ESD Protection in Nanometer CMOS Process Prof. Shurong Dong Zhejiang University dongshurong@zju.edu.cn Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 2 Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 3 1、Introduction ESD destroy is main way of IC failure With the processing developing, ESD is becoming serious problem! 2014-6-20 EDSSC 2014 Chengdu 4 1、Introduction ESD happens in anytime and any stage! So ESD protection should be in IC whole lifetime. Two ways to implement ESD protection according to different stages! IC Fabrication in Fab IC mount on PCB board On-Chip ESD protection, such as GGNMOS 2014-6-20 EDSSC 2014 Chengdu Custom using Produce with IC On-board ESD Protection, such as TVS 5 1、Introduction So, How to designed ESD protection : (1)Transparent during IC working normally; (2)During ESD happening,ESD protection circuit should: Form a low resistance way by pass ESD current stress, so as to avoid ESD current stress flow into IC internal. Clamp ESD voltage stress in some range to avoid overshoot! 1、Introduction How ESD stress damage IC? (1)Current stress: For Example: 2KV HBM stress produce 0.91uJ heat, it can increase 160*1.2*5um MOS temperature to 2470℃, compared with Si melting Point 1415℃, Al’s 660℃! Typical Failure: D-S silicon filament or metal interconnect melt due to joule heating 1、Introduction How ESD stress damage IC? (2)Voltage stress: For example: Gate Oxide breakdown field E is 8-10 MV/cm. As to 0.18um/1.8V RF CMOS processing,its Gate Oxide breakdown voltage is below 4-5V, compared with human body recognized ESD voltage 3500V Typical Failure: gate oxide films breakdown 1、Introduction ESD happen at every way, direction, place and time! ESD should be designed carefully : robustness, Bi-direction, high open speed … 1、Introduction 2008-9-23 http://esd.iclab.cn 10/68 Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 11 1、Introduction For Example: most of ESD destroy in 40nm process is gate breakdown HBM ESD Failure MM ESD Failure CDM ESD Failure 2008-9-23 http://esd.iclab.cn 12/68 1、Introduction Key(1): Gate breakdown voltage(BV) decreased with the process developing BV decreased with its gate thinner; BV decreased with the channel length shrink; BV is lowest when the gate area and channel length meet the smallest of design ruler; Data from ESD Lab of Zhejiang University 2008-9-23 http://esd.iclab.cn 1、Introduction Key(2): With the process development, voltage drop on the interconnect increased while IC working voltage drop. So The rate of drop of interconnect become obvious! Vi/o= Iesd * (Ron + Rvdd + Rvss + Rpc)+Vpc+Von Rmetal = ρL WT Metal L DC Rdc Voltage drop under 2KV HBM Rate/40nm I/O 2.5V Rate/28nm I/O1.8V 50um 0.91Ω 0.18V 6% 8.3% 100um 1.83Ω 0.37V 14.8% 20.5% 300um 1.83Ω 1.11 V 44.4% 61.7% Data from ESD Lab of Zhejiang University 2014-6-20 EDSSC 2014 Chengdu 14 1、Introduction Key(3): ESD design windows shrinks obviously! Especially, ESD devices clamp voltage under avalanche breakdown working state. Data from TI 2008-9-23 http://esd.iclab.cn 15/68 1、Introduction ESD design wondows in Foundry Current 2.2V 0 20% Safty Margin 10.5V 40nm IO ESD Window 28nm IO ESD Window 7.4V 20% Safty Margin 2 4 6 8 Voltage (V) 5V 1.3V 20% Safty Margin 28nm Core ESD Window Current 20% Safty Margin 3V 10 12 14 0 2 4 Voltage (V) 20% Safty Margin 6 40nm Process and 28nm Process ESD design windows Data from ESD Lab of Zhejiang University 2008-9-23 http://esd.iclab.cn 16/68 Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 17 2.1 、Diode for ESD Anode Cathode Diode is always used in low voltage IC ESD protection L STI N+ STI P+ STI N-Well P-Sub Leakage (A) Diode has low trigger voltage (0.7V), some leakage and turn-on resistance 1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1.4 1.2 Gate diode can improve its turn-on uniform Current (A) 1.0 0.8 0.6 STI Diode Gate Diode 0.4 0.2 0.0 0.0 Data from ESD Lab of Zhejiang University 2008-9-23 http://esd.iclab.cn 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Voltage (V) 18/68 2.1 、Diode for ESD Different kind of Gate diode TLP curves Leakage (A) 1e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1e-1 1e+0 1.0 GDA Anode GDB Cathode N+ Cathode P+ STI STI N+ Anode GDC Poly Poly 0.8 Poly P+ STI STI N+ P+ N-Well N-Well N-Well P-Sub P-Sub P-Sub STI 0.6 GDA GDB GDC 0.4 0.2 0.0 0.0 1e-8 GDD Cathode Anode Cathode STI N+ P+ STI STI N+ P+ P-Well P-Well P-Sub P-Sub STI 1e-5 1e-4 1e-3 4.0 0.6 GDD GDE 0.4 0.2 Data from ESD Lab of Zhejiang University 2008-9-23 1e-6 2.0 2.5 3.0 3.5 Voltage (V) 1e-2 1e-1 1e+0 0.8 Poly Poly 1e-7 0.5 1.0 1.5 Leakage (A) 1.0 Anode GDE Curent (A) STI Anode Current (A) Cathode 0.0 0.0 http://esd.iclab.cn 0.5 1.0 1.5 2.0 2.5 Voltage (V) 3.0 3.5 4.0 19/68 4.5 2.1 、Diode for ESD Anode GND Cathode Ie1 Anode Q1 Diodes in series can meet different voltage demand. P+ N+ P+ NW Q3 N+ NW P+ Q2 N+ NW P+ Q1 Q1 Cathode Ib3 Q1 P-Sub Owing to Darlington effect, the leakage will increase and voltage increasing will be weaken with the number of Diodes in series. It can be improved by retrograde well process Data from ESD Lab of Zhejiang University 2008-9-23 http://esd.iclab.cn 20/68 Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 21 2.2、GGNMOS for ESD GGNMOS is widely applied in IC ESD protection owing to its simple structure! GGNMOS key structure parameters: channel width (W), channel length (L), drain contact to ploy (DCP) and source contact to ploy (SCP) Cathode Anode N+ N+ P+ P-SUB L W DCP 2008-9-23 http://esd.iclab.cn SCP 22/68 2.2、GGNMOS for ESD TLP results of GGNMOS in 65nm CMOS process with different W & L Data from ESD Lab of Zhejiang University 2014-6-20 EDSSC 2014 Chengdu 23 2.2、GGNMOS for ESD Design ruler : (different from deep-sub-micro process ESD protection) The key of the 40nm process ESD are very narrow ESD window and low BV of thin oxide thickness. The W, effected on trigger voltage and holding voltage, should be mainly consider. L is no longer the main factor to affect the failure current. 90nm and 65nm process: the W mainly effect on the uniformity of current. Small L will achieve an excellent failure current, while it also has low holding voltage. Setting L should be trade off. DCP increasing will improve current uniformity so as to increase It2, because of DCP as a ballast resistor. The best DCP for ESD protection is different under different process. SCP is minor compared to DCP Both DCP & SCP have a little effect on the trigger voltage and holding voltage. 2014-6-20 EDSSC 2014 Chengdu 24 2.2、GGNMOS for ESD GGNMOS can be used in 90nm &65nm, even 45nm process, but it totally can not be used in 28nm process owing to its very high trigger and bad clamp ability! 1.6 40nm GGNMOS 28nm GGNMOS 1.4 1.2 0.018 ) ( 1.0 0.015 0.8 0.009 0.6 0.003 0.012 0.006 0.000 4 5 6 7 8 9 0.4 Zoom in 0.2 0.0 -2 0 2 4 6 Voltage (A) 8 10 TLP results of GGNMOS in 40&28nm CMOS 2008-9-23 http://esd.iclab.cn 25/68 2.2、GGNMOS for ESD Two kinds of modified GGNMOS for low trigger RVDD VDD I/O PAD PMOS Main NMOS RVDD Core Circuit Power Clamp Rsub RVSS I/O PAD VSS SAB P+ N+ N+ Poly N_Well P_Well Rsub P+ N+ N+ VDD Poly N+ Itri Itri P_Sub (a) RVSS N+ N_Well P+ P+ Poly P+ N+ N_Well (b) Rsub Substrate R and I trigger GGNMOS Substrate R trigger GGNMOS S. Dong, etl, Substrate-engineered GGNMOS for low trigger voltage ESD in 65nm CMOS process, Microelectronics Reliability, Volume 51, Issue 12, December 2011, Pages 2124-2128. 2014-6-20 EDSSC 2014 Chengdu 26 2.2、GGNMOS for ESD (1)Substrate-engineered GGNMOS for low trigger Substrate R and I trigger GGNMOS Substrate R trigger GGNMOS It2(A) Vt1(V) C(pF) It2/area (mA/um2) GGNMOS 2.13 6.84 0.652 2.5 Substrate R trigger GGNMOS 2.07 5.3 0.788 2.17 Substrate R and I trigger GGNMOS 2.63 3 0.891 2.33 2014-6-20 EDSSC 2014 Chengdu 27 Outline 1、Introduction 1.1 、Overview of ESD protection 1.2 、ESD protection in Nanometer Process 2、ESD Protection in Nanometer Process 2.1 、Diode 2.2 、Gate-Ground NMOS (GGNMOS) 2.3、Silicon controlled Rectifier (SCR) 2014-6-20 EDSSC 2014 Chengdu 28 2.3、SCR for ESD SCR is a excellent choice for 40&28 nm process ESD protection. Cathode P+ STI STI Anode N+ STI N+ STI QP QN P-Well P+ STI RN-Well RP-Well N-Well P-Sub Leakage (A) 1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1.0 28nm Normal SCR Current (A) 0.8 0.6 0.4 0.2 0.0 0 2008-9-23 2 4 6 Voltage (V) 8 10 12 http://esd.iclab.cn 29/68 2.3、SCR for ESD SCR triggered by diode (DTSCR) has a lower trigger voltage Cathode P+ N+ Cathode Anode N+ P+ N+ N+ NW N+ P+ NW N+ P+ P+ PW NW P-Sub Leakage (A) 1e-131e-121e-111e-10 1e-9 1e-8 1e-7 1e-6 1e-5 1e-4 1e-3 1e-2 1e-7 1.6 1.0 1e-6 1e-5 1e-4 1e-3 0.10 1.0 0.6 0.08 0.8 0.4 0.06 0.6 0.04 0.4 0.2 0.02 0.2 0.0 2 2008-9-23 4 6 Voltage (V) 8 10 1e-1 TD-DTSCR 1.2 0 1e-2 1.4 28nm Normal SCR 0.8 Current (A) Leakage (A) 12 Zoom in 0.00 0.0 0 1 http://esd.iclab.cn 2 3 4 5 Voltage (V) 6 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 7 8 30/68 2.3、SCR for ESD Structures Area /μm2 Vt1 /V It2 /A CESD /fF Ileak /nA GGNMOS 17*50 7.3 2.13 652 0.9 LVTSCR 6*50 7.5 1.82 130 0.35 DTSCR 12*50 2.5 1.93 96 120 ILVTSCR 9*50 2.2 1.9 50 0.3 2014-6-20 EDSSC 2014 Chengdu 31 2.3、SCR for ESD Improved LVTSCR for low trigger and low capacitance (ILVTSCR) I/O Anode R_nw trigger path C1 C2 M1 Q2 (a) Cathode (b) VSS Anode Gate Cathode P+ C1 N-well C2 C3 C4 C2 C3 C4 C5 Rg Cathode (b) VSS Cathode C5 Gate N+ N+ C6 Anode C5 N+ M1 R_sub R_pw (a) C4 C5 C3 C1 R_nw Q1 D1 Diode path Q1 Q 2 Anode I/O P+ P+ P-well P-well P-sub LVTSCR N+ P+ C6 C1N-well C4 N+ N+ C3 P-well C2 P-Sub (c) N+ Nw R_sub P+ P-well (c) Improved LVTSCR (ILVTSCR) S. Dong, "Improved Low-Voltage-Triggered SCR Structure for RF-ESD Protection," Electron Device Letters, IEEE , vol.34, no.8, pp.1050,1052, Aug. 2013. 2014-6-20 EDSSC 2014 Chengdu 32 2.3、SCR for ESD Floating P+ LVTSCR for high holding voltage has two snapback with high It2 S. Dong, “Design and Analysis of an Area-efficient High Holding Voltage ESD Protection Device,“ IEEE Transaction on Electron Device, 2015,1 2014-6-20 EDSSC 2014 Chengdu 33 2.3、SCR for ESD Improved Diode trigger SCR with two snapback meet 2V ESD design windows S. Dong, "Minimizing Multiple Triggering Effect in Diode-Triggered Silicon Controlled Rectifier (SCR) for ESD Protection Applications,“ IEEE Electron Device Lett.,2012,11 2014-6-20 EDSSC 2014 Chengdu 34 34 END Thanks! 2008-9-23 http://esd.iclab.cn 35/68