3 Phase Power Basics Thomas Greer Executive Director – Engineering Services TLG Services Agenda z z z Terminology Basic Electrical Circuits Basic Power Calculations Emerson Confidential Why This Electricity Stuff? –To Become an Electrical Engineer? –So We Won’t Have to Call Our AE? –To Moonlight Teaching at the University? I Don’t Think So! Emerson Confidential Why This Electricity Stuff? z z z Able to talk the talk Fundamental language with customers, consultants, and contractors in this industry Improved technical skills help you to meet and exceed the expectations of your customers Emerson Confidential What You Will Take Home z z Understand basic terminology in electrical circuits and power systems Able to perform basic power calculations Emerson Confidential Current z z z The movement of electrons in a circuit. It is the flow of electricity. Unit of measure is the ampere abbreviated “AMP” or ‘A”. Represented in equations by the letter “I”. Emerson Confidential Direct Current z z Direct Current (DC) - Current flows in one direction Common DC source - battery DC Current Current Time Emerson Confidential Alternating Current z z Alternating Current (AC) - Current flows first in one direction and then the other, reversing direction periodically Common AC source - Commercial Power (AC Generator) + AC Current Current Time - Emerson Confidential Voltage z z Is the electrical potential or force that causes current to flow in a circuit. Unit measure is the volt, abbreviated “V”. Emerson Confidential Impedance z Impedance is the total opposition a circuit offers to the flow of electric current – DC circuit impedance include resistance only – AC circuit impedance includes resistance and reactance • Reactance comes from inductors and capacitors z z Measured in ohms (Ω) Represented in equations by the letter “Z” Emerson Confidential Electric Circuit z Route in which current flows from a power source to a load and back to the power source. Switch AC Power Source Emerson Confidential V Z Load Hydraulic and Electric Circuit Analogy Pump generating mechanical pressure Battery developing electrical pressure - Wire conducting current flow + Direction of current flow Resistance (electrical load) Electric Circuit Emerson Confidential Pipe conducting water flow Mechanical Load Ohm’s Law Ohm’s Law - The current in an electric circuit is directly proportional to the applied voltage and inversely proportional to the circuit impedance. I = V Z I = Current (Amps) V = Voltage (Volts) Z = Impedance (Ohms) V = IZ Solving for Voltage or Impedance or Z= Emerson Confidential V I Applying Ohm’s Law I=? V = 120VAC Z=10Ω Example: AC circuit with resistive electric heater load of 10 ohms. I = V/Z I = 120/10 I = 12A Emerson Confidential Are You Still There? Any Questions? Emerson Confidential AC Waveform - 3 Phase C B One Cycle Emerson Confidential 360 330 300 270 240 210 150 A 90 120 180 Frequency # Cycles Per Second Hertz Peak and RMS Values 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 -0.1 -0.2 -0.3 -0.4 -0.5 -0.6 -0.7 -0.8 -0.9 -1.0 Emerson Confidential Peak 1.0 (170V) z RMS 0.707 (120V) RMS value of an AC current is equal to the DC current which will produce the same average heating effect in a given resistance For Sinewave Irms = .707 · Ipeak Ip = √2 · Irms Distorted Sinewave Voltage Waveform with distortion caused by load with switching SCR’s Emerson Confidential Harmonics z Used as Building Blocks to Define a non Sinusoidal Waveform. – Periodic Sinusoidal Components – Multiples of Fundamental • 3rd Harmonic of 60Hz Sinewave is 180Hz z Harmonic Distortion - A current or voltage waveform includes includes non 60Hz components. Therefore, it is a distorted sinewave. Most real world 3 phase loads include harmonic distortion. Emerson Confidential Power Rate of Doing Work P=V * I P = Power (Volt Amperes or Watts) V = Voltage (Volts) I = Current (Amperes) Z = Impedance (Ohms) Since, V = I * Z , Power can also be expressed as follows: P = V2/Z and P = I2Z Emerson Confidential AC Power z Apparent Power – Total power measured in Volt-Amperes or VA. Obtained from the measured current and voltage. – KVA (Single Phase) = (V * A) / 1000 – KVA (Three Phase) = (VLN * A * 3) / 1000 or – KVA (Three Phase) = (VLL * A * √3) / 1000 Where √3 = 1.732 Emerson Confidential AC Power z Real Power – Power which is actually available to do work. • Total power (KVA) includes reactive components due to inductance and capacitance. Power useful for work is resistive component only. • Measured in KW (kilowatts) • Must be obtained by measurement with a Wattmeter or calculated. Emerson Confidential Power Factor z Ratio of Real Power to Apparent Power PF = KW / KVA – Power Factor is described as leading or lagging based on whether the current leads or lags the voltage – For a sinusoidal current and voltage the power factor equals the cosine of the phase angle between the current and voltage Emerson Confidential Capacitor z z z Electrical device that stores electrical energy. Does not allow instantaneous voltage change Capacitance - storage capability of capacitor – Measured in “farads” Emerson Confidential Capacitor Capacitor voltage and current + Voltage Current 0 0° 90° 180° Time 270° 360° The capacitor current is out of phase with the generated voltage, and leads the voltage by 90 degrees. Emerson Confidential Inductor z z z z Device which stores electrical energy. Impedes instantaneous change in current. Inductance - measure of the amount of interaction between alternating current and resultant changing electromagnetic fields in a device. Unit of measure is “henry” Emerson Confidential Inductor Inductor voltage and current + Voltage Current 0 0° 90° 180° Time 270° 360° The inductor current is out of phase with the generated voltage, and lags the voltage by 90 degrees. Emerson Confidential Lead and Lag Power Factor Components Lagging Power Factor Leading Power Factor Single - Phase Transformer Filter Three - Phase Transformer Capacitor Choke Unity Power Factor Induction Motor • • • • Emerson Confidential Incandescent Lamps Heaters PFC Power Supplies Synchronous Motors Efficiency Ratio of useful output energy to total useful input energy Power out Kw out Kw in Power in 100 kva load 110 kVA Efficiency = = Input and output PF must be known as efficiency is a ratio of Kw’s EX: PF in = PF out (this case only) = 0.8 Find efficiency. 100 (.8) Efficiency = 110 (.8) = .91•(100) = 91% Emerson Confidential System Efficiencies Overall system efficiency is obtained by multiplying efficiencies of series components Sample System Building Xformer 99% Stepdown Xformer 98% UPS 90% Overall Efficiency = (.99 * .98 * .9 * .8) = 70% Emerson Confidential Load PS 80% Still With Me? Any Questions? Emerson Confidential Single Phase Systems 220/230/240V - 50 Hz 110/115/120V - 60 Hz load voltages may be obtained from these systems Emerson Confidential Single Phase Systems Neutral 240V 120V Three load voltages may be obtained from this system 1. 120 volt single phase, two wire 2. 240 volt single phase, two wire 3. 120/240 volt sing;e phase, three wire Emerson Confidential Three Phase Systems 480V N 380/400/415 480V (Line-to-Line) 220/ 480V ¾Delta Connected System ¾No Neutral ¾Line-To-Line Voltages Only Emerson Confidential Three Phase Systems 480V 277V N 380/400/415 480V (Line-to-Line) 220/230/240 277V (Line-to-Neutral) Wye Connected System Load voltages obtained from 480V systems 1. 2. 3, 4. 277 volt single phase, two wire (L-N) 480 volt single phase, two wire 480 volt three phase, three wire 480/277 volt three phase, four wire Emerson Confidential Three Phase Systems 208V 120V N 380/400/415 208V (Line-to-Line) 220/230/240 120V (Line-to-Neutral) To find the line-to-neutral voltage if the line-to-line voltage is 208V V 1.73 Emerson Confidential 208 1.73 120V Three Phase Systems z Worldwide Voltages available – 60Hz • 600/346V (Canada) • 480/277V • 208/120V • 220/127V (Mexico) – 50Hz • 380/220V • 400/230V • 415/240V Emerson Confidential POWER CALCULATIONS Putting it All Together 38 Determining kVA of Power Feeder Service (Single Phase) KVA = V • A 1000 Assume a single phase 120 entrance service specified at 20 A. KVA = 120 • 20 1000 Emerson Confidential = 2.4 Determining kVA of Power Feeder Service (Three Phase) KVA = V • A √3 1000 EXAMPLE 2: Assume a 3 phase 208/120 entrance service specified at 200A. KVA = 208 • 200 • 1.732 1000 75kVA UPS should be selected. Emerson Confidential = 72 Determining kVA From Power Profile of Equipment Simple Addition of KVA Values EQUIPMENT 1 CPU VOLTAGE / PHASE 208 / 3 Phase LOAD .11 KVA 1 Controller 208 / 3 Phase 12 Amps 4 Disc 208 / 1 Phase 6 Amps Each 1 Printer 208 / 1 Phase 5 Amps 6 Terminal 120 / 1 Phase 4 Amps Each Emerson Confidential Determining kVA From Power Profile of Equipment EXAMPLE (cont) EQUIPMENT CPU Controller INDIVIDUAL None Required V •A• √3 KVA = 1000 KVA = .11 KVA = 4.3 Disc KVA = V•A 1000 KVA = 1.25 Printer KVA = V•A 1000 KVA = 1.0 Terminal KVA = V • A 1000 Emerson Confidential P CALCULATION KVA = 0.48 Determining kVA From Power Profile of Equipment EXAMPLE (cont) EQUIPMENT 1 CPU 1 Controller 4 Disc 1 Printer 6 Terminal Emerson Confidential KVA EACH @ .11 @ 4.3 @ 1.25 @ 1.0 @ 0.48 Total KVA TOTAL KVA LOAD 0.11 4.3 5.0 1.0 2.9 24.20 Determining kVA from Power Profile of Equipment z A 30kVA UPS could be selected as a minimum z To allow for growth a larger unit should be selected. This should be discussed with your customer to determine what size is needed. – Rule of thumb is 20% - 30% Emerson Confidential Determining kVA from Power Profile of Equipment Load Calculations by Phase Equipment Voltage Load Phase “A” Phase “B” Phase “C” CPU 208v / 3 Phase 30.5 30.5 30.5 30.5 Controller 208v / 3 Phase 12.0A 12.0 12.0 12.0 Disc #1 208v / 1 Phase 6.0A 6.0 6.0 Disc#2 208v / 1 Phase 6.0A Disc #3 208v / 1 Phase 6.0A 6.0 Disc #4 208v / 1 Phase 6.0A 6.0 Printer 208v / 1 Phase 5.0A Terminal #1 120v / 1 Phase 4.0A Emerson Confidential 6.0 6.0 6.0 6.0 5.0 5.0 4.0 Determining kVA from Power Profile of Equipment Load Calculations by Phase (continue) Equipment Voltage Load Phase “A” Terminal #2 120v / 1 Phase 4.0A 4.0 Terminal #3 120v / 1 Phase 4.0A Terminal #4 120v / 1 Phase 4.0A Terminal #5 120v / 1 Phase 4.0A Terminal #6 120v / 1 Phase 4.0A Total Phase Load Emerson Confidential Phase “B” Phase “C” 4.0 4.0 4.0 4.0 68.5 69.5 71.5 Determining kVA from Power Profile of Equipment Load Calculations by Phase (continued) Calculating the kVA from the most heavily-loaded phase (phase C): 208V • 71.5A • √ 3 kVA = 1000 kVA = 25.8 A 30kVA UPS could be selected as a minimum Emerson Confidential Something to take home z Single phase capacity – V x A = VA – 120 x 100 = 12 Kva z Three phase capacity – V x A x 1.73 = VA – 208 x 100 x 1.73 = 36 Kva Emerson Confidential Something more to take home z Power factor = Kw / Kva – Kva = Kw / Pf z Must know kVA and kW to properly select UPS size – kW can be determined from PF and kVA z Maximum UPS output at rated power factor – 100Kva/80kW unit can be fully loaded at 80Kva if load PF is 1.0 Emerson Confidential The End