Rhyno LED Lighting Solution Inc. Version: 2014.V1 RHYNO BRAND LED RETROFIT SIGN CONVERSION LED KIT INSTRUCTION NOTICE TO DITRIBUTORS: When provisioning an LED kit for a customer, include a copy of this installation sheet and only provide items specified in this manual. No substitutions allowed. Customer only needs to follow instructions in this installation sheet to assure that converted sign meets CSA standards for retrofit sign conversion KIT INSTRUCTION: HOW TO RETROFIT AN APPROVED EXISTING SIGN CAUTION: Disconnect all power to the sign before beginning conversion to the RHYNO LED lighting system. 1. Remove sing face 2. Install a disconnect switch if missing. 3. For Neon Signs (including raceway and remote mounted transformer applications) carefully remove neon tubing, tube supports, GTO wire, bushings, PK housing (if used) and transformers. Leave transformer box and conduit in remote transformer applications. Needs to comply to CSA No. 250-13 (8,4,1,2) For Fluorescent Signs: Carefully remove fluorescent tubes, tube supports, wire covers, output wire and ballasts. For LED Signs: Carefully remove power supplies, LED drivers, LED modules, arrays and output wiring. Note: Comply with all applicable federal and local regulations when disposing of neon and fluorescent lighting systems. 4. Remove all debris from the sign. Clean surface of sign interior with an oil free, non-residue solvent or cleaner, follow manufacturer instructions. 5. Inspect the sign for holes. Fill openings ½ inch or smaller with rated caulk or silicone, follow manufactures directions. Use metal patch secured with screws or rivets on larger openings. Do not fill drain holes. 6. Install RHYNO LED Sign retrofit as instructed in this manual. Your Imagination Is Your Only Limitation Halifax Nova Scotia Tel: 902.425.LEDs (5337) Fax: 902.8322258 E-mail: Sales@RhynoLED.ca Website: www.RhynoLED.ca Rhyno LED Lighting Solution Inc. Version: 2014.V1 INSTALLATION INSTRUCTIONS MODEL RL-SR60W PARTS LIST LED Driver (one piece) Model LPV60-12 Input 90-264Vac 1.2A/115Vac 1A/240Vac LED module Model RL-5630SMD 50pcs input voltage 12Vdc 1.2 watt each 1A Polarized connector Model Mode37 Wire connectors (to be supplied by installer) CAUTION: Make sure input power is off prior to installation. RHYNO LED SIGN RETROFIT has been designed for installation in channel letters, backlit, box and double sided signs. The system may be used in non enclosed rated signs as well as reverse channel letter applications. Direct mounting of LED modules and or driver on plastic sheet is permitted under suitable conditions. “WARNING – RISK OF FIRE OR ELECTRIC SHOCK. INSTALLATION OF THIS RETROFIT ASSEMBLY REQUIRES A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE SIGN’S ELECTRICAL SYSTEM AND THE HAZARD INVOLVED. IF NOT QUALIFIED, DO NOT ATTEMPT INSTALLATION. CONTACT A QUALIFIED ELECTRICIAN” Included with retrofit kit LED Modules 20per string, approved class 2 power supply suitable for number of modules required 1. This LED system is suitable for dry or damp locations. Do not mount components where standing water might occur. All electrical components shall be at least 6.3mm from the bottom of an outdoor sign. 2. Primary wire must be connected by licensed electrician and comply with National Building Code and NFPA70 standard, including the use of disconnect switch and enclosures. Your Imagination Is Your Only Limitation Halifax Nova Scotia Tel: 902.425.LEDs (5337) Fax: 902.8322258 E-mail: Sales@RhynoLED.ca Website: www.RhynoLED.ca Rhyno LED Lighting Solution Inc. Version: 2014.V1 3. The LED driver can be mounted in enclosure or non-enclosure rated self-contained channel letters, box signs, raceway / wire or remote applications. “DO NOT MAKE OR ALTER ANY OPEN HOLES IN AN ENCLOSURE OF WIRING OR ELECTRICAL COMPONENTS DURING KIT INSTALLATION” “WARNING – TO PREVENT WIRING DAMAGE OR ABRASION, DO NOT EXPOSE WIRING TO EDGES OF SHEET METAL OR OTHER SHARP OBJECTS” 4. Do not ground output wiring. “DO NOT CONNECT OUTPUTS OF CLASS 2 LED DRIVERS IN PARALLEL” 5. Input grounding (green) wire of LED driver must be connected to ground. 6. Mount the LED driver using proper size screws (#8 sheet metal screws or pop rivets) Optional CSA approved mounting methods may also be used. LED modules can be mounted using the attached peel and stick 3M tape , #6 sheet metal screws or an approved adhesive may also optional be used. 7. If the LED driver is mounted on metallic surface make sure it is grounded to the metal frame via ground lug. Typically a straight run of LED modules would be fastened using a screw or rivet in each end while the middle would be held in place by the attaché 3M adhesive stripe. 8. Observe output polarity. 9. If more than one retrofit kit is to be installed in a sign the polarized connector must be installed on output of driver to comply with CSA C22.2 No. 250-13, clause 8,4,4.3. 10. DO NOT connect dimmer to input of the LED driver. The driver maintains a constant voltage regardless of input voltage. “NOT FOR USE WITH DIMMERS” 11. DO NOT over load. The driver has overload protection. If maximum number of LED’s per driver is exceeded the unit will latch off. Maximum number of LED modules per run is 40. See below for maximum number of LED modules per driver. “BRANCH-CIRCUIT CONDUCTORS WITHIN 75 MM (3 IN.) OF A LED DRIVER SHALL HAVE AN INSULATION TEMPERATURE RATING NOT LOWER THAN 90°C (194°F) UNLESS SUPPLYING A LUMINAIRE MARKED AS SUITABLE FOR A DIFFERENT INSULATION TEMPERATURE.” “THE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A SIGN WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY CSA OR AUTHORITIES HAVING JURISDICTION” Your Imagination Is Your Only Limitation Halifax Nova Scotia Tel: 902.425.LEDs (5337) Fax: 902.8322258 E-mail: Sales@RhynoLED.ca Website: www.RhynoLED.ca Rhyno LED Lighting Solution Inc. SPECIFACTIONS Power (W) 1.20 LED quantity 3 Dimensions (mm) 63.5X16X6.8 IP rating 65 Colour temperature (K) 3000-3500, 6000K Lumens output (Lm) 105- 115 Luminous efficacy (Lm/W) >88 Angle (°) 120 Type of LED 5630 SAMSUNG PCB Aluminum Housing PVC Voltage (V) 12 Driver position outside Lifespan (hours) 50000 Materials PVC Working Temperature (°C) -40 - 85 Your Imagination Is Your Only Limitation Halifax Nova Scotia Tel: 902.425.LEDs (5337) Fax: 902.8322258 E-mail: Sales@RhynoLED.ca Website: www.RhynoLED.ca Version: 2014.V1 Rhyno LED Lighting Solution Inc. Warranty 5 year POWER SUPPLY SPECIFACTIONS 1, Item No: LVP-60-12 2, Input voltage: 90-264V AC 3, Output voltage: DC12V 4, Current: 5A (or 2.5A) 5, Power: 60w 6, short circuit, overload: protection 7,net weight:0.7kg 8, waterproof grade: IP67 9, dimension: 162*42.5*32mm Maximum Modules 50 Order # RL-PS60-MW NOTES Your Imagination Is Your Only Limitation Halifax Nova Scotia Tel: 902.425.LEDs (5337) Fax: 902.8322258 E-mail: Sales@RhynoLED.ca Website: www.RhynoLED.ca Version: 2014.V1