Pressure-Measurement Pressure-Measuring Tool SMO Nr.: VR00136-0 1st Edition March 2013 Z002874-0 Pressure-Measurement Part List: Pressure Gauge -1/+9 Bar Pressure Gauge 2.5 Bar Pressure Gauge 250 mBar Adapter Connecting Hose/Gauge Measuring Adapter M18x1.5 Measuring Adapter M12x1.5 Measuring Adapter M14x1.5 Measuring Adapter M10x1 Measuring Adapter M12x1.5 1st Edition March 2013 Fuel Pressure / Oil Pressure Raw Water Pressure / Coolant Pressure Exhaust Backpressure Raw Water Pressure Exhaust Backpressure / Oil Pressure Fuel Pressure Coolant Pressure Oil Pressure (double hollow screw) Z002874-0 Pressure-Measurement General 1) Always use new Copper Rings when using the STEYR MOTORS PressureMeasuring Tool (Copper Rings are not included). 2) After measurement is finished, always put Ventilation Cap on the Measuring Gauge. 1st Edition March 2013 Z002874-0 Pressure-Measurement Coolant Pressure Attention: Engine must be cold!!! 1) Remove HEX.SOCK.SCR.PLUG WITH RUBBER SEAL M10x1. 2) Place M10x1 Adapter and tighten it with pliers. 3) Connect pressure kit hose and use the 2,5 Bar- Manometer The maximum allowed coolant pressure is 1.6 Bar.- 1st Edition March 2013 Z002874-0 Pressure-Measurement Raw Water Supply Pressure Attention: Engine must be turned “off” before working with the manometer. 1) Remove zinc anode (SW 23). 2) Place M18x1.5 Adapter with Copper Seal Rings. Adapter is marked with number 40. 3) Tighten it with a torque of 35Nm+/- 2 4) Connect pressure kit hose and use the 2.5 Bar- Manometer You will find the correct values in the lists of the Operators Manual / Service Manual-Chapter General. 1st Edition March 2013 Z002874-0 Pressure-Measurement Oil Pressure after Oil Filter before Bearing Road Attention: a. Engine must be turned “off” before working with the manometer. b. While measuring the oil pressure, engine must be in hot (working) conditions. 1) Remove HOLLOW SCREW M12x1,5 (SW 17) 2) Place M12x1,5 Hollow ScrewAdapter with Copper Seal Rings. Adapter is marked with number 88. 3) Tighten it with a torque of 20Nm+/- 2 4) Connect pressure kit hose and use the 9 Bar- Manometer Oil Pressure can be 1 – 7 Bar depending on engine behaviour. The max. allowed delta of oil pressure measured after the oil filter and after the bearing road (oil pressure sensor) should not be more than 1,3 bar. 1st Edition March 2013 Z002874-0 Pressure-Measurement Oil Pressurer after Bearing Road Attention: Engine must be turned “off” before working with the manometer. 1) Remove Hollow Screw 2) Place M12x1,5 Double Hollow Screw Adapter with Copper Seal Rings. 3) Tighten it with a torque of 28Nm+/- 2 4) Oil Pressure after Bearing Road must be compared with the oil pressure schemata Steyr Motors Webpage. Oil Pressure can be 1 – 7 Bar depending on engine behaviour. The max. allowed delta of oil pressure measured after the oil filter and after the bearing road (oil pressure sensor) should not be more than 1,3 bar. 1st Edition March 2013 Z002874-0 Pressure-Measurement Fuel Pressure after Fuel Pump before Fuel Filter Attention: Engine must be turned “off” before working with the manometer. 1) Remove HOLLOW SCREW M14x1,5 (SW 19) 2) Place M14x1,5 Hollow Screw Adapter with Copper Seal Rings. Adapter is marked with number 89. 3) Tighten it with a torque of 30Nm+/- 2 4) A correct functioning Fuel System should have a min. pressure of 3.5 Bar. If the measured fuel pressure is too high indicator for a blocked fuel filter It depends on the Fuel specification and Fuel Temperature. You will find the correct values in the lists of the Operators Manual / Service Manual-Chapter General. 1st Edition March 2013 The max. (delta) ΔP should not be more than 0,7 bar. Measured via EDT 2.0 (FSP-sensor) compared with the manometer. Z002874-0 Pressure-Measurement Exhaust Back Pressure Attention: Engine must be turned “off” before working with the manometer. 1) Loosen 2x Hex Head Screw M8x20 2) Loosen Hex Head Bolt M8x120 3) Remove Bracket Support. 4) Remove Exhaust Temperature Sensor (SW 17) 5) Place M12x1,5 Adapter with Copper Seal Ring. Adapter is marked with number 18. 6) Tighten it with a torque of 20Nm+/- 2 7) Exhaust back pressure according Data list in manuals You will find the correct values in the lists of the Operators Manual / Service Manual-Chapter General. 1st Edition March 2013 Z002874-0