Product Data Bulletin Bulletin No. 9007PD9302 August, 1993 Raleigh, NC, U.S.A. Limit Switch Cross Reference and Technical Comparison Square D Type BD to Telemecanique XCK-J Class 9007 PURPOSE This bulletin is intended for use by Square D customers, distributors, and sales force personnel as an aid in understanding the similarities and differences between Square D Class 9007 Type BD and Telemecanique XCK-J limit switches. The 9007 BD will be replaced by the Telemecanique XCK-J limit switch line. This Product Data Bulletin provides a comparison of the two product lines, first from a review by product listing and then from a technical standpoint. HISTORY The Class 9007 Type BD was first introduced to the US Market in 1985 as a mechanical turret head limit switch to meet IEC requirements. While less expensive than the 9007 Type C, it was available only with PG 13.5 conduit entry. 1/2" NPT was later made available, but only by adding Form M19 to the type number. The Telemecanique XCK-J limit switch offered in the US has 1/2" NPT conduit entry as standard, but PG 13.5 is available by adding the suffix “PG” to the type number. Both the BD and XCK-J devices are UL Listed and CSA Approved. © 1993 Square D All Rights Reserved Bulletin No. 9007PD9302 August, 1993 The XCK-J features a new contact block that meets the new IEC standard (IEC 9475-1). In addition to an improved positive opening mechanism, it features electrically separate contacts for NO and NC. The contacts were also designed to be used on low energy circuits such as 24 V, 5 mA. The XCK-J and 9007 BD are fully equivalent from a form, fit and function standpoint. With very few exceptions, the XCK-J can be substituted for the 9007 BD device while offering additional features and benefits. REFERENCE MATERIAL AND RECOMMENDATIONS The Square D and Telemecanique product lines are similar in dimensions and operating characteristics, but there are some differences which could have an effect on the final application. Refer to the tables listed below for recommendations. When offering recommendations, choose the cross reference from Table 1; then refer to Table 2 and 3 to identify any differences in characteristics and dimensions. Note: There are no replacement parts available for the Square D Type BD limit switch. The complete switch would need to be replaced. Complete switches are interchangeable between the two. TE lever arms will fit only TE switches and Square D lever arms will fit only Square D switches. The lever arms for the Square D Type BD devices are the same as those which fit the 9007 Type C limit switch and will remain stocked. Table 1 Type BD to XCK-J Cross Reference Square D Class 9007 Telemecanique Telemecanique Telemecanique Complete Switch Body Only Head Only ZCK-J1PG BD-1 ZCK-E05 -------- BD-1L XCK-J10511PG ZCK-J1PG ZCK-E05 ZCK-Y11 BD-2 XCK-J161PG ZCK-J1PG ZCK-E61 -------- BD-3 XCK-J167PG ZCK-J1PG ZCK-E67 -------- ZCK-J1PG ZCK-E05 -------- ZCK-J1PG ZCK-E05 ZCK-Y11 ZCK-J1 ZCK-E05 -------- ZCK-J1 ZCK-E05 ZCK-Y11 ZCK-J1PG ZCK-E05 -------- ZCK-J1PG ZCK-E05 ZCK-Y11 ZCK-J2PG ZCK-E05 -------- ZCK-J2PG ZCK-E05 ZCK-Y11 ZCK-J4PG ZCK-E05 -------- BD-10 BD-10L XCK-J10511PG BD-10 M19 BD-10L M19 XCK-J10511 BD-11 BD-11L XCK-J10511PG BD-12 BD-12L XCK-J20211PG BD-12-DS BD-12-NP ZCK-J404PG -------- BD-13 XCK-J105PG ZCK-J1PG BD-13L XCK-J10511PG BD-13 M19 -------- -------- ZCK-E05 -------- ZCK-J1PG ZCK-E05 ZCK-Y11 ZCK-J1 ZCK-E05 -------- BD-13 M19L XCK-J10511 ZCK-J1 ZCK-E05 ZCK-Y11 BD-20 XCK-J161PG ZCK-J1PG ZCK-E61 -------- BD-20 M19 XCK-J161 ZCK-J1 ZCK-E61 -------- BD-21 XCK-J161PG ZCK-J1PG ZCK-E61 -------- ZCK-J2PG ZCK-E61 -------- XCK-J161PG ZCK-J1PG ZCK-E61 -------- BD-22 BD-23 Page 2 Telemecanique Lever Arm © 1993 Square D All Rights Reserved Bulletin No. 9007PD9302 August, 1993 Table 1 Type BD to XCK-J Cross Reference (Continued) Square D Class 9007 Telemecanique Telemecanique Telemecanique Complete Switch Body Only Head Only Telemecanique Lever Arm BD-23 M19 XCK-J161 ZCK-J1 ZCK-E61 -------- BD-30 XCK-J167PG ZCK-J1PG ZCK-E67 -------- BD-30 M19 XCK-J167 ZCK-J1 ZCK-E67 -------- BD-31 XCK-J167PG ZCK-J1PG ZCK-E67 -------- ZCK-J2PG ZCK-E67 -------- BD-32 BD-33 XCK-J167PG ZCK-J1PG ZCK-E67 -------- BD-33 M19 XCK-J167 ZCK-J1 ZCK-E67 -------- BD-40 ZCK-J1PG ZCK-E63 -------- BD-40 M19 ZCK-J1 ZCK-E63 -------- BD-41 ZCK-J1PG ZCK-E63 -------- BD-42 ZCK-J2PG ZCK-E63 -------- BD-43 ZCK-J1PG ZCK-E63 -------- BD-43 M19 ZCK-J1 ZCK-E63 -------- BD-50 ZCK-J1PG ZCK-E65 -------- BD-50 M19 ZCK-J1 ZCK-E65 -------- BD-51 ZCK-J1PG ZCK-E65 -------- BD-52 ZCK-J2PG ZCK-E65 -------- BD-53 ZCK-J1PG ZCK-E65 -------- BD-53-M19 ZCK-J1 ZCK-E65 -------- BD-60 ZCK-J1PG ZCK-E06 -------- BD-60 M19 ZCK-J1 ZCK-E06 -------- BD-61 ZCK-J1PG ZCK-E06 -------- BD-62 ZCK-J2PG ZCK-E06 -------- Assembled devices not available, purchase as components Table 2 BD vs. XCK-J Operating Characteristics Pretravel Standard to Snap Switch Trip Switch Type Standard Snap Sw Lever Arm Snap Sw w/ Positive Opening Standard Snap Sw Top Plunger Snap Sw w/ Positive Opening Side Straight Plunger Standard Snap Sw Snap Sw w/ Positive Opening Operating Force To Operate Positive Opening Differential Total Travel 7° 80° 3.25 lb-in (.2 NM) Standard to Snap Switch Trip BD 23° XCK-J 23° 58° 11° 90° 4.06 lb-in (.25 NM) BD 26° 35° 12° 80° 4.88 lb-in (.3 NM) 23° 58° 11° 90° 4.06 lb-in (.25 NM) .028" .209" XCK-J BD .063" 2.25 lb (10 N) XCK-J .080" .185" .035" .240" 4.05 lb (18 N) BD .063" .106" .035" .209" 3.37 lb (15 N) XCK-J .080" .185" BD .063" .035" .240" 4.05 lb (18 N) .028" .221" 2.69 lb (12 N) XCK-J .069" .160" .035" .220" 4.05 lb (18 N) BD .063" .106" .035" .221" 4.05 lb (18 N) XCK-J .069" .160" .035" .220" 4.05 lb (18 N) Shaded areas indicate positive opening feature not available on these devices. © 1993 Square D All Rights Reserved Page 3 Bulletin No. 9007PD9302 August, 1993 Table 2 BD vs. XCK-J Operating Characteristics (Continued) Pretravel Standard to Snap Switch Trip Switch Type Standard Snap Sw Side Roller Plunger Snap Sw w/ Positive Opening Cat Whisker Standard Snap Sw Operating Force To Operate Positive Opening Differential Total Travel Standard to Snap Switch Trip BD .063" .028" .221" 2.69 lb (12 N) XCK-J .069" .160" .035" .220" 4.05 lb (18 N) BD .063" .106" .035" .221" 4.05 lb (18 N) XCK-J .069" .160" .035" .220" 4.05 lb (18 N) BD 20° 10° 90° 13 oz.-in (.05 NM) XCK-J 20° 10° 90° 2.1 lb-in (.13 NM) Shaded areas indicate positive opening feature not available on these devices. Table 3 BD vs. XCK-J Dimensional Comparison 9007 BD Dimension XCK-J MM Inches MM Inches Height 101.0 3.98 102.0 4.02 Width 40.0 1.57 40.0 1.57 Depth 45.0 1.77 44.0 1.73 Center of shaft on lever types 22.1 0.87 22.0 0.87 End of plunger on top straight plunger types 36.3 1.43 37.0 1.46 Overall Dimensions, Lever Types: Distance From Upper Mounting Holes To: End of plunger on top roller plunger types 49.3 1.94 50.0 1.97 Center of shaft on side plunger types 20.0 0.79 20.0 0.79 End of shaft on lever types 56.5 2.22 60.0 2.36 End of plunger on side straight plunger types 51.6 2.03 52.3 2.06 Distance From Mounting Surface To: End of plunger on side roller plunger types 62.6 2.46 63.6 2.50 Center of wobble stick and cat whisker 16.0 0.63 17.0 0.67 PLEASE NOTE: Page 4 Electrical equipment should be serviced only by qualified electrical maintenance personnel, and this document should not be viewed as sufficient instruction for those who are not otherwise qualified to operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by Square D for any consequences arising out of the use of this material. © 1993 Square D All Rights Reserved