150 AMP
100 AMP
Receptacles, Plugs and Connectors
Receptacles, Plugs and Connectors
NEMA 4X Watertight
600 VAC / 250 VDC
50 - 400 Hz
NEMA 4X Watertight
600 VAC / 250 VDC
50 - 400 Hz
DESCRIPTION AND
CONFIGURATION:
2 Wire
2 Pole
Style 1
RECEPTACLE
CABLE
RANGE
CDR1022
CORD CONNECTOR
PLUG
CAT.
NO.
.875-1.906” CCP1022CD
CABLE
RANGE
CAT.
NO.
.875-1.906” CRC1022CD
GR
GR
2 Wire
3 Pole
Style 2
GR
3 Wire
3 Pole
Style 1
GR
CDR1023
CDR1033
.875-1.906” CCP1023CD
.875-1.906” CCP1033CD
.875-1.906” CRC1023CD
.875-1.906” CRC1033CD
DESCRIPTION AND
CONFIGURATION:
3 Wire
4 Pole
Style 2
4 Wire
4 Pole
Style 1
RECEPTACLE
CORD CONNECTOR
PLUG
CABLE
RANGE
CAT.
NO.
CABLE
RANGE
CAT.
NO.
.875-1.906” CCP15034CD .875-1.906” CRC15034CD
CDR15034
1.250-2.190” CCP15034DE 1.250-2.190” CRC15034DE
GR
.875-1.906” CCP15044CD .875-1.906” CRC15044CD
CDR15044
1.250-2.190” CCP15044DE 1.250-2.190” CRC15044DE
GR
Back Boxes (for Receptacles) - see page 8.
200 AMP and 400 AMP Arktite ™
3 Wire
4 Pole
Style 2
CDR1034
.875-1.906”
CCP1034CD
.875-1.906” CRC1034CD
GR
Receptacles, Plugs and Connectors
4 Wire
4 Pole
Style 1
200A and 400A options available as part of our Cooper Crouse-Hinds Arktite™ Series
CDR1044
.875-1.906” CCP1044CD
.875-1.906” CRC1044CD
GR
AMPERAGE AND
CONFIGURATION:
RECEPTACLE
PLUG
CORD CONNECTOR
Back Boxes (for Receptacles)
HUB SIZE
CJA
⁄2”
CJA310
1-1⁄4”
CJA410
1-1⁄2”
CJA510
2”
CJA610
1
CJA ADAPTER ONLY
CJA100
8
Ř7KHEDFNER[HVDWOHIWDUHVWDQGDUGZLWK
Corro-Free™ epoxy powder coat finish for
increased corrosion resistance.
Ř)RURSWLRQDOUHYHUVHGLQWHULRUXVHVXIƂ[-RS
(see page 3).
Ř)RURSWLRQDOURWDWHGLQWHULRUXVHVXIƂ[-P4
(see page 3).
Ř)RUGLPHQVLRQVVHHSDJH
Ř0D[LPXPFRQGXFWRUVL]HZLUHZHOOŔ
(see page 12).
200A
2 Wire 3 Pole - Style 2
3 Wire 3 Pole - Style 1
3 Wire 4 Pole - Style 2
4 Wire 4 Pole - Style 1
400A
2 Wire 3 Pole - Style 2
3 Wire 3 Pole - Style 1
3 Wire 4 Pole - Style 2
4 Wire 4 Pole - Style 1
For detailed part numbers and technical information, please refer to section 1P of the Cooper Crouse-Hinds catalog.
9
PowerMate ™ Features and Benefits
1
Lockout Plug (Patent Pending)
Ř*XDUDQWHHVLVRODWHGSRZHUVXSSO\ZLWK26+$FRPSOLDQWORFNRXWWDJRXW
Ř(QVXUHVSOXJFDQQRWEHLQVHUWHGLQWRUHFHSWDFOHZKHQPDLQWHQDQFHLV
being performed downstream of power supply.
2
Fixed Safety Insulator (Patent Pending)
Ř3UHYHQWVHOHFWULFDOVKRFNDQGVKRUWVZLWKSODVWLFEDUULHUEHWZHHQLQVXODWRU
body and metal housing.
Ř)L[HGLQSODFHGHVLJQHQVXUHVLQVXODWRUZLOOQRWEHORVWRUGLVFDUGHG
during cable termination process.
3
8-Point Diamond Cable Clamps (Patent Pending)
ŘSRLQWVRIFRQWDFWDURXQGGLDPHWHURIFDEOHIRULQFUHDVHGJULSDQGHYHQ
distribution of pressure.
Ř&DEOHMDFNHWGRHVQRWJHWSLQFKHGHOLPLQDWLQJSRWHQWLDOIRUGDPDJH
to internal conductors.
4
Split Pin Contact Design
Ř3URYLGHVQHDUO\rRIFRQWDFWDWHYHU\LQVHUWLRQHQVXULQJSURWHFWLRQ
against heat rise and eliminating arcing on critical surfaces.
Ř6HOIZLSLQJDWHYHU\LQVHUWLRQWRUHPRYHIRUHLJQSDUWLFOHVWKDWFUHDWH
electrical resistance and product failure.
5
Extended Cable Range
Ř,QGXVWU\őVODUJHVWFDEOHGLDPHWHUUDQJH
Ř6SHFLƂFDOO\GHVLJQHGWKLUGSDUW\WHVWHGDQGFHUWLƂHGIRUXVHZLWK7\SH3
cable.
Ř6HDOLQJV\VWHPXWLOL]HVLQGXVWU\VWDQGDUGEXVKLQJV
6
Enhanced Nomenclature and Nameplate
Ř(DVLO\XQGHUVWDQGDEOHQRPHQFODWXUHLQFUHDVHVHDVHRISDUWFRQƂJXUDWLRQ
identification.
Ř0HFKDQLFDOO\DWWDFKHGQDPHSODWHHQVXUHVWKDWFULWLFDOLQIRUPDWLRQLV
permanently fixed to product.
7
Spring and Threaded Cover
Ř(DFKUHFHSWDFOHFRPHVZLWKERWKVSULQJFDSDQGWKUHDGHGFDSWRSURYLGHD
variety of cover options.
8
Combination Drive Stainless Steel Hardware
Ř,QFUHDVHVHDVHRILQVWDOODWLRQE\DOORZLQJIRUPRUHWKDQRQHRSWLRQIRU
installation tools.
Ř6WDLQOHVVVWHHOH[WHUQDOKDUGZDUHHOLPLQDWHVFRUURVLRQRQFULWLFDO
components and extends product life.
9
Handle Body
Ř7KLFNHSR[\SRZGHUFRDWLQJLVVWDQGDUGƂQLVKRQ3RZHU0DWHSURGXFWV
Ř&RDWLQJUHGXFHVFRUURVLRQDQGLQFUHDVHVOLIHRISURGXFW
Ř,QGXVWU\VWDQGDUGSURƂOHLQFUHDVHVHDVHRISOXJJLQJDQGXQSOXJJLQJ
10
Combination Slot and Hex Mechanical Lugs*
Ř,QFUHDVHVHDVHRILQVWDOODWLRQE\DOORZLQJIRUPRUHWKDQRQHRSWLRQIRU
installation tools.
Ř+H[KHDGDOORZVIRUHDV\DFKLHYHPHQWRIVSHFLƂHGWRUTXHYDOXH
11
Insulator Assemblies
Ř8QLPSHGHGHDV\DFFHVVSKDVHDQGJURXQGWHUPLQDOVPDNHZLUH
termination quick and easy.
Ř0ROGHGLQSODFHPDUNLQJVIRUSKDVHJURXQGDQGFRQGXFWRUVWULSOHQJWKV
reduce installation errors.*
Specifiable Features
Lockout Plug
Safety Insulator
Diamond Clamp
Split Pin Contacts
Type P Cable
Compatible
with all UL 1686
listed plugs and
receptacles.
Type P Cable
Lockout Compliant
*60, 100, and 150A offering.
4
5
PowerMate ™ Plugs, Receptacles and Connectors
Grounding
Product Dimensions
Style 1
Receptacle, Plug, Cord Connector
CDR Receptacle
Style 1 units complete the grounding circuit through the metallic plug shell, receptacle housing, or connector shell.
Style 2
a
b
30A
2-7⁄8”
3-3⁄8”
60A 3p
4-1⁄4”
60A 4p
4-1⁄4”
CCP Plug†
CRC Cord Connector†
a
b
a
b
6-1⁄2”
2-5⁄16”
6-3⁄5”
2-9⁄16”
4-1⁄2”
8-1⁄6”
3-5⁄8”
4-1⁄2”
8-1⁄6”
3-3⁄4”
a
b
100A 3p
5-1⁄4”
4-1⁄4”
10-4⁄5”
3-3⁄4”
100A 4p
1
5- ⁄4”
1
4- ⁄4”
150A (CD)
5-1⁄4”
4-1⁄4”
150A (DE)
5-1⁄4”
4-1⁄4”
a
b
8-3⁄10”
2-5⁄16”
8-3⁄10”
2-5⁄16”
11-1⁄2”
3-3⁄16”
10- ⁄5”
1
4- ⁄8”
11- ⁄2”
3- ⁄16”
10-4⁄5”
4-1⁄8”
11-1⁄2”
3-7⁄16”
10-4⁄5”
4-1⁄8”
11-1⁄2”
3-7⁄16”
4
1
a
b
7
†Dimensions are approximate and vary with cable size.
CEE Back Boxes
Style 2 metallic units with metal housing have a separate designated ground contact that is bonded to the metallic
housing. The metallic housing of the plug, receptacle, or connector forms a parallel ground circuit through the receptacle
or connector detent spring.
Electrical Rating Ranges
Ř9ROWDJH 600 VAC, 50 to 400 Hz; 250 VDC*
Ř$PSHUHV 30, 60, 100, 150
Motor Horsepower **
10
Rating
CEE13
30A
Size
1
a
⁄2
1-27⁄32”
11
60A
30A
b
⁄16”
CEE23
30A
3
⁄4
1-27⁄32”
13
CEE33
30A
1
1-31⁄32”
15
CEE36
60A
1
2-9⁄16”
CEE46
60A
1-1⁄4”
2-5⁄8”
1-3⁄16”
CEE56
60A
1-1⁄2”
2-11⁄16”
1-5⁄16”
⁄16”
⁄16”
⁄16”
15
CJA
Maximum Horsepower for Plug and Receptacle Combinations by Input Voltage**
The following values are typical horsepower ratings based on NEC Article 430 tables. HP Ratings are based on the
largest conductor size for each plug and receptacle combination per the Wire Size table below.
Ampere Rating Plug
and Receptacle
Cat. No.
240
Volts
480
Volts
600
Volts
30
15
30
40
60
20
40
50
100
30
60
75
150
40
75
100
200
60
125
150
* This guide is for reference only. Consult your local
electrical codes before installation.
** Cooper Crouse-Hinds recommends circuit breaking
use be limited to emergency conditions only and that
a horsepower rated switch or Cooper Crouse-Hinds
,QWHUORFNHG5HFHSWDFOHEHXVHGIRUPDNLQJDQGEUHDNLQJ
under load.
With 60, 100 and 150A Angle Adapters
Cat. No.
Hub Size
a
b
c
d
e
f
CJA310
1”
5-7⁄8”
8”
7-7⁄16”
4-7⁄8”
7”
r
CJA410
1-1⁄4”
5-7⁄8”
8”
7-7⁄16”
4-7⁄8”
7”
r
CJA510
1-1⁄2”
5-7⁄8”
8”
7-7⁄16”
4-7⁄8”
7”
r
CJA610
2”
5-7⁄8”
8”
8”
4-7⁄8”
7”
r
Ř%DFNER[HVDUHVWDQGDUGZLWK&RUUR)UHH™ epoxy powder coat finish for increased corrosion resistance.
Ř7KUXIHHGEDFNER[HVDUHIXUQLVKHGZLWKRQHFORVHXSSOXJLQERWWRPUHFHVVHGKXE
Ř&-$EDFNER[HVDUHUHFRPPHQGHGZKHQDGGLWLRQDOZLULQJVSDFHLVUHTXLUHG
Ř7KHDQJOHDGDSWHURQ&-$EDFNER[HVFDQEHLQVWDOOHGDWrURWDWLRQVPDNLQJLWSRVVLEOHWRHQWHUKXEIURPVHYHUDO
directions.
11
PowerMate ™ Plugs, Receptacles and Connectors
PowerMate™ Part Numbers
Replacement Parts
Standard Replacement Parts
CCP
Replacement Interiors 30, 60, 100, 150A
Complete insulator
and contact assembly
2W2P
2W3P
3W3P
3W4P
4W4P
CDR-CRC
30A
60A
100A
150A
&5,
&5,
&5,
---
CCP
&3,
&3,
&3,
---
CDR-CRC
&5,
&5,
&5,
---
CCP
&3,
&3,
&3,
---
CDR-CRC
&5,
&5,
&5,
---
CRI Receptacle &
Connector Interior
CCP
&3,
&3,
&3,
---
CDR-CRC
&5,
&5,
&5,
&5,
CCP
&3,
&3,
&3,
&3,
CDR-CRC
&5,
&5,
&5,
&5,
CCP
&3,
&3,
&3,
&3,
CPI Plug Interior
Miscellaneous Replacement Parts
Amperage Configuration
Center
Center
CDR
Spring
Cover
CDR
Threaded
Cover
CCP
Fastening
Ring
Bushings Kits
Center
30A
2-pole, 3-pole
4-pole
PTSC30
PTTC30
CLMPR30
PTGB30
60A
2-pole, 3-pole
4-pole
PTSC60A
PTSC60B
PTTC60A
PTTC60B
CLMPR23P60
CLMPR4P60
PTGB60
100A
2-pole, 3-pole
4-pole
PTSC100A
PTSC100B
PTTC100A
PTTC100B
CLMPR23P100
CLMPR4P100
PTGBCD
CLMPR4P150
PTGBCD (CD Size)
PTGBCD (DE Size)
150A
4-pole
PTSC150B
PTTC150B
Spring Cover
Threaded Cover
Diameter of Wire Recess in Plug & Receptacle Contacts
Amperage Rating
Contact Type
Diameter of Recess
Wire Size †† Extra Flex
30 (2, 3, & 4-pole)
Pressure
.281”
#10-#8
60 (2, 3, 4-pole)
Pressure
.312”
#8-#4
100 (2, 3, & 4-pole)
Pressure
.390”
#4-#2
150 (4-pole)
Pressure
.390”
#2-1/O
3
4
BC
RS
PRODUCT TYPE
CCP - Plug
CDR - Receptacle
CRC - Connector
CDRE - Receptacle with CEE Back Box
CDJA - Receptacle with CJA Back Box
AMPERAGE
30 - 30 Amp
60 - 60 Amp
10 - 100 Amp
150 - 150 Amp
(200 & 400 Amp options avail. as part of Arktite Series)*
WIRE
2 - 2-Wire
3 - 3-Wire
4 - 4-Wire
Wire Sizes
The table below lists the diameter of the wire recess in PowerMate plug and receptacle
contacts so that maximum size of bare conductor can be determined. Range of wire
sizes shown in table are intended only as a guide. Depending on type of wire used
(building wire, flexible or extra flexible cable) and its construction (number and size of
strands), bare copper diameters vary widely.
30
POLE
2 - 2-Pole
3 - 3-Pole
4 - 4-Pole
CABLE RANGE **
(plug and connector only)
BC - 0.390” to 1.375”
CD - 0.875” to 1.906”
DE - 1.250” to 2.190”
E - 1.875” to 2.500”
F - 2.500” to 3.000”
G - 3.000” to 3.500”
HUB SIZE***
(receptacle with back box only)
50 - 1⁄2”
75 - 3⁄4”
100 - 1”
125 - 1-1⁄4”
150 - 1-1⁄2”
200 - 2”
250 - 2-1⁄2”
300 - 3”
350 - 3-1⁄2”
400 - 4”
500 - 5”
OPTIONS
RS - Reverse Service
P4 - Special Polarity
Bushing Kit
* Refer to section 1P of the Cooper Crouse-Hinds catalog.
** Cable Range only applies to specific plug part numbers.
*** Hub size only applies to specific receptacle part numbers.
††Do not use wire size smaller than minimum size recommended.
12
13
It’s about knowing your challenges inside out
Plug and Receptacle Solutions for Land-Based Drilling
Drilling Rig Locations
1
Derrick/Mast
2
VFD/Generator(s)
3
Fuel Tank
Product Photo
Environmental
Conditions
1
4
,QGXVWULDO
Motor Control/VFD/
SCR House(s)
5
Doghouse/
2SHUDWRUőV+RXVH
6
Power/Pump Station
7
Shale Shaker
Areas prone to dust, dirt,
grime, vibration, hard use and
abuse.
Wet Locations
8
Protection from
wind-blown dust and rain,
splashing and hose-directed
water and external formation
of ice.
Mud Tanks/Pumps
Vibration
9
10
Locations that need products
designed to withstand
continuous movement and
may require maintenance and
repair.
Drawworks & Top Drive
Drilling Floor
Corrosive Areas
Protection for areas with
corrosive chemicals,
atmospheres and water.
3
Space Constraints
2
5
4
Areas with low ceilings, tight
spaces and limited footprint
potential.
&ODVV,'LY=RQH
10
6
9
7
8
Explosion protection for
areas with flammable gases
or vapors normally in the
atmosphere.
&ODVV,'LY=RQH
Explosion protection for
areas where flammable gases
or vapors are not normally
present.
&ODVV,,=RQH
Protection for areas where
ignitable dusts may be
present.
Please refer to your own company documentation for exact specifications and environmental conditions.
14
Product Solutions
Env. Conditions
Rig
Location
PowerMate Series
Ř6XSSOLHVSRZHUWRSRUWDEOHGHYLFHVVXFKDVPRWRUJHQHUDWRUVHWVFRPSUHVVRUVKHDWLQJFRROLQJZHOGHUV
and lighting from 30 to 150A
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Ř$UFVQXIƂQJGHVLJQHQDEOHVODUJHSRZHUORDGVWREHGLVFRQQHFWHGXQGHUORDGZLWKRXWDQDUFƃDVKXSWR
100 amps)
ŘrVSOLWSLQFRQWDFWUHGXFHVKHDWULVHDQGHOLPLQDWHVDUFLQJ
Ř/RFNRXWWDJRXWKROHLQSOXJWRHQVXUHLWFDQQRWEHLQVHUWHGLQWRUHFHSWDFOHZKHQPDLQWHQDQFHLVEHLQJ
performed downstream
,QGXVWULDO
Wet Locations
Vibration
Corrosive Areas
Space Constraints
ENR & ENP Series
Ř([SORVLRQSURRIRXWOHWIRUFRQYHQLHQFHDQGOLJKWLQJFRQQHFWLRQV$0$;
Ř)DFWRU\VHDOHGFKDPEHUHQFORVHVSRWHQWLDODUFLQJFRPSRQHQWVEHWZHHQWZRH[SORVLRQSURRIWKUHDGHG
MRLQWV
Ř)UXVWUDWLRQIUHH(13ZLWKFDSWLYHVHWVFUHZVDVVXUHVHDVHRILQVWDOODWLRQDQGUHGXFHVOLNHOLKRRGRIORVLQJ
critical components in the field
Ř(1506HULHVZLWKJDVNHWHGVFUHZFDSFRYHURIIHUVIHDWXUHVWKDWSURWHFWLQWHULRUIURPKDUVKHQYLURQPHQWV
provide time saving saddle clamp terminals, and improved safety with lockout/tagout hole
,QGXVWULDO
Vibration
Space Constraints
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&ODVV,'LY=RQH
FSQC & EBBR Series
Ř,QWHUORFNHGXQLWVZLWKGHDGIURQWUHFHSWDFOHVHQVXUHFRQQHFWLRQFDQQRWEHPDGHRUEURNHQXQGHUORDG
increasing safety and protection
Ř3RZHU0DWHSOXJVFDQEHXVHGZLWKERWK)64&$(%%5$6HULHVWRSURYLGHXOWLPDWH
flexibility of portable equipment used throughout the rig
Ř)64&XQLWVDUHLQWHUORFNHGZLWKVZLWFKHVDQGWKH(%%56HULHVLVLQWHUORFNHGZLWKFLUFXLWEUHDNHUVIRU
added protection
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Wet Locations
Vibration
Corrosive Areas
Space Constraints
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&ODVV,'LY=RQH
4, 7, 8, 10
CES & CPH Series
Ř(TXLSSHGZLWKDGHOD\HGDFWLRQURWDWLQJVOHHYHZKLFKSUHYHQWVFRPSOHWHZLWKGUDZDORI&3+SOXJLQRQH
continuous movement
Ř7KHGHOD\HGDFWLRQIHDWXUHSHUPLWVWKHSOXJWREHXVHGDVDQHPHUJHQF\SXVKSXOOVZLWFK
Ř5HFHSWDFOHVDUHIDFWRU\VHDOHGWRVLPSOLI\LQVWDOODWLRQDQGHOLPLQDWHWKHQHHGIRUH[WHUQDOVHDOV
Ř$YDLODEOHLQDQG$
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,QGXVWULDO
Wet Locations
Vibration
Corrosive Areas
Space Constraints
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7, 8
eXLink® Connectors
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Wet Locations
Vibration
Corrosive Areas
Space Constraints
IEC 309 GHG 51 Series
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Ř5HLQIRUFHGSRO\HVWHUFRQVWUXFWLRQRIIHUVUHOLDELOLW\IURPrWRr&
Ř,QWHJUDWHG$&UDWHGGLVFRQQHFWVZLWFK
Wet Locations
Vibration
Corrosive Areas
&ODVV,'LY=RQH
Roughneck™ Connectors
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Ř'HVLJQHGIRUKHDY\DEXVHUHVLVWDQWWRUDLQPXGDQGRLO
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Ř&RORUFRGHGLQVXODWRUVIRUHDV\LGHQWLƂFDWLRQWRSUHYHQWUHYHUVHSKDVLQJLQ$&DQGFURVVSRODUL]DWLRQLQ'&
Ř0DWHGDVVHPEOLHVDUHORFNRXWWDJRXWFRPSDWLEOH
,QGXVWULDO
Wet Locations
Vibration
Corrosive Areas
Space Constraints
Pauluhn™ 80/86/96/wd (NRL) Connectors
Ř:DWHUWLJKW$16,1(0$W\SHUHFHSWDFOH
Ř$FFHSWVVWDQGDUG$16,1(0$W\SHSOXJV
Ř0DWLQJSOXJVZLWKLQWHJUDOWKUHDGHGULQJPDLQWDLQDZDWHUWLJKWVHDO
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,QGXVWULDO
Wet Locations
Vibration
Corrosive Areas
Space Constraints
Pauluhn™ PPR Series Connectors
Ř:DWHUWLJKWQRQPHWDOOLFFRQVWUXFWLRQLQFOXGLQJZDWHUVKHGGLQJUHFHSWDFOHGHVLJQ
Ř&RUURVLRQDQGLPSDFWUHVLVWDQWFORVXUH
Ř&DSWLYHWKUHDGHGUHFHSWDFOHFDS
Ř3:DQG3:DYDLODEOHLQVLQJOHRUGRXEOHJDQJW\SHVDQGZLWKDQLQOLQHFRQQHFWRUVHWXSWR$
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Ř,QWHUPDWHDEOHZLWKRWKHUEUDQGV
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Wet Locations
Corrosive Areas
2, 4, 5
1, 2, 3, 4,
5, 6, 7, 8,
9, 10
1, 10
7, 8, 9
2, 4, 5, 6,
9, 10
1, 2, 4, 5,
7*, 8
2, 4, 5
* On enclosed rigs.
15