Pressure-Measuring Tool SMO Nr.: VR00136-0

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Pressure-Measurement
Pressure-Measuring Tool
SMO Nr.: VR00136-0
1st Edition March 2013
Z002874-0
Pressure-Measurement
Part List:
Pressure Gauge -1/+9 Bar
Pressure Gauge 2.5 Bar
Pressure Gauge 250 mBar
Adapter Connecting Hose/Gauge
Measuring Adapter M18x1.5
Measuring Adapter M12x1.5
Measuring Adapter M14x1.5
Measuring Adapter M10x1
Measuring Adapter M12x1.5
1st Edition March 2013
Fuel Pressure / Oil Pressure
Raw Water Pressure / Coolant Pressure
Exhaust Backpressure
Raw Water Pressure
Exhaust Backpressure / Oil Pressure
Fuel Pressure
Coolant Pressure
Oil Pressure (double hollow screw)
Z002874-0
Pressure-Measurement
General
1) Always use new Copper Rings when using the STEYR MOTORS PressureMeasuring Tool (Copper Rings are not included).
2) After measurement is finished, always put Ventilation Cap on the Measuring
Gauge.
1st Edition March 2013
Z002874-0
Pressure-Measurement
Coolant Pressure
Attention:
Engine must be cold!!!
1) Remove HEX.SOCK.SCR.PLUG
WITH RUBBER SEAL M10x1.
2) Place M10x1 Adapter and tighten
it with pliers.
3) Connect pressure kit hose and
use the 2,5 Bar- Manometer
The maximum allowed coolant pressure
is 1.6 Bar.-
1st Edition March 2013
Z002874-0
Pressure-Measurement
Raw Water Supply Pressure
Attention:
Engine must be turned “off”
before working with the
manometer.
1) Remove zinc anode (SW 23).
2) Place M18x1.5 Adapter with
Copper Seal Rings.
Adapter is marked with
number 40.
3) Tighten it with a torque of
35Nm+/- 2
4) Connect pressure kit hose and
use the 2.5 Bar- Manometer
You will find the correct values in the
lists of the Operators Manual / Service
Manual-Chapter General.
1st Edition March 2013
Z002874-0
Pressure-Measurement
Oil Pressure after Oil Filter before Bearing Road
Attention:
a. Engine must be turned
“off” before working with
the manometer.
b. While measuring the oil
pressure, engine must be
in hot (working) conditions.
1) Remove HOLLOW SCREW
M12x1,5 (SW 17)
2) Place M12x1,5 Hollow ScrewAdapter with Copper Seal Rings.
Adapter is marked with
number 88.
3) Tighten it with a torque of
20Nm+/- 2
4) Connect pressure kit hose and
use the 9 Bar- Manometer
Oil Pressure can be 1 – 7 Bar
depending on engine behaviour.
The max. allowed delta of oil pressure
measured after the oil filter and after the
bearing road (oil pressure sensor) should
not be more than 1,3 bar.
1st Edition March 2013
Z002874-0
Pressure-Measurement
Oil Pressurer after Bearing Road
Attention:
Engine must be turned “off”
before working with the
manometer.
1) Remove Hollow Screw
2) Place M12x1,5 Double Hollow
Screw Adapter with Copper Seal
Rings.
3) Tighten it with a torque of
28Nm+/- 2
4) Oil Pressure after Bearing Road must
be compared with the oil pressure
schemata Steyr Motors Webpage.
Oil Pressure can be 1 – 7 Bar
depending on engine behaviour.
The max. allowed delta of oil pressure
measured after the oil filter and after the
bearing road (oil pressure sensor) should
not be more than 1,3 bar.
1st Edition March 2013
Z002874-0
Pressure-Measurement
Fuel Pressure after Fuel Pump before Fuel Filter
Attention:
Engine must be turned “off”
before working with the
manometer.
1) Remove HOLLOW SCREW
M14x1,5 (SW 19)
2) Place M14x1,5 Hollow Screw
Adapter with Copper Seal Rings.
Adapter is marked with
number 89.
3) Tighten it with a torque of
30Nm+/- 2
4) A correct functioning Fuel System
should have a min. pressure of
3.5 Bar.
If the measured fuel pressure is
too high  indicator for a blocked
fuel filter
It depends on the Fuel
specification and Fuel
Temperature.
You will find the correct values in the
lists of the Operators Manual / Service
Manual-Chapter General.
1st Edition March 2013
The max. (delta) ΔP should not be
more than 0,7 bar.
Measured via EDT 2.0 (FSP-sensor)
compared with the manometer.
Z002874-0
Pressure-Measurement
Exhaust Back Pressure
Attention:
Engine must be turned “off”
before working with the
manometer.
1) Loosen 2x Hex Head Screw
M8x20
2) Loosen Hex Head Bolt M8x120
3) Remove Bracket Support.
4) Remove Exhaust Temperature
Sensor (SW 17)
5) Place M12x1,5 Adapter with
Copper Seal Ring.
Adapter is marked with
number 18.
6) Tighten it with a torque of
20Nm+/- 2
7) Exhaust back pressure according
Data list in manuals
You will find the correct values in the
lists of the Operators Manual / Service
Manual-Chapter General.
1st Edition March 2013
Z002874-0
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