ANODIC TANK PROTECTION type NICKEL TANK PROTECTOR

plating electronic GmbH - Marie-Curie-Str. 6 - D-79211 Denzlingen - Germany

Tel.: +49 (0)7666 / 9009-0 - Fax.: +49 (0) 7666 / 9009-44 e-mail: info@plating.de

Documentation type:

Author:

Last modification by:

Last saving date:

Operating manual

J. Schumann

Windows-Benutzer

2010-09-10

Last modification:

Print date: 2010-12-03

Doc-No.: ZA-000380-02-V02

Operating manual for

ANODIC TANK PROTECTION

Comment:

type NICKEL TANK PROTECTOR pe380

integrated current monitoring tank switching “tank 1 / tank 2”

Anodic tank protection to avoid self-galvanization of the plating tank and equipment battery operation (uninterrupted power supply)

DC-output: 2V / 10A

Nickel-Tank-Protector_pe380_2V-10A_e.doc

Strictly confidential! No unauthorized circulation of content.

© All rirghts reserved by plating electronic GmbH. Modification and reproduction only by authorized persons!

1/32



List of contents

1 Conformity assertion of the European community ---------------------------------------- 3

2 General security information -------------------------------------------------------------------- 4

3 Intended use ---------------------------------------------------------------------------------------- 5

4 General description ------------------------------------------------------------------------------- 6

4.1

Operating conditions, relay outputs ----------------------------------------------------------6

5 Main supply ----------------------------------------------------------------------------------------- 7

6 Tank connections --------------------------------------------------------------------------------- 8

6.1

6.2

DC-connections -----------------------------------------------------------------------------------8

Sense connectors --------------------------------------------------------------------------------9

7 Putting into operation and operation -------------------------------------------------------- 11

7.1

7.2

Putting into operation -------------------------------------------------------------------------- 11

UPS operating ----------------------------------------------------------------------------------- 12

8 Error message after switching-on ----------------------------------------------------------- 12

9 The multifunction display in detail ----------------------------------------------------------- 13

10 Configuration ------------------------------------------------------------------------------------- 14

10.1

10.2

Setting in main menu, general description ----------------------------------------------- 14

Possible settings -------------------------------------------------------------------------------- 15

10.2.1

Tank switching ---------------------------------------------------------------------------------- 15

10.2.2

Current monitor --------------------------------------------------------------------------------- 15

10.3

Additional settings ------------------------------------------------------------------------------ 16

10.4

Further indications ----------------------------------------------------------------------------- 16

10.4.1

Info ------------------------------------------------------------------------------------------------- 16

10.4.2

Service -------------------------------------------------------------------------------------------- 16

10.4.3

Setup ---------------------------------------------------------------------------------------------- 16

11 Set current monitoring-------------------------------------------------------------------------- 17

12 Setting of the limit value ----------------------------------------------------------------------- 19

13 Tank switch via quick menu and F1-key --------------------------------------------------- 21

13.1

Auto-Mode: Tank switching by external contact ---------------------------------------- 21

14 Setting of the output voltage ------------------------------------------------------------------ 22

14.1.1

Key „increase voltage“ ----------------------------------------------------------------------- 22

14.1.2

Key „decrease voltage“ ---------------------------------------------------------------------- 22

14.2

Constant voltage regulation (CV) ----------------------------------------------------------- 23

15 The RDY and ERR keys ----------------------------------------------------------------------- 24

16 The MMC card reader (optional) ------------------------------------------------------------ 24

17 Error messages ---------------------------------------------------------------------------------- 25

18 Preventative maintenance -------------------------------------------------------------------- 27

19 Technical data ----------------------------------------------------------------------------------- 28

19.1

Features ------------------------------------------------------------------------------------------ 28

20 Connecting list ----------------------------------------------------------------------------------- 28

20.1

20.2

20.3

Connecting list X1 ------------------------------------------------------------------------------ 28

Connecting list X2 ------------------------------------------------------------------------------ 28

Connecting list for terminal X3, sorted according to functions ---------------------- 29

21 Connecting example ---------------------------------------------------------------------------- 30

22 Measurements for wall mounting ------------------------------------------------------------ 31

23 Spare parts --------------------------------------------------------------------------------------- 32

24 Warranty and delivery conditions ------------------------------------------------------------ 32

Nickel-Tank-Protector_pe380_2V-10A_e.doc 2/32



1 Conformity assertion of the European community

Conformity assertion of the European community corresponding to the

EMV-guidelines 2004/108/EG about the electromagnetic compatibility and the low-voltage guidelines 2006/95/EG.

We

Manufacturer:

Ust.-Id No.:

Address: plating electronic GmbH

DE 141938869

Marie-Curie-Straße 6

79211 Denzlingen / Germany declare, that our product:

Device: Nickel Tank Protector pe380 type 2V / 10A in wall mounting casing

DC output: 2V / 10A

Customer: pe-No.: on which the declaration is related to, is corresponding to the following norms and standards resp. normative documents:

DIN EN 61000-6-4

DIN EN 61000-6-2

DIN EN 55011

DIN EN 50178

:2007

:2005

:2010 (class A, group 1)

:1998

Denzlingen

2010-06-01 in order:

J. Schumann




2 General security information

This DC power supply was delivered after a thorough function- and safety-control. Only qualified staff shall connect the DC power supply module and put it into operation. Service and maintenance is only to be performed by qualified personnel.

Parts carrying a high voltage potential are installed inside the casing .

These are marked with a warning sticker. Improper handling of the electrical parts is life endangering and by doing so, including improper operation, cancels the guarantee.

Mechanical and electrical installation and operation of the system is only to be done by authorized personnel. Observe all instructions of the manufacturer; else the warranty for rectifiers and accessories will expire.

This DC power supply was constructed in consideration of the threat analysis and the relevant safety regulations. Further all relevant technical specifications are respected. So this technology is state-of-the-art and guarantees a maximum of safety and functionality.

The safety and functionality can only be reached if the all relevant arrangements are done.

The operator is responsible for the adherence of the following:

- this installation is only to be used in accordance with the intended purpose

Don’t connect active loads such as batteries and generators to the

DC connectors!

- the installation must be in an acceptable and fully functional condition

- all safety components are checked regularly

- protective clothing is available for the operators

- the operating manual must be complete and available and in an acceptable condition

- only trained personnel must use and maintenance the device




Security advice

This device was designed for wall fastening.

This DC power supply installation is intended to be used in electro-plating processes only. Another use requires the technical clarification and release by the manufacturer.

Using the installation for other applications can lead to the destruction of this installation or of the connected devices.

While mounting the modules and the DC connections observe especially the following:

- The units must be mounted in a horizontal way.

- Don‘t tighten screws with a lever, don’t bent rails or panels.

- Rectifier modules and other components are to be mounted in a vertical

or a horizontal position according to their standard.

- If mounting the modules near the plating tanks is necessary, one has

to make sure that they are protected against chemical vapor and dust

and dropping particles.

- Ensure an unhindered air flow.

- Observe the installation instructions of the electrical installation.

Operating conditions

Plating DC power supplies are not to be operated in an explosive environment. Ensure a sufficient air flow to avoid an internal overheating.

The device must be fixed to a wall.

Attention! Rechargeable battery!

The device contains a rechargeable battery with high capacity!

There can be power at the DC outputs even if the supply cable is unplugged if the UPS switch is set to ON.

Please respect the security advises in the following!

3 Intended use

The device „Anodic tank protection NICKEL TANK PROTECTOR“ generates an independent protection potential for tank and fittings at metal disposition without external current. It avoids an unwanted coating of tank and fittings. An integrated battery enables operation even if mains supply is missing.

Output power: 2V / 10A, constant voltage regulation.




4 General description

The programming and operation of the device is done by keys in the front panel of the unit.

Optional a RS485-BUS-Interface or PROFIBUS-Interface for the remote control of the device may be installed.

The large graphic capable display is background illuminated and shows all parameters and messages in plain text.

The charge of batteries is to be read at the indication for battery charge.

Damages due to not observing the following manual are not covered by our guarantee conditions.

Attention:

The integrated accumulator must be checked after two years of operation. Check capacity and charging state.

It is recommended to replace the accumulators after two years of operation.

Attention:

If the supply voltage is switched on (POWER-key „ON“) and the UPS-key below the POWER-key is switched to „OFF“ an error message is

(„battery empty“) displayed.

The device doesn’t differentiate between „ battery empty “ and „ UPS switched off “ or battery not connected .

The error message is in each case „battery empty“

4.1 Operating conditions, relay outputs

The ANODIC TANK PROTECTION pe380 is only to be used with closed cover and casing. This is necessary to ensure the protection-specification

IP54.

The ANODIC TANK PROTECTION pe380 is to be operated at an environmental temperature of 0 C° to +35 C°. Supply sufficient airflow to avoid internal overheating.

Mount the cabinet in such a way that the max. and min. levels of operating temperature are not exceeded. If mounting the unit near the galvanic tanks is necessary, one has to make sure that they are protected against chemical vapor and dust.

Respect the maximum contact load of the relay outputs:

48V / 500mA




5 Main supply

The power supply is to be connected to terminal X1 at the 230V AC /

50cps mains network. The applicable phase current can be found on the rectifier identification plate.

Supply voltage: 230V AC +/-10% 50-60cps, single phase

Open the protective box at the front side of the device to reach the mains terminals. Use the cable bushing to lead the supply cable into the box.

Fix the supply cable by turning the cable bushing clockwise.

X1

Mains cable specification:

PE N L

The mains cable must be selected corresponding to the following regulations:

DIN VDE 0298-4 : 2003-08

Use equivalent regulations that are valid for the country the device is used in.

Pay attention to the correct connection of PE and N.

Provide for an allowable external fuse admitted to

DIN VDE 0636-2 (VDE 0636-2) : 2008-03 and DIN EN 60296-1

Check for the correct environmental temperature (max. 35°C).

Please check:

Make sure that the supply cables could be directly connected to your main supply.

Do not wire the power supply or the high-current cables into a roll or bind the supply and the high-current wiring together with other wires.

Otherwise overheating is possible.




6 Tank connections

6.1 DC-connections

The connection of the galvanic tanks 1 and 2 corresponds to the labeled terminal X2.

X2

DC 1 DC 2

BAD 1 BAD 2

Connect the electrodes of the tank to the DC-connectors X2 of the device.

Allow the accepted cable cross section of

DIN VDE 0298-4 : 2003-08

Ensure for proper polarity!

Recommended cable cross-section of the DC-cables: 10mm

2

per pole.

Recommended cable cross-section of the sense-cables: 1mm

2

per pole.




6.2 Sense connectors

The connection of the sense connectors corresponds to the labeled terminal X3.

X3

Sense

Tank 1

Sense

Tank 2

Connect the measuring electrodes of the plating tank to the sense connectors X3 of the rectifier (see connecting scheme below). The sense line is to be installed separately, do not use the DC-Wires to get the sense-signal from the plating tank.

Ensure for proper polarity!

To connect the flashlight (alarm), the indication relay and the under- and over-current-control please see the connecting list of the X3-connector.

Attention:

The connection of active loads like batteries or DC-machines to the plating connectors would cause damages to the unit!

Important information:

The re-adjustment of the output voltage controlled by the signal of the sense electrodes is compensating the voltage lost in the DC cables. The sense measuring can be done directly at the electrodes of the plating tank, or by separate measuring electrodes.

The re-adjustment cannot exceed 1V ! If a higher re-adjustment than 1V would be required a message is shown on the display: „Sense defective“.

In this case the re-adjustment is deactivated, and the regular voltage setting is performed.

Please respect the following sketches!




Example of wiring:

Tank

Example of wiring with sense cable (tank1)

As soon as a sense error is announced the tank connections and DC cables have to be checked concerning their ohmic resistor




7 Putting into operation and operation

7.1 Putting into operation

The supply voltage of the device is 230V AC, single phase, 50-60cps. If all connections are done the supply voltage can be switched on. Press the ON key. The LED lights up.

ON

OFF

POWER

The display is activated and shows the boot procedure. After this the operation screen is shown.

Attention:

If the UPS (USV) switch is set to OFF an error message is generated after a few seconds (“battery empty”).

Please switch the UPS (USV) key on, too.

ON

OFF

USV

Attention:

The battery is not going to be charged if the USV key is set to OFF!




7.2 UPS operating

If the USV key is set to ON the integrated battery is supplying the device in case of missing supply voltage 230V AC.

ON

OFF

USV

If the battery symbol is completely filled the unit is ready to be supplied by battery.

Top screen (operating display) battery charge state symbol

8 Error message after switching-on

CLR

After switching on an error message can appear caused by:

- USV switch is set to OFF

- wrong sense connection / missing sense connection

- battery empty or disconnected

- current monitor is activated and released

An acoustic alarm is started and a message is shown on the display

(State: error). The LED in the CLR key is flashing.

Press the CLR key: the cause of the error message is displayed. Press the CLR key again to receipt the acoustic alarm. Keep the CLR key pressed for a few seconds to receipt the displayed error message.




9 The multifunction display in detail

On the multi functional display all parameters and messages are shown in plain text.

In the upper area of the display the output values of tank 1 or tank 2 are shown:

Picture: Top screen, operating display

In the lower area of the display the status message, the battery state and other parameters are shown. The date and time display is only shown if the MMC card reader is installed (option):

- UPS: Mains op.: Supply voltage ON (to the right beside it: (battery charge state symbol)

- State:

- Sense diff.:

Ok or error detected sense voltage difference

- Time / date:

Power:

(voltage loss in DC cable)

(only if MMC is installed) actual output power in Watt

After switching on several error messages could appear. e. g. “the adjusted voltage is very low”. The LED in the ENTER key is flashing.

Press ENTER key to receipt the message.




10 Configuration

10.1 Setting in main menu, general description

Open the main menu by pressing the ENTER key .

The display shows the main menu:

Press the F1-key, to enter for example the menu „settings“

The display shows:

Select the desired option with key F1 or F2




10.2 Possible settings

10.2.1 Tank switching

The tank switch function is used to switch the output power from tank 1 output to tank 2 output and back. The sense input is switched synchronous. On the display the actual output is indicated by showing

“tank 1” or “tank 2”.

Note:

If the switching mode is set to “manual “you can use the F1 key to switch the tank output.

Press the F1 key if the operating screen is shown. The quick menu is shown. Press the F1 key again. The Switching menu is shown:

LED in F1 key off:

LED in F1 key lights up:

Contact X3/3 and X3/4 open

Contact X3/3 and X3/4 closed output tank 1 active output tank 2 active

If the tank switch setting is set to “automatic” the switching is done by a separate control input at terminal X3 (pin 3 and 4).

= output tank 1 active


10.2.2 Current monitor

Setting of the over or under current (not both at once) monitoring system.

By pressing the CLR key you will come back to the previous menu items and back to the top screen.




10.3 Additional settings contains the adjustments for:

- Display language

- Key click

- Display illumination

- Display contrast

If you want to adjust one of these items, press the F2 key

F2 in the main menu.

Attention:

All additional settings can interfere with the function of the unit, and should only be carried out after an agreement with the service-section of plating electronic GmbH.

By opening the menu “additional settings” a warning message appears.

If you are sure to carry out changes confirm the message with the

F4 key .

10.4 Further indications

10.4.1 Info contains the information (no settings!) about: device information, software version, internal temperature and serial number.

10.4.2 Service

In this menu item you find the manufacturer address, telephone- and facsimile Number.

If service or maintenance is required several default settings can be revised, after entering the access code.

10.4.3 Setup

Access via security code for service.




11 Set current monitoring

Function:

The current monitoring system is used to monitor the output DC current.

You can either monitor the over current behavior or the under current behavior.

In case of under current or over current an alarm message is generated.

Setting example:

Over current:

Under current:

On

Off

Value: 8 A

As soon as the output current exceeds the 8A value an acoustic alarm is started. The LED in the CLR key is flashing. The over current output relay will switch (see terminal X3).

Press the CLR key to display the error message. Press the CLR key again and keep it pressed for several seconds to receipt the message.

Setting:

In standard operating mode:

Press „ENTER“ (main menu), then the F1-key (settings) and then the F2key (current monitor)

The current monitoring menu is shown:

Picture: Setting menu „current monitoring“




Use the voltage UP / DOWN keys to select the line whose parameters you want to change.

Set the desired value or selection point by the Up / Down keys

Select the over or under current option (not both at once possible). To disable the monitoring function set both options to Off.

Press ENTER to confirm.

Select the value line and enter the monitoring reference value by using the current up / down keys.

Press ENTER to confirm each operation!

Back to operating mode:

Press CLR key several times.

Note:

The setting of the value to be monitored is also done if the current UP / current DOWN keys are pressed if you are in normal operating mode!




12 Setting of the limit value

Definition:

The current limit value is set by the operator, depending on the requirements of the application. Note: this is the reference value of the current monitoring system , see item “current monitor” above. You can set an over current monitoring or an under current monitoring value.

Example: If the maximum allowable current of your application is 8A activate the over current monitoring system and set the limit value to 8A.

If the 8A limit is exceeded at the DC output an acoustic alarm and relay message is generated. .

The limit value is without effect if the monitoring system is set to Off.

There are two ways to set the limit value:

1. Possibility

If you are in normal operating mode: press the current UP / DOWN keys to set the value.

As soon as one of the current UP / DOWN keys is pressed the actual set value is displayed (the display change to inverted design). You can adjust the value now by using the current UP / DOWN keys.

After two seconds without key actuation the display returns to normal operating screen showing the actual output values.




2. Possibility:

If you are in normal operating screen:

Press F2 key twice.

The quick menu of current monitoring is shown.

Use the current UP / DOWN keys to set the limit value.

Press ENTER to confirm your setting!

In this menu item you can see the other parameters of the current monitor, but in the quick menu it is not possible to change them. Use the settings menu (ENTER, F1, F2) to set the other parameters.

Back to operating mode:

Press CLR key.




13 Tank switch via quick menu and F1-key

This DC power supply is equipped with two DC outputs which can be activated alternatively.

If you are in normal operating screen:

Press F1 key.

The tank switching menu appears:

Picture: Tank switching men via F1 key

Attention:

Tank and sense must be wired up properly; otherwise an error message will be given out.

13.1 Auto-Mode: Tank switching by external contact

To change from manual tank switching mode to auto tank switching mode you need to go to the settings menu (not the quick menu via F1), and then open the tank switching menu.

If you are in normal operating mode press ENTER, then press F1 twice to open the menu. If the line “Mode” is marked use the current UP /

DOWN keys to select “auto”. Confirm with ENTER.

If the tank switch setting is set to “automatic” the switching is done by a separate control input at terminal X3 (pin 3 and 4).

Contact X3/3 and X3/4 open

Contact X3/3 and X3/4 closed






14 Setting of the output voltage

In standard operating mode the Up – Down keys are used to adjust the output voltage and current infinitely.

14.1.1

14.1.2

Key „increase voltage“

Press key to increase the output voltage

If LED lights up: constant voltage regulation mode

Key „decrease voltage“

Press key to decrease the output voltage

Key „increase current limit value“ increase current limit value

Key „decrease current limit value“ decrease current limit value

As soon as one of the four keys is pressed, the display switches from operating mode to setting mode for current and voltage setting.

Short pressing on the key changes the value by one digit.

Constant pressing causes continuous change of the value.


The output current is always set to maximum (10A)! The current setting keys are only to be used to set the limit value of the current monitoring system.




14.2 Constant voltage regulation (CV)

U

V

U

V

The output current is always set to maximum (10A). Therefore the unit is always working in constant voltage mode (CV).

The output current is depending on the resistance of the connected plating tank and the actual output voltage.

The regulation is trying to keep the output voltage at the defined level by reducing or increasing the current value.

If the resistance of the tank is increasing the output current is going to be decreased.

If the resistance of the tank is decreasing the output current is going to be increased.

Please take care that the correct monitoring mode (under or over current) is set, depending on the requirements of the actual plating process and the expected behavior of the tank resistance.

Use the voltage UP / DOWN keys to set the output voltage

The output voltage and the output current are shown on the display

U

V





15 The RDY and ERR keys

In normal

“ready for operating mode the LED in the RDY-key shows the operation “ state of the device (READY).

Special feature:

If the RDY key is pressed longer than 3 seconds an internal test routine is started (confirm the yes / no-request with F4, or cancel with the current-down key). The actually activated DC output is disabled while the test routine is running. Instead of the plating tank an internal resistor of

0.5 Ohm is connected to the output. You can check the voltage setting in this mode.

Attention:

While the test routine is running the tank output is disconnected (no protective potential at the DC output).

Press the CLR key to terminate the test routine. If there is no key actuation the test routine is stopped automatically after two minutes.

The LED in operation.

the ERR key lights up if the unit is not ready for

The key switch has no function.

16 The MMC card reader (optional)

The MMC card reader is located to the left in the connecting box.

By using a MMC card (32MB to 1GB) the internal control software of the system can be actualized if new versions are available.

Please ask the service team form plating electronic to get more information about this option.

Additional to the update function, the MMC card can be used to export or import settings to / from other stations.

Please follow the instructions on the screen that appears if a >MMC card is inserted.

If the RS485 BUS interface is installed, the MMC card function can be used to log the BUS protocol activity.




17 Error messages

RAM test

The RAM test is performed at the system start.

Memory check failed!

Error at: 000000

Error value: 0000

Expected: 0000

If this error message appears the internal memory IC is defective. Please contact the service team.

EEPROM check

The EEPROM check is performed at the system start, too.

Setup error #255

Configuration error #255

Setpoint error #255

Calibration err. #255

INTERNAL ERROR

Please contact plating electronic before you press [ENTER] to continue!

If this error message appears the internal memory IC is defective.

Before you press any other key: Please contact the service team.

Attention:

These errors shown above can be receipted by pressing the ENTER key, but the device could not run properly!

Messages at the system start

If the voltage setting is below 0.1V the message

“Warning! The adjusted voltage is very low!

You can receipt the message by pressing the ENTER key.




Messages during operation

These messages can be shown in plain text if the CLR key is pressed:

Error-

No.

000

Index Message

"W0 Restart occurred"

Relay

1

001

002

"E1 Internal error"

"E2 Profibus error"

1

1

003

004

005

006

"E3 Bus timeout"

"W4 Mains missing"

"E5 Overcurrent"

"E6 Undercurrent"

1

1

0

1

007

008

009

010

"E7 Sense broken"

"W8 Temp. warning"

"E9 Temp. error"

"W10 Low battery"

1

1

1

1

011

012

"E11 Battery empty"

"E12 Total discharge"

1

1

If one error or warning is still active: message appears in black letters on light background.

If one error or warning is no longer active but not yet receipted: message appears in light letters on black background.

Errors that are no longer active can be receipted (press CLR longer than

3 seconds).

„Relay“-tab:

„1“ means that there is a relay that can be assigned to this message.

„0“ at over current: there is a relay that is permanently assigned to this message. No additional relay can be assigned to this message.

Index „W“ and „E“:

W0: is shown after restart until it is receipted.

E1: One or more errors have been detected during system start. Errors in RAM cannot be receipted. Errors in EEPROM can be deleted by re-storing the data. They can be receipted after restart.

E2: PROFIBUS hardware error (only if PROFIBUS interface is installed)

E3: No data from bus during a long period (only if RS485 or

PROFIBUS interface is installed).

W4: Device works in battery mode.

E5: I-act. > I-limit

E6: I-act < I-limit




E7: Sense voltage out of tolerance (1 V re-adjustment)

W8: Temperature at heat sink approaching to limit

E9: Temperature at heat sink too high. DC output was switched off automatically. Auto-restart after cooling phase with warning message (warning: W8).

W10: <= 40% remaining battery capacity. Note: the remaining battery capacity is determined only by measuring the output voltage of the battery. Therefore it is possible that other circumstances causing a low battery voltage may generate this message.

E11: <= 20% remaining battery capacity. Note: the remaining battery capacity is determined only by measuring the output voltage of the battery. Therefore it is possible that other circumstances causing a low battery voltage may generate this message.

E12: < 18.5V battery voltage in battery operation mode. DC output was switched off automatically. The DC output is enabled again automatically at battery voltage >= 18.5V (+ hysteresis factor).

ADC error 3: analog / digital converter defective!

18 Preventative maintenance

The PROTEKTOSTAT does not need any preventive maintenance.

Repairs and services are only to be done by the manufactures.

Attention:

There are components inside the casing carrying high voltage for at least

5 minutes after turning off.

Without casing, the rectifier has protecting grade IP00. It is dangerous to open the casing because of the possibility touching high voltage carrying parts. Therefore it is not permitted to use the rectifier without protection against touching.

Pay attention:

It is prohibited to carry out any kind of constructive changes on the rectifier!

Please check:

Make sure that the supply cables are directly connected to your mains supply.

Do not wire the power supply or the high-current cables into a roll or bind the supply and the high-current wiring together with other wires.

Otherwise overheating is possible.




19 Technical data

Mains supply:

Phase current:

DC output voltage:

DC output current:

Re-adjusting (sense) :

Output relay :

230V +/-10%, 50-60cps

500mA

0.000 ... 2.000V

0.00 ... 10.00A max. 1V potential free, max. contact load: 48V / 500mA DC

Ripple:

Mains filter:

Environmental temp.:

Cooling:

Primary fuse:

Battery:

Weight:

Dim.:

DC output current: < 1%

DC output voltage: < 1% according to EN55011

ϑ

U

= 0... + 35 ° C

Air see rating plate

2x 12V, 7.2Ah lead-accumulator

11,5kg

370 x 340 x 170mm (W x H x D)

19.1 Features

- continuous-short-resistant, continuous-open-circuit-resistant

- over temperature protected

- efficiency: > 80 %

- accuracy > 98 %

- uninterrupted power supply (USV)

- Xenon-flashlight for easily visible alarm indication (optional)

- Error relay for external alarm devices

20 Connecting list

20.1 Connecting list X1

PE Protected Earth (screw beside the connector)

N Mains supply, Neutral

L1 Mains supply, Phase, 230V/50cps

20.2 Connecting list X2

DC-output tank 1 +

DC-output tank 1 -

DC-output tank 2 +

DC-output tank 2 -




20.3 Connecting list for terminal X3, sorted according to functions

X3


48V / 500mA

Function

Switching tank 1 tank 2

Switching tank 1 tank 2

Announce relay tank 1 / 2



Under-current relay

Under-current relay

Under-current relay

Over-current relay

Over-current relay

Over-current relay

Indication relay

Indication relay

Indication relay

Pin-No.: Description

3

Tank switching in „auto“-Mode: if pin 3 and 4 are bridged the tank output 2

4 is active (tank output 1 disabled)

5 Relay-contact COM

15 Relay-contact NC (5/15 = closed tank 1 active)

25 Relay-contact NO (5/25 = closed tank 2 active)

7 relay-contact COM

17 relay-contact NC

27 relay-contact NO (7/27 = closed. under current)

10 relay-contact COM

20 relay-contact NC

30 relay-contact NO (10 / 30= closed over current)

9 relay-contact COM

19 relay-contact NC

29 relay-contact NO (9 / 29= closed device in operati.)

13 SENSE-input tank 1 minus

14 SENSE-input tank 1 plus

Sense tank1-

Sense tank +

Sense tank 2-

Sense tank 2+

Other signals:

Blocking

23 SENSE-input tank 2 minus

24 SENSE-input tank 2 plus

+15V

Source

+ Battery

Power GND

Source

Signal out minus

1 (only for emergency-OFF! Blocking causes error message!) Use potential free contact!

2 Aux. voltage, only to be used for Blocking!

6 internal operating voltage

8

18 (Battery Minus)

26 internal operating voltage

28




21 Connecting example


48V / 500mA




22 Measurements for wall mounting




23 Spare parts

2 x 12V / 7,2Ah Gel battery rechargeable

Fan

PCB pe574t-2

PCB pe546t-6 (display board)

Mains and UPS switch with board

24 Warranty and delivery conditions

Our general trading conditions are effective. They can be ordered from: plating electronic GmbH

Our trading conditions can also be seen on our internet home page under:

Marie-Curie-Straße 6

D-79211-Denzlingen www.plating.de

(plating-electronic/trading-conditions)

________________________________________________________

Print date: 12/3/2010


ANODIC TANK PROTECTION type NICKEL TANK PROTECTOR

Operating manual for

ANODIC TANK PROTECTION

type NICKEL TANK PROTECTOR pe380

integrated current monitoring tank switching “tank 1 / tank 2”

Anodic tank protection to avoid self-galvanization of the plating tank and equipment battery operation (uninterrupted power supply)

DC-output: 2V / 10A

List of contents

1 Conformity assertion of the European community

2 General security information

3 Intended use

4 General description

Respect the maximum contact load of the relay outputs:

48V / 500mA

5 Main supply

6 Tank connections

7 Putting into operation and operation

ON

OFF

POWER

8 Error message after switching-on

9 The multifunction display in detail

10 Configuration

11 Set current monitoring

12 Setting of the limit value

13 Tank switch via quick menu and F1-key

14 Setting of the output voltage

15 The RDY and ERR keys

16 The MMC card reader (optional)

17 Error messages

18 Preventative maintenance

19 Technical data

20 Connecting list

X3

Respect the maximum contact load of the relay outputs:

48V / 500mA

21 Connecting example

Respect the maximum contact load of the relay outputs:

48V / 500mA

22 Measurements for wall mounting

23 Spare parts

24 Warranty and delivery conditions

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