Indian Journal of Science and Technology, Vol 8(30), DOI: 10.17485/ijst/2015/v8i30/70494, November 2015 ISSN (Print) : 0974-6846 ISSN (Online) : 0974-5645 Information Theoretic Criteria for Induction Motor Fault Identification W. Abitha Memala* and V. Rajini EEE, SSNCE, Chennai - 603110, Tamil Nadu, India; abithamemalaw82@yahoo.com, rajiniv@gmail.com Abstract The objective of our work is to identify the inter-turn incipient short fault that occurs in the induction motor at no load condition. The method used in fault identification is Information Theoretic Criteria, which uses Frequency Signal Dimension Order (FSDO) estimator and fault decision module. The FSDO estimator estimates the number of frequencies in stator current signatures using Minimum Description Length (MDL) criterion and Akaike Information Criteria (AIC). Fault decision module uses the number of frequencies as fault index in detecting the fault and identifying the fault severity. The proposed method is able to identify the fault from the data buried in noise. MDL yields consistent estimate, the fault index obtained using MDL criterion is considered for diagnosing the faults. The CDF plot of MDL and AIC helps in proving the fault severity results obtained from fault index value. With very lesser values of sampled data, the proposed method is able to distinguish between healthy and faulty conditions. This novel approach diagnoses the inter-turn incipient fault with very simple calculation and it needs only very few number of measured data for estimating the number of fault frequencies associated with the faulty conditions. Keywords: Akaike Information Criteria (AIC), Cumulative Density Function (CDF), Information Theoretic Criteria (ITC), Inter-turn incipient short circuit fault, Minimum Description Length (MDL) Criteria and Stator Faults 1. Introduction For the last 20 years, FFT is used for diagnosing the faults by extracting the frequency information from stator current to detect stator inter-turn short circuit faults, broken bar faults and other mechanical faults1,2. To overcome the frequency resolutions problems of FFT, the subspace methods like Multiple Signal Classification (MUSIC) algorithm, Estimation of Signal Parameters via Rotational Invariance Techniques (ESPRIT), Zoom FFT (ZFFT), Zoom MUSIC (ZMUSIC) and Zoom ESPRIT (ZESPRIT) are used3-6. But it has the inconvenience of long computational time. To detect fault sensitive frequencies the MUSIC algorithm and ESPRIT with zooming methods was proposed7. This method works well with various load conditions. But the difference in the healthy and faulty spectrum during the no load condition is not so good when the motor is running at no load condition. * Author for correspondence In our work a novel approach for identification of the inter-turn incipient stator fault is proposed for the induction motor running at no load condition. When fault appears, the frequency corresponds to the faulty condition is introduced in the stator current spectrum. The numbers of fault frequencies appearing in the faulty spectrum is determined from the Eigen values of the auto correlation matrix and it is used as the fault index in determining the faulty condition. The proposed approach uses the Information Theoretic Criteria (ITC)8 by Schwarts and Rissanen (Minimum Description Length (MDL) criterion) and Akaike Information Criteria (AIC) in identifying the fault index and CDF of MDL&AIC in recognizing the fault severity. The inter-turn short circuit stator fault is identified based on the calculation of the number of frequency calculated from the Minimum Description Length (MDL) and Akaike Information Criteria (AIC)9 and the Cumulative Density Function (CDF) of the Minimum Description Length (MDL) and Information Theoretic Criteria for Induction Motor Fault Identification Akaike Information Criteria (AIC). CDF of MDL and AIC is plotted for easy recognition of the fault severity. The advantage of the proposed approach is it doesn’t require any subjective judgment for deciding the threshold levels as it is not using the same. The number of frequencies is calculated as the value for which the MDL criteria or AIC is minimized. The CDF plot of the MDL and AIC makes the diagnosing process easier by providing the graphical representation to identify the fault severity. This method is an easy method of diagnosing compared with other techniques11-15. 2. Data Model The problem associated is to identify the inter-turn short circuit stator fault of the induction motor, working under no load condition, with the available measured datax (n), which is buried in a noise signal. In subspace methods, the N number of discrete time signals x(n) is represented by L complex sinusoids s(n), in a white noise w(n) and is given in equations (1-3). x(n) = s(n) + w(n), n = 0, 1, 2,......N-1 (1) s(n) consists of sinusoids and w(n) is white noise with zero mean and a variance of σ2 . Where, L s (n) = å A i e j2(fi n) (2) i=1 e Ai = ai ((i)) (3) N – Number of sample data, fi-The frequency, |ai|– The magnitude, Rx - The phase of the ith complex sinusoid. The auto correlation matrix Rx of the measured data x[n] is expressed as equations(4 and 5). 2 R = M a f ( f ) f H ( f )+(2 I (4) x å (i =1) i i i L Where, T e (5) f ( fi ) = éê1e ( j2"(" f(i ) )) ( j 4"(" fi )... e( j2"("(N -1) fi ))ùú ë û The exponent H represents Hermitian transpose and IL represents identity matrix. 2 fault. The FSDO estimator and fault decision module are used in diagnosing the fault. The FSDO estimator estimates the number of frequencies in the measured data, which is buried in a noise signal, using the Information Theoretic Criteria (ITC). ITC includes MDL criterion and AIC in estimating the number of fault frequencies. The number of frequencies is used as fault index in identifying the faults. The Cumulative Distribution Function (CDF) plot is obtained from the MDL criterion and AIC and is used in identifying the fault severity. The fault decision module uses the fault index and CDF plot for diagnosing the inter turn incipient stator fault. 3.1 FSDO Estimator FSDO estimator uses ITC to estimate the number of frequencies8. The auto correlation matrix Rx given in equation (4), is unknown in practice13. Therefore, it is necessary to use the sample correlation matrix, Rx which is equivalent to Rx to proceed with FSDO estimator. A Special Smoothing (SS) method is applied to calculate Rx , given in equation(6). x = R æN -L+1 ö 1 çç å x (n) x T (n)÷÷(6) ÷ø N - L + 1 çè n=1 Eigen based decomposition of the equation(6) yields the Eigen values as λ1, λ2, λ3, ……λL and Eigen vectors v1,v2,v3…vL. Full rank of Rx is M. The sorted eigen values are as the following equation (7). λ1>λ2>λ3, ……>λL (7) The smallest Eigen value of corresponds to σ2. i.e. λM = λM+1 = λM+2, …… = λL = σ2(8) The MDL criterion of ITC is used in estimating the number Rx of frequencies. The MDL criterion is given by, ( MDL(k ) = - log (P(i=k) (L -1)(i(1/(L - k )))/1/(L - k ) å ( i =k ) (L -1) (i) )(Ps (L - k )) + 1/2k (2L - k ) log (N - L +1) (9) The number of frequencies d is the value for which MDL is minimized. 3. Proposed Algorithm d = arg k min MDL (k)(10) A new fault diagnosing algorithm is proposed for diagnosing the inter-turn incipient short circuit stator k = 0,1,2, ……. L-1. The CDF plot of d gives the graphical representation Vol 8 (30) | November 2015 | www.indjst.org Indian Journal of Science and Technology W. Abitha Memala and V. Rajini of fault identifications from the healthy condition. The AIC of ITC is also can be used in estimating the number of frequencies. The AIC is given by, ( AIC(k ) = -2log (P(i=k) (L -1)(i(1/(L - k )))/1/(L - k ) å(i=k)(L -1) (i) )(Ps (L - k)) +1/2k (2L - k)log (N - L +1) (11) The number of frequencies g is the value for which AIC is minimized. g = arg k min aic (k)(12) k = 0,1,2, ……. L-1. The CDF plot of g gives the graphical representation of fault identifications from the healthy condition. The CDF plot of the MDL and AIC is generated as it is not only distinct the healthy motor from the faulty conditions, but also identifies the severity of the fault. 4. Experimental Setup The stator current data of the induction motor under healthy and faulty conditions are recorded at no load working condition, using the experimental setup shown in Figure 2. The tested motor has the following ratings: 3 hp, 415V, 3Φ, 50Hz, pole changing induction motor, made to run as a 4 pole induction motor. 3.2 Fault Decision Module The fault decision module can be represented with the following Figure 1. The FSDO estimator estimates the Figure 1. Fault Decision Module. number of frequencies and the fault decision module identifies the fault occurrence, using the number of fault frequencies from the FSDO estimator. This number of frequencies is used as fault index in identifying the faulty condition of the induction motor. The measured data is used in calculating Rx the sample auto correlation matrix using the equation (6). In practice, it is difficult to identify the number of frequencies from the Eigen values, although it is able to provide the noise level of the measured data7. The ITC uses the Eigen values of Rx in calculating the values of MDL and AIC given by equation 9 and 11. In large sample limit, AIC tends to overestimate the number of frequencies, but MDL yields consistent estimate always8. In our work, the considered value of L in calculating MDL and AIC is 50. FSDO estimator uses the k value (equation 10 and 12) at which MDL criterion and AIC of ITC is minimized, to calculate the number of frequencies. This value of k is used as the fault index in identifying the fault of the induction motor. Vol 8 (30) | November 2015 | www.indjst.org Figure 2. Experimental Setup. The inter-turn incipient short circuit fault is artificially created in the motor. The fault creation of the induction motor is explained in this session. The healthy and faulty stator voltage and current waveform is also given in this session. The measured stator current data has the influence of the operating condition of the faulty induction motor. For analysis, 1000 number of samples (N) is collected. From sample correlation matrix, the Eigen values are estimated. The sorted Eigen values are considered for calculating the MDL and AIC values. 4.1 Creation of Inter-Turn Incipient Short Circuit Fault The inter-turn short circuit stator fault is created in the stator lead to critical faulty condition within a very few seconds. It is necessary to identify the inter-turn short Indian Journal of Science and Technology 3 Information Theoretic Criteria for Induction Motor Fault Identification circuit fault at the early stage to avoid severe damage to the machine. A new methodology based on ITC is used to identify the inter-turn short circuit fault is at the incipient stage. The inter-turn short circuit fault is created artificially in the test motor. A resistance is connected across the terminals to be shorted. This parallel path across the turns to be shorted creates the situation which is similar to the partial insulation failure which appears prior to the complete break down due to inter turn short circuit fault. A circulating current is created in the short circuited path which may lead to an unbalance in the stator current. Therefore fault harmonics are induced on it. This creates the inter-turn incipient faulty condition and leads to the unsymmetrical working condition of the machine. Figure 3, Shows the inter turn incipient fault creation in the induction motor. Figure 3. Creation of Inter-Turn Incipient Short Circuit Stator Fault. In real time situations, this R value may be very small or zero, which will ultimately increase the current intake. The considered fault for analysis is inter-turn incipient short circuit stator fault with 3 turns shorted in R phase, 6 turns short in R phase and 3 turns shorted in R and Y phase. 4.2 Stator Voltage and Current Waveform The voltage and current waveform of the motor under healthy and faulty condition is obtained using DSO (Agilent Technologies). Figure 4 shows the voltage and current waveform of the healthy motor and Figure 5 shows the voltage and current waveform of the faulty motor. 4 Vol 8 (30) | November 2015 | www.indjst.org Figure 4. Voltage and Current Waveform of the Healthy Motor. Figure 5. Voltage and Current Waveform of the Faulty Motor. 5. Results and Discussions The stator current samples are collected for healthy and faulty working condition of the induction motor, using the above experimental setup. The FSDO estimator estimates the number of frequencies introduced in the stator current because of the faulty condition of the motor. The fault decision module uses this number of frequency as the fault index in diagnosing the faults. Table1 shows the fault index of the motor under healthy and various faulty conditions calculated using equations 10 and 12. Fault index is calculated using both MDL and ATC. From Table1, it is understood that the fault index calculated using AIC is higher than the MDL results. Even though the fault index can be calculated using MDL and Indian Journal of Science and Technology W. Abitha Memala and V. Rajini AIC, AIC yields inconsistent estimate therefore tends to overestimate the number of frequencies in the large sample limits, whereas MDL yields a consistent estimate8. The fault index calculated using MDL criterion gives better results compared to AIC8. Therefore the fault index calculated using MDL criterion is considered in diagnosis. Table 1. Fault index of the induction motot under various conditions. ITC Healthy 3 turns 6 turns 3 turns short motor short R short in R in R and Y phase phase Fault index of 14 33 36 37 MDL ( Fault index of 29 40 41 43 AIC ( The fault index i.e. number of frequencies in the healthy motor current spectrum is 14. Therefore, there is one supply frequency in addition to the other 13 frequencies appearing in the healthy spectrum of the induction motor with the considered Eigen value. This is due to the reason that some of the harmonics appear in the healthy machine due to standard misalignment, supply misalignment in phase, rotor eccentricity faults and noise added with the signal3. The fault index of the healthy motor value is the reference value for diagnosing the faulty conditions of this motor at no load conditions. The fault index å of the faulty motor is higher than the healthy motor. Any value above this value represents the faulty condition of the induction motor. For the motor with inter-turn short circuit fault, there is an apparent increase in high frequency components to represent the fault8. When analyzing the inter-turn incipient short circuit stator fault, the 3 turns short in R and Y phase of the induction motor represents the greater fault index value compared to other faulty conditions. The difference in the fault frequency components between healthy and this faulty condition is 23. Therefore 23 extra frequencies are added in the faulty current spectrum of 3 turns shorted in R and Y phase of the motor. The fault index of the 6 turns short in R phase is greater than the 3 turns short in R phase. In 6 turns short in R phase, 22 fault frequencies are added in the current spectrum. In 3 turns short in R phase 19 fault frequencies are added in the current spectrum. The increase in fault s ( n) = L i=1 index beyond the healthy fault index indicates the faulty condition of the motor. As the fault severity increases the number of frequencies in the spectrum also increases. The increase in fault index value represents the severity of the fault occurred. The CDF plot of the MDL and AIC proves the fault severity result obtained from the fault index value. The CDF plot of MDL and AIC, for various working condition of the motors is shown in Figure 6 and 7 respectively. The CDF plot is plotted, with the help of the auto correlation matrix. Figure 6. CDF Plot of MDL. A i e j2(fi n) Vol 8 (30) | November 2015 | www.indjst.org Figure 7. CDF Plot of AIC. Even though all the operating conditions have the same destination, the starting point of the MDL&AIC values differ for every conditions of the motor. The starting point of the healthy motor is lesser compared with all the faulty conditions. Therefore it has the broad MDL and AIC values (which is the difference between the destination and starting points) compared to the faulty conditions. The CDF plot of the Minimum Description Length Indian Journal of Science and Technology 5 Information Theoretic Criteria for Induction Motor Fault Identification (MDL) and AIC give clear distinction between healthy and faulty conditions and identify the severity of the fault. When comparing the faulty data, the destination point is same for all the measured data. The starting point for 3 turns short in R phase is very much lesser compared with the 6 turns short in R phase, which is even more lesser than the 3 turns short in R and Y phase. The value of 3 turns short in R phase fault is closer to the healthy value. The severity of the fault level increases as they deviates from the healthy plot. The similarities in CDF plot of MDL and AIC confirms the fault severity result obtained from the fault index of the induction motor. 6. Conclusion A novel approach is proposed for identifying the interturn incipient stator fault of the induction motor from the stator current data buried in noise. The proposed approach uses the number of fault frequencies as fault index in calculating the severity of the faults and CDF plot of Minimum Description Length (MDL) and Akaike Information Criteria (AIC) to prove the severity of the fault result obtained. The proposed approach is based on Information Theoretic Criteria (ITC). The number of frequencies related to the operating condition of the induction motor is obtained using ITC (MDL and AIC). As AIC yields inconsistent estimate and tends to overestimate the number of frequencies. As MDL yields consistent estimate, the fault index obtained using MDL criterion is considered for diagnosing the faults. The FSDO estimator estimates the number of fault frequencies associated with the faulty working condition of the motor. The fault decision module uses the FSDO estimator output as fault index to estimate the fault & its severity. The proposed approach plots CDF plot for the MDL and AIC. This method helps in proving the fault severity results obtained from fault index value. With very lesser values of sampled data, the proposed method is able to distinguish between healthy and faulty conditions. The proposed approach is a new method in diagnosing the inter-turn incipient fault of the induction motor. This approach has very simple calculation; it needs only very few number of measured data for estimating the number of fault frequencies associated with the faulty conditions; takes very lesser calculation time; online implementation is easier; can be implemented to identify other types of faults also. 6 Vol 8 (30) | November 2015 | www.indjst.org 7. References 1. Nandhi S, Toliyat HA, Xiaodong L. Condition Monitoring and fault diagnosis of Electrical motors-A review. IEEE Trans. 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