1
FANUC ROBODRILL αiD-Series
Specification
TRAVEL
X-Axis Travel
Y-Axis Travel
Z-Axis Travel
Spindle to Table
TABLE SIZE
Table Size
Table Capacity
SPINDLES
Spindle Taper
Standard Spindles (10,000 rpm)
Optional Spindles (24,000 rpm)
Torque (10,000 rpm / 24,000 rpm)
FEEDRATE
X-Axis Rapid Traverse
Y-Axis Rapid Traverse
Z-Axis Rapid Traverse
Contouring
Acceleration
ATC
ATC Type
Maximum Tool Weight
Maximum Total Tool Weight
Tool Changing Time - Tool to Tool
Tool Changing Time - Chip to Chip
Maximum Tool Length
Maximum Tool Diameter
DIMENSIONS/WEIGHT
Machine Size with Coolant Tank (W/D/H)
Machine Weight
CONTROL
Fanuc
Specifications subject to change without notice
Standard Equipment
• Alpha numeric Keypad
• 1,000 Registerable Programs
• 54 Work Offsets
• RS 232
• 3-Axis Simultaneous Machining
• 31i-B5 Nano CNC System
• Ultra Precise 16,000,000
Pulse/Rev Encoders
• AI Contour Control I
Unit
α-D21SiA5
α-D21MiA5
α-D21LiA5
inches
inches
inches
inches
11.8
11.8
13
5.9 ~ 18.9
19.7
15.7
13
5.9 ~ 18.9
27.6
15.7
13
5.9 ~ 18.9
inches
lbs
24.8 x 13
25.6 x 15.7
660
33.5 x 16.1
HP
HP
ft lbs
BIG-PLUS BT-30
5 / 7.5 / 16.5
2/5/7
52 / 25
inches/min
inches/min
inches/min
inches/min
G
2,125
2,125
2,125
1,181 (2,362 optional)
1.5
lbs
lbs
sec
sec
inches
inches
21 Station Turret
4.4 / 6.6
33 / 48
0.9 / 1.1
1.6 / 2.1
9.8
3.14
inches
lbs
40 x 94.9 x 88.1
4,290
-
• Thermal Growth Compensation
• Part Program Storage:1280 Meters
• Tool Compensation Memory C
• Helical Interpolation
Program Storage
• Rigid Tapping 5,000/8,000 RPM
• Thread Milling
• High Speed Reverse Tapping
• “Quick” Tap Recovery System
62 x 94.9 x 88.1
4,400
84 x 94.9 x 88.1
4,620
31i-B5
• Custom Macro B
• Canned Cycles for Drilling
• Coordinate System Rotation
• Coordinate System Setting
• Simultaneous ATC / Table
Positioning
• On Screen Display of Spindle
‘RPM’ and ‘Load’ meters
2
Job
ROBODRILL
• A Complete Integrated
High Speed 30 Taper
Machining and Robotic
Automation Package
LR Mate 200iC
• 6-Axis Robot with 11lb.
Payload Capacity
• Double Gripper End of Arm
Tooling
JobShop Cell
• Flexible Pre-Engineered,
Fully Integrated Production
Cell Designed for Fast Set-up
and Short Production Runs
Cost Effective Job Shop Automation!
3
Dimensions
Part Conveyors with
Quick Setup Tracks
JobShop Cell with Standard Bed RoboDrill
All dimensions in inches. Specifications and dimensions subject to change without notice.
Standard Features
Inverted Robot with
Double Gripper
Teaching Pendant
FANUC RoboDrill VMC
JobShop Cell
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FANUC RoboDrill (Any model)
Horsepower: Up To 16.5 @ 1,700 RPM
Spindle speed: 10,000 RPM (24,000 RPM optional)
Toolchanger: 21 tools
Torque: Up To 52 ft.lbs. (.750 tap in 303 SS)
X Axis travels: 300 mm, 400 mm, or 700 mm
Y Axis travels: 300 mm or 400 mm
Tool change time: .9 seconds tool to tool
Rigid tapping: Up To 5,000 RPM (8,000 RPM optional)
Accelerations (X, Y, Z): 1.5 G
Rapid traverses: 2,125 IPM
Feed rates: 1,181 IPM (2,362 IPM optional)
Coolant-thru-spindle ready
High-speed reverse tapping
Thread milling
Basic top cover
Memory: 512 K
1,000 registerable programs
Tool comp C (length and diameter)
54 work offsets
Custom macro B
Thermal compensation
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Robot interface and robot side auto door
Robot safety guarding with safety interlock
Inbound conveyor: 12" x 60"
Outbound conveyor: 12" x 72"
Collision guard software (optional)
1,000 PSI hydraulic system with
2 double-acting valves
1 Pneumatic double-acting valve
Workholding interface for any combination
of pneumatic or hydraulic valves
Chip management system: Flush and air blow
(does not include chip conveyor)
2 Positive pressure nozzles for part blow-off
Triple alarm light
Workholding Options
• Pneumatic or hydraulic chucks and vises
• 4th and 5th axes
FANUC LR Mate 200iC Robot
Safety Guarding
and Interlocks
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Axes: 6
Payload (at wrist): 11 pounds
End-of-arm tooling: Double gripper
Weight: 60 pounds
Teaching pendant: Color graphics
Standard load/unload programming sequences
Standard robot workcell documentation
On-site robot training
(operation and maintenance)
Power Requirements
Optional 4 Axis and
Workholding Fixture
th
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RoboDrill power: 15 KVA
RoboDrill compressed air: 80 PSI
JobShop Cell power: 110 VAC / 15 A
JobShop Cell compressed air: 90 PSI
65 Union Ave., Sudbury, MA 01776
877-668-4262 • Fax: 978-443-7466
s a l e s @ m e t h o d s m a c h i n e. c o m
w w w. m e t h o d s m a c h i n e . c o m
4
Med Cell
ROBODRILL
• High Speed 30 Taper 5-Axis
Machining and Robotic
Automation Package
• On-Site Robot Training Included
LR Mate 200i
• 6-Axis Robot with 6.61 lb.
Payload Capacity
• Double Gripper End of Arm
Tooling
Med Cell
• Tsudakoma RTT-111, CA
4 th and 5 th Axis Rotary Table
• 70mm x 70mm x 12.5mm
Automatic Pallet System
• Inbound and Outbound
Conveyors with Auto Door
5-Axis Medical Automation
Integrated Palletized Workholding!
5
Dimensions
Part Conveyors with
Quick Setup Tracks
Med Cell with Standard Bed RoboDrill
All dimensions in inches. Specifications and dimensions subject to change without notice.
Standard Features
Inverted Robot with
Double Gripper
Teaching Pendant
FANUC RoboDrill VMC
Med Cell
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FANUC RoboDrill (Any model)
Horsepower: Up To 16.5 @ 1,700 RPM
Spindle speed: 10,000 RPM (24,000 RPM optional)
Toolchanger: 21 tools
Torque: Up To 52 ft.lbs. (.750 tap in 303 SS)
X Axis travels: 300 mm, 400 mm, or 700 mm
Y Axis travels: 300 mm or 400 mm
Tool change time: .9 seconds tool to tool
Rigid tapping: Up To 5,000 RPM (8,000 RPM optional)
Accelerations (X, Y, Z): 1.5 G
Rapid traverses: 2,125 IPM
Feed rates: 1,181 IPM (2,362 IPM optional)
Coolant-thru-spindle ready
High-speed reverse tapping
Thread milling
Basic top cover
Memory: 512 K
1,000 registerable programs
Tool comp C (length and diameter)
54 work offsets
Custom macro B
Thermal compensation
Robot interface and robot side auto door
Robot safety guarding with safety interlock
Inbound conveyor: 12" x 60"
Outbound conveyor: 12" x 72"
Collision guard software (optional)
1,000 PSI hydraulic system with
2 double-acting valves
1 Pneumatic double-acting valve
Workholding interface for any combination
of pneumatic or hydraulic valves
Chip management system: Flush and air blow
(does not include chip conveyor)
2 Positive pressure nozzles for part blow-off
Tsudakoma RTT-111,CA 4th and 5th axis rotary table
70mm x 70mm x 12.5mm automatic pallet system
Triple alarm light
Note
• Other FANUC robot models available (Optional)
FANUC LR Mate 200i Robot
Safety Guarding
and Interlocks
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Axes: 6
Payload (at wrist): 6.61 pounds
End-of-arm tooling: Double gripper
Weight: 86 pounds
Teaching pendant: Color graphics
Standard load/unload programming sequences
Standard robot workcell documentation
On-site robot training
(operation and maintenance)
Power Requirements
Compact Integrated Drop
Trunnion Rotary Table
w/Palletized Workholding
•
•
•
•
RoboDrill power: 15 KVA
RoboDrill compressed air: 80 PSI
Med Cell power: 110 VAC / 15 A
Med Cell compressed air: 90 PSI
65 Union Ave., Sudbury, MA 01776
877-668-4262 • Fax: 978-443-7466
s a l e s @ m e t h o d s m a c h i n e. c o m
w w w. m e t h o d s m a c h i n e . c o m
6
Features
• Heavy Duty, High Speed
30 Taper VMC with Integrated
PC2 Pallet Changing System
• 7 Second Pallet Changing Time
Benefits
• Dual Pallet System Allows Part
Loading or Fixture Changes on
One Pallet While Machining is
Done on a Second Pallet
Options
• Methods Tooling Group
Startup Packages
• Methods Turnkey
Automation Packages
Dual Pallet Changer System!
7
FANUC ROBODRILL PC2
Specification
TRAVEL
X-Axis Travel
Y-Axis Travel
Z-Axis Travel
Spindle to Table
TABLE/PALLET (PC2)
Table Size
Pallet Size
Pallet Load Capacity
Pallet Change Time
Pallet Change Repeatability X/Y/Z
SPINDLE
Spindle Taper
Spindle Option #1
Spindle Option #2
FEEDRATE
X-Axis Rapid Traverse
Y-Axis Rapid Traverse
Z-Axis Rapid Traverse
Contouring (optional)
Acceleration
ATC
ATC Type
Maximum Tool Weight
Maximum Tool Length
Maximum Tool Diameter
Tool Changing Time - Tool to Tool
DIMENSIONS/WEIGHT
Floor Space with Pallet Changer (W/D/H)
Weight with Pallet Changer
CONTROL
Fanuc
Specifications subject to change without notice
Unit
PC2
inches
inches
inches
inches
27.6
15.7
13
17.5
inches
inches
lbs
sec
inches
33.5 x 16.1
27.5 x 15.4
220
7
±.00022
HP/rpm
HP/rpm
BIG-PLUS BT-30
16.5/10,000
5/24,000
inches/min
inches/min
inches/min
inches/min
G
2,125
2,125
2,125
1,181 (2,362)
1.5
lbs
inches
inches
sec
21 Station Turret
4.4 / 6.6
9.8
3.14
0.9 / 1.1
inches
lbs
116 x 80 x 93
5,540
-
31i-B5
Standard Equipment
• Alpha numeric Keypad
• 1,000 Registerable Programs
• 54 Work Offsets
• RS 232
• 3-Axis Simultaneous Machining
• 31i-B5 Nano CNC System
• Ultra Precise 16,000,000
Pulse/Rev Encoders
• AI Contour Control I
• Thermal Growth Compensation
• Part Program Storage:
1280 Meters
• Tool Compensation Memory C
• Helical Interpolation
• Rigid Tapping 5,000/8,000 RPM
• Thread Milling
• High Speed Reverse Tapping
• “Quick” Tap Recovery System
• Custom Macro B
• Canned Cycles for Drilling
• Coordinate System Rotation
• Coordinate System Setting
• Simultaneous ATC / Table
Positioning
• On Screen Display of Spindle
‘RPM’ and ‘Load’ meters
Optional Equipment
• Rotary Tables & Indexers
• 4 & 5-Axis Simultaneous
Machining
• Robotic Loading
• Methods Turnkeys
A
C
C
C
C
B
F
E
E
D
C
E
C
E
C
D
B
A 700.0 mm
B 35.0 mm
C 90.0 mm
D 30.0 mm
E 82.5 mm
F 390.0 mm
65 Union Ave., Sudbury, MA 01776
877-668-4262 • Fax: 978-443-7466
s a l e s @ m e t h o d s m a c h i n e. c o m
w w w. m e t h o d s m a c h i n e . c o m
8
Features
• 24,000 RPM, 30 Taper VMC
• Integrated Torit Dust
Collection System
• Exceptional 3-D Contouring
Benefits
• Graphite Machining with the
Capabilities and Performance
of Machines Priced Twice as
Much as the TrodeMaster
Options
• Methods Tooling Group
Startup Packages
• Methods Turnkey
Automation Packages
High Speed Graphite Machining!
9
FANUC ROBODRILL TRODEMASTER
Specification
Unit
Trodemaster Trodemaster Trodemaster
α-D21SiA5 α-D21MiA5 α-D21LiA5
TRAVEL
X-Axis Travel
inches
11.8
19.7
27.6
Y-Axis Travel
inches
11.8
15.7
15.7
Z-Axis Travel
inches
13
13
13
Spindle to Table
inches
5.9 ~ 18.9
5.9 ~ 18.9
5.9 ~ 18.9
TABLE SIZE
Table Size
inches
24.8 x 13
25.6 x 15.7
33.5 x 16.1
Table Capacity
lbs
660
SPINDLES
Spindle Taper
BIG-PLUS BT-30
Spindle (24,000 rpm)
HP
5
Torque
inch lbs
310
FEEDRATE
X-Axis Rapid Traverse inches/min
2,125
Y-Axis Rapid Traverse inches/min
2,125
Z-Axis Rapid Traverse inches/min
2,125
Contouring
inches/min
2,362
Acceleration
G
1.5
ATC
ATC Type
21 Station Turret
Maximum Tool Weight
lbs
4.4 / 6.6
Max. Total Tool Weight
lbs
33 / 48
Tool Chg. Time - T to T
sec
0.9 / 1.1
Tool Chg. Time - C to C
sec
1.6 / 2.1
Maximum Tool Length
inches
9.8
Maximum Tool Dia.
inches
3.14
DIMENSIONS/WEIGHT w/o DUST COLLECTOR
Machine Size (W/D/H)
inches
39 x 87 x 94 62 x 87 x 94 83 x 87 x 94
Machine Weight
lbs
4,290
4,400
4,620
CONTROL
Fanuc
31i-B5
Specifications subject to change without notice
BIG-PLUS 24,000 rpm spindle and
0.9-second tool changer
Full Torit dust collection system
Fanuc 31i-B5 CNC: 1000 block
look-ahead, .04 millisecond bps
Standard Equipment
• Torit DFO 2-2 1,000CFM
Graphite Dust Collector
• Alpha numeric Keypad
• 1,000 Registerable Programs
• 54 Work Offsets
• RS 232
• 3-Axis Simultaneous Machining
• 31i-B5 Nano CNC System
• Ultra Precise 16,000,000
Pulse/Rev Encoders
• AI Contour Control II & High
Speed Processor
• Thermal Growth Compensation
• Part Program Storage:
1280 Meters
• Tool Compensation Memory C
• Helical Interpolation
• Ethernet
• Fast Data Server w/1GB
Program Storage
• Nano Smoothing
• Jerk Control
• 1,000 Block Look Ahead w/.04
Millisecond Response Time
• Renishaw NC-4 Laser Tool
Measurement
• Rigid Tapping up to 8,000 RPM
Optional Equipment
• Rotary Tables & Indexers
• 4&5-Axis Simultaneous
Machining
• Robotic Loading
• Methods Turnkeys
65 Union Ave., Sudbury, MA 01776
877-668-4262 • Fax: 978-443-7466
s a l e s @ m e t h o d s m a c h i n e. c o m
w w w. m e t h o d s m a c h i n e . c o m
10
Features
• Heavy Duty, High Speed
30 Taper VMC - Value Priced
• 14.75 HP 10,000 RPM Direct
Drive Spindle - 39ft. lbs. Torque
Benefits
• 30 Taper VMC with Milling
Capabilities and Performance
of 40 Taper Machines
• Ultra Fast Drilling and Tapping
Options
• Methods Tooling Group
Startup Packages
• Methods Turnkey
Automation Packages
Heavyweight Performance
Lightweight Price!
11
FANUC ROBODRILL ECO
Specification
TRAVEL
X-Axis Travel
Y-Axis Travel
Z-Axis Travel
Spindle to Table
TABLE
Table Size
Load Capacity
SPINDLE
Spindle Speed
Spindle Taper
Spindle Power
Spindle Torque
FEEDRATE
X-Axis Rapid Traverse
Y-Axis Rapid Traverse
Z-Axis Rapid Traverse
Contouring
Acceleration
ATC
ATC Type
Maximum Tool Weight
Maximum Tool Length
Maximum Tool Diameter
Tool Changing Time - Tool to Tool
DIMENSIONS/CAPACITIES
Floor Space (W/D/H)
Weight
CONTROL
Fanuc
Specifications subject to change without notice
5 million-cycle ATC designed for
automotive manufacturing duty
Optional Fanuc DDR 4th axis
Unit
ECO
inches
inches
inches
inches
19.7
15.7
13
18.9
inches
lbs
25.6 x 15.7
660
rpm
HP
ft lbs
10,000
BT-30
14.75 Direct Drive
39
inches/min
inches/min
inches/min
inches/min
G
2,125
2,125
2,125
1,181
1.5
lbs
inches
inches
sec
14 Station Turret
4.4 / 6.6
9.8
3.14
0.9 / 1.1
inches
lbs
62 x 80 x 88
4,400
-
31i-B5
14.75 HP (peak) 10,000 rpm direct drive
spindle delivers 39 ft lbs of torque
Standard Equipment
• AI Tool Monitor
• 5,000,000 Duty Cycle ATC
• Rigid Tapping up to 5,000 RPM
• High Speed Reverse Tapping
• “Quick” Tap Recovery System
• 3-Axis Simultaneous Machining
• Nano CNC System
• Part Program Storage:
1280 Meters
• Custom Macro B
• Canned Cycles for Drilling
• Coordinate System Rotation
• Coordinate System Setting
• Tool Compensation Memory C
• Tool Offset Pairs 200-Pairs
• Thread Milling
• Helical Interpolation
• AI Contour Control I
• 1 Millisecond Servo Response
Time
• Thermal Growth Compensation
• Simultaneous ATC / Table
Positioning
• On Screen Display of Spindle
‘RPM’ and ‘Load’ meters
Optional Equipment
• Rotary Tables & Indexers
• 4-Axis Simultaneous Machining
• Robotic Loading
• Methods Turnkeys
65 Union Ave., Sudbury, MA 01776
877-668-4262 • Fax: 978-443-7466
s a l e s @ m e t h o d s m a c h i n e. c o m
w w w. m e t h o d s m a c h i n e . c o m
12
FANUC ROBODRILL OPTIONS
Fanuc DDR
The Fanuc DDR is a fourth-axis table designed
specifically to complement the speed and versatility
of the RoboDrill. Capable of 200 RPM, the FANUC
DDR can unclamp, rotate 180°, and reclamp in less
than 0.3 seconds.
Virtually backlash-free, the DDR’s direct drive motor
has no gears to wear out or sustain damage. If
bumped, it can be easily tuned to original
specifications.
A true milling fourth axis, the DDR has a part loading
capacity of 220 lb and 369 ft-lb of
torque, enough to handle even the
most difficult applications.
With its unique combination of
speed, strength, and reliability, the
DDR is ideal for small volume job
shops or OEMs making millions of
parts. Priced thousands of dollars
less than comparable fourth-axis
tables, it is an exceptional value.
Simultaneous 4 or 5-Axis Machining
(1) or (2) additional axis control can be added to the
Fanuc 31i-B5 to enable
simultaneous contour
machining. Utilizing
an optional Fanuc DDR
direct drive rotary table,
or conventional 4th or 4th
and 5th axis rotary tables,
the RoboDrill becomes a
high speed 4/5-axis VMC.
( Photos show optional accesories )
13
FANUC ROBODRILL OPTIONS
Robotics
• Certified FANUC Robotics
Integrator
• Custom End of Arm Tooling
• On-Site Robotics Training
Automation
• Integrated Vision Systems
• Automated Part Inspection
• Remote Monitoring Systems
• Customized Tooling and
Workholding
• Customized In-feed and
Out-feed Conveyor Systems
Complete
Turnkey Solutions
With 50 years of experience,
Methods can engineer a turnkey
solution to your production demands. Starting with an in-depth
analysis of your company’s machining goals, problems, and quality
control requirements, Methods will provide not only a machine, but
a total package of tool research and selection, part programming,
fixturing, robotic or automated loading, and machine customization.
Laser Tool Setter
Part Probe
Coolant Through
Spindle
Coolant Unit/Chip
Conveyor
14
65 UNION AVENUE, SUDBURY, MA 01776 • 877-668-4262 • WWW.METHODSMACHINE.COM
MACHINE TOOLS • TURNKEY INSTALLATIONS • AUTOMATION CELLS • TOOLING • TECHNICAL CENTERS FROM COAST TO COAST
ARIZONA
602-437-2220
CALIFORNIA
714-521-2507
ILLINOIS
847-783-6800
MICHIGAN
248-624-8601
NORTH CAROLINA
704-587-0507
Methods Machine Tools, Inc. • Methods-Fanuc Robodrill αiD-Series
©