Welcome Course Number: chi08a An AIA Continuing Education Program Credit for this course is 1 AIA HSW CE Hour Course Sponsor C.H.I. Overhead Doors 1485 Sunrise Drive Arthur, Illinois 61911 Phone: 800-6772650 Fax: 800-738-5006 E-mail: aia@chiohd.com Web: http://www.chiohd.com/ Specifying Rolling Steel Fire Doors Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit 1 © Ron Blank & Associates, Inc. 2005 An American Institute Of Architects (AIA) Continuing Education Program Approved Promotional Statement: Ron Blank & Associates, Inc. is a registered provider with The American Institute of Architects Continuing Education System. Credit earned upon completion of this program will be reported to CES Records for AIA members. Certificates of Completion are available for all course participants upon completion of the course conclusion quiz with +80%. Please view the following slide for more information on Certificates of Completion through RBA This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA or Ron Blank & Associates, Inc. of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. An American Institute Of Architects (AIA) Continuing Education Program Course Format: This is a structured, web-based, self study course with a final exam. Course Credit: 1 AIA Health Safety & Welfare (HSW) CE Hour Completion Certificate: A confirmation is sent to you by email and you can print one upon successful completion of a course or from your RonBlank.com transcript. If you have any difficulties printing or receiving your Certificate please send requests to certificate@ronblank.com Design professionals, please remember to print or save your certificate of completion after successfully completing a course conclusion quiz. Email confirmations will be sent to the email address you have provided in your RonBlank.com account. Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit Course Description Gain a better understanding of the fundamentals of rolling steel fire doors—ranging from code and regulatory bodies to fail-safe fire door definitions. This course will address NFPA 80 mandates, how to list and label definitions, approved installation standards, and fire wall construction details. Course Objectives Upon completion of this course the design professional will be able to: Explain the roles and responsibilities of the “Authority Having Jurisdiction”. Explain the installation standards for Steel Fire Doors. List the Fire Door Classifications Explain the NFPA 80 mandates Accurately specify a fail-safe fire door system Rolling Steel Fire Doors A listed and labeled product applied to a fire wall that has the primary design purpose of protecting property above any other intent. It should remain in a state of continuous readiness to close fully in the event of a fire or activation. Those involved with the care and maintenance of this product should be knowledgeable of it’s functions, aware of it’s condition and confident that it remains ready without limitations. NFPA: The National Fire Protection Association NFPA is not an enforcing body. NFPA does not list, test, certify or inspect products. NFPA code standards, practices and guidelines are developed through consensus standards …. approved by the American National Standards Institute, (ANSI). NFPA: The National Fire Protection Association NFPA is a code body, but possesses neither regulatory nor enforcement authority. NFPA does administer the process and does establish the rules to promote fairness. Rolling steel fire protection products are addressed in Section 80, ergo NFPA-80 Fire Protection Ratings 1-3.1 Fire doors and windows are classified by the “Authority Having Jurisdiction” by designating a required fire protection rating expressed in hours, fractions of hours, or combinations of each. We are frequently asked the correct procedure for specifying a fire door U.L. Label hour rating when the wall hour rating is dissimilar. Reference Door and Access Manufacturer’s Association, (DASMA) Technical Data Sheet #266. (www.dasma.com) Generally Accepted Wall and Door Specification Ratings Per DASMA 266 Wall Rating in Hours Door Rating in Hours 1 2 3 4 ¾ 1½ 3 3,4 Fire Protection Rating The designation indicating the duration of the fire test exposure to which a fire door assembly…was exposed and for which it fully met all acceptance criteria...See NFPA 252, Standard Methods of Fire Tests of Door Assemblies… i.e.: 45 minute, 90 Minute, 3 hour, 4 hour. The “Authority Having Jurisdiction” (AHJ). The organization, office, or individual responsible for approving equipment, an installation or a procedure. – This could be a fire chief, fire marshal or the chief of a fire prevention bureau, labor or health department, building official or electrical inspector, commanding officer or, in some cases, the property owner. Authority Having Jurisdiction, Cont. – Inquiries may generally be made to the fire marshal's office or city building inspector’s office to reference or determine whom, in fact the AHJ is for any project in question. – AHJ’s may be coached and informed. Always base information on NFPA 80 and industry technical data. – The AHJ has the authority to approve non-typical applications, fasteners or construction. What does “Listed” mean? Per NFPA-80: Equipment or materials included on a list maintained by an organization…...that is acceptable to the authority having jurisdiction...and concerned with evaluation of products …that maintains a periodic inspection of production of…products..and whose listing states that…it meets identified standards or has been tested…and found suitable for a specified purpose. Versus “Labeled”? Listed items shall be identified by a label that is readily visible and convenient for identification by the AHJ after installation of the assembly. A label is the identifying mark of an acceptable organization signifying compliance with appropriate standards or performance in a specified manner. Listed Vs: Labeled In summary, an item is considered to be listed by an acceptable organization if it bears their label signifying conformity to their inspections, standards and follow-up procedures. This label must be for a listing organization whose standards and procedures the AHJ will recognize and approve. The label and listing is appropriately identified during the specification process to match fire wall and code requirements. Listing Organizations Underwriters Laboratories Factory Mutual Warnock Hersey Underwriters Laboratories of Canada NFPA 80 1-5.2 The label or the listing shall be considered evidence that such devices or materials have been evaluated and produced under an in-plant, follow-up inspection program. Fire Door Terminology Fire Door Classifications (Appendix NFPA-80 1999 Edition) Class A – Openings in fire walls and in walls that divide a single building into fire areas. (Usually 3hr and 4hr doors.) Class B – Openings in enclosures of vertical communications through buildings and in 2 hour rated partitions providing horizontal fire protection. Fire Door Classifications, Cont. Class C – Openings in walls or partitions between rooms and corridors having a fire resistance rating of 1 hour or less. Class D – Openings in exterior walls subject to severe fire exposure from outside the building. Class E – Openings in exterior walls subject to moderate or light fire exposure from outside the building. Door Holder/Release Device Definition of a door holder/release device per NFPA-80: A labeled, fail-safe device, controlled by a detection device, used on an automatic closing door to release the door at the time of fire. Examples: 1. Electrical/Mechanical Time Delay Release Fail-Safe Releases A device that is normally energized, (NC circuit). A device whose contacts open upon initiation by detector or alarm to stop the flow of electrical current to the device to cause, or effect, a release. A device that will release immediately upon loss of power. Delayed releases are common and acceptable. Fail-Safe Releases Time delay releases, (no longer than 60 seconds per NFPA-80), function to hold the door assembly from activating for a fixed, or adjustable, delay of time in the event of a temporary power failure. The very best release choices feature an adjustable timer with a battery-powered backup, (to help eliminate nuisance drops associated with standard fail-safe release devices), good for up to 72 hours or more. These releases require a signal from a detection device to activate the door while in backup mode. These are not standard and must be specified! Non Fail-Safe Releases, (NFS) Fusible Links and Electrical/Thermal Releases Although NFPA 80 requires a door holder or release device be fail safe, acceptability of a non-fail safe device is the decision of the authority having jurisdiction. (The intent of the specifier with influence from the insurance underwriter and building owner is extremely important). In many cases, a decision is made to eliminate “nuisance” activations when the power is temporarily lost - and to avoid the expense of a fail-safe battery backup unit, by ignoring fail-safe mandates and accepting a thermally or electrically/thermally activated release device or standard fusible links. NFS Release: Fusible Link Two pieces of metal held together by a low melting-point solder. (165 degrees F). The purpose of a fusible link is to separate at a pre-determined temperature, enabling the release of the device that prevents the door from closing automatically under normal circumstances. Fusible links are not fail-safe, but are considered to be a standard minimum manner of fire door activation in response to elevated temperatures caused by combustion. Are readily contaminated and defeated by dust, grease or paint. NFS Release: Fusible Link, Cont. Fusible links are manufactured in a range from 125 degrees F to 500 degrees F. 165 degrees F is the industry standard for rolling steel fire doors and shutters. Higher temperature ranges may be selected as approved by the authority having jurisdiction. Example: To activate sprinklers at a higher temperature than the fire doors. NFS Release: Electrical/Thermal Release Do not typically meet fail-safe standards as defined by NFPA and other model code bodies. Must be electrically compatible with sensing device, (ex: smoke detectors), voltages used in the system. NFS Release: Electrical/Thermal Release Electrical/Thermal releases, as practical devices: 1. Do achieve an interface between an electrical detector and a mechanical release. 2. Do provide redundant release possibilities. 3. Do not typically allow nuisance drops from power failure. Automatic Closing Device Defined per NFPA-80 as a device attached to a door that causes the door to close when activated as a result of a predetermined temperature, rate of temperature rise, smoke, or other product of combustion. Examples: 1. Spring tension release assembly. 2. Door holding brake Governors Per NFPA 80: A mechanical device that limits the speed of descent of the door during closure. Examples: Centrifugal, pendulum, viscous or ratcheting governor. Governors, Cont. 1. Rolling fire doors shall have an average closing speed of not less than 6” per second, nor more than 24” per second per NFPA-80. 2. Modern fire door designs typically drop at a rate of 6” to 12” per second, may be adjusted for drop speed, and may utilize centrifugal or viscous governors. 3. It is not necessary to specify governor type regarding fire doors unless you want to specifically eliminate an obsolete design. Detection Devices Smoke Detectors: Ionization type and photoelectric type detects visible or invisible particles of combustion. Generally preclude the necessity of installing fusible links through the wall. One typically used on each side of the wall. Smoke detectors are designed to trigger a fail-safe release device which allows fire door to activate close, or drop, mode. Detection Devices, Cont. Heat Rise Detectors: Function at various temperature ranges. Used in areas where dust, smoke or particulates renders a smoke detector useless. Not a favorite of most AJH’s. Susceptible to dirt, paint or grime buildup. Detection Devices, Cont. Fusible Links: Standard for door industry is 165 degrees. Located per manufacturer’s instructions. Heat causes link to separate, releasing door release cable and activating door. Fusible link condition is extremely important – inexpensive to replace. Function susceptible to and affected by dust, dirt, paint and grime buildup. Detection Devices, Cont. 1-10.6 Detectors or fusible links shall be installed on both sides of the wall, interconnected so that the operation of any single detector or fusible link causes the door to close. Exception: A detector or fusible link shall not be required on an exterior (outside) wall unless within certain minimum standards imposed by local or state building code. Detection Devices, Cont. 1-10.2 All detectors including fusible links shall not be placed in the dead air space developed at the intersection of the wall and ceiling directly above the fire door. Fusible links are required for both sides of the wall within 12” of, but not closer than 4” to, the intersection of the wall and ceiling. The exception to this is on an outside wall or when both sides of the wall are protected by a smoke alarm or similar detection device. The Red Zone for Detector Location Detectors must never be placed within four inches of the intersection of a ceiling and wall, nor further away than twelve inches. Specifying Installations Installation Do request “Red Zone” drawings well in advance to prevent installation or operational obstructions or limitations. (DASMA TDS #276) Do not locate fusible links near sprinkler heads unless they are shielded. (DASMA TDS 254). Do coordinate temperature release between sprinkler systems and fire door systems if necessary. Installation This is a picture of a fire shutter installation on a wall that is considerably taller than the top of the hood. Cables have to be constructed to run to the ceiling intersection per UL requirements. Install doors and release cables per manufacturer' instructions and U.L. requirements Installation, Cont. Do understand the manufacturer’s product design. Do not assume that all fire door installation requirements are the same from one manufacturer to another. Do specify use of fasteners supplied by the manufacturer in proper locations spelled out by the installation manual. Do inspect for fasteners and installations per manufacturers instructions to insure adherence to label requirements. Installation, Cont. Do specify core filling of stacked masonry surrounding door and window openings with minimum 2000 psi concrete or equivalent. Do specify and insist that masonry be core filled an adequate height above opening height to allow appropriate and safe fastening of guide angle assemblies to the wall. Do not specify jamb construction which is not specifically approved for rolling steel fire door application. Installation, Cont. Do understand acceptable fastener types suitable for the mounting surface. Do specify drywall construction to include adequately sized internal mounting tubes or dimensional lumber at jamb locations that guide fasteners will actually find and securely mount to. Do design load bearing steel and wood jambs to extend from floor to structural overhead members. Through Bolt And Crush Plate To Hollow Masonry Detail showing approved face of wall mounted guide assembly using through bolts through hollow masonry. Through-bolt And Crush Plate Z Guide To Stacked Brick Detail showing approved face of wall mounted guide assembly using through bolts through hollow masonry. Z Mount To Solid Masonry Detail showing approved face of wall mounted guide assembly using sleeve anchors in core filled masonry. Z Mount To Solid Masonry, Cont. Detail showing approved face of wall mounted guide assembly using sleeve anchors to poured concrete. E Mount To Steel Jambs Detail showing face of wall mounted guide assembly using machine bolts and/or weldments to steel capped concrete. Z Mount To Gypsum Detail showing approved between jamb mounted guide assembly using machine bolts to steel tube. E Mount To Gypsum Detail showing approved face of wall mounted guide assembly using machine bolts to steel tube. E Guide Weldments To Steel Detail showing approved face of wall mounted guide assembly using weldments to steel capped masonry Guide Angle Weldments To Steel Approved weldments to steel detail. Installing Fire Door Hoods 6-4.3 Hoods and Housings. Where the door is mounted on the face of the wall or between jambs, the metal hood and housing shall be secured tightly to the brackets and the wall. 1. Doing this ties the fire door head plates together and adds structural integrity to the entire assembly. 2. Securing hood to wall above header closes the fire path from above the hood and is required by most installation procedural requirements. Installing The Hood, Cont. ….securing hood to the wall……….. 4. Prevents blockage from debris and repels falling debris. 5. Must include hood support and fasteners when provided. Fasteners are not always provided. Installation Drop Tests Do specify repeated drop tests to assure that the application is successful, at-the-ready and repeatable. Do specify a signed drop test form from the installing company with suitable witness. Do require copies for your file and for the owner to retain with installation/operation manuals. Material Or Fastener Substitutions and Deletions There aren’t any good ones! A fire door and it’s release assembly consists of sheet metal, steel shapes, fasteners, cables, pulleys, s-hooks, turnbuckles etc. 1. Using components not supplied by the manufacturer with the door must be approved by the manufacturer or AJH. 2. Don’t allow this practice, in any form, on your project unless it is absolutely unavoidable. 3. If substitution is unavoidable, you should always obtain permission from the manufacturer first, then from the AHJ. Drop Testing Fire Doors Drop Testing Fire Doors Most modern fire door systems can be quickly and simply drop tested and reset from the floor without tools or equipment. It is to your supreme advantage that the owner has a clear understanding and participative working knowledge of his fire door system. The owner will rely upon your expertise regarding future inspections, drop testing and label compliance. Do strongly encourage an annual inspection and drop test by a reputable door company in addition to what he may perform himself. Drop Testing Fire Doors Drop testing requires the door to be activated from the (recommended) full open position to self-close by gravity or power, be speed regulated by a governing device, and close fully to the floor to prevent the passage of flame from one building or building segment to the other. The door must not close faster than 24” per second, nor more slowly than 6” per second per NFPA 80. Drop Testing, Cont. Drop testing with a witness upon completion of installation is strongly recommended and is a mandated by NFPA and many fire door manufacturers. Most manufacturers supply a three-part drop test form with the door package which is to be completed and signed at the time of the drop test. This is an excellent time to have the AHJ and an owner’s representative present. Drop Testing, Cont. Inspect the installation and note any damage, especially that which may prevent reliable operation. Inspect for non-OEM parts. Anchoring devices or methods may be incorrect per installation manual and may fail the door. Drop test the door by simple test procedure, burning a fusible link or by releasing an S hook. Drop Testing, Cont. Pass or fail the drop test. Door must be reset to the specifications set forth in the installation/operation manual. Pass or fail the door based upon any need to restore the system to specific factory operational condition. Drop Testing, Cont. Repeat the test and reset the door. You may sign as witness and keep a copy of the drop test form with notes. This must be repeated at a later date if repairs or new parts must be ordered and installed to pass the drop test. Summary Code bodies such as the National Fire Protection Association develop fire door policy through census standards. Listing agencies such as U.L. and Warnock Hersey test systems and provide labels and in-plant follow up inspections to certify compliance. Fail safe fire door systems are the safest and most reliable currently available and rely upon regular testing to maintain system integrity and readiness. Fire door installations require approved jamb design and construction to perform as rated. Summary, Cont. Substitutions and non-factory components are not approved and should never be allowed without express permission from the manufacturer and the AHJ. Detectors must be installed in the correct locations to function as designed. Witnessing the drop testing and resetting after the installation is vitally important and required in most cases. Summary, Cont. Owner managed drop testing is feasible and beneficial with modern, simple test fire door designs. In addition to owner drop testing and documentation, annual outside source drop testing helps to ensure system compliance, safety and readiness. Repairs and adjustments to fire doors require that they be drop tested and reset to insure continued readiness. DASMA Our special thanks to DASMA for the many informative Technical Data Sheets posted to their website: www.dasma.com. Our special thanks to NFPA for their informative publications and guidance: www.nfpa.com. Our sincere and special thanks to you, the specifier, with whom we refine and share knowledge. Course Objectives The design professional will now be able to: Explain the roles and responsibilities of the “Authority Having Jurisdiction”. Explain the installation standards for Steel Fire Doors. List the Fire Door Classifications Explain the NFPA 80 mandates Accurately specify a fail-safe fire door system Thank you! Course Number: chi08a An AIA Continuing Education Program Credit for this course is 1 AIA HSW CE Hour Course Sponsor C.H.I. Overhead Doors 1485 Sunrise Drive Arthur, Illinois 61911 Phone: 800-6772650 Fax: 800-738-5006 E-mail: aia@chiohd.com Web: http://www.chiohd.com/ Specifying Rolling Steel Fire Doors Please note: you will need to complete the conclusion quiz online at ronblank.com to receive credit 69 © Ron Blank & Associates, Inc. 2005