EMBRAER 135/145 Fuel Embraer 135/145 - Systems Summary [Fuel] GENERAL The EMB-145/135 fuel feed system consists of two independent systems, one for each engine, interconnected by a crossfeed line. The fuel system ensure proper fuel supply to the engines and APU under all the operating conditions. The system allows refueling and defueling operation to be performed either by pressure or by gravity. NOTE: The fuel weight values present in this manual are based on a fuel density of 0.811 kg/liter (6.767 lb/US Gal). Page 1 Embraer 135/145 - Systems Summary [Fuel] FUEL TANKS The airplane has two fuel tanks, one in each wing. The fuel flows from the wing tip to the wing root by gravity. A collector box in the wing root keeps the electrical pumps inlets submerged. To prevent pumps cavitation, a ejector pump and flaps valves ensure enough fuel in the collector box at all conditions. The fuel tank capacity changes according to airplane model. The EMB -145LR/LU and EMB-135LR models are equipped with a wing stub tank that increases the tank capacity. These airplanes have the collector boxes located in the wing stub. TANK CAPACITY Airplanes Without Stub Tank Liters US gallons Kilograms Pounds One Tank 2573 679.8 2087 4600.2 Both Tanks 5146 1359.6 4173 9200.4 Airplanes With Stub Tank One Tank 3198 844.9 2594 5717.4 Both tanks 6396 1689.8 5187 11434.9 When performing pressure refueling, the usable fuel quantity in each tank may be reduced by 7.9 US Gal (STD, ER and MP models) or 13.2 US Gal (LR model) maximum. NOTE: When operating with the TS-1 fuel, the FQIS may display a fuel quantity 2% (two percent) higher than the actual fuel loaded in the airplane. Conversion factors: − 3.785412 liter/US gallon − 1.2330456 liter/kg − 0.4536 kg/lb FUEL TANK VENT SYSTEM The purpose of the fuel vent system is to prevent damage to the wings due to excessive buildup of positive or negative pressures inside the fuel tanks. The system consists of float vent valves, vent lines, a surge box and a NACA air intake. The surge box is located in the wing and it is connected to the fuel tank through two float valves. These valves allow at least one venting point to be open between the surge box and the fuel tank under any flight condition. The surge boxes are connected to outside air through a NACA air intake installed under the wing. Page 2 Embraer 135/145 - Systems Summary [Fuel] ENGINE AND APU FUEL DISTRIBUTION AND CONTROL There are three electric pumps for each wing tank that provides pressurized fuel to the engines and APU. One pump is capable to supply fuel for both engines and APU under all phases of flight, except takeoff and go-around. During takeoff and go-around one electric pump is required for each engine and the APU. Engine-driven fuel pumps will provide suction feed if the electric fuel pumps operation is not available limited up to a ceiling altitude of 25000 ft. NOTE: Crossfeed Selector Knob must be OFF during takeoff and goaround. Five knobs located in the overhead fuel panel controls the electric pumps and crossfeed operation. Two PUMP PWR knobs energizes/de-energizes the electric pumps and the other two PUMP SEL knobs selects which pumps will be operating. The remaining pumps will be on standby. If the fuel pressure drops below 6.5 psi, the remaining pumps are automatically switched on and start cycling, until the pilot selects one of them. The XFEED knob controls the crossfeed operation. Crossfeed operation should be performed in case of fuel imbalance between tanks. The crossfeed knob acts over the crossfeed valve and over the electric pumps. Selecting the knob to LOW1 or LOW2 will deenergize the pump associated to the side with low level. The crossfeed valve will open connecting the engine 1 and engine 2 fuel feed lines. The fully-opened crossfeed valve position is indicated on the EICAS by an advisory message. In case of valve failure, the EICAS displays a caution message. NOTE: Crossfeed operation does not allow fuel transfer between tanks. Page 3 Embraer 135/145 - Systems Summary [Fuel] Fuel for APU operation is normally supplied from the right side fuel system. Fuel from the left side system may be used by selecting the crossfeed knob to LOW2. The APU fuel shutoff valve will close in the following conditions: − APU master knob positioned to OFF. − By pressing the APU fuel shutoff button. − By pressing the APU fire extinguishing button. − Automatically, through the APU fire detection system in case of APU fire on ground. Sensors installed in the tanks and along fuel lines provide signals to indicate system failures and status. Such indications and messages are shown on the MFD Fuel page as well as on the EICAS. Page 4 Embraer 135/145 - Systems Summary [Fuel] FUEL SYSTEM SCHEMATIC (AIRPLANES WITHOUT STUB TANK) Page 5 Embraer 135/145 - Systems Summary [Fuel] FUEL SYSTEM SCHEMATIC (AIRPLANES WITH STUB TANK) Page 6 Embraer 135/145 - Systems Summary [Fuel] EICAS MESSAGES TYPE MESSAGE FUEL 1(2) LO LEVEL WARNING E1 (2) FUEL LO PRESS FUEL TANK LO TEMP FUEL XFEED FAIL FUEL IMBALANCE CAUTION APU FUEL LO PRESS E1 (2) FUEL SOV INOP APU FUEL SOV INOP FUELING DOOR OPN FUEL EQ XFEED OPN Page 7 MEANING The remaining fuel quantity in the associated tank ranges from 210 kg (463 lb) to 265 kg (584 lb), for leveled flight condition. Fuel pressure is below 6.5 psi. Fuel temperature inside left tank is at or below –40°C. Disagreement between crossfeed valve and knob position. Fuel quantity in one tank differs by 363 kg (800 lb) from the other tank. Message is removed when difference between tanks decreases below 45 kg (100 lb). Fuel pressure is below 6.5 psi with APU operating. Associated shutoff valve is not in the commanded position. APU shutoff valve is not in the commanded position. Refueling panel door is open. - Crossfeed valve remains open after fuel imbalance correction difference between wing tanks fuel quantities lower than 45 kg (100 lb); or - Crew activated the wing fuel imbalance correction to the wing tank with low level. Embraer 135/145 - Systems Summary [Fuel] EICAS MESSAGES (cont.) TYPE MESSAGE E1 (2) FUEL SOV CLSD APU FUEL SOV CLSD ADVISORY FUEL XFEED OPEN MEANING Associated shutoff valve is closed. APU fuel shutoff valve is closed. Message remains on for 10 seconds after APU Master Knob is set to off. If valve has been commanded to close through APU Fuel Shutoff Button or APU Fire Extinguishing Button the message will remain on continuously. Crossfeed valve is open. CONTROLS AND INDICATORS FUEL SYSTEM PANEL 1 - CROSSFEED SELECTOR KNOB LOW1 − Opens the crossfeed valve and turns off the selected pump of the left wing tank. OFF − Closes the crossfeed valve. LOW2 − Opens the crossfeed valve and turns off the selected pump of the right wing tank. 2 - WING TANK FUEL PUMP SELECTOR KNOB − Selects which electric pump will be operative for each wing tank. The non-selected wing pumps remain as standby. 3 - WING TANK FUEL PUMP POWER KNOB ON - Turns ON the selected wing fuel pump. OFF - Turns OFF the selected wing fuel pump. Page 8 Embraer 135/145 - Systems Summary [Fuel] FUEL SYSTEM PANEL Page 9 Embraer 135/145 - Systems Summary [Fuel] MFD BEZEL 1 - FUEL SYSTEM AND RESET BUTTON − Pressing FUEL button selects the fuel system page on MFD. Pressing the button a second time resets the fuel used to zero. Fuel used must be reset individually on each MFD. MFD BEZEL Page 10 Embraer 135/145 - Systems Summary [Fuel] FUEL PAGE ON MFD 1 - DIGITAL FUEL QUANTITY INDICATION (TANK 1,TANK 2 AND TOTAL) − The digital fuel tank quantity indicator ranges from 0 to 9990 (for airplanes without stub tank) or from 0 to 15000 (for airplanes with stub tank) with a digital resolution of 10 units, regardless of unit being used (lb or kg), for TANK 1, TANK 2, and TOTAL. − Colors for each tank identification: − Green above 400 kg (880 lb). − Amber and boxed from 280 kg to 400 kg (620 lb to 880 lb). − Red and boxed below 280 kg (620 lb). − Colors for TOTAL indication: if TANK1, TANK2 or both fuel quantities enter into red or amber region, total fuel quantity will be boxed (on EICAS and MFD) and displayed in the same color, with the red taking precedence over the amber. 2 - ANALOG FUEL QUANTITY INDICATION − Quantity is indicated by a vertical bar and a pointer. The colors and ranges are the same used for digital fuel quantity indications. 3 - DIGITAL FUEL USED INDICATION − The fuel used indicator ranges from 0 to 9990 (for airplanes without stub tank) or from 0 to 15000 (for airplanes with stub tank) with a digital resolution of 10 units, regardless of unit being used (lb or kg). − Color: Green under normal operation. Replaced by Amber dashes (in flight) or amber zero (on ground) if any problem is verified. 4 - DIGITAL FUEL TEMPERATURE INDICATION − Ranges from –60°C to +60°C with a resolution of 1°C. − Colors: − Green above –40°C. − Amber and boxed below –40°C. 5 - OPERATING PUMP INDICATION − This indicator displays A, B, C or OFF, depending on which pump is selected and whether it is on or off. − Color: green. − Wing tank pumps indication may blink when cycling, until the pilot selects another pump. Page 11 Embraer 135/145 - Systems Summary [Fuel] MFD FUEL PAGE Page 12 Embraer 135/145 - Systems Summary [Fuel] EICAS INDICATIONS 1 - FUEL QUANTITY (TANK 1 AND TANK 2) AND FUEL FLOW − Fuel quantity for each tank and fuel flow for each engine is displayed continuously on EICAS. − Fuel quantity for each tank: − Green above 400 kg (880 lb). − Amber and boxed from 280 kg to 400 kg (620 lb to 880 lb). − Red and boxed below 280 kg (620 lb). − Fuel flow for each engine: − Ranges from 0 to 2000 kph (or 4000 pph) with a resolution of 5 kph (or 10 pph). − Color: Green EICAS INDICATIONS Page 13 Embraer 135/145 - Systems Summary [Fuel] REFUELING AND DEFUELING Refueling and defueling operations may be performed either by pressure or by gravity. The refueling panel in the right wing-to-fuselage fairing allows pressurized refueling/defueling operation. A gravity filler cap on the upper skin of each wing allows gravity filling. Dump valves and drain valves are used for gravity defueling. PRESSURIZED REFUELING Pressurized refueling operations require the refueling system being energized. This can be accomplished by either energizing the aircraft through APU, GPU, battery or running engine, selecting the power selection switch to BATTERY. As fuel pressure is applied on the adapter the two CLOSED lights will illuminate to indicate that refueling shutoff valves are closed. Selecting the refueling switch to OPEN will open the shutoff valves, starting refueling operation. The shutoff valves will close, stopping the refueling operation, when: − The fuel level in the tanks lifts the associated pilot valve’s float. This level defines the maximum fuel volume approved for that tank, through pressure refueling. − The selected fuel quantity on the refueling panel is achieved. − The refueling switch is commanded to closed. For airplanes with High Level Exceeding Indication System incorporated, an automatic refueling shutoff failure will be identified by the HLEIS (High Level Exceeding Indication System), that will sense, via one HLS (High Level Sensor) in each wing tank, that the fuel level in the failed tank reached over the maximum quantity approved for that tank and will advise the operator by illuminating, on the refueling panel, the “STOP RFL” red indicating light of the failed tank. The operator shall interrupt the refueling operation immediately, after viewing the red light on, to prevent fuel spillage through the vent valve and shall call the maintenance personnel to follow the procedure to remove the extra fuel of the associated tank(s). The fueling cart or fueling truck shall deliver a refueling pressure (deadhead) within 35 to 50 psi. Page 14 Embraer 135/145 - Systems Summary [Fuel] DEFUELING Pressurized defueling uses the same adapter as pressure refueling. Pressurized defueling can be performed using the electric fuel feed pumps installed in the tanks or by suction (4 psi max.) provided by an appropriated external source. Selecting the defueling switch to OPEN will open the defueling shutoff valve allowing defueling operation. To defuel the left tank, the crossfeed knob on the overhead fuel panel, in the cockpit, must be positioned to LOW2. Complete gravity defueling may be achieved by using the drain valve and opening the associated gravity refueling cap. Partial gravity defueling can be done through the dump valves located on the wing under skin near the wing root. Pressurized defueling can only be performed with the aircraft normally energized. The power selection switch on the refueling panel does not work for refueling. CAUTION: DO NOT RUN ELECTRIC PUMPS WITH FUEL QUANTITY IN EACH TANK BELOW 30 LITERS (8 US GAL) OR 24 KG (54 LB). Page 15 Embraer 135/145 - Systems Summary [Fuel] PRESSURE REFUELING/DEFUELING SYSTEM SCHEMATIC Page 16 Embraer 135/145 - Systems Summary [Fuel] REFUELING PANEL 1 - REFUELING CLOSED LIGHTS (white) − Illuminate when the associated refueling line is pressurized and the associated shutoff valve is closed. - STOP REFUELING LIGHTS (red) − Illuminate when fuel level in the failed tank reached over the maximum quantity approved for that tank (For airplanes with High Level Exceeding Indication incorporated). 2 - POWER SELECTION SWITCH (guarded) NORMAL - Refueling system is energized by the DC Bus 1. BATTERY - Refueling system is connected to the Hot Bus 1. 3 - DEFUELING OPEN LIGHT (white) − Illuminates when the defueling shutoff valve is open. 4 - DEFUELING SWITCH (guarded) − Actuates the defueling shutoff valve to open or to close. 5 - FUEL QUANTITY REMAINING INDICATOR − Displays fuel remaining in each tank or the total as selected by the TK SEL/TEST Switch. − The selection is identified by the letters L, R and T (L for the left tank, R for the right tank and T for the aircraft total quantity). − The unit of measurement (kg or lb) is also displayed. − In case of failure, FAIL inscription is displayed blinking and the refueling/defueling operation is interrupted. − The established accuracy of the EMB-145 airplane Fuel Quantity Gauging System (FQGS) is: ± 2% of the provided indication plus ± 35 kg (77 lb), considering the approved fuels and normal flight attitudes. 6 - TK SEL/TEST SWITCH (spring loaded to center position) TEST - Initiates indicator built-in and probes conditions test. All light segments illuminate and a failure code is presented, if a failure is detected. TK SEL - Selects which fuel quantity is going to be displayed in the upper display. When the indicator is energized, the total fuel quantity is shown. Sequentially pushing the switch to TKSEL will select left tank, right tank and total fuel quantity. Page 17 Embraer 135/145 - Systems Summary [Fuel] 7 - QUANTITY SELECTION SWITCH (spring loaded to center position) − Increment (INCR) or decrement (DECRT) the fuel quantity selection. − If moved from the neutral position during refueling, it interrupts the operation. The refueling operation will be restored 4 seconds after switch return to the neutral position. 8 - FUEL QUANTITY SELECTED INDICATOR − Displays the fuel quantity in the aircraft and the fuel quantity to be refueled. − When the FAIL inscription is displayed blinking on the fuel quantity remaining indicator and the TKSEL/TEST switch is pushed to TKSEL, the active fail description is momentary displayed in both indicators. − The indicator displays zero as the refueling compartment door is opened. 9 - REFUELING SWITCH (guarded) − When the switch is closed, both wing pilot valves close the refueling shutoff valves. NOTE: The defueling and the power selection switch are moved to close/normal position when the refueling panel door is closed, besides refueling/defueling procedure requires manual closure. Page 18 Embraer 135/145 - Systems Summary [Fuel] REFUELING PANEL Page 19 Embraer 135/145 - Systems Summary [Fuel] FUEL MEASURING STICK Two measuring sticks under each wing permit to check the fuel quantity in the tanks. Each measuring stick provides visual indication of the total fuel quantity of the associated wing tank. The table below provides minimum and maximum stick values: AIRPLANES WITHOUT WING STUB TANK STICK POSITION Internal Point External Point LITERS US GAL Min 448 118 Max 1553 410 Min 1503 397 Max 2131 563 Page 20 Embraer 135/145 - Systems Summary [Fuel] MEASURING STICK POINTS Page 21 Embraer 135/145 - Systems Summary [Fuel] MEASURING STICK TABLES To determine the fuel quantity, the airplane must be laterally leveled with roll angles between -1° to +1°and pitch angles between -2° to +2°. After refueling the airplane, start at the external measuring stick, closer to the wing tip. For airplanes without wing stub tank, between 1503 and 2131 liters (397 and 563 US gal), the external measuring stick provides a correct fuel level indication. Above 2131 liters (563 US gal), it is not possible to measure the fuel level through the measuring sticks. If the external measuring stick provides a zero indication, use the internal measuring stick to obtain the fuel level. It is also not possible to measure the fuel level through the measuring sticks, if it is below 448 liters (118 US gal). Enter the measuring stick tables with the value read on the stick to obtain the fuel quantity (liters or US gallons). To find the fuel mass in Kg (lb) multiply the volume in liters (US gal) by the actual fuel density in Kg/l (lb/US gal). NOTE: Do not add measuring sticks values. Page 22 Embraer 135/145 - Systems Summary [Fuel] FUEL QUANTITY INTERNAL STICK EXTERNAL STICK STICK INDICATION LITERS US GAL LITERS US GAL 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 448 455 462 469 476 483 490 497 505 512 520 527 535 543 550 558 566 574 582 591 599 607 615 624 632 641 650 658 118 120 122 124 126 128 129 131 133 135 137 139 141 143 145 148 150 152 154 156 158 160 163 165 167 169 172 174 1503 1516 1530 1543 1556 1570 1583 1597 1610 1623 1637 1645 1663 1677 1690 1703 1717 1730 1744 1757 1770 1784 1797 1810 1824 1837 1851 1864 397 401 404 408 411 415 418 422 425 429 432 435 439 443 447 450 454 457 461 464 468 471 475 478 482 485 489 492 MEASURING STICK TABLES (SHEET 1 OF 4) (AIRPLANES WITHOUT WING STUB TANK) Page 23 Embraer 135/145 - Systems Summary [Fuel] FUEL QUANTITY INTERNAL STICK EXTERNAL STICK STICK INDICATION LITERS US GAL LITERS US GAL 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 667 676 685 694 703 712 721 730 740 749 759 768 778 787 797 807 817 827 837 847 857 868 878 888 899 909 920 930 941 952 176 179 181 183 186 188 191 193 195 198 200 203 205 208 211 213 216 218 221 224 226 229 232 235 237 240 243 246 249 252 1877 1891 1904 1917 1931 1944 1957 1971 1984 1998 2011 2024 2037 2051 2064 2078 2091 2104 2118 2131 - 496 499 503 507 510 514 517 521 524 528 531 535 538 542 545 549 552 556 560 563 - MEASURING STICK TABLES (SHEET 2 OF 4) (AIRPLANES WITHOUT WING STUB TANK) Page 24 Embraer 135/145 - Systems Summary [Fuel] FUEL QUANTITY INTERNAL STICK STICK INDICATION LITERS US GAL 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 963 974 985 996 1007 1018 1030 1041 1052 1064 1076 1087 1099 1111 1123 1134 1146 1159 1171 1183 1195 1208 1220 1232 1245 1258 1270 1283 1296 1309 254 257 260 263 266 269 272 275 278 281 284 287 290 293 297 300 303 306 309 312 316 319 322 326 329 332 336 339 342 346 MEASURING STICK TABLES (SHEET 3 OF 4) (AIRPLANES WITHOUT WING STUB TANK) Page 25 Embraer 135/145 - Systems Summary [Fuel] FUEL QUANTITY INTERNAL STICK STICK INDICATION LITERS US GAL 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 10.1 10.2 10.3 10.4 10.5 10.6 1322 1335 1348 1361 1374 1388 1401 1415 1428 1442 1455 1469 1483 1497 1511 1525 1539 1553 349 353 356 360 363 367 370 374 377 381 385 388 392 395 399 403 407 410 MEASURING STICK TABLES (SHEET 4 OF 4) (AIRPLANES WITHOUT WING STUB TANK) Page 26