26 A27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 C: B281 MANUAL MODE SWITCH SELECT LEVER 3 4 8 B116 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 E B54 TCM AT-03462 5AT(diag)-122 asieps_tobira.book 123 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 5 6 7 8 Step CHECK BODY INTEGRATED UNIT. 1) Connect the Subaru Select Monitor to the data link connector. 2) Turn the ignition switch to ON. (engine OFF) 3) Read the DTC of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK BODY INTEGRATED UNIT INPUT SIGNAL. 1) Shift the select lever to “P” range. 2) Read the TIP mode SW data of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK BODY INTEGRATED UNIT INPUT SIGNAL. 1) Shift the select lever from “P” to “D” range. 2) Read the TIP mode SW data of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK BODY INTEGRATED UNIT INPUT SIGNAL. 1) Shift the select lever to manual mode. 2) Shift the select lever to other than “D” range. 3) Read the TIP mode SW data of body integrated unit using Subaru Select Monitor. <Ref. to LAN(diag)-12, OPERATION, Subaru Select Monitor.> CHECK DTC OF TCM. Check Is DTC displayed? Yes No Perform the diag- Go to step 2. nosis according to DTC. Is OFF displayed? Go to step 3. Is the indication on each range Go to step 4. OFF? Replace the select lever assembly. <Ref. to CS-19, Select Lever.> Is OFF displayed? Replace the select lever assembly. <Ref. to CS-19, Select Lever.> Is DTC of Transmission Range Sensor Circuit (PRNDL Input) and AT CAN communication circuit displayed? Is the indication on each range CHECK INPUT SIGNAL FROM TCM. 1) Shift the select lever from “P” to “D” range. OFF? 2) Read the TIP mode SW data of TCM using Subaru Select Monitor. <Ref. to 5AT(diag)-16, OPERATION, Subaru Select Monitor.> CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND MANUAL MODE SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect harness connector from body integrated unit and select lever. 3) Measure the harness resistance between the body integrated unit and chassis ground. Connector & terminal (B281) No. 27 — Chassis ground: CHECK MANUAL MODE SWITCH. 1) Shift the select lever to “P” range. 2) Measure the resistance between harness connector terminals of manual mode switch. Terminals (B116) No. 9 — No. 8 Go to step 7. Is the resistance more than 1 MΩ? Is the resistance more than 1 MΩ? 5AT(diag)-123 Go to step 5. Perform the diag- Go to step 6. nosis according to each DTC. Even if the SPORT indicator light blinks, the system is in normal condition. A temporary poor contact of connector or harness may be the cause. Go to step 8. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Check the body integrated unit. Replace the select lever assembly. <Ref. to CS-19, Select Lever.> Repair the short circuit of harness between body integrated unit and manual mode. asieps_tobira.book 124 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure with Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) AT:DTC P1840 TRANSMISSION FLUID PRESSURE SENSOR/SWITCH A CIRCUIT DTC DETECTING CONDITION: Front brake oil pressure switch malfunction TROUBLE SYMPTOM: Excessive shift shock NOTE: Refer to DTC P0751 for diagnostic procedure. <Ref. to 5AT(diag)-60, DTC P0751 SHIFT SOLENOID “A” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> AU:DTC P1842 TRANSMISSION FLUID PRESSURE SENSOR/SWITCH C CIRCUIT DTC DETECTING CONDITION: Input clutch oil pressure switch is malfunction. TROUBLE SYMPTOM: Excessive shift shock NOTE: Refer to DTC P0756 for diagnostic procedure. <Ref. to 5AT(diag)-65, DTC P0756 SHIFT SOLENOID “B” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> AV:DTC P1843 TRANSMISSION FLUID PRESSURE SENSOR/SWITCH D CIRCUIT DTC DETECTING CONDITION: Direct clutch oil pressure switch malfunction. TROUBLE SYMPTOM: Excessive shift shock NOTE: Refer to DTC P0766 for diagnostic procedure. <Ref. to 5AT(diag)-75, DTC P0766 SHIFT SOLENOID “D” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> AW:DTC P1844 TRANSMISSION FLUID PRESSURE SENSOR/SWITCH E CIRCUIT DTC DETECTING CONDITION: High & low reverse clutch oil pressure switch malfunction. TROUBLE SYMPTOM: Excessive shift shock NOTE: Refer to DTC P0761 for diagnostic procedure. <Ref. to 5AT(diag)-70, DTC P0761 SHIFT SOLENOID “C” PERFORMANCE OR STUCK OFF, Diagnostic Procedure with Diagnostic Trouble Code (DTC).> 5AT(diag)-124 asieps_tobira.book 125 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 15.Diagnostic Procedure without Diagnostic Trouble Code (DTC) A: CHECK MANUAL MODE SWITCH DIAGNOSIS: Input signal circuit of manual mode switch is open or shorted. TROUBLE SYMPTOM: Does not shift on manual mode. WIRING DIAGRAM: A: B280 BODY INTEGRATED UNIT B25 A20 A30 B15 B: B281 TB 7 DOWN UP MANUAL MODE SWITCH B68 E 11 2 7 8 TB SELECT LEVER B116 ST4 4 3 4 2 3 6 10 ROLL CONNECTOR E TCM DOWN UP DOWN LH UP B54 RH STEERING SHIFT SWITCH A: B280 B54 1 2 3 4 10 11 12 13 19 20 21 5 6 14 15 7 16 22 8 17 23 9 18 24 B: B281 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 26 27 28 29 30 21 22 ST4 B68 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 4 5 6 7 1 2 3 8 9 10 11 12 13 14 15 16 17 18 19 27 28 22 23 24 25 26 20 21 B116 1 2 3 4 5 6 7 8 9 10 AT-03463 5AT(diag)-125 asieps_tobira.book 126 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 2 3 4 Step Check CHECK BODY INTEGRATED UNIT. Is the ON/OFF normally 1) Perform ON/OFF operation on the manual detected? mode switch. 2) Read the data of manual mode switch signal using Subaru Select Monitor. CHECK DTC OF BODY INTEGRATED UNIT. Is DTC of CAN detected? CHECK TCM. 1) Perform ON/OFF operation on the manual mode switch. 2) Read the data of manual mode switch signal using Subaru Select Monitor. CHECK TIP INDICATOR OF COMBINATION METER. 5 CHECK DTC OF TCM. 6 CHECK DTC OF METER. 7 CHECK GROUND CIRCUIT OF MANUAL MODE SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from manual mode switch. 3) Measure the resistance of harness between manual mode switch connector and chassis ground. Connector & terminal (B116) No. 6 — Chassis ground: CHECK MANUAL MODE SWITCH. Measure the resistance between manual mode switch terminals. Connector & terminal (B116) No. 6 — No. 5: CHECK MANUAL MODE SWITCH. 1) Move the select lever to manual mode. 2) Measure the resistance between manual mode switch terminals. Connector & terminal (B116) No. 6 — No. 5: CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND MANUAL MODE SWITCH. 1) Disconnect the connector from body integrated unit. 2) Measure the resistance of harness between body integrated unit connector and manual mode switch connector. Connector & terminal (B116) No. 5 — (B281) No. 15: 8 9 10 Is the ON/OFF normally detected? Yes Go to step 2. No Go to step 7. Perform the diag- Go to step 3. nosis according to DTC. Go to step 4. Go to step 5. Is TIP indicator light normally operated? Go to step 6. Replace the combination meter assembly. <Ref. to IDI-14, Combination Meter.> Is DTC of CAN detected? Perform the diag- Replace the TCM. nosis according to <Ref. to 5AT-55, DTC. Transmission Control Module (TCM).> Is DTC of CAN detected? Perform the diag- Replace the meter. nosis according to DTC. Is the resistance less than 1 Ω? Go to step 8. Repair the open circuit of harness between manual mode switch and chassis ground. Is the resistance more than 1 MΩ? Go to step 9. Replace the guide plate assembly. Is the resistance less than 1 Ω? Go to step 10. Replace the guide plate assembly. Is the resistance less than 1 Ω? Go to step 11. Repair the open circuit of harness between manual mode switch connector and TCM connector, or poor contact in connector. 5AT(diag)-126 asieps_tobira.book 127 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 11 12 13 14 15 16 17 Step CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND MANUAL MODE SWITCH. 1) Disconnect the connector from body integrated unit. 2) Measure the resistance of harness between manual mode switch connector and chassis ground. Connector & terminal (B116) No. 7 — Chassis ground: CHECK INPUT SIGNAL FROM TCM. 1) Connect all connectors. 2) Turn the ignition switch to ON. (engine OFF) 3) Measure the voltage of the signal to TCM. Connector & terminal (B281) No. 15 (+) — Chassis ground (–): CHECK INPUT SIGNAL FROM TCM. 1) Shift and hold the select lever to up side. 2) Measure the voltage of the signal to TCM. Connector & terminal (B281) No. 15 (+) — Chassis ground (–): CHECK GROUND CIRCUIT OF MANUAL MODE SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from manual mode switch. 3) Measure the resistance of harness between manual mode switch connector and chassis ground. Connector & terminal (B116) No. 10 — Chassis ground: CHECK MANUAL MODE SWITCH. Measure the resistance between manual mode switch terminals. Connector & terminal (B116) No. 10 — No. 11: CHECK MANUAL MODE SWITCH. 1) Move the select lever to manual mode. 2) Measure the resistance between manual mode switch terminals. Connector & terminal (B116) No. 10 — No. 11: CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND MANUAL MODE SWITCH. 1) Disconnect the connector from body integrated unit. 2) Measure the resistance of harness between body integrated unit connector and manual mode switch connector. Connector & terminal (B116) No. 11 — (B281) No. 25: Check Is the resistance more than 1 MΩ? Yes Go to step 12. No Repair the short circuit of harness between manual mode switch connector and TCM connector. Is the voltage more than 9 V? Go to step 13. Replace the body integrated unit. <Ref. to SL-55, Body Integrated Unit.> Is the voltage less than 1 V? Go to step 14. Replace the body integrated unit. <Ref. to SL-55, Body Integrated Unit.> Repair the open circuit of harness between manual mode switch and chassis ground. Is the resistance less than 1 Ω? Go to step 15. Is the resistance more than 1 MΩ? Go to step 16. Replace the guide plate assembly. Is the resistance less than 1 Ω? Go to step 17. Replace the guide plate assembly. Is the resistance less than 1 Ω? Go to step 18. Repair the open circuit of harness between the manual mode switch connector and body integrated unit connector, or poor contact of connector. 5AT(diag)-127 asieps_tobira.book 128 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 18 19 20 21 22 23 24 Step CHECK HARNESS BETWEEN BODY INTEGRATED UNIT AND MANUAL MODE SWITCH. 1) Disconnect the steering roll switch connector. 2) Measure the resistance of harness between manual mode switch connector and chassis ground. Connector & terminal (B116) No. 11 — Chassis ground: CHECK INPUT SIGNAL TO BODY INTEGRATED UNIT. 1) Connect all connectors. 2) Turn the ignition switch to ON. (engine OFF) 3) Check the signal voltage for body integrated unit. Connector & terminal (B281) No. 25 (+) — Chassis ground (–): CHECK INPUT SIGNAL TO BODY INTEGRATED UNIT. 1) Shift and hold the select lever to up side. 2) Check the signal voltage for body integrated unit. Connector & terminal (B281) No. 25 (+) — Chassis ground (–): CHECK GROUND CIRCUIT OF STEERING SHIFT SWITCH. 1) Turn the ignition switch to OFF. 2) Disconnect the connector from the steering roll connector. 3) Measure the resistance of harness between steering roll connector and chassis ground. Connector & terminal (ST4) No. 3 — Chassis ground: CHECK STEERING SHIFT SWITCH. Measure the resistance between the ssteering roll connector terminals. Connector & terminal (ST4) No. 2 — No. 3: Check Is the resistance more than 1 MΩ? Yes Go to step 19. No Repair the short circuit of harness between manual mode switch connector and body integrated unit connector. Is the voltage more than 9 V? Go to step 20. Replace the body integrated unit. <Ref. to SL-55, Body Integrated Unit.> Is the voltage less than 1 V? Go to step 21. Replace the body integrated unit. <Ref. to SL-55, Body Integrated Unit.> Is the resistance less than 1 Ω? Go to step 22. Repair the open circuit of harness between steering roll connector and chassis ground. Is the resistance more than 1 MΩ? Replace the steering roll connector or the steering shift switch. Repair the poor contact of connector. Replace the steering roll connector or the steering shift switch. Repair the poor contact of connector. Go to step 23. CHECK STEERING SHIFT SWITCH. Is the resistance less than 1 Ω? Go to step 24. 1) Shift and hold the steering shift switch to the + side. 2) Measure the resistance between steering shift switch terminals. Connector & terminal (ST4) No. 2 — No. 3: CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 25. BODY INTEGRATED UNIT AND STEERING ROLL CONNECTOR. 1) Disconnect the connector from body integrated unit. 2) Measure the resistance of the harness between body integrated unit connector and steering roll connector. Connector & terminal (B281) No. 15 — (B68) No. 2: 5AT(diag)-128 Repair the open circuit of harness between the body integrated unit connector and steering roll connector, or poor contact of connector. asieps_tobira.book 129 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 25 26 Step Check Yes CHECK HARNESS CONNECTOR BETWEEN Is the resistance less than 1 Ω? Go to step 26. BODY INTEGRATED UNIT AND STEERING ROLL CONNECTOR. 1) Disconnect the connector from body integrated unit. 2) Measure the resistance of the harness between body integrated unit connector and steering roll connector. Connector & terminal (B281) No. 25 — (B68) No. 6: CHECK POOR CONTACT. Is there poor contact in the Repair the poor manual mode switch circuit? contact. 5AT(diag)-129 No Repair the open circuit of harness between the body integrated unit connector and steering roll connector, or poor contact of connector. Temporary poor contact of the manual mode switch circuit connector or harness asieps_tobira.book 130 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) B: CHECK SPORT SHIFT INDICATOR LIGHT DIAGNOSIS: Output signal circuit of SPORT shift indicator light is open or shorted. TROUBLE SYMPTOM: • SPORT shift indicator light does not illuminate or remains illuminated. • SPORT shift indicator light display does not change. WIRING DIAGRAM: 4 No.5 3 i10 6 7 8 9 10 1 2 3 4 5 11 12 13 14 15 16 17 18 19 20 21 22 SPORT INDICATOR IGNITION SWITCH COMBINATION METER i28 i10 21 22 7 SBF-6 1 1 2 3 4 5 6 7 8 9 10 11 12 8 A26 BATTERY A27 2 MAIN SBF A: JOINT CONNECTOR i28 B30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B: B280 BODY INTEGRATED UNIT A: B20 i84 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B: B280 B54 E B54 5 6 14 15 7 16 22 8 17 23 9 18 24 3 4 1 2 3 4 10 11 12 13 19 20 21 TCM AT-03464 5AT(diag)-130 asieps_tobira.book 131 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 Step CHECK BODY INTEGRATED UNIT. Check DTC of body integrated unit. Check Yes Is DTC of AT CAN communica- Perform the diagtion circuit displayed? nosis according to DTC. Is DTC of AT CAN communica- Perform the diagtion circuit displayed? nosis according to DTC. Is gear position 1 and “ ” dis- Go to step 4. played? 2 CHECK TCM. Check DTC of TCM. 3 CHECK TCM. 1) Turn the ignition switch to OFF. 2) Connect the Subaru Select Monitor to the data link connector. 3) Turn the ignition switch to ON. (engine OFF) 4) Turn the Subaru Select Monitor switch to ON. 5) Shift the select lever to manual mode side, and then shift down the select lever. 6) Read the indicator. CHECK TCM. Is the gear position 2, and is 1) Shift up the select lever. “ ” displayed? 2) Read the indicator. 4 5 CHECK BODY INTEGRATED UNIT. Read the data of gear position using Subaru Select Monitor. Is SPORT shift gear position 2? 6 CHECK COMBINATION METER. Is the SPORT shift indicator OK? 5AT(diag)-131 Go to step 5. No Go to step 2. Go to step 3. Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Go to step 6. Check the body integrated unit. <Ref. to SL-55, Body Integrated Unit.> Refer to “Symptom Replace the comRelated Diagnos- bination meter assembly. <Ref. to tic”. <Ref. to 5AT(diag)-134, IDI-14, CombinaGeneral Diagnos- tion Meter.> tic Table.> asieps_tobira.book 132 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) C: CHECK BUZZER DIAGNOSIS: Output signal circuit of buzzer is open or shorted. TROUBLE SYMPTOM: Buzzer remains beeping. WIRING DIAGRAM: IGNITION SWITCH SBF-6 No.5 MAIN SBF i10 4 3 BATTERY 6 7 8 9 10 1 2 3 4 5 11 12 13 14 15 16 17 18 19 20 21 22 i28 SPORT SHIFT BUZZER E COMBINATION METER 1 2 3 4 5 6 7 8 9 10 11 12 i10 B: B280 A: 22 7 i84 i84 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 JOINT CONNECTOR i28 B: B280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A26 8 21 A27 2 1 A: BODY INTEGRATED UNIT B30 B20 B54 B54 5 6 7 14 15 16 22 8 9 17 18 23 24 3 4 1 2 3 4 10 11 12 13 19 20 21 TCM AT-03465 5AT(diag)-132 asieps_tobira.book 133 ページ 2005年9月24日 土曜日 午後4時27分 Diagnostic Procedure without Diagnostic Trouble Code (DTC) AUTOMATIC TRANSMISSION (DIAGNOSTICS) 1 Step CHECK BODY INTEGRATED UNIT. Check DTC of body integrated unit. Check Yes Is DTC of CAN communication Perform the diagdisplayed? nosis according to DTC. Is DTC of CAN communication Perform the diagdisplayed? nosis according to DTC. Does the buzzer stop? Replace the TCM. <Ref. to 5AT-55, Transmission Control Module (TCM).> Is the SPORT shift buzzer dis- Replace the body play “ON”? integrated unit. <Ref. to SL-55, Body Integrated Unit.> 2 CHECK TCM. Check DTC of TCM. 3 CHECK BUZZER STOP. Disconnect the connector (B54). 4 CHECK BODY INTEGRATED UNIT. 1) Turn the ignition switch to OFF. 2) Connect the Subaru Select Monitor to the data link connector. 3) Turn the ignition switch to ON. (engine OFF) 4) Turn the Subaru Select Monitor switch to ON. 5) Read the data of SPORT shift buzzer using Subaru Select Monitor. CHECK COMBINATION METER. Is the buzzer OK? 5 5AT(diag)-133 Refer to “Symptom Related Diagnostic”. <Ref. to 5AT(diag)-134, General Diagnostic Table.> No Go to step 2. Go to step 3. Go to step 4. Go to step 5. Replace the combination meter assembly. <Ref. to IDI-14, Combination Meter.> asieps_tobira.book 134 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) 16.General Diagnostic Table A: INSPECTION Symptoms Shifting vehicle speed is low on “D” range. Shifting vehicle speed is high on “D” range. Excessive shock. (“N”→“D” range) Excessive shift shock on 1st of “D” range → 2nd of “D” range or “1st of manual mode” → “2nd of manual mode”. Excessive shift shock on 2nd of “D” range → 3rd of “D” range or “2nd of manual mode” → “3rd of manual mode”. Excessive shift shock on 3rd of “D” range → 4th of “D” range or “3rd of manual mode” → “4th of manual mode”. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Problem parts Vehicle speed sensor 1 and vehicle speed sensor 2 Accelerator pedal position sensor Throttle position sensor ATF temperature sensor CAN communication signal Vehicle speed sensor 1 and vehicle speed sensor 2 Accelerator pedal position sensor Throttle position sensor CAN communication signal Brake switch signal Lateral G sensor ATF temperature sensor Engine idle speed Engine speed signal Accelerator pedal position sensor Throttle position sensor Control cable adjustment ATF temperature sensor Oil pressure switch 1 and front brake solenoid valve CAN communication signal Fluid level and condition TCM power supply PVIGN relay Accelerator pedal position sensor Throttle position sensor Control cable adjustment Oil pressure switch 4 and direct clutch solenoid valve CAN communication signal Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment Oil pressure switch 5 and high & low reverse clutch solenoid valve CAN communication signal Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment Oil pressure switch 3 and input clutch solenoid valve CAN communication signal Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition 5AT(diag)-134 asieps_tobira.book 135 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Excessive shift shock on 4th of “D” range → 5th of “D” range or “4th of manual mode” → “5th of manual mode”. Excessive shock at kick down. Excessive shock at shift up. Excessive shock at lock up. Excessive shock at engine brake. Judder is occurred at lock up. Noise at “R”, “N” and “D” range. Hold at “D” range or 1st on manual mode. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Problem parts Accelerator pedal position sensor Throttle position sensor Control cable adjustment Oil pressure switch 1 and front brake solenoid valve CAN communication signal Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment CAN communication signal Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment Engine speed signal CAN communication signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment Engine speed signal CAN communication signal Turbine speed sensor 1 and turbine speed sensor 2 Lock up solenoid valve Vehicle speed sensor 1 and vehicle speed sensor 2 Fluid level and condition Accelerator pedal position sensor Throttle position sensor Control cable adjustment CAN communication signal Fluid level and condition Line pressure Low coast brake solenoid valve Fluid level and condition Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Vehicle speed sensor 1 and vehicle speed sensor 2 Accelerator pedal position sensor Throttle position sensor Lock up solenoid valve ATF temperature sensor 1 and 2 Fluid level and condition Engine speed signal ATF temperature sensor 1 and 2 Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Direct clutch solenoid valve Line pressure Up switch signal CAN communication signal Accelerator pedal position sensor 5AT(diag)-135 asieps_tobira.book 136 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts Hold at “D” range or 2nd on manual mode. Hold at “D” range or 3rd on manual mode. Hold at “D” range or 4th on manual mode. Hold at “D” range or 5th on manual mode. Gear does not shift 1st of “D” range → 2nd of “D” range or “1st of manual mode” → “2nd of manual mode”. Gear does not shift 2nd of “D” range → 3rd of “D” range or “2nd of manual mode” → “3rd of manual mode”. Gear does not shift 3rd of “D” range → 4th of “D” range or “3rd of manual mode” → “4th of manual mode”. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Low coast brake solenoid valve Line pressure Up switch signal Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Line pressure Up switch signal Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 3 and input clutch solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Oil pressure switch 5 and high & low reverse clutch solenoid valve Low coast brake solenoid valve Front brake solenoid valve Line pressure Up switch signal Down switch signal CAN communication signal Accelerator pedal position sensor TCM power supply PVIGN relay Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 1 and front brake solenoid valve Line pressure Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 4 and direct clutch solenoid valve Line pressure Up switch CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 5 and high & low reverse clutch solenoid valve Line pressure Up switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 3 and input clutch solenoid valve Oil pressure switch 1 and front brake solenoid valve Line pressure Up switch signal CAN communication signal Accelerator pedal position sensor 5AT(diag)-136 asieps_tobira.book 137 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts • • • • Gear does not shift 4th of “D” range → 5th of “D” range or • “4th of manual mode” → “5th of manual mode”. • • • • • • • • Gear does not shift down to 4th on “D” range or manual • mode. • • • • • • • • Gear does not shift down to 3rd on “D” range or manual • mode. • • • • • • • • Gear does not shift down to 2nd on “D” range or manual • mode. • • • • • • Gear does not shift down to 1st on “D” range or manual • mode. • • • • • • • • No lock-up occurs. • • • • • • No shift shock occurred when shifting 1st of “D” range → • 2nd of “D” range or “1st of manual mode” → “2nd of man- • ual mode”. Or clutch slipping occurred. • • Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 1 and front brake solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Turbine speed sensor 1 and turbine speed sensor 2 ATF temperature sensor Line pressure Up switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 1 and front brake solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Line pressure Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 3 and input clutch solenoid valve Oil pressure switch 1 and front brake solenoid valve Line pressure Down switch signal CAN communication signal Accelerator pedal position sensor TCM power supply PVIGN relay Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 5 and high & low reverse clutch solenoid Line pressure Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 4 and direct clutch solenoid valve Line pressure Down switch signal CAN communication signal Accelerator pedal position sensor Fluid level and condition Line pressure Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Lock up solenoid valve CAN communication signal ATF temperature sensor 1 and 2 Accelerator pedal position sensor Brake switch signal Range signal Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 4 and direct clutch solenoid valve Line pressure CAN communication signal 5AT(diag)-137 asieps_tobira.book 138 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts No shift shock occurred when shifting 2nd of “D” range → 3rd of “D” range or “2nd of manual mode” →3rd of manual mode”. Or clutch slipping occurred. No shift shock occurred when shifting 3rd of “D” range → 4th of “D” range or “3rd of manual mode” → “4th of manual mode”. Or clutch slipping occurred. No shift shock occurred when shifting 4th of “D” range → 5th of “D” range or “4th of manual mode” → “5th of manual mode”. Or clutch slipping occurred. Engine skids when shifting 5th of “D” range → 4th of “D” range or “5th of manual mode” → “4th of manual mode”. Or slipping occurred. Engine skids when shifting 4th of “D” range → 3rd of “D” range or “4th of manual mode” → “3rd of manual mode”. Or slipping occurred. Engine skids when shifting 3rd of “D” range → 2nd of “D” range or “3rd of manual mode” → “2nd of manual mode”. Or slipping occurred. Engine skids when shifting 2nd of “D” range → 1st of “D” range or “2nd of manual mode” → “1st of manual mode”. Or slipping occurred. Engine brake does not function at 5th → 4th of manual mode. Engine brake does not function at 4th → 3rd of manual mode. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 5 and high & low reverse clutch solenoid valve Line pressure CAN communication signal Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 3 and input clutch solenoid valve Oil pressure switch 1 and front brake solenoid valve Line pressure CAN communication signal Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 1 and front brake solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Line pressure Accelerator pedal position sensor Throttle position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 1 and front brake solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Line pressure Accelerator pedal position sensor Throttle position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 3 and input clutch solenoid valve Oil pressure switch 1 and front brake solenoid valve Line pressure Accelerator pedal position sensor Throttle position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 5 and high & low reverse clutch solenoid valve Oil pressure switch 4 and direct clutch solenoid valve Line pressure Accelerator pedal position sensor Throttle position sensor Fluid level and condition Vehicle speed sensor 1 and vehicle speed sensor 2 Oil pressure switch 4 and direct clutch solenoid valve Line pressure Accelerator pedal position sensor Throttle position sensor Inhibitor switch Fluid level and condition Control cable adjustment Manual mode switch Oil pressure switch 1 Down switch signal Inhibitor switch Fluid level and condition Control cable adjustment Manual mode switch Oil pressure switch 1 and oil pressure switch 3 Down switch signal 5AT(diag)-138 asieps_tobira.book 139 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts Engine brake does not function at 3rd → 2nd of manual mode. Engine brake does not function at 2nd → 1st of manual mode. Excessive acceleration failure on “D” range. Excessive acceleration failure in “R” range. Engine skids when start driving (1st) the vehicle. Or slipping occurred. Engine skids when driving at 2nd. Or slipping occurred. Engine skids when driving at 3rd. Or slipping occurred. Engine skids when driving at 4th. Or slipping occurred. Engine skids when driving at 5th. Or slipping occurred. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Inhibitor switch Fluid level and condition Control cable adjustment Manual mode switch Oil pressure switch 5 Low coast brake solenoid valve Inhibitor switch Fluid level and condition Control cable adjustment Manual mode switch Oil pressure switch 4 Low coast brake solenoid valve Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Inhibitor switch Control cable adjustment Vehicle speed sensor 1, 2 Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor Oil pressure switch 5 and high & low reverse clutch solenoid valve CAN communication signal Inhibitor switch Control cable adjustment Vehicle speed sensor 1, 2 Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Oil pressure switch 4 and direct clutch solenoid valve Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Oil pressure switch 5 and high & low reverse clutch solenoid valve Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Oil pressure switch 3 and input clutch solenoid valve Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Oil pressure switch 1 and front brake solenoid valve 5AT(diag)-139 asieps_tobira.book 140 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts Slip at lock up. Maximum vehicle speed is low. There is completely no creep. Excessive large creep. Vehicle cannot be parking condition on “P” range. Parking condition is not released though shifting to other ranges. Vehicle can drive on “P” range. Vehicle can drive on “N” range. Vehicle cannot drive at any range. Vehicle cannot drive on “D” range. Vehicle cannot drive on “R” range. Engine cannot start on “P” or “N” range Engine start other than “N” or “P” range • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Fluid level and condition Line pressure Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Lock up solenoid valve CAN communication signal Fluid level and condition Line pressure Accelerator pedal position sensor Throttle position sensor CAN communication signal Direct clutch solenoid valve Vehicle speed sensor 1 and 2 Fluid level and condition Engine speed signal CAN communication signal Oil pressure switch 4 and direct clutch solenoid valve Line pressure Engine speed signal CAN communication signal Oil pressure switch 4 Inhibitor switch Control cable adjustment Inhibitor switch Fluid level and condition Control cable adjustment Line pressure Inhibitor switch Fluid level and condition Control cable adjustment Line pressure Fluid level and condition Line pressure Inhibitor switch Control cable adjustment Loosing or damaging of propeller shaft. Loosing or damaging of drive shaft. Fluid level and condition Line pressure Inhibitor switch Control cable adjustment Loosing or damaging of propeller shaft. Loosing or damaging of drive shaft. Fluid level and condition Line pressure Inhibitor switch Control cable adjustment Loosing or damaging of propeller shaft. Loosing or damaging of drive shaft. Key switch and starter Control cable adjustment Inhibitor switch CAN communication line TCM Key switch and starter Control cable adjustment Inhibitor switch TCM 5AT(diag)-140 asieps_tobira.book 141 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) Symptoms Problem parts Engine stalls. Engine stalls when shifting to “N” → “D” and “R” range. • • • • • • • • • • Fluid level and condition Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Lock up solenoid valve Line pressure Fluid level and condition Engine speed signal Turbine speed sensor 1 and turbine speed sensor 2 Lock up solenoid valve Line pressure 5AT(diag)-141 asieps_tobira.book 142 ページ 2005年9月24日 土曜日 午後4時27分 General Diagnostic Table AUTOMATIC TRANSMISSION (DIAGNOSTICS) 5AT(diag)-142