Vangater II

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TM Braun Vangater II Wheelchair Lifts

Owner / Operator Manual:

Vangater II

TM

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT (219) 946-6153 FAX: (219) 946-4670

90305-000

July 2002

Patent #5,672,041

Patent Pending

See inside cover for warranty and registration information.

WA RNING

Oper ator's

Man ual

Read manual before operating lift. Failure to do so may result in serious bodily injury and/or property damage.

Keep manual in lift vehicle.

TABLE OF CONTENTS

PAGE

LIFT TERMINOLOGY

PRINCIPLE OF OPERATION

3

4

5

ELECTRICAL OVERRIDE INSTRUCTIONS

MANUAL OVERRIDE INSTRUCTIONS

8-9

DECAL LOCATIONS & DESCRIPTIONS

STEPWELL CONTROL PANEL & RELATED PARTS

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

MAINTENANCE

FEATURES

SPECIFICATIONS

MANUAL RESET CIRCUIT BREAKER

6-7

10-11

12-13

14-15

16-17

18

19

20

INTRODUCTION

Your Braun lift has been designed for optimum safety and reliability, and includes high standards of material and equipment. This, plus a strict inspection before the lift leaves our manufacturing facility, aims to ensure your complete satisfaction with our product.

The purpose of these instructions is to enable the owner / user to operate the lift safely, and continue to maintain it’s reliability. If followed conscientiously, the instructions will provide a long, trouble-free life for the equipment, and provide complete safety for the operating personnel.

Any of the independent Braun dealers, or our service department will be pleased to discuss a preventive maintenance schedule to suit your special requirements.

Because of continuous product development, the Braun Corporation reserves the right to alter the product and / or component specifications without notice.

FIELD MODIFICATIONS OF BRAUN PRODUCTS

Our exclusive ballscrew and ballnut drive is one of the safest, and most reliable lifting products you can purchase. However, modifications made to the original product may create serious results. Consequently, all field modifications performed to the original products are at the installer’s risk, and may void the warranty.

All equipment is dependant upon the operator’s ability to prevent breakdown, and perform maintenance.

Knowing the product’s proper operation, capabilities and limitations will enable the operator to advise a maintenance technician of any changes or failure of the product’s operation.

If you have any further questions concerning our products, please contact us at 1-800-THE LIFT, or any authorized Braun dealer. We welcome your comments or inquiries, so we can provide you with quality, and dependable equipment.

PART NUMBER

90305-000

REV

S

WARNINGS AND CAUTIONS

All the information in this manual is provided with your safety in mind. Familiarities with the lift operating instructions, electrical override instructions and manual override instructions are necessary to ensure safe and trouble free operation. Below and throughout this manual, there are safety precautions to help identify and avoid potentially hazardous situations.

ALL WARNINGS MUST BE UNDERSTOOD BEFORE OPERATING THE LIFT. If there are any questions about a warning, please ask the installer, or call our service department.

The following are warnings that MUST be followed to prevent serious bodily injury or property damage.

* READ AND UNDERSTAND THE OPERATING AND OVERRIDE INSTRUCTIONS PRIOR TO

OPERATING THE LIFT.

* READ AND UNDERSTAND ALL SAFETY PRECAUTIONS PRIOR TO OPERATING THE LIFT.

* DISCONTINUE USE OF THE LIFT IF THE BARRIER OR LOCATOR DOES NOT FUNCTION

PROPERLY, AND NOTIFY A BRAUN DEALER IMMEDIATELY.

* WHEELCHAIR’S BRAKE(S) AND SEATBELT MUST BE SECURED, AND PASSENGER FACING

OUTWARD WHILE PLATFORM IS OCCUPIED.

* VEHICLE PARKING BRAKES MUST BE ENGAGED BEFORE LIFT IS OPERATED.

* VAN ENTRANCE DOOR(S) MUST BE OPEN AND SECURED BEFORE LIFT IS OPERATED.

* DO NOT LOAD / UNLOAD PASSENGERS IN THE PATHWAY OF VEHICLES.

* OPERATOR AND BYSTANDERS MUST KEEP CLEAR OF ALL MOVING PARTS WHILE LIFT

IS IN USE.

* OUTBOARD BARRIER MUST BE COMPLETELY LOCKED BEFORE RAISING LIFT TO

FLOOR LEVEL.

* DO NOT USE THE LIFT’S BARRIER OR LOCATOR AS A BRAKE.

* LIFT’S INBOARD LOCATOR IS DESIGNED FOR POSITIONING PURPOSES ONLY.

* KEEP OWNER / OPERATOR MANUAL AND MANUAL OVERRIDE WRENCH ACCESSIBLE.

* THE LIFT MUST BE SERVICED BY AN AUTHORIZED BRAUN DEALER.

* REPLACE ALL MISSING AND WORN DECALS.

* THE ELECTRICAL OVERRIDE IS NOT DESIGNED TO BE USED AS AN ALTERNATIVE WAY

TO OPERATE THE LIFT. HAVE A BRAUN DEALER ADDRESS THE PROBLEM AS SOON AS

POSSIBLE.

* OPERATOR MUST STOP LIFT AT ALL LOCATIONS WHILE USING ELECTRICAL

OVERRIDE.

* IF THE LEVELING CAPACITY IS EXCEEDED, AN AUTOMATIC RESET CIRCUIT BREAKER

MAY OPEN CAUSING THE LIFT FUNCTION TO CEASE FOR UP TO ONE MINUTE.

2

LIFT TERMINOLOGY

3

PRINCIPLE OF OPERATION

The lift is powered by an electric motor attached to the ballscrew on the frame tube that operates the lift’s Up/Down functions, and an actuator on the vertical arm that operates the Stow/Deploy functions. Along with this there are (2) gear motors that control the lift’s powered inboard locator, and power fold platform (optional). The lift is operated through the functions by using (1) toggle switch, a series of limit switches and magnetic switches.

These switches are used to sequence the lift functions.

4

OPERATING INSTRUCTIONS

21” of unoccupied space is required for the platform

to swing freely as shown on illustration.

NOTE: All functions are operated using a single toggle switch located below the Operation

Instructions decal on the frame tube cover.

TO “UNLOAD” FROM VEHICLE:

1. Push and hold toggle switch to “Deploy” position to open power door(s) if so equipped.

Release switch when door(s) are fully open; or open door(s) manually.

2. Push and hold toggle switch to “Deploy” position to unfold the (3) platform panels if

equipped with power fold. Release switch when the panels are completely unfolded; or

open (3) panels manually.

3. Push and hold toggle switch to “Deploy” position to lower platform to van floor level.

Release switch when the platform stops at the van floor level and the inboard locator is

deployed.

4. Load the passenger onto platform facing out of the vehicle; SECURE WHEELCHAIR’S

BRAKE(S) AND SEATBELT. The level up switch on the handrail may be used to

level platform if van is on an incline.

5. Push and hold toggle switch to “Deploy” to lower the platform to the ground level. If

unloading onto a curb, at least the outboard half of the platform must be in contact with

the curb surface for the end barrier and/or platform to deploy properly.

6. Release the wheelchair brake(s). Unload the passenger.

TO “LOAD” FROM GROUND LEVEL:

1. Load the passenger onto platform facing out of the vehicle; SECURE WHEELCHAIR’S

BRAKE(S) AND SEATBELT.

2. Push and hold toggle switch to “Stow” position to raise the platform to van floor level.

Release switch when platform stops at van floor level and the inboard locator is deployed.

After the outboard barrier is in the up position, the level up switch on the handrail

may be used to level the platform if van is on an incline.

3. Release the wheelchair brake(s). Unload passenger into vehicle.

4. Push and hold toggle switch to “Stow” position to raise the platform to the fully stowed

position. Release switch.

5. Push and hold toggle switch to “Stow” position to fold the (3) platform panels if equipped

with power fold. Release switch when panels are fully folded; or fold (3) panels manually.

6. Push and hold toggle switch to “Stow” position to close power door(s) if so equipped.

Release toggle switch when door(s) are fully closed; or close door(s) manually.

5

ELECTRICAL OVERRIDE INSTRUCTIONS

Operator must stop lift at all locations since the limit switches will not operate while using

Electrical Override. The lift will also move faster when Electrical Override is being used.

IF THE LIFT WILL NOT OPERATE FROM GROUND LEVEL:

1. Load passenger onto platform facing out of the van; SECURE WHEELCHAIR’S

BRAKE(S) AND SEATBELT.

2. Rotate access cover as shown on FIGURE 1 to expose Electrical Override system.

3. Move the override lockout switches to “OVERRIDE” position.

4. Push the override stow/deploy switch to “STOW” position until the outboard barrier is up.

5. Push the override up/down switch to “UP” position. Bring the platform to van floor level

(RELEASE SWITCH WHEN PLATFORM CONTACTS THE VAN FLOOR).

6. Refer to FIGURE 2. Pull the hairpin out of the inboard locator pin, and slide inboard

locator link off pin. This will allow inboard locator to lower to van floor.

7. Release the wheelchair brake(s) and unload passenger into van.

8. Re-install link on inboard locator pin and replace hairpin (THIS MUST BE REPLACED

OR THE INBOARD LOCATOR MAY BE DAMAGED).

9. Push the override stow/deploy switch to “STOW” position until platform is stowed.

10. On power fold units, release the latch under the platform (on center panel) as shown on

FIGURE 3. Manually fold (3) platform panels. Move the latch back to the “locked”

position on power fold units; or latch manual fold units.

11. Rotate the access cover to the original position. Use the main control switch to close power

door(s). If this switch is inoperable, close door(s) manually.

(The preceding procedure MAY have reset the main

control function on the lift). Move override lockout

switches to “NORMAL” position, then push main

control switch to “STOW”.

6

ELECTRICAL OVERRIDE INSTRUCTIONS

Operator must stop lift at all locations since the limit switches will not operate while using

Electrical Override. The lift will also move faster when Electrical Override is being used.

IF THE LIFT WILL NOT OPERATE FROM THE STOWED POSITION:

1. Use the main control switch to open power door(s). If this switch is inoperable, open

door(s) manually.

2. On power fold units, release the latch under the platform (on center panel) as shown on

FIGURE 4. Manually unfold (3) platform panels and re-lock latch. If unit is a manual

fold, release latch on side rail, and unfold (3) panels.

3. Rotate access cover as shown on FIGURE 5 to expose Electrical Override system.

4. Move the override lockout switches to “OVERRIDE” position.

5. Push the override stow/deploy switch to “DEPLOY” position until platform is level with

van floor.

6. Refer to FIGURE 6. Pull the hairpin out of the inboard locator pin, and slide inboard

locator link off pin. This will allow inboard locator to lower to van floor.

7. Load passenger onto platform facing out of the van; SECURE WHEELCHAIR’S

BRAKE(S) AND SEATBELT.

8. Re-install link on inboard locator pin and replace hairpin (IF THIS IS NOT REPLACED,

IT MAY INTERFERE WITH THE TRAVEL OF THE PLATFORM).

9. Push the override up/down switch to “DOWN” position, and operate the platform down

to ground level.

10. Push the override stow/deploy switch to “DEPLOY” position to lower the outboard barrier.

11. Release the wheelchair brake(s) and unload passenger.

(The preceding procedure MAY have reset the main control function on the lift). Move override lockout switches to “NORMAL” position, then push main control switch to “STOW”.

7

MANUAL OVERRIDE INSTRUCTIONS

NOTE: Before performing the instructions on this page, refer to page 20 to see if the manual

reset circuit breaker has to be reset. If the circuit breaker has been tripped, the auxiliary

override should function after resetting the breaker.

1. Use main control switch to open power door(s), if so equipped, or open door(s) manually if

switch is inoperable.

2. Manually unfold the (3) platform panels;

A. Power fold platform - Release fold latch located on bottom side of platform (refer to

FIGURE 7). This will allow the platform to swing open freely. After platform is

unfolded, re-latch.

B. Manual fold platform - Release manual fold latch on side rail and swing platform fully

open.

NOTE: Refer to FIGURE 8. For easier operation of the up/down override and stow/deploy

override functions, hold the brake release switch in the “MANUAL” position while

turning the override wrench.

3. To operate the platform through the stow/deploy positions, remove the cap from the top of

the actuator on the vertical arm (refer to FIGURE 9). Place the override wrench securely on

the hex shaft. To operate the platform to the deployed, floor level position, turn the wrench

counter-clockwise. To operate the platform to the fully stowed position, turn the wrench

clockwise.

4. To get the passenger on or off the platform at floor level, you must remove the hairpin

from the inboard locator pin and slide the inboard locator link off (refer to FIGURE 10).

This will allow the locator to lower to the van floor (AFTER THE PASSENGER IS

PAST THE LOCATOR, THE LINK AND HAIRPIN MUST BE RE-INSTALLED).

5. To operate the platform through the up and down positions, remove the hole plug from

the top of the motor cover (refer to FIGURE 11). Position the wrench securely on the hex

shaft. Turn the wrench counter-clockwise to raise the platform to van floor level. Turn the

wrench clockwise to lower the platform to ground level.

8

MANUAL OVERRIDE INSTRUCTIONS

9

DECAL LOCATIONS & DESCRIPTIONS

10

DECAL LOCATIONS & DESCRIPTIONS

REF. NO. PART NO.

QTY. DESCRIPTION

8

9

6

7

3

4

1

2

5

90001-000 1 Braun Decal

90039-000 1 Warning - Keep Clear Of Pinch Points Decal

90307-000 1 Platform Fold Manual Override Decal

90038-000 1 Caution - Wheelchair Decal (Reflective)

90309-000 1 Handrail Switch Decal

90031-000 1 Warning - Wheelchair Decal

90080-000 1 Caution - Lift Capacity 600 Lbs Decal

90042-000 1 Caution - Keep Clear Of Moving Parts Decal

90354-000 1 Override Switches Decal (includes 9A)

10 90311-000 1 Operation Instructions Decal

11 90310-000 1 Warning - Override Operation Decal

12 90308-000 1 Up/Down Manual Override Decal

13 1 Date Of Manufacture Decal

14 90321-000 1 Stow/Up - Deploy/Down Switch Decal

15 90314-000 1 Patent/Made in USA Decal

16 90348-000 1 Inboard Locator Decal

17 1 Serial Number Decal

18 1 Lift Part Number Decal

11

STEPWELL CONTROL PANEL & RELATED PARTS

REF. NO.

PART NO.

QTY. DESCRIPTION

14

15

16

17

10

11

12

13

8

9

6

7

3

4

1

2

5

18

19

20

21

*

**

04975-000 1 Lift Control Assembly

93002-000 4 Sealed Limit Switch

93117-000 1 Barrier Position Sensor

04743-000 1 Up/Down Harness Assembly

93205-000

93125-000 1 Brake Override Switch

93198-000 2 DPDT Rocker Switch

93004-000 5 Momentary Toggle Switch

93201-000 1 Ravioli Relay Control

04814-000 1 Stepwell Sensor (optional)

04837-000 1 Motor Lead - Yellow

04737-000 1 Handrail Harness

04711-000 1 Power Wire - Yellow

04834-000 1 Ground Wire - Black

04712-000 1 Ground Wire - Black - Board

04823-000 1 Motor Ground Wire - Green

04831-000 1 Lift Switch Harness

04838-000

04744-000

93112-000

04746-000

04736-000

04924-000

2

1

1

1

2

1

1

Micro Roller Limit Switch

Motor Lead - Black

Ground Harness Assembly

15 Amp Breaker - Auto Reset

Deploy/Level Harness Assembly

Main Harness

Override Switch Harness

12

STEPWELL CONTROL PANEL & RELATED PARTS

13

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

REF. NO.

PART NO.

QTY. DESCRIPTION

14

15

16

17

10

11

12

13

8

9

6

7

3

4

1

2

5

18

19

20

21

*

**

04976-000 1 Lift Control Assembly

93002-000 5 Sealed Limit Switch

93117-000 1 Barrier Position Sensor

04743-000 1 Up/Down Harness Assembly

93205-000

93125-000 1 Brake Override Switch

93198-000 2 DPDT Rocker Switch

93004-000 5 Momentary Toggle Switch

93201-000 1 Ravioli Relay Control

04814-000 1 Stepwell Sensor (optional)

04837-000 1 Motor Lead - Yellow

04737-000 1 Handrail Harness

04711-000 1 Power Wire - Yellow

04834-000 1 Ground Wire - Black

04712-000 1 Ground Wire - Black - Board

04823-000 1 Motor Ground Wire - Green

04831-000 1 Lift Switch Harness

04838-000

04744-000

93112-000

04746-000

04736-000

04924-000

2

1

1

1

2

1

1

Micro Roller Limit Switch

Motor Lead - Black

Ground Harness Assembly

15 Amp Breaker - Auto Reset

Deploy/Level Harness Assembly

Main Harness

Override Switch Harness

14

DROPPED FLOOR CONTROL PANEL & RELATED PARTS

15

MAINTENANCE

16

MAINTENANCE

4 weeks Downstop Pivot Point (2 places) or 100 cycles Upper Lift Rod Pin

Lower Lift Rod Pin

Kickout Spring (located in handrail)

Platform Hinges (6 places)

Outboard Barrier Latch

*Light Oil

*Light Oil

*Light Oil

*Light Oil

*Light Oil

*Light Oil

6 weeks Inboard Locator Latch Mechanism *White Lithium Grease or 600 cycles Check mounting fasteners

Check all fasteners (snap rings, nuts,

hairpins, etc.)

*Replace or tighten if

necessary

*Replace or tighten if

necessary

Check all pivot points for excessive wear *Replace or tighten if

necessary

1 year Platform Fold Mechanism *White Lithium Grease or 1200 cycles Ballscrew / Main Drive *Lucas Heavy Duty Oil

Clean ground cable at battery and frame

Stabilizer

Check power cables

17

FEATURES

STANDARD FEATURES:

A. Door cut-out switch: A safety feature that will not allow the platform to operate

with the van entrance door(s) closed.

B. Single switch control: All lift functions can be operated using a single momentary

toggle switch.

C. Manual tri-fold platform: Completely swings out of the way to allow 60% of

door opening for access.

D. Manual backup system: Allows the operator to run lift without a power supply.

E. Protective 80 Amp circuit breaker: Protects lifts circuitry from overloading (refer

to page 20).

F. Auxiliary electrical override system: Allows the operator to run the lift if

electrical components fail (refer to pages 6 and 7).

G. Solid state electronic circuitry: More compact and efficient form of electronics.

H. Ground level sensor switch: Senses when platform is at ground level to prevent

“jacking” of the van.

I. Electronic brake: Will eliminate platform from “coasting”.

J. Side entry platform: Makes it easier to position wheelchair on platform.

K. Variable speed control: Dealer can adjust the raise (up) and lower (down) speed

of the platform.

L. Level up feature: Will allow the platform to be adjusted level to ground by using

a single toggle switch.

OPTIONAL FEATURES:

A. Powered tri-fold platform.

B. Powered door openers.

C. Hand held pendant control.

D. Dash mounted touch pads.

E. Dash mounted toggle switches.

F. Exterior mounted locking box.

G. Exterior mounted toggle switches with key lock.

H. Exterior mounted magnetic switches with lockout.

I. Stepwell sensor / buzzer.

18

SPECIFICATIONS

- 600 LBS (272 KG) LIFTING CAPACITY

LEVELING CAPACITY

(IN CENTER OF PLATFORM)

- 400 LBS (181 KG)

UNIT WEIGHT -

LIFT CYCLE TIME UNLOADED

320 LBS (145 KG)

(APPROXIMATE - BASED ON A 26” GROUND TO FLOOR)

RAISE

LOWER

STOW

-

-

-

7 SECONDS

6 SECONDS

11 SECONDS

DEPLOY

FOLD

-

-

UNFOLD -

USABLE PLATFORM DIMENSIONS

FLAT FLOOR

STANDARD

-

-

(A) WIDTH UNFOLDED -

10 SECONDS

1 SECOND

1 SECOND

29.8” W X 47.0” L (75.7 X 119.4 cm)

29.8” W X 42.6” L (75.7 X 108.2 cm)

43.6” (110.7 cm)

(B) WIDTH FOLDED -

(C) HEIGHT STOWED -

26.0” ( 66.0 cm)

47.5” (120.7 cm)

(D) GROUND TO FLOOR - 29.0” ( 73.7 cm)

ENVIRONMENT

TEMPERATURE - -40 DEG F TO 185 DEG F

(-40 DEG C TO 85 DEG C)

19

MANUAL RESET CIRCUIT BREAKER

(CIRCUIT SENTRY)

This lift is equipped with a manual reset circuit breaker. If the lift will not function, the circuit breaker may have to be reset

(the circuit breaker should be located near the battery).

If the reset arm is in the position shown on the illustration below, it should be moved in the direction of the arrow until you can hear the “click”.

20

TM

Braun Vangater II Wheelchair Lifts

Braun Limited Warranty

Consult your local Braun dealer regarding warranty policy.

www.braunlift.com/international

90305-000

July 2002

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT (219) 946-6153 FAX: (219) 946-4670

All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

Patent #5,672,041 Patent Pending © The Braun Corporation

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