Application Notes, Whitepapers Acromag Industrial I/O Produkte Kontakt Technischer und kaufmännischer Vertrieb, Preisauskünfte, Angebote, Test-Geräte, Beratung vor Ort: Tel: (0 89) 89 01 66-0 FAX: (0 89) 89 01 66-77 Aus dem Ausland: Tel: ++49 - 89 - 89 01 66-0 FAX: ++49 - 89 - 89 01 66-77 E-Mail: sales@meilhaus.com Internet: www.meilhaus.com Web Kontakt-Formular: www.meilhaus.com/kontakt Per Post: Meilhaus Electronic GmbH Fischerstraße 2 D-82178 Puchheim MEsstechnik fängt mit ME an. www.meilhaus.com Erwähnte Firmen- und Produktnamen sind zum Teil eingetragene Warenzeichen der jeweiligen Hersteller. Preise in Euro zzgl. gesetzl. MwSt. Irrtum und Änderung vorbehalten. © s{rr Meilhaus Electronic bzw. Acromag. ME-Cover_fuer_Acromag 1 09.09.2010, 9:43:28 Uhr ISOLATORS & SIGNAL SPLITTERS Save space and cut your costs in half with multi-channel, inch-wide units that provide isolation and surge protection on up to four signals. Acromag offers the industry’s best selection of isolators. Dozens of models are available to meet your requirements. Select from single, dual, and quadchannel models with AC, DC, or looppowered operation. Signal splitters deliver dual outputs from a single source. And whether you need a unit that sinks or sources current, Acromag has the right solution for you. Optical or galvanic isolation eliminate ground loop errors, reduce noise, and block high voltage transient surges. All Acromag isolators will withstand 1500V AC for 60 seconds and provide continuous 250V AC or 354V DC common-mode protection of your precious equipment. Acromag features solve many tough problems. Our multi-channel modules reduce costs and save space. Models with push-button calibration simplify installation and maintenance tasks. Units with trim pots ship preset for 4-20mA input/ output so field calibration is not required. Series 630T models offer isolated 24V DC excitation on inputs to power your twowire transmitters. 14 Isolator Applications • Isolation • Amplification • Surge suppression • Sink/source power conversion Inputs • 0-20mA DC • 0-100mA DC • 4-20mA DC Outputs • 0-20mA DC • 4-20mA DC For signal converters or voltage transmitters, please see Page 16. Isolation • Inputs, outputs, and power circuits are isolated from each other • 1500V AC peak isolation (250V AC or 354V DC continuous) Power • 12-50V DC loop-powered (two-wire) • 10-36V DC (three or four-wire) • 115/230V AC (four-wire) Approvals • CE, CSA, UL/cUL • Class I Div 2 Groups ABCD For more information, visit our website at www.acromag.com/isolators 600 SERIES, FLAT PACK SERIES, 1500 SERIES Multi-channel AC/DC-powered Multi-channel Loop-powered Single-channel 2-, 3-, or 4-wire Single-channel Field-mount Multi-channel units with flexible I/O ranges 610T and 630T isolators are compact and cost-effective to deliver excellent performance and great value. Signal splitter units generate two identical outputs from a single input. Isolate up to four process loops per unit 650T and 670T isolators are very cost and space efficient. Variety of units accommodate sink or source loop-powered two-wire connections. Power LEDs and a precision 10 ohm sense resistor provide powerful diagnostic tools. Dozens of options to match your needs Flat Pack units provide classic analog signal processing with proven dependability. These best-sellers are easy to use and require little maintenance. Full line of models can handle nearly any isolator application with support for AC, DC, or loop power sources. Popular “hockey puck” for NEMA enclosures 1500 series units are designed for easy field mounting inside rugged NEMA enclosures or on a control panel with DIN rail. They are extremely stable, needing minimal maintenance. Highlights • Time-saving features include auto-configuration and selfranging inputs • Push-button calibration simplifies field adjustments for fast, easy maintenance. • Capable of driving up to 1000 ohm loads 600 Series Model Channels/Unit Highlights • 4-channel models reduce costs and save space • Signal splitter generates two outputs from a single input • Simple 2-wire connections for easy installation Highlights • Excellent accuracy, low drift, RFI and EMI resistance • Proven analog design with zero/span pot adjustment • Options include LCD display, HART interface, software configuration • Excellent accuracy, stability • Low power consumption Multi-Channel and Most Economical Output Ranges Power Isolation Input Ranges Highlights • Select models draw power from input or output loop signal (sink/source current) Configuration 610T single, dual, splitter 0-20, 4-20, 0-100mA DC 0-20, 4-20mA DC 10-36V DC 1500V AC self-ranging, push-button calibration 630T single, dual, splitter 4-20mA DC with 24V exc 4-20mA DC 15-36V DC, 90-250V AC 1500V AC factory calibrated, zero/span trim pots 650T single, dual, splitter 4-20mA DC 4-20mA DC 12-50V DC from output loop 1500V AC factory calibrated, zero/span trim pots 670T single, dual or quad 4-20mA DC 4-20mA DC input loop powered 1500V AC factory calibrated, zero/span trim pots Isolation Configuration Flat Pack Series Model Channels/Unit Input Ranges Analog Instrumentation Output Ranges Power 270i single-channel 4-20mA DC 4-20mA DC input loop powered 1500V AC factory calibrated, zero/span trim pots 330i single-channel 4-20mA DC 4-20mA DC 10-36V DC, 4-wire 1500V AC factory calibrated, zero/span trim pots 340i single-channel 4-20mA DC 4-20mA DC 10-36V DC, 3-wire 1500V AC factory calibrated, zero/span trim pots 430i single-channel 4-20mA DC 4-20mA DC 115 or 230V AC, 4-wire 1500V AC factory calibrated, zero/span trim pots Isolation Configuration 1500 Series Model Channels/Unit Input Ranges Field-Mount, Hockey-Puck Design Output Ranges Power 151T single-channel 4-20mA DC 4-20mA DC, optional display 12-50V DC from output loop 500V AC PC config., display push-buttons 155H single-channel 4-20mA DC 4-20mA DC, optional display 12-50V DC from output loop 500V AC HART, PC config., display push-buttons 15 TRANSMITTERS & CONVERTERS Select from dozens of models to meet your performance, mounting, power, and budget requirements. Acromag offers a broad assortment of products to isolate, amplify, filter, and convert measured signals from sensors and other industrial devices. The isolated transmitters condition and interface the signal to your PLC, DCS, display, or other process control instrumentation. Isolation eliminates ground loop errors and protects systems from surges. Units convert temperature, resistance, frequency, strain, and load sensor inputs to proportional control signal outputs. They also measure AC/DC voltage and current signals representing pressure, level, flow, and other process variables. Acromag’s wide selection offers a choice of features and performance to meet most requirements. Programmable units have many advanced signal processing capabilities and offer the convenience of Windows software configuration. Multichannel models reduce costs and save space. And, push-button calibration simplifies field maintenance. 16 Internal microprocessors deliver highly accurate measurements with 16-bit A/D and versatile output ranges in voltage, current or HART formats. Inputs • Thermocouple • RTD/resistance • Millivolt • Frequency • • • • DC voltage DC current AC current Strain gage, load cell Outputs • DC voltage • DC current For 4-20mA isolators and signal splitters, please see Page 14. Power • 12-50V DC loop-powered (two-wire) • 10-36V DC (three or four-wire) • 115/230V AC (four-wire) Approvals • CE, CSA, UL/cUL • Class I Div 2 Groups ABCD For more information, visit our website at www.acromag.com/transmitters 150T, 250/350/450T, 600T, 800T, ST130 SERIES Field-Mount Transmitters Programmable Intelligence Single or DualChannel Units Analog Process Instrumentation For explosion-proof or NEMA 4X mounting Low-cost ST130 and universal input 150T series transmitters are PC-configurable (via USB or RS232) for easy setup and minimal maintenance. Options include an LCD display and smart HART communication. Software-configured signal processing IntelliPack transmitters are our premier line providing the best performance and most signal processing capabilities. Easy software configuration speeds up commissioning and also archives settings for reference. Cost, space-efficient 600 series transmitters offer great performance, channeldensity and a fantastic value. Select models for DC or looppower. Time-saving features include auto-configuration, self-ranging inputs, and pushbutton zero/span. Dozens of options to match your needs Flat Packs offer classic analog signal processing with proven dependability. Our best-sellers are easy to use and require little maintenance. This series can interface nearly any input, output or power source. ST130 Series Model Input Ranges Head-Mount (DIN Form B) Temperature Transmitters Output Ranges Signal Processing Power Configuration ST131 RTD, ohms 4-20mA DC RTD linearization 9-32V DC, output loop PC (USB) configuration ST132 thermocouple, millivolt 4-20mA DC TC linearization 7-32V DC, output loop PC (USB) configuration ST133 isolated thermocouple, millivolt 4-20mA DC TC linearization 12-32V DC, output loop PC (USB) configuration 150T Series Model Head-Mount Universal Input Transmitters Output Ranges Signal Processing Power Input Ranges Configuration 151T thermocouple, RTD, mV DC, resistance 4-20mA DC, LCD readout linearization, multifunction display 12-50V DC, output loop 155H thermocouple, RTD, mV DC, resistance 4-20mA DC, LCD readout IntelliPack 800T Series Model Input Ranges linearization, digital display PC config., push-buttons 12-50V DC, output loop HART, PC config., push-buttons PC-Programmable with Push-Button Field Adjust Output Ranges Signal Processing Functions Power Configuration 801T thermocouple, RTD, mV DC, ohms 0 to 20mA DC, 0 to 10V DC, alarm relay linearization, sqrt, average, limit alarm 10-36V DC PC config., push-buttons 811T ±100V DC, 0-22mA DC, 0-20A AC 0 to 20mA DC, 0 to 10V DC, alarm relay linearization, sqrt, average, limit alarm 10-36V DC PC config., push-buttons 841T 851T 0 to 50KHz, 0 to 65535 pulses 0 to 20mA DC, 0 to 10V DC, alarm relay pulse counter, average, limit alarm 10-36V DC PC config., push-buttons strain gauges, load cells, millivolts 0 to 20mA DC, 0 to 10V DC, alarm relay strain, lnrzr, avg, tare, bridge, limit alarm 10-36V DC PC config., push-buttons 600T Series Model Input Ranges 610T DC voltage, DC current 650T thermocouple, RTD, DC current/voltage Multi-Channel and Most Economical Output Ranges Signal Processing Power 0-20mA, 0-10V DC inverse output, self-ranging 4-20mA DC Flat Pack 250/350/450T Series Model Input Ranges TC, RTD linearization 10-36V DC 12-50V DC, output loop zero/span pots, DIP switches, push-buttons Analog Instrumentation Output Ranges Signal Processing 4-20mA DC Configuration auto-configuration, push-button calibration Power TC/RTD linearization 12-50V DC, output loop Configuration 250T thermocouple, RTD, AC/DC current/voltage, freq, ohms zero/span pots 350T thermocouple, RTD, AC/DC current/voltage, freq, ohms 4-20mA DC, LCD display TC/RTD linearization 10-36V DC zero/span pots 450T thermocouple, RTD, AC/DC current/voltage, freq, ohms 4-20mA DC, LCD display TC/RTD linearization 115V or 230V AC zero/span pots 17 LIMIT ALARMS Reliable relay trips for start-ups, safety shutdown, level control, on/off switching, early detection, and process control protection. Acromag offers a full line of process alarms for many applications. These units monitor your setpoint limits for various process parameters and trip a relay to govern actions under alarm conditions. Typical uses involve triggering warning lights, audible alarms, or data loggers. Alarms can also turn devices on/off or open/close valves. Advanced applications are able to detect a deviation between two signals, a rapid change in measured values, or even capture a peak value for a process. From the programmable IntelliPack series to the economical Flat Pack family, Acromag has an alarm unit to satisfy most application requirements. Other cost-effective alternatives are transmitters with integrated alarms or remote I/O modules for Modbus networks with built-in trips for local alarm functions. Countless options accommodate available power sources, input signal types, and relay connections. Flexible deadband and delay adjustments filter out noise and relay chatter to prevent false trips. Other features include user-selectable failsafe modes, and latching relays. Outputs • SPST, SPDT, or DPDT 5A relays Inputs • Thermocouple • RTD/resistance • Millivolt • Frequency • • • • DC voltage DC current AC current Strain gage, load cell Power • 12-50V DC loop-powered (two-wire) • 10-36V DC (four-wire) • 115/230V AC (four-wire) Approvals • CE, CSA, UL/cUL, Class I Div 2 ABCD For more information, visit our website at www.acromag.com/alarms 18 INTELLIPACK 800A/800T, FLAT PACK, 900MB SERIES Programmable alarm trips Transmitters with limit alarms Analog limit alarms Modbus-RTU limit alarms Intelligent limit alarm and control functions Smart and versatile, IntelliPack alarms can perform nearly any function you require. Windows configuration makes setup fast and easy. Push-buttons on the front panel simplify calibration adjustments out in the field without a PC. Signal conversion and limit alarm relays IntelliPack transmitters include relays for limit alarm functions in addition to process current or voltage output signals. The combination transmitter/alarm is very cost-effective and saves space. The transmitters support a wider variety of input types than standard alarm units. Potentiometer Adjust Flat Pack alarms offer classic analog signal processing with proven dependability. They are very economical and offer high performance. These bestsellers are easy to use and require little maintenance. AC, DC, loop-powered models. Multi-channel units 900MB remote I/O modules combine transmitter functions, alarm support, and a network interface in a single, compact device. Each analog input module provides up to four discrete output channels for on/off control or limit alarm functions. The relays operate under network control or based on alarm setpoints. Highlights • Six alarm/control functions • Multi-channel alarm units are available Highlights • High or low setpoint limits and configurable deadband Highlights • AC, DC and loop-powered models available Highlights • Up to four alarms per unit • Process current/voltage alarms IntelliPack 800A, 800T Series: PC-Programmable with Push-Button Field Adjust Model Input Type Output Type Power Configuration Alarm Trip Functions 801A thermocouple, RTD, mV, resistance single DPDT or dual SPDT 5A relays 10-36V DC software, buttons limit, window, on/off, rate, peak/valley 811A ±100V DC, 0-22mA DC, 0-20A AC single DPDT or dual SPDT 5A relays 10-36V DC software, buttons limit, window, on/off, rate, peak/valley 812A dual input: DC voltage or current dual SPDT 5A relays 10-36V DC software, buttons limit, window, on/off, deviation, rate, peak/valley 822A dual input: thermocouple, millivolt dual SPDT 5A relays 10-36V DC software, buttons limit, window, on/off, deviation, rate, peak/valley 832A 8x1T dual input: RTD, resistance dual SPDT 5A relays 10-36V DC software, buttons limit, window, on/off, deviation, rate, peak/valley temperature, voltage, current, ohms, 0 to 20mA DC, 0 to 10V DC, alarm relay 10-36V DC software, buttons high/low setpoint limit alarm freq., pulse, strain gauge, load cell (see Page 17 for more information) Flat Pack Series: Model Input Ranges Analog Instruments with Pot Adjustments Output Ranges Power Configuration Alarm Functions 260A 4-20mA DC SPDT 2A dry contact relay 4.5V DC loop powered zero/span pots high/low setpoint limit alarm 361A 0-100V DC, 0-20mA DC, 0-20A AC single or dual SPDT 5A dry contact relays 10-36V DC zero/span pots high/low setpoint limit alarm 461A 0-100V DC, 0-20mA DC, 0-20A AC single or dual SPDT 5A dry contact relays 115V or 230V AC zero/span pots high/low setpoint limit alarm BusWorks 900MB Series: Networkable Alarms for RS485/Modbus-RTU Model Analog Input/Output Channels Discrete Outputs Alarm Trip Functions Communication Protocol 913MB/914MB 4 AC/DC current or DC voltage inputs 4 MOSFETs (1A, 0-35V DC) local limit-based or network-controlled alarms RS-485 Modbus-RTU 924MB 4 MOSFETs (1A, 0-35V DC) local limit-based or network-controlled alarms RS-485 Modbus-RTU 932MB/934MB 942MB 4 thermocouple or DC millivolt inputs 2 or 4 RTD or resistance inputs 4 solid-state relays (1A, 0-48V DC) local limit-based or network-controlled alarms RS-485 Modbus-RTU Frequency or pulse inputs 4 solid-state relays (1A, 0-48V DC) local limit-based or network-controlled alarms RS-485 Modbus-RTU 19 MATH & COMPUTATION Pre-process your data without expensive PLCs, controllers, or software programs. Our math modules perform custom calculations and output the data as you need it. These multi-purpose signal processor modules feature universal input/output ranges and an intelligent microcontroller to provide an extremely flexible and powerful standalone math computation device. Windows software configuration makes setup fast and easy. Equations are entered as in a typical spreadsheet. Diagnostics let you test equations and display input/output values in engineering units in the configuration software. Common uses include mathematical calculations involving single or multiple process variables, flow integrator/totalizer functions, and conditional analysis with boolean logic. Computations are output as process signals, pulses, or pulse-width modulated waveforms. You can even simulate conditions in the configuration software. A simulation window provides instant feedback to test your equations so you can see the output response before the actual installation. Math Functions • Add, subtract, multiply, divide • Square root, exponent (en), power (Xn) • Logarithmic (natural and base 10) • Sine, cosine, tangent, and inverse • Absolute value • Minimum/maximum • IF, THEN, ELSE, AND, OR • >, <, =, ≠, ≥, ≤ • Input scaling • High/low signal selector/discriminator • Track and hold • Integrator/totalizer Inputs • DC voltage • DC current • AC current Outputs • DC current/voltage (0-10V or 0-20mA) • Frequency (0-10KHz) • Pulse (10-36000 counts per hour) • Limit alarm (relay) Power • 10-36V DC Approvals • CE, UL/cUL Class I Div 2 Groups ABCD For more information, visit our website at www.acromag.com/computation 20 INTELLIPACK 800M SERIES DC Voltage or Current Output Frequency or Pulsed Output Easy interface to process control devices 892M/894M math modules perform complex mathematical computations and convert DC input signals to scaled DC outputs. They are ideal for isolating and interfacing analog signals to a PLC or controller as a voltage or current input. Typical applications include calculating sums, deltas, averages, flow rates, volumes, weight, power, and other scaled or computed variables. Ideal for integrator and totalizer applications 895M/896M frequency output models are ideal for integrator/ totalizer applications. Using a pulsed output with an external counter calculates flow rates, volume, weight, and power. IntelliPacks support ultra-low frequency pulses down to 10pph. Adjustable zero dropout levels apply minimum input thresholds to filter out noise and unwanted pulses. Highlights • Universal DC voltage and current input/output ranges • Easy software configuration • 200-character equation fields for transfer functions • Software displays signal values in engineering units • Track and hold function holds output signal at a significant value indefinitely • Simulation feature allows off-line testing of equations Easy configuration menus with drop-down selection lists. Highlights • Universal DC voltage and current input ranges • Frequency or pulsed output • Easy software configuration • 50-character equation fields for transfer functions Intuitive, spreadsheet-style entry of your custom equations. • Supports integrator/totalizer applications to calculate flow, volume, weight, power • Pulse-width modulation capability • Solid-state relays for on/off control or local alarms • Excitation supply for two 2-wire transmitters Simulate equations off-line to test output signal response. • Class I Division 2 approvals IntelliPack 800M Series Model Input Ranges 892M, 894M dual/quad input: 0-20mA, 0-10V DC Output Ranges Control Relays single output: 0-20mA, 0-10V DC n/a Power Configuration 10-36V DC software-configured 895M, 896M single/dual input: 0-20mA, 0-10V DC single/dual output: 0-10KHz, 0-36,000 counts/hr single/dual SSRs (60V DC, 0.5A) 10-36V DC software-configured 21