DC Motor Drives LM 317 Voltage Regulator DC Motor Drives Current Rating: LM317T – 1.5 A (with heat sink) • The current used to drive the DC motor typically come from one of these sources: Fixed voltage: – a ____________ (voltage changes with discharge) – a voltage ___________ (from rectified AC or battery) Adjustable voltage: LM317 ~ $0.75 + +12 to +24 VDC R1 = 260Ω R2 = 1kΩ – a linear power _______________ (or power op-amp), – a pulse-width-modulated (______) current source, or – a silicon-controlled-rectifier (________) modulated AC source. - Motor Leads 1 kΩ potentiometer Linear Power Op-Amp • Linear power transistors and power op-amps are generally limited to low power (<100 W) applications 27.1 Pulse-Width Modulation + + Va Vmax - From: Apex Microtechnology, Tuscon, AZ Pulse-Width Modulation + + Pulse-Width Modulation + + Va Vmax - Base voltage turned “ON” Va - Transistor “switch” turns ON, allows current to flow Vmax Base voltage turned “OFF” Transistor “switch” turns OFF, no current flows - DC Motor Drives 100 Average Va is 80% of Vmax 80 60 40 20 0 0.00008 sec PWM - 60% Duty Cycle Armature Voltage, Va Armature Voltage, Va PWM - 80% Duty Cycle 27.2 100 80 40 20 0 0.00006 sec 0.00010 sec 0.00010 sec 100 80 60 Average Va is 40% of Vmax 40 20 0 0.00004 sec PWM - 20% Duty Cycle Armature Voltage, Va PWM - 40% Duty Cycle Armature Voltage, Va Average Va is 60% of Vmax 60 100 80 60 40 Average Va is 20% of Vmax 20 0 0.00002 sec 0.00010 sec PWM Motor Drive • If the time period T is ________ compared to the _________________ of the system, the motor response will be the same – PWM switching frequencies in the 10 kHz (or higher) range are frequently used. • Relatively high drive efficiency (up to 80%) – inefficiency creates heat in the amplifier that must be dissipated! 0.00010 sec Low Cost, Pulse Width Modulator for 12 to 24 volt Applications U2: 7812 Voltage Regulator U1: LM324 Quad Op-Amp R1-R4: 100kΩ R5: 47kΩ R6-R7: 4.7kΩ C1: 0.001 to 0.01 µF Q1: IRF521 FET (3 amps) Q1: IRFZ34N FET (10 amps with heat sink) DC Motor Drives HalfHalf-Wave Rectifier 27.3 FullFull-Wave Rectifier + + Va VAC Va - - VAC 0 Silicon Controlled Rectifier SiliconSilicon-Controlled Rectifier Drive Gate + + Va VAC Gate Va Gate - 0 VAC Delay time is adjustable by gate signal Form Factor Form factor (FF) is a measure of departure from pure direct current (DC) halfhalf-wave rectified AC unfiltered FF = 1.61.6-2.0, filtered FF = 1.11.1-1.5 - fullfull-wave rectified AC unfiltered FF = 1.11.1-1.6, filtered FF = 1.01.0-1.1 DC Motor Current Drives Most higher power application use either the PWM or SCR drive methods SCR drives are rated at 90 VDC (for use with 115115-120 VAC) or 180 VDC (for use with 230 VAC)