The OMICRON Customer Magazine Volume 3 Issue 1 2012 OMICRON Magazine Innovative Power System Testing Solutions 4 The CT Analyzer Video Series: The Making Of... 10 OMICRON Academy: Excellence through Education – 20 RelayLabTest: Simulation-based Testing 34 CPC 100 + CP TD1: Mobile System Offering the Greatest Accuracy Editorial Picture: www.omicron.at /paintings 2 My Dad works with Renewables ... ... and he is really excited about his new test equipment from OMICRON. As a commissioning engineer my Dad helps to make use of renewable energy resources like wind power, solar energy and biomass. With his new CMC 353 he has the perfect tool for his work. The powerful and compact test set is perfectly suited for all distributed energy resource (DER) systems. Dad uses his CMC 353 to test DER protection schemes with Loss of Mains (LOM), Rate of Change of Frequency (ROCOF), Directional Power, Intertie, and Intertripping functions. The flexibility of his new test set additionally allows him to check multifunctional control devices with integrated protection functions and even inverters. Due to the CMC 353’s versatility and its comprehensive communication possibilities he is also well prepared for smart grid applications. No wonder he’s excited! Visit our website to find out more about the CMC 353 and other innovative products. World Leader in Innovative Power Testing Solutions OMICRON Magazine | Volume 3 Issue 1 2012 www.omicron.at | info@omicron.at Table of contents 3 Table of contents News Application Products and technology 27 Graphical automation 12 Tracking down the water 16 As fast as lightning Controlling CMC test sets Effective management of water A new testing solution for with NI LabVIEW content in power transformers arc protection systems 28 IEDScout Analyzing IEC 61850 SCADA communication 24 Future technology on the test bench Passive calibration box FCB1 New RelayLabTest CMC software OMS 600 monitors plastic-insulated high-voltage cables 38 FRAnalyzer accessory 20 Simulation-based testing 34 Mobile system offering the greatest accuracy 30 Time-saving and extremely precise Efficient testing of current transformers with the CT Analyzer On-site calibration of 20 kV voltage testing and monitoring systems Background Region Events 4 39 On the road again ... 9 The making of ... the CT Analyzer video series The OMICRON Roadshow Truck continues to tour Europe 6 IPTS and ITMF Game changers 19 The South African user conference New challenges for protection 33 Sales Partner Meeting systems and their testing 10 Excellence through education The cover stories are marked with a red line. 37 IEEE PES Transformers Committee Meeting OMICRON Academy 38 VDE seminar Publisher OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus , Austria Responsible for content OMICRON electronics GmbH Editorial team and implementation up! consulting, Ruggell (FL) Picture credits OMICRON electronics GmbH, istock.com (p. 6), REpower Systems SE (p. 7), Wilson Transformer Co. (p.12 – 15), Eaton Industries (p. 16), VAMP (p. 18), Alectrix (p. 19), National Instruments (p. 27), Vorarlberg Tourismus (p. 33) E-mail to the editorial team magazine@omicron.at 40 Calendar of events 4 Background Background The making of ... the CT Analyzer video series “There are three things you need to make a good movie… A good script, a good script and a good script” (Billy Wilder). The scripts for OMICRON videos go through as many as twenty revisions. This work is vital, as it allows the crew to work smoothly during the shoot and remain flexible enough to react to any unanticipated situations. However, the script is only the first important step. This article uses the latest series of videos on the CT Analyzer to demonstrate what other steps must be performed before a finished video is ready for distribution. The purpose of the videos was to demonstrate the advantages of The customers provide the show the CT Analyzer from the customer’s perspective. Achieving this The power supply company scenes, for example, were shot at required shooting at locations where the CT Analyzer is primar- KELAG in Kärnten, Austria. Employees at KELAG accompanied us ily used. Thanks to the kind support of our customers, we were to an open air substation and a GIS system, providing valuable granted access to all of these locations—both at energy suppliers support both behind and in front of the camera. and transformer manufacturers. We were then invited to shoot other scenes at CG Electric Systems in Hungary, EPRO Gallspach, Ritz Instrument Transformers in Hungary and Zelisko in Austria. Many of you may already know CG Electric Systems by the name Ganz, the company that manu- Teamwork: The extensive script is revised over and over, until every detail fits. OMICRON Magazine | Volume 3 Issue 1 2012 Scene entitled “CT Analyzer measures current transformers fitted in GIS” on the company premises at KELAG. Background 5 OMICRON YouTube-Channel: Icon für OMICRON Magazin Version: 23.01.2012 Var. 1 factured the first transformer back in 1885. EPRO has made a with the appropriate videos. In the last step, the final cut was name for itself in the field of special transformers, while Ritz and prepared for theVar. various media channels and formats, such as 2 Zelisko are well known as world-class transformer manufacturers. DVD or the Internet. This allowed many scenes to be created that both power supply Curious to see the result? companies and manufacturers can surely relate to. After some six months of production time, we are now releasing Var. 3 twelve new CT Analyzer videos, each of which runs for between From script to timeline three and seven minutes. You can view these and many other Both the newly created video material and existing archive foot- videos at any time on our YouTube channel, OMICRONenergy: age then had to be reviewed. The best scenes were selected www.youtube.com/omicronenergy from all the material available and imported into a PC ready for Var. 4 cutting. For the first version, the scenes were arranged in the If you have any comments, ideas or criticisms regarding any of timeline with preliminary voiceovers. This first rough cut served as these videos, please feel free to contact us with your opinions. the basis for the director, the customer and the product man- We are always delighted to hear constructive feedback! ager to make corrections. The rough cut of individual scenes was changed as many as five times before this process was complete. Completion and distribution The necessary graphics and animation were created and integrated into the initial cut. A larger group of experts, including sales staff, then provided their comments on this version. At the same time, the sound designer merged the relevant soundtracks VIDEO OMICRON videos Var. 5 Discover the full range of OMICRON videos. Whenever you see this video icon in your OMICRON magazine, you can find additional videos on the topic on our YouTube cannel: www.youtube.com/omicronenergy OMICRON Magazine | Volume 3 Issue 1 2012 6 Background Background Game changers Distributed energy resources present new challenges for protection systems and the way they are tested In issue 2 2011 of this magazine we discussed changes in the electric power industry. Power generation, transmission, and distribution—all of these areas are concerned. The subject of renewables continues to be a main topic in 2012 in general and particularly so for OMICRON. It is our goal to provide customers with testing solutions for the future so that they are prepared for smarter and greener grids. OMICRON Magazine | Volume 3 Issue 1 2012 Background 7 »Wind parks are connected to low voltage grids as well as to distribution systems.« Testing the protection systems inside a wind turbine using a CMC 356. Several national and international agree- and protocols. As a world leader in test- schemes with Fault-Ride-Through (FRT) ments strive for a decrease in carbon ing technology, OMICRON is aware of its characteristics can improve the behavior dioxide emissions. For example, the Euro- customers’ requirements and, for some but not prevent collapses in general. pean 20/20/20 targets demand a reduc- considerable time, has been contribut- tion of the greenhouse gas emissions in ing to international standardization and Advanced concepts the European Union of at least 20 % below certification work. Islanding should be avoided by Loss of 1990 levels, 20 % of the energy consump- Mains protection (LoM) systems. Advanced tion to come from renewable resources, Basic protection systems systems very often use the Rate of Change and a 20 % reduction in primary energy In the early 1990s it was quite common of Frequency (ROCOF) based on the local use to be achieved by improving energy to decouple the distributed power plants measurement at the generator terminals. efficiency. Ambitious goals like these are in case of a disturbance to avoid recovery Another possibility is the use of intertrip- about to challenge and change the power and islanding. This is unproblematic when ping schemes. In case of a fault they de- grids. This article looks at protection issues the number of DERs is very low. In the past tect the opening of contacts at the point and explores the impact this subject will simple under-voltage and frequency pro- of disconnection and transmit the signal have on testing. tection relays, sometimes combined with to all the generators that could potentially the vector shift function, were used for support the island. For many countries, wind energy is very this purpose. However, in recent years the important for achieving climate goals. number of DERs has dramatically increased Future solutions The global share of wind energy is in some countries. An unselective decou- In the future distributed energy resources constantly growing. Wind turbines have pling of these plants would cause a huge should contribute to the stabilization become quite a common Distributed and abrupt loss of generated power. The of the grid voltage. There are different Energy Resource (DER) and their power is short-circuit power of the grid would be approaches available to achieve this. continuously increasing. Wind parks are reduced in case of a disturbance because For example, in Germany the directional connected to low voltage grids as well as the number of conventional power plants reactive power undervoltage protection to distribution systems. Distribution system is so small that a reactive-power deficit (Q-U-Protection) is widely used. In case of operators and plant operators therefore would occur. This is a possible risk for col- a failure (voltage below a certain value) require appropriate testing technologies lapses and blackouts. Extended protection this protection function disconnects the OMICRON Magazine | Volume 3 Issue 1 2012 8 Background The Ramping software module allows for the convenient testing of protection functions such as under-voltage or ROCOF. decentralized generators when they consume reactive power dur- GPS, to provide a reliable synchronization of the generated test ing the fault. As long as they are supplying reactive power to the signals. To test the more complex directional reactive power network (overexcited operation or capacitive behavior) they stay under-voltage protection a special test template can be down- connected in order to stabilize the network voltage. In Germany loaded, free of charge, in the OMICRON Protection Testing Library the Q-U-Protection has proven to be advantageous and reliable. (PTL). The generic template supports a range of different vendors and implementations. »Distributed energy resources should contribute to the stabilization of the grid voltage.« Other tests Modern DERs are often equipped with communication protocols, for example IEC 61850 as well as IEC 61400-25 (wind turbines). IEC 61850 is used for SCADA communication (client-server) and also for real-time communication with GOOSE messages for Its installation meanwhile is required by many network opera- intertripping and communication within offshore wind parks. tors and even necessary to get statutory bonus payments. The Even the use of Sampled Values according to IEC 61850-9-2 German solution could serve as an example for other countries or (process bus) for this application is discussed. regions. Our assignment Testing protection functions OMICRON is aware of the challenges in today’s changing power All the protection functions above can be tested with OMICRON’s industry. Continuous improvements of our products as well as flexible CMC test sets. Conventional principles (for example, new developments in hardware and software are what supports under-voltage) as well as ROCOF are best tested with the Ramping our customers in testing renewables now and in the future. By software module. This module generates ramps of amplitude, contributing to the work undertaken by standardization bodies phase and frequency to easily determine limiting values such as and user groups OMICRON is further equipped to provide the pick-up and drop-off levels. The testing of intertripping schemes most appropriate and up-to-date solutions. requires two or more synchronized test sets. CMC devices can process time synchronization signals received, for example via OMICRON Magazine | Volume 3 Issue 1 2012 www.omicron.at/der Events 9 Event Knowledge exchange at 1 401 meters* above sea level (*4 596 feet) International Protection Testing Symposium (IPTS) and Instrument Transformer Measurement Forum (ITMF) Following the great success of key topics up for discussion at the ITMF The 2011 series of events fits in seamlessly the 2010 Triple Event in Salzburg, were on-site calibration, maintenance and with OMICRON’s event tradition. We OMICRON’s 2011 series of interna- power quality testing. As usual, the pre- would be delighted to welcome you again tional events took place in the idyllic sentations impressed the participants with at one of our future events. village of Brand in Vorarlberg / Austria. their high technical level. www.omicron.at/en/events Participants from all over the world enjoyed both the high-level presenta- Exclusive event venue tions and the impressive mountain The event venue of Brand offered perfect scenery. Those in attendance also autumnal weather in a unique, mountain- took the opportunity to share infor- ous setting. In addition to the impressive mation and experiences with other view, the international participants were like-minded participants. delighted with the close proximity of the The delightful Austrian village of Brand. event center to their cozy hotels. More than 120 participants from a total of 44 different nations attended this year’s Extensive social program IPTS and ITMF. Experts from power supply The joint evening event, attended by companies, service providers, manufactur- participants of both the IPTS and ITMF, ers and universities discussed the latest held in Muttersberg (at an altitude of changes in the energy industry and their 1 401 meters / 4 596 feet), provided an effects on protection and measurement excellent opportunity for everyone to get systems. to know each other and share their experi- Testing new products during a visit to the OMICRON Development Center. ences. On the day before the event, the Intelligent testing participants also had the chance to get a The motto for both events was “Mastering first-hand impression of the company cul- Change with Smart Testing”. As well as ture in place at OMICRON during a trip to classic protection tests, the IPTS event the OMICRON Development Center (ODC) focused primarily on adaptive protec- located just 40 kilometers / 25 miles from tion systems, renewable energies and the village of Brand. simulation-based testing methods. The OMICRON Magazine | Volume 3 Issue 1 2012 The international participants were full of praise for the quality of the specialist presentations. 10 Background Background Excellence through education The OMICRON Academy was launched in order to serve the professional and educational needs of our customers in the best possible way. High quality training courses have been developed according to challenging technical standards. The valuable input we have gathered from our customers all over the world also plays a role in the development of these training programs. Through the consideration of local direct feedback, our Regional Training Managers can adapt courses to meet local requirements. “Excellence through Education” is the OMICRON Academy motto, representing the commitment to quality in the training courses. Their purpose is to empower customers to excel in their working environment by providing both the skills to efficiently »Thanks to our customers, we are able to offer training courses that meet their regional needs.« utilize the test sets and the technical background knowledge. This combination of practical skills and training and development phase, they act as advisors thorough knowledge amounts to substantial applica- for our expert trainers who are in charge of develop- tion know-how, which is the key to excellence when ing and maintaining specific training courses. performing comprehensive protection tests and asset diagnostic measurements. When developing training courses, it is the author’s challenge to structure them around real-life test situa- The OMICRON Academy has established a structured tions, helping participants to get the most from their training development process. Our Regional Training test equipment. For this real-life application, the input Managers also happen to be experienced trainers by provided by our customers has always been welcome. themselves, and this process helps them to maintain Thanks to them, we are able to offer training courses a high-quality standard in their region. During the that meet their regional needs. OMICRON Magazine | Volume 3 Issue 1 2012 Background 11 Power system stability problems are Regional Training Managers (RTM) an important challenge in our region. The OMICRON Academy offers training in Eugenio Car valheira RTM Latin Am erica local languages on testing solutions that address this issue.« Testing protection devices for renewable energy sources is increasingly important in our region. When the new legal regulations were published, OMICRON was the first to offer a training Richard Mar enbach RTM Central Europe course covering the necessary background knowledge and testing techniques to meet the requirements of these new guidelines.« With the growing number of OMICRON Academy training centers around the world, our portfolio has grown as well. Considering regional differences has led In 2012, we are adding additional to the development of specifically adapted training courses to augment an courses and thus to a wide range of train- already impressive course program. ing opportunities. To help customers navigate through the Gawie Pretor ius RTM Asia-Pa cific This ensures that we’ll continue to meet the growing needs of the market.« schedule of available training options, we have included easy to use filters on our website. Up-to-date results are displayed In the US, the approach to protection is immediately. Suitable training courses can different from what’s found in other parts be selected easily by viewing the short of the world. Overcurrent protection summaries that describe each course at a is normally the primary scheme used glance. If a customized training course is for circuit protection as opposed to required, a ready-to-use web form is available for specific individual needs. All details concerning the OMICRON distance protection. We make sure that Will Knapek RTM North A merica the content of our courses emphasizes this style of protection.« Academy training courses can be found at www.omicron.at/training With training centers located in diverse regions, OMICRON provides close access for sharing knowledge in local Thomas Rena udin RTM Europe , Middle East and Afr ica languages. The OMICRON Academy brings together the experiences of regional clients and their valuable expertise.« OMICRON Magazine | Volume 3 Issue 1 2012 Tracking down the water Effective management of water content in power transformers—part 1 Wilson Transformer Company is an Australian leading manufacturer of power and distribution transformers. As presence of water is an important factor in the aging of insulation, it is essential that the water content of the transformer oil and insulation system is effectively managed. DIRANA, the Dielectric Response Analyzer from OMICRON assures an accurate measurement of water content. Authors: Kenneth Budin and Meng Lee, Wilson Transformer Company, Australia There are different reasons why water can be found such as leaking gaskets or flaws in welded seams and in transformers. Some water, typically between 0.5 % is the natural by-product of the aging of cellulose and 1.0 %, remains in the thick insulation of a trans- insulation. As paper degrades it gives off CO2 and H2O former after the manufacturing process is completed. so even if all other sources of water are controlled, Water can also be introduced due to poor sealing, water will be generated as the transformer insulation OMICRON Magazine | Volume 3 Issue 1 2012 Dissipation factor Application 13 »Knowledge of the internal design of the transformer, 1 combined with modern test methods, can greatly improve the accuracy of moisture management.« 0.1 0.01 1 mHz 10 mHz 100 mHz 1 Hz 10 Hz 100 Hz 1 kHz Frequency Dielectric response measurement graph ages. In free-breathing transformers water is also phase can reduce moisture in the insulation during introduced due to the ingress of air, even where a manufacturing to less than 0.5 %. During installation silica gel breather is fitted. Poor preservation practices or maintenance best-practice procedures can be used during transformer assembly or maintenance can also to prevent or minimize moisture contamination. lead to significant moisture contamination. Existing transformer conservators can be modified at Water can be stored in the insulation, can be dis- any time to eliminate contact with air, for example solved in the oil and can be found as free water lying retro-fitting of a new conservator with a Conservator on horizontal surfaces inside the transformer. It is Oil Preservation System (COPS), or a ground mounted important to note that the movement of water is nitrogen-bag connected to the existing breather pipe. dynamic, and that water is continuously moving between the oil and paper insulating system due to the Moisture detection methods temperature cycling of the transformer. The tempera- To determine the performance and aging of the asset, in- ture is affected by load and ambient conditions thus sulation behavior is a main indicator. Wilson Transformer the detection and accurate measurement of water Company uses different methods to determine the levels is therefore quite complex. degree of moisture contamination. In the case of an oil-insulation system an oil sample is taken using a Possible serious damage glass syringe. Due to chemical reaction the amount of Water is the most important factor in the aging of water molecules can be measured and with an equi- insulation. The presence of excessive moisture, librium diagram the water content of often in the form of free water, can also lead the solid insulation can be estimated. to catastrophic failure due to partial discharge, However, older units cannot be tested tracking or flash-over between conductors or from a conductor to ground. Thus in order to maximize the life of transformer assets it is Kenneth Budin essential that the water content of the transformer oil and insulation system is efficiently Kenneth Budin is Services Manager for managed. Wilson Transformer Company and Director of TJ|H2b Analytical Services Effective moisture management Pty Ltd., both based in Melbourne / The best strategy for moisture management is Australia, and is a member of prevention. Besides the use of preservation sys- CIGRÉ Australian Panel A2. tems, effective drying processes such as vapor OMICRON Magazine | Volume 3 Issue 1 2012 14 Application with this method as equilibrium conditions and PDC. Wilson Transformer Company new transformers. DIRANA’s test results change during aging. Another approach compared the results of conventional mea- were found to be correct after further test- is the measurement of Polarization and surement methods with the test results of ing. Without the DIRANA measurement Depolarization Currents (PDC) or the DIRANA. Different case studies are shown: we would have assumed that this trans- Frequency Domain Spectroscopy (FDS). A transformer directly after manufactur- former’s insulation was very wet leading Both measurements show deficiencies in ing, one which had been damaged during to an unnecessary expense. the insulation and can analyze the water shipping, one from which oil had been content. Measurement results can then stolen and an aged transformer. In the case of the stolen transformer oil shows the dissipation factor over a wide The transformer tested right after manu- water content of less than 1 %, although frequency range from 100 µHz up to facturing was considered to be dry as the the insulation was expected to be wet as 1 kHz, from which the water content can usual measurements showed less than a result of the oil loss. Later inspection be derived. This measurement takes a lot 0.5 % water in the insulation. The mea- revealed the DIRANA measurement to be of time though, since the time of oscilla- surement with DIRANA confirmed those correct. The COPS bag for this transformer tion rises as the frequency reduces. results. be interpreted by using a database. FDS in Malaysia, DIRANA also indicated a had been ruptured, with part of the bag subsequently sealing the Buchholz pipe DIRANA gives best results In the case of the transformer damaged and preventing insulation contamination in case studies during shipping there was quite a different through moisture ingress. OMICRON’s DIRANA accurately analyzes outcome. Although a water-in-oil-test the dielectric response in half of the usual indicated 5 % water in the paper insula- Tests on an aged transformer also showed measurement time by effectively combin- tion, DIRANA indicated a water content DIRANA measurements to be more ac- ing the two measurement methods FDS of about 1 %—a value that is expected for curate than other methods. A transformer Measurement methods to detect moisture in the solid insulation of power transformers Karl Fischer Titration on paper/pressboard samples Measurement of the amount of water in a paper/pressboard sample due to chemical reaction. Having the highest accuracy, this is the typical benchmark for other methods. Sampling not possible during service. Humidity can influence result, as soon as the sample is exposed to the air. Karl Fischer Titration on oil samples and use of equilibrium chart Measurement of the amount of water molecules in an oil sample due to chemical reaction. An equilibrium diagram is used to estimate the water content of the solid insulation. Easy sampling, even online. Sampling critical, as for paper/pressboard samples. Aging changes equilibrium conditions, for example diagrams are not valid anymore for older units. Capacitive probes Measurement of capacitance change due to water ingress into hygroscopic polymer film. Easy application, no transport to laboratory necessary. Relative water saturation is measured, not water content itself. Calibration necessary. OMICRON Magazine | Volume 3 Issue 1 2012 Recovery Voltage Method (RVM) Measurement of recovery voltage after charging the insulation with DC voltage. Estimation of water content from time constant in the polarization spectrum. Simple setup, as for traditional dissipation factor measurements. According to CIGRÉ, the interpretation scheme based on dominant time constant is incorrect. Polarization and Depolarization Currents (PDC) Measurement of polarization and depolarization currents after applying a DC voltage to the insulation. Interpretation of measured curve using database. Simple setup, as for traditional dissipation factor measurements. Proven interpretation scheme. Only times greater than 1 s can be measured. Frequency Domain Spectroscopy (FDS) Dissipation factor measurement of solid insulation in a wide frequency range (100 µHz to 1 kHz). Interpretation of measured curve using database. Simple setup, as for traditional dissipation factor measurements. Proven interpretation scheme. Long measurement duration for low frequencies. Application 15 OMICRON YouTube-Channel: Icon für OMICRON Magazin Version: 23.01.2012 Var. 1 Var. 2 Var. 3 Singapore—Transformer damaged during shipping: DIRANA indicated that there was a water content of about 1 %. When this was combined with other electrical test results the transformer was found to be electrically sound. A significant amount of water had not spread to the paper insulation. Malaysia—Oil stolen from transformer: The team in front of a power transformer performing a dielectric response Var. 4 test with DIRANA in wet weather. VIDEO manufactured in 1965 was considered to be dry as a water-in-oil test indicated about 2 % water in the paper insulation. However, this test did not take into consideration the fact that the oil was recently re- Var. 5 More information on the analysis of moisture content in transformers on www.youtube.com/omicronenergy placed and moisture equilibrium may not have been achieved. Only the measurement with DIRANA indicated water content in the insulation. In this case the level was approximately 5.4 %, which is classed as extremely wet. A combination of other electrical test results again confirmed that the measurement with DIRANA was correct. Meng Lee Fast and accurate diagnosis Meng Lee is an Electrical Engineer Moisture contamination of power transformers is detrimental to their for the Services Department, serviceability and life expectancy. Proactive action at the time of specifi- Wilson Transformer Company, cation and purchase can greatly reduce the negative effects of moisture Australia. and oxygen. Accurate measurement of water in insulation is a complex process. Knowledge of the internal design of the transformer, combined with modern test methods, can greatly improve the accuracy of moisture management. OMICRON's DIRANA compensates for aging effects and Wilson Transformer Co. makes highly accurate measuring possible, independent from achieving equilibrium. Simultaneously measurement with DIRANA saves 50 % of Wilson Transformer Company is a lead- the measuring time required by conventional measurement methods. ing Australian manufacturer of power and distribution transformers. It produces Read more about the monitoring of water content during the drying transformers to standard designs as well as process in the next issue of the OMICRON magazine. custom designs up to 400 MVA / 400 kV. Wilson also manufactures offshore in Malaysian and Saudi Arabian joint ventures. www.wtc.com.au OMICRON Magazine | Volume 3 Issue 1 2012 16 Products and technology Products and technology As fast as lightning A new testing solution for arc protection systems Arcing faults can generate a powerful destructive force within a fraction of a second. This force represents a major potential hazard for people and equipment. Special protective systems for detecting and isolating these faults have been in use since the early 1990s. Awareness of the hazards associated with arcing faults has increased over the last 20 years and although many protective systems have since been installed, it is alarming how little attention has been paid to their functional testing. The new ARC 256 device simplifies the reliable testing of arc protection systems. Arcing faults can destroy equipment and systems within seconds. OMICRON Magazine | Volume 3 Issue 1 2012 Products and technology 17 Due to current safety standards, arcing faults in low and medium vicinity of an arcing fault. In addition to the risk of electrical voltage switchgear are now a fairly rare occurrence. Yet, if they shock, serious health consequences such as eye injuries, burns do occur, they can result in severe damage to substation equip- and damage to the lungs can also occur. ment, costly downtime and hazards to personnel if the necessary provisions are not in place. Arcing faults can be caused by many Fast tripping is crucial different things, but in most cases they can be traced back to In order to minimize potential hazards for people and systems, it human error during service or installation work. Other common is vital that arc detection and circuit breakers react as quickly as causes include overvoltage or inadequately dimensioned system possible. Conventional safety protection systems are not suitable components. Short circuits in the electrical system caused by soil- for such applications due to their comparatively slow reaction ing; humidity or foreign bodies, such as animals or tools, are just times. On the other hand, relays in special arcing protection sys- as dangerous. tems only require around 6 to 7 ms before sending a command to the associated circuit breaker. If IGBTs (Insulated Gate Bipolar Danger Transistors) are used in place of conventional contacts, the time An electrical arc can produce a current of several thousand amps can be further reduced to about 2 to 2.5 ms. and reach temperatures in excess of 10 000 °C within just a few milliseconds. The air within a radius of several meters becomes To ensure the reliable detection of electrical arcs while also ionized, while liquefied and vaporized metal components can preventing incorrect operation, the tripping criterion that is escape from sealed systems with explosive force. All of this can used consists of the overcurrent and the extremely intense light lead to widespread destruction within seconds. There’s also a risk produced by the arc. Point sensors or fiber optic light sensors are of severe injury or even death for anyone located in the direct available for this purpose (see Figures 1 and 2). »A current of several thousand amps and a temperature in excess of 10 000 °C« Testing an electrical arc protection system using the State Sequencer software module: In this example, the load current increases to a value of 2 A at the instant the fault occurs, while at the same time, the ARC 256 receives the start trigger via the CMC. The protection relay being employed transmits the trip command to the circuit breaker after 9.6 ms (binary trace zone 1) via its conventional output contacts. OMICRON Magazine | Volume 3 Issue 1 2012 18 Products and technology »To date, little attention has been given to functional checks on electrical arc protection systems despite the enormous potential hazards.« Reliable testing of the CMC with a maximum delay of Saving lives and money To date, little attention has been given to 150 µs. The trigger device is positioned as Regular testing of arc protective systems functional checks of electrical arc protec- close as possible to the arc sensor and it reduces potential hazards for personnel tion systems. When you consider all the is attached using either a suction cup or and equipment. In view of the potentially potential hazards and effects produced an adhesive. The device transmits a light serious effects on personnel and the high by an electrical arc, this is very unsettling. beam of 120 lm, covering a spectrum costs associated with system repairs, One reason for this might be that practi- of 420 nm to 700 nm, within the first downtimes and potential production cal and easy methods or tools for testing 100 ms. Since arc sensors are most sensi- losses, the time and money involved in these systems have never been available. tive to wavelengths ranging from 200 nm performing regular tests on electrical arc However, with a CMC test set and the new to 600 nm, this guarantees excellent protection systems is more than justi- ARC 256 trigger device from OMICRON, coverage. The State Sequencer module of fied. Using the ARC 256 trigger device in electrical arc protection systems can now OMICRON’s Test Universe software con- conjunction with a CMC test set satisfies be tested both easily and reliably. The trols the automatic trigger of the LED and this need by allowing these systems to be ARC 256 has a very powerful LED, which measures the time that elapses before the tested quickly and easily. is triggered via the transistor outputs protective system reacts. www.omicron.at/arc256 Figure 1: Point sensor for detecting arcing faults. OMICRON Magazine | Volume 3 Issue 1 2012 Figure 2: Strip-style fiber-optic sensor for monitoring entire system sections. The ARC 256 trigger device with a high performance LED for easy testing of arc protection systems. Events 19 Event South African user conference In 2011 Alectrix (OMICRON’s South only to the German User Meeting. As and visitors from OMICRON plus external African sales partner) organized the well as growing in numbers, the du- contributors. This year’s presentations eleventh South African user confe- ration of the event has increased with included papers given by the transmission rence in Johannesburg. From rela- an extra day added as a result for section of Eskom, the national power tively modest beginnings in 2000, the need to allow time for practical provider, and Eya Bantu, a local com- the meeting has now grown into demonstrations for smaller groups. missioning company, whilst workshops OMICRON’s second largest event of were led by Eskom Distribution and the its kind. Held annually and attracting The presentations at the event are given by Cape Peninsula University of Technology. around 200 delegates it is second a combination of the team from Alectrix Many topics reflected the technological lead being taken in South Africa with an emphasis on topics such as the IEC 61850 substation communications standard. To relax after a full day, the delegates got together under a beautiful African sunset to enjoy a raucous evening playing traditional drums. Excellent feedback from the delegates should ensure an even bigger event in 2012! OMICRON Sales Partner OMICRON Magazine | Volume 3 Issue 1 2012 20 Products and technology Products and technology Simulation-based testing New RelayLabTest CMC software revolutionizes type and acceptance testing for protective relays OMICRON Magazine | Volume 3 Issue 1 2012 Products and technology 21 With RelayLabTest, OMICRON is getting ready to launch a new and unique software product that fundamentally changes the type and acceptance testing of protective relays. For the first time, in-depth system tests can be performed based on a network simulation by those without expert knowledge or programming skills. Diverse evaluation functions and integrated statistical analyses provide valuable assistance when performing comprehensive assessments of protective devices. relay is treated like a kind of black box, In addition to the practical, real-world which grants no access or insights into its evaluation of protective equipment, inner workings. Therefore, the only thing another objective of the IEC 60255-121 that is assessed is behavior that can be standard is to make it easier to compare observed from outside of it. devices that have been produced by different manufacturers with one another. Ideally, tests using this method should be Particularly when it comes to distance performed under conditions that are as protection, different tripping characteris- realistic as possible. A transient network tics are employed and different definitions model is ideal for such applications. It concerning operating speed, etc. exist. The allows test quantities to be generated that goal is to make it easier for users to com- Modern, highly integrated protective relays reflect reality far more accurately than pare different protective relays through present test engineers with major chal- those based on sine waves, which are systematic testing with results that can be lenges. Complimentary and sometimes traditionally used. documented uniformly. This should give overlapping protection functions can make them a proper overview that will assist it extremely difficult to isolate and test A new standard for type testing them in finding the most suitable device in certain individual functions. Comparing The practical problems associated with each case. protective relays can also be made difficult testing modern relays have been discussed by the fact that each manufacturer is fo- many times at industry conferences. The development of RelayLabTest cused on something different that relates Standardization committees have also IEC 60255-121 represents an important to specific individual functions. recognized this problem and devised new starting point in the development of procedures for testing protective relays. For RelayLabTest. OMICRON’s goal was to Answers provided by a new approach example, the IEC 60255-121 standard for create a solution that was capable of Testing methods that are not focused on type testing of distance protection relays is performing all of the simulation tests and individual functions but rather examine currently in the process of being approved. evaluations prescribed by this standard. the overall behavior of a protective device In the future, this standard will require the However, another important aspect was can offer a way out of this scenario. The use of transient network models. for users to be able to define and perform OMICRON Magazine | Volume 3 Issue 1 2012 The flexible Network Editor in RelayLabTest allows networks/grids to be modeled freely in order to reflect real-world configurations. Even complex fault scenarios and autoreclosure sequences are easy to simulate. Integrated analysis functions allow conclusions to be drawn regarding any weaknesses in the protective device. (This screenshot shows an SIR diagram in line with IEC 60255-121.) OMICRON Magazine | Volume 3 Issue 1 2012 Products and technology 23 »Networks can be freely modeled using the intuitive editor.« similar tests not included in the standard. highlight any weaknesses that may exist Faster and easier The ease of use should also guarantee in the algorithms employed by the protec- RelayLabTest makes the practical evalua- that protection engineers are able to work tive devices. The test variables are output tion of protective relays faster and easier effectively with the software without par- directly via the OMICRON CMC testing than ever before. The unique integration ticipating in tedious training. devices and optional amplifiers. Protective of simulation, testing and analysis allows systems comprising multiple relays (e.g. manufacturers to perform fast, compre- Modern testing equipment for line differential protection) can be tested hensive type testing. modern relays together as a complete system. This repre- The use of simulation-based testing with sents a major advantage when addressing Power supply companies in particular, can RelayLabTest not only offers a wide range more complex issues. now benefit from the ability to be able to of opportunities for manufacturers of analyze the behavior of protective equip- protective relays, it also supports electricity Evaluation and analysis ment in their own grid configurations. supply companies who want to conduct Definable time values allow the reaction Comparative tests can also be performed accurate investigations into the behavior of a test object in a defined scenario to be easily every time the relay’s settings are of devices in different situations. The evaluated automatically. This allows users changed or its firmware is updated. functional scope of the software covers to quickly determine whether the respec- RelayLabTest also provides valuable as- everything that is needed to define tests, tive protective requirements have been sistance in selecting the most suitable control the CMC testing device and to met or not. The analysis functions offered protective equipment for a particular evaluate the results. by the software demonstrate their true application. potential when performing extensive testTests that are quick and ing. The statistical distribution of the trig- Additional services easy to set up ger time allows conclusions to be drawn In addition to the RelayLabTest software, Networks can be modeled freely using about the algorithm being employed by OMICRON also offers complementary the intuitive editor. The events are then particular protective devices. The display of services at its laboratories in Erlangen / defined in the network plan, examples measured times based on varied param- Germany. Relay tests can be performed for include fault inception, switching to exist- eters (e.g. Off command time against manufacturers and power supply compa- ing faults or autoreclosure cycles. Even the fault location) also offers insights into any nies in line with IEC 60255-121, including way circuit breakers react to the com- fundamental weaknesses in the protection. special customer requests. The service offer mands from their associated relays can be is rounded out by including consulting simulated realistically. This allows complex Within the scope of the analyses, different services and training courses that cover fault scenarios and switching sequences to test cases can easily be compared with one protective relay type and acceptance tests. be created readily. another. Examples of this include cases with high and low power feed, with and Automatic parameter adjustment without transformer saturation, or with When performing extensive testing, fault old and new firmware. All of the results or network parameters can be selected from the individual tests, as well as all freely and then varied between test shots of the statistically determined data, is automatically. In certain circumstances, available for use in documentation or for this kind of in-depth testing can include further evaluation (e.g. in Microsoft Excel) thousands of individual tests intended to via the export function. www.omicron.at/relaylabtest OMICRON Magazine | Volume 3 Issue 1 2012 24 Application Application Future technology on the test bench OMS 600 monitors plastic-insulated high-voltage cables 1 A 220 kV cable with modern XLPE insulation runs from Lübeck to Siems. The cable terminations in the Siems substation are monitored by the OMS 600 PD monitoring system. 2 The OMICRON sensor MCT 110 captures partial discharge impulses. 3 The OMS 600 collects the values captured from the sensors. Power cables made of cross-linked polyethylene (XLPE) Plastic cables made of cross-linked polyethylene (XLPE) have friendly, as no insulation oil can seep into the soil. However, been in use alongside classic oil-paper insulated high-voltage one of the few disadvantages of completely solid insulation cables since the 1970s. In addition to their lower manufacturing compared to conventional oil-paper insulation is the increased costs, easier and time-saving installation and improved operating susceptibility to partial discharge (PD) and the consequences characteristics (e.g. lower dielectric losses), these cables also offer associated with it. With XLPE, electrical treeing resulting from another important advantage: They are far more environment PD is irreversible and ultimately destructive. OMICRON Magazine | Volume 3 Issue 1 2012 Application 25 TenneT TSO GmbH is Europe’s first cross-border grid operator. In addition to overhead lines, the company also uses underground high-voltage cables. However, according to German energy agency “dena”, XLPE cable technology (see box) is still in the testing phase. Underground cabling in the extra-high-voltage range is only partially implemented in projects in sections classed as pilot projects as defined in the German Power Grid Expansion Act (EnLAG). At the 220 kV level, TenneT is already using underground cabling in the line from Lübeck to Siems, Germany. It not only employs temperature sensor systems, but also the OMS 600 partial discharge monitoring system from OMICRON to monitor the terminations of a 220 kV high-voltage cable. This allows any potential, premature faults on cable sections to be detected in good time based on advancing partial discharge. The PD monitoring system was commissioned in November 2011 for the existing 220 kV cable connection from the town of Lübeck to the town of Siems in Germany. Authors: Dr.-Ing. Michael Schmale, TenneT TSO GmbH and Prof. Kay Rethmeier, Kiel / Germany, University of Applied Sciences This cable was laid in 2005. The cross-bonding technique— Inspection of newly laid cables whereby the cable screens cross—was used to reduce circulating All components of a cable system, in par- currents. This approach prevents costly energy losses in the cable ticular the individual manufactured lengths screen. of the high-voltage cable and the joint boxes, pass through a quality assurance Basic investigation using the Lübeck-Siems cable process at the manufacturing facility. PD Postgraduates at the Technical University of Berlin collaborated measurements in line with IEC 60270 and with the Berlin-based testing institute IPH, to perform basic IEC 60885-3 are one of the most useful investigations into the propagation of potential partial discharge diagnostic measurements that are capable pulses in high-voltage cable systems. In addition to frequency- of detecting and localizing even the slight- based attenuation of partial discharge pulses along the high- est faults in the cable insulation. How- voltage cable, the researchers were primarily interested in the ever, important installation work, such as complex pulse propagation on the branches of the cross-bonding connecting the individual manufactured system of the high-voltage joints. The objective here was to clarify lengths to create the complete system, is whether potential PD pulses from cables, terminations and joints only performed on site. As such, only an could also be detected and measured in the permanently acces- on-site diagnostic measurement on the sible, relatively safe, cross-bonding sections of the cable system finished object can provide certainty as while operating under high voltage. The tests were extremely to whether the installation was success- successful, and PD detection using inductive coupling with cross- ful and free of faults. Since the applicable bonding cable systems is now almost used as the standard for standards do not class PD measurements online PD testing. Such coupling can, for example, be established as mandatory during commissioning, in using OMICRON’s MCT 100 sensor. many cases only the much cheaper and OMICRON Magazine | Volume 3 Issue 1 2012 26 Application »Using digital filter algorithms makes it possible to differentiate potentially critical partial discharge from non-critical external discharges.« The monitoring server system at the substation in Siems: It captures, logs and provides measured data for the user. easier voltage tests are performed for system voltages below Installation in Lübeck 400 kV. However, this approach is incapable of detecting poten- For safety reasons, it is necessary to disconnect the tial defects which would cause the cable to fail after it has been cable when installing the monitoring system, par- in continuous use for some time. ticularly when attaching the PD sensors close to the terminations. Thanks to the excellent collaboration The OMS 600 PD monitoring system between TenneT and OMICRON, it was possible to The OMS 600 has been designed for outdoor use. The measured limit the system downtime to just a few hours. TenneT data evaluation for continuous operation is performed differ- had already laid the fiber-optic cables in advance and ently than the tests performed by the laboratory version, which then set up the monitoring server and performed the is already used worldwide by well-known cable manufacturers. installation of the OMS 600 PD recording unit. The At the substation in the German town of Siems, a monitoring installation team from OMICRON fitted the PD sensors server system is used. This system captures and logs the measured and ultimately connected all of the components to data, and then makes it available to users via a database. A large form the complete system. number of prepared charts and diagrams can also be accessed remotely in real-time via a secure remote connection, to specific Operating the monitoring system locations including Bayreuth. The OMS 600 PD monitoring system has been in use in Lübeck since November 2011. Using digital filter algorithms, such as 3PARD (3-Phase Amplitude Relation Diagram), it is possible to differentiate potentially critical partial discharge from the non-critical external discharges which occur in virtually all substations. TenneT performs detailed evaluations of the PD activ- TenneT TSO GmbH ity itself, supported by OMICRON’s monitoring service team. Following its merger with transpower, TenneT is Europe’s first cross-border electrical grid operator. With approxi- XLPE cable technology is on its way to becoming mately 20 000 km / 12 500 mi of high-voltage and extra- an accepted technique thanks to the monitoring of high-voltage cables and 36 million consumers in the partial discharge in plastic-insulated high-voltage Netherlands and Germany, the company ranks among the cables. top five grid operators in Europe. www.tennettso.de OMICRON Magazine | Volume 3 Issue 1 2012 News 27 Graphical automation Controlling CMC test sets with NI LabVIEW Graphical Programming Language The PC-based Test Universe software offers the functionality required to perform commissioning and maintenance tests with CMC test sets. For special applications —for example during manufacture of protection and measurement equipment—the open programming interface CM Engine provides additional connectivity to other common programming languages, such as C/C++, CMC 256plus: National Instruments engineer at work. Visual Basic, C# or NI LabVIEW. The CM Engine enables CMC users to develop customized auto- sets. Therefore, the CM Engine command set was used to create mated testing sequences for special testing and calibration tasks a flexible LabVIEW instrument driver to control and communicate in production or research and development. National Instruments with CMC 256plus equipment and to implement customized (NI), a leading supplier of computer-based measurement, control automated tests. National Instruments also provides this driver and automation, used the CM Engine interface to control CMC to other users of CMC testing equipment, and it can be down- test sets from NI’s LabVIEW Graphical Programming environment. loaded, free-of-charge, from the company’s website (Instrument Driver Network). OMICRON is delighted by this collaboration with One of the NI R&D teams in Shanghai, used the CMC 256plus to NI and, on behalf of all CMC users, expresses its thanks for mak- verify and validate advanced power quality and phasor measure- ing the new driver available. ment algorithms for a new NI LabVIEW Toolkit, which will enable scientists and engineers to easily build Power Quality Analyzers More information on LabVIEW and the Instrument Driver Network at or Phasor Measurement Units (PMU) based on NI hardware and www.ni.com/labview and www.ni.com/idnet software tools. The CMC 256plus is used as a signal generator and calibrator for conformity tests. To perform the power quality tests in accordance with IEC 61000-4-7/15/30, NI uti- National Instruments at a glance lizes the Test Universe software module Power Quality Signal > Corporate headquarters: Austin, Texas / USA Generator. For PMU tests (IEEE C37.118), the company chose the > Year established: 1976 CMC 256plus as this device complies with the high demands for > Global operations: offices in more amplitude and phase accuracy and supports time synchronization than 40 countries via GPS. > Diversity: no industry makes up more For their specific application, the NI engineers in Shanghai were > Investment in R&D: 16 % of annual revenue than 15 % of revenue looking for an automation solution for the CMC 256plus test Graphical programming environment: Control of a CMC test set with LabVIEW. OMICRON Magazine | Volume 3 Issue 1 2012 National Instruments in Shanghai: Development of a LabVIEW instrument driver for OMICRON test sets. 28 News News Analyzing IEC 61850 SCADA communication Looking inside the client/server communication with IEDScout 3 The communication between the station control and the IEDs is performed over a sophisticated protocol. The possibility to look into this from the IEC 61850 view supports an efficient top-down analysis. Only if required, the option to drill down into the details may be used. Client Control object Operated device SelVal_req (off) SelVal_rsp+ Select Oper_req (off) Oper_rsp+ Activate output Between Off Report_req (off) CmdTerm_req+ Deactivate output Top level presentation of matched requests and responses in IEDScout 3. OMICRON Magazine | Volume 3 Issue 1 2012 News Server (Relay) 29 Client (Station control) Request Response Mirror port Accessing C/S communication through a mirror port. Client/server communication Recovering the context Client/server (C/S) communication is a generic term for parts of The C/S communication generally consists of request/ the abstract communication services defined in IEC 61850-7-2. In response sequences. The matching and combined a substation, the client is typically the station controller and the representation of these request/response sequences server is typically an IED (Intelligent Electronic Device) such as a is a challenge, but delivers great value for the user. protection relay. The term MMS (Manufacturing Message Specifi- The combined, time aligned view of C/S traffic and cation) is often used when C/S is actually meant. But in fact MMS GOOSE messages, is more than a list of events from a is just the specific transport protocol described in IEC 61850-8-1. SCADA system. In the future IEC 61850-8-2 shall provide an alternate mapping by using Web-Services instead. Top level representation OMICRON´s IEDScout 3 makes the circumstances vis- Accessing client/server traffic ible on the top layer, represented as closely as possible The C/S communication is performed over explicitly established to the way they are defined in the standard. Thus, connections and the corresponding Ethernet packets are only the need to look into the complex MMS protocol is forwarded on those links that actually establish the path between typically eliminated. The option to drill down to lower the involved client and server. Without special precautions, an protocol layers comes second. For special examina- analysis tool will not receive the packets to be analyzed. The tion with external protocol analyzers or for docu- access to the traffic of interest must be first established. A mir- mentation, the exporting of data is a complementary ror port, which can be typically found on a managed Ethernet feature. switch, is used to replicate the traffic from other ports on the switch. www.omicron.at/iedscout OMICRON Magazine | Volume 3 Issue 1 2012 30 Products and technology Products and technology Time-saving and extremely precise Efficient testing of current transformers with the CT Analyzer When currents are being transformed, losses occur in a current transformer which are primarily influenced by its core. If this behavior is considered based on an equivalent circuit diagram, losses of this nature can be depicted using a non-linear component (ZE) connected in parallel (Figure 1). The magnetizing current flows via this component. If this is plotted across the operating range, one gets the magnetization curve. The flux density (B) and the magnetic force (H), generated from the primary current, are represented in a diagram (B-H characteristic curve). The shaded area represents the hysteresis losses, which correspond to the energy converted to heat in the core (Figure 2). The magnetization curve intersects at the turning point of the hysteresis loop and is often specified by the manufacturer of the current transformer. Current transformers are used for measurement and protection purposes. They establish galvanic isolation between the high voltage of the power system and the low-voltage secondary technol- Conventional transformer testing: Working with high voltages When testing the current transformer’s core, the magnetization curve is determined in order to assess ogy while converting relatively high currents into the transformer’s behavior. In the conventional ap- low, safe and reliably measurable variables. These proach, an excitation voltage with nominal frequency transformers often contain an iron core. If the test engineer is familiar with the properties and is applied to the secondary side, while the current transformer is open on the primary side. As the voltage is increased, the flux density (B) rises and behavior of the core, it will help him assess the ultimately reaches core saturation. High test voltages performance of the transformer when in use. The (> 600 V) often need to be applied. These voltages CT Analyzer from OMICRON offers valuable assistance, as it enables simple analysis of the iron are far above the voltage limits which are considered to be safe, making such tests extremely hazardous for test engineers. core and time-saving testing of the transformer’s behavior under various operating conditions. Conventional testing: An increase in the excitation voltage is applied to the secondary side, often at values above voltage limits that are considered safe. v t OMICRON Magazine | Volume 3 Issue 1 2012 Products and technology 31 Innovative testing: CT Analyzer High test voltages can be avoided by using the CT Analyzer from OMICRON. The maximum voltage applied by this device is 120 V. If the transformer is not magnetically saturated after applying this voltage, the frequency gets reduced in order to increase the flux density while maintaining the voltage. Once the tests are completed, the core is automatically demagnetized to remove any remanence. Using this innovative approach, a level of saturation can be achieved that corresponds to a theoretically applied excitation voltage of up to 30 000 V without the actual voltage ever exceeding 120 V. Figure 1: Equivalent circuit diagram of a current transformer. Ip IS RS XS IE Advantages for the test engineer The CT Analyzer offers many advantages to its users. VS Of particular importance is the inherent safety of ZE VB ZB the process which results from a maximum testing voltage of 120 V. It is easy to transport, as it is very compact and weighs just 8 kg (17.6 lbs). As the n1 n2 device only needs to apply a relatively low output, it has been possible to drastically reduce its weight Figure 2: Hysteresis loop. The enclosed area represents the hysteresis losses. and dimensions when compared with conventional testing equipment. Using the CT Analyzer also offers Flux density (B) increased protection for the current transformer itself, Saturation (H0,B0) as accidental errors on the part of the test engineer, such as increasing the voltage too quickly, are pre- Residual magnetism vented, eliminating the risk of damage to the core or v shorted windings due to flashovers. 0 Field strength (H) t Coercive force Innovative testing: A maximum applied voltage of 120 V. The frequency will be reduced if the transformer is still not magnetically saturated. Saturation (-H0,-B0) v t OMICRON Magazine | Volume 3 Issue 1 2012 32 Products and technology Precise modeling Time-consuming and costly conventional testing The CT Analyzer also measures other parameters, such as eddy For protective applications, the saturation point is a current losses, core ratio and winding resistance and hence it is key factor when dimensioning current transformers. It capable of producing a precise model of the current transformer. must be high enough to ensure that the current trans- The transformer’s parameters, specified in line with international former is capable of transforming the currents flowing standards such as IEC 60044-1, IEC 60044-6 or IEEE C57.13, can on the primary side to the secondary with sufficient be both calculated and evaluated. The CT Analyzer is provided precision in the event of a system fault which is the with regular software updates which allow it to maintain compat- only way to secure a correct protective relay response. ibility with industry changes. Although nominal specifications are in place for this, in practice it is generally not possible to assess whether a current transformer is capable of complying with the class stated on its name plate (e.g. 5P20). Flux density (B) If the current transformer is being used for measurement purposes, the accuracy of the specified primary nominal current is the most important parameter. The current transformer must be capable of maintaining its minimum accuracy in terms of measured current Field strength (H) error and phase displacement up to the rated second- B=2 T ary load stated which, if not the case, will lead to billing errors. Conventional testing of current transformers is a very time-consuming process, usually requiring the transformer to be transported to a laboratory or workshop, as the testing procedure requires extensive B= 0.2 T Figure 3: B-H characteristic curve: The CT Analyzer achieves increased flux density through a reduction of the test voltage frequency. test equipment, including an external load. OMICRON YouTube-Channel: Icon für OMICRON Magazin CT Analyzer: Simple, time-saving Version: 23.01.2012 and extremely accurate measurements The CT Analyzer allows reliable and precise evaluation of current transformers. Testing is performed Var. 1 on-site and without the need for external loads. The CT Analyzer measured current error and phase displacement are > Highest measurement accuracy: Its extremely high determined for all requisite test points, and the typical accuracy (typically 0.02 % / 1‘) allows the testing of current time necessary for testing is less than one minute. Var. 2 transformers up to the accuracy class 0.1 Independent metrological laboratories have confirmed > Very compact and lightweight (< 8 kg / 17.4 lbs): that the CT Analyzer is capable of precise current Easy to transport and ideal for on-site testing transformer testing up to the accuracy class of 0.1— Var. 3 > Automatic evaluation in line with IEC and IEEE standards corresponding to the highest specification defined in > Shorter commissioning times: The automatic test the IEC and IEEE standards. generally takes less than 1 minute Var. 4 > Excellent workplace safety: Testing with maximum www.omicron.at/ctanalyzer voltages of just 120 V > Integration into testing routines using Remote Interface Control > Automatic demagnetization of the transformer after every test > Covers transformers with transient behavior (e.g. TPX, TPY, TPZ) and with knee point voltages up to 30 kV OMICRON Magazine | Volume 3 Issue 1 2012 VIDEO Var. 5 Informative videos about comprehensive testing of current transformers and magnetic cores with the CT Analyzer can be found on www.youtube.com/omicronenergy. The way these videos were created is described on page 4 and 5 in this magazine. Events 33 Event Global exchange of experience OMICRON sales partners come together from across the globe Last autumn more than 80 sales partners from 14 different countries attended the inaugural global OMICRON Sales Partner Meeting. Throughout the threeday event, the key focus was the exchange of information and experience. The Over 80 participants took the opportunity to share information and experiences. venue was the famous Festival and Congress House in Bregenz, on the banks of Lake Constance in Austria. Global rather than regional OMICRON Development Center Most of the sales partner meetings held to Many of the sales partners who travelled date have been regional events. However, to Austria for the event also had their during the inaugural international meeting first opportunity to visit the OMICRON in 2011, participants were able to benefit Development Center (ODC) in the town from a global platform for the first time. of Klaus. Within the scope of an in-house fair, solutions were discussed and mea- Multi-faceted series of lectures and surements performed with product man- presentations agers, developers and technical support To open the event, representatives from staff. Participants also had the opportunity the various regions provided an overview to learn more about OMICRON’s roots and of their sales areas. In an intensive series culture during tours of the facility. A diverse program of interesting presentations and lectures. Walter Vonbank / Archiv Vorarlberger Tourismus of presentations, sales partners and OMICRON employees provided informati- Attractive framework program on on proven new products and services in To offer the international guests an the fields of primary and secondary testing insight into Austrian culture, a folk group technology. Ideas were actively exchanged performed traditional dances and musical and customer-focused support was provi- pieces during an interesting and entertai- ded in open discussions. ning evening event. This created a great atmosphere and an unforgettable evening for everyone who attended. Cultural presentations impressed those in attendance. The first ever global OMICRON Sales Partner Meeting took place in Bregenz / Austria. OMICRON Magazine | Volume 3 Issue 1 2012 34 Application Mobile system offering the greatest accuracy On-site calibration of 20 kV voltage testing and monitoring systems with CPC 100 + CP TD1 The use of decentralized power generation units, such as wind farms or solar energy plants, alters the power flow in intelligent supply networks (Smart Grids) based on production and actual requirements. This means that voltage and current measurements also need to be performed in 20 kV substations. The company Lechwerke AG (LEW) in Augsburg / Germany, was looking for a suitable on-site calibration procedure for the 20 kV voltage testing and monitoring systems it employs. OMICRON’s multifunctional CPC 100 + CP TD1 primary testing system serves as 12 kV source, while also determining both the capacitance and the dissipation factor. With this system, LEW found the ideal solution to its problems. The power grid is currently being updated to create a Smart Grid. here is that this shutdown can potentially cover a larger area In traditional grids, voltages and currents are generally tested in than is actually necessary. small and large substations, with the measured data then being forwarded to the respective control center. This control center is However, the grid voltage can still increase to a level above the used to regulate the grid and the power flow. To date, however, maximum permitted limit even when there are no errors present. it has not been necessary to perform voltage, current and power This situation occurs when a large volume of solar-generated en- flow measurements at the small substations found on virtually ergy is fed into the grid at a time when the grid does not require every street corner of towns and cities. This has now changed it. The intelligent substations perform a precise voltage measure- since the integration of decentralized power generators into the ment and transfer the values determined to the control center. supply grid. This control center can then distribute the power flows more effectively thereby preventing a shutdown by reducing the power Protection from widespread power cuts feed of large, decentralized energy generators or by switching In certain parts of Bavaria, LEW’s supply region, the decentral- over certain nodes in the grid. ized power generating units are largely made up of photovoltaic systems. If an error occurs, a section of the grid is typically shut To avoid unplanned shutdowns due to overvoltages, LEW is down. In the worst case, a major consumer can be disconnected, converting its 20 kV substations to comply with the require- while the solar installations continue to supply power to the grid. ments of Smart Grids. This will also enable a better overview and This leads to voltages occurring in the local network that exceed more effective monitoring of the local grid situation. The testing the maximum permissible tolerance. Overvoltage protection and equipment installed transmits the values it records to the cor- monitoring equipment is therefore installed to immediately shut responding control center via the GSM network. Over the course down the areas affected by this type of overvoltage. The issue of the last few years, various manufacturers have developed small OMICRON Magazine | Volume 3 Issue 1 2012 Application 35 L1 L2 L3 C1 CL C1........ Capacitor in termination CL ........ Line or cable capacitance VPG...... Phase-to-ground voltage Medium-voltage testing systems being calibrated at a 20 kV substation with the CPC 100 + CP TD1. Voltage indicator Test jack VPG Ground testing devices specifically for this purpose. As well as voltage and current testing, these devices can also measure power outputs and display power Figure 1: Principle of the integrated capacitive voltage testing system flow conditions. Precise on-site calibration of testing equipment LEW records the necessary values in critical 20 kV substations as a way of Lechwerke AG (LEW) facilitating optimum control of power flow and grid voltage. For this to be effective, the testing equipment employed for measuring currents and volt- Lechwerke AG in Augsburg / Germany is a regional ages needs to be calibrated precisely. However, any necessary adjustments energy supplier. Its grid roughly covers the region can only be made directly on-site, as the capacitive current transformers used of Swabia in Bavaria. The company is approximately to record the measured values can display significant variance (spread). LEW 90 % owned by the energy group RWE AG. In has been working with OMICRON and using OMICRON testing technology 2010, the company employed 1 700 people and for many years. Continuing this co-operation, the two companies worked on recorded revenue of EUR 1.8 billion. finding a mobile solution for calibrating the testing equipment. Due to the resulting line-neutral voltage of 11.54 kV in 20 kV grids, a voltage of at least www.lew.de 11.5 kV is required. OMICRON’s CPC 100 + CP TD1 combination is ideally suited for use as a mobile high-voltage source. It measures the voltage interOMICRON Magazine | Volume 3 Issue 1 2012 36 Application VIDEO Var. 5 nally with laboratory precision and easily Further applications with the CPC 100 + CP TD1 can be found on www.youtube.com/omicronenergy complies with the requisite measurement accuracy of less than one percent. Efficient process The substations or affected cable sections are shut down for calibration. A capacitive divider for the voltage measurement is set up using the voltage testing system and the cable termination (Figure 1). As the cable terminations on older systems often cannot be disconnected during calibration, the cable capacitances need to be compensated for. This is performed using additional CP CR500 compensating reactors, which are connected to the cables in parallel. CPC 100 with 12 kV source CP TD1 and optional CP CR500 compensating reactor. Cx represents the cable capacitance. The calibration voltage is applied at the cable termination. Calibration can be completed quickly: engineer calls the respective control center put. This allowed us to see the advantage “It is generally performed at a voltage to confirm that the correct data has been of remote control first-hand.” of 11.54 kV between line and ground”, transmitted.” Once all testing has been explains Wolfgang Pichler, Area Sales completed, the substation is reactivated. Ideally suited solution Manager Germany, at OMICRON. “In the “While performing calibrations, we were The on-site measurements demonstrated first step, the display of the testing device able to observe an interesting phenom- that the CPC 100 + CP TD1 combina- that needs to be checked is compared enon. Directly after reactivation, we mea- tion is ideally suited for calibrating the with the results of the OMICRON system at sured a voltage of 20.3 kV and a relatively medium-voltage testing systems being various voltage values between 4 kV and high apparent power level of 3.3 MVA at retrofitted to many substations within the 10 kV. The voltage testing system is then the station,” describes Dipl.-Ing. Rudolf scope of upgrading to Smart Grids. “We calibrated at nominal voltage, and further Grimme, Head of Protective and Control have found OMICRON to be a reliable measurements are taken at a variety of Equipment at LEW. “A manual switch- partner that has once again demonstrated voltage intervals to verify the linearity of ing operation at the counterpart station, its expertise with a simple, mobile testing the testing system. While this procedure executed by the control center, led to a solution based on the CPC 100 + CP TD1,” is being repeated for each phase, the test reduction of this apparent high power out- emphasizes Rudolf Grimme. CPC 100 + CP TD1 Combined with the CPC 100, the CP TD1 generates high-voltage with laboratory precision, checks this voltage internally and also determines both the capacitance and the dissipation factor. > Variable, high-performance 12 kV high-voltage source, mobile and extremely precise > Comprehensive testing of power transformers, current transformers, voltage transformers and rotating machines > Improved diagnostics for detecting signs of aging in insulation as a result of testing at variable frequencies > Simple transport by trolley—Heaviest component: 29 kg / 64 lbs > Excellent suppression of mains frequency interference fields > Automated testing—PC-controlled via the Primary Test Manager software or via the user interface of the CPC 100 (including testing templates) A simple and mobile solution: The test setup with the CPC 100 + CP TD1. > Reporting—Detailed analyses with trend displays and graphics Var. 4 Events 37 VIDEO Var. 5 Solutions for transformer testing on www.youtube.com/omicronenergy OMICRON team members greeting IEEE members at the registration desk. Event OMICRON hosted IEEE PES Transformers Committee Meeting OMICRON had the honor of hosting the recent IEEE PES Transformers Committee Meeting held on October 30 to November 3, 2011 in Boston, Massachusetts. 500 engineers gathered in Boston for this meeting representing electric utilities, manufacturers, transformer consultants, and other organizations. It was an international event with attendees from more than 20 countries and 5 continents. Many regard this bi-annual event to be one of the most important transformer meetings for our industry. As host of these meetings, OMICRON was responsible for choosing the hotel location, logistics, set-up and tear-down, registration, responsibility for the Wednesday evening social, and the planning and organizing of the spouse tours. Speaking of spouse tours, approximately 100 spouses attended and were treated to tours of the John F. Kennedy Library and Museum, »I find great value in attending the Transformers Committee Meetings as a purchaser and user of transformers. They always give me the invaluable opportunity to network with utility peers as well as manufacturers, to participate in the standards process and represent a user’s perspective. There I can also broaden myself technically by participating in the working group meetings and attending the technical sessions.« the Museum of Fine Arts, a tour of Boston’s Historic David Wallach, Senior Engineer at Duke Power North End and several other activities. OMICRON also organized the main social activity on Wednesday evening which was a dinner cruise on Boston Harbor aboard the elegant Spirit of Boston Cruise Line. Upcoming event The next Transformers Committee Meeting will be held in the Tutorials were also held during the week in which spring in Nashville, Tennessee. Anyone (including non-mem- two OMICRON employees made presentations. The bers) is welcome to attend. For more information, please visit first was on partial discharge and was presented by Dr. Alexander Kraetge, and the second tutorial was on furans where Thomas Prevost participated. OMICRON Magazine | Volume 3 Issue 1 2012 www.transformerscommittee.org 38 Events / News Sensitive measurements and accurate evaluations VDE (Association of German Electrical Engineers) seminar on the topic of partial discharge The Association of German Electrical Engineers (VDE) OMICRON YouTube-Channel: Icon für OMICRON Magazin Version: 23.01.2012 offers many training courses. The inaugural “Partial Discharge (PD)—Sensitive Measurements and Accurate Evaluations” seminar was held from 6 to 7, December 2011 in co-operation with Leibnitz University in Hannover. Var. 1 OMICRON’s PD experts played a key part in the success of this event in their role as guest speakers. Over the course of twoVar.days, participants gained the knowledge 2 and skills required to perform sensitive and highly informative PD measurements. As well as the fundamental principles and Var. 3 need to be observed, the key focus was industry standards which Front left: Seminar leader Prof. Dr.-Ing. habil. Borsi from Leibnitz University in Hannover on practical learning. The participants were given the opportunity to work also with OMICRON’s expert PD testing system, the Events MPD 600, and perform many typical testing tasks themselves. Var. 4 Information on further VDE seminars can be obtained www.omicron.at/mpd600 directly from the VDE in Frankfurt. You can also learn more about the training courses offered by OMICRON on page 10 of this magazine. OMICRON YouTube-Channel: Icon für OMICRON Magazin Version: 23.01.2012 VIDEO Var. 5 www.vde.com/seminare An extensive video series on partial discharge analysis can be found on www.youtube.com/omicronenergy Var. 1 News Var. 2 FRAnalyzer accessory—FCB1 Var. 3 On-site accuracy verification The passive calibration box FCB1 verifies the accuracy of the FRAnalyzer, allowing the preci preci- Var. 4 sion of the unit to be confirmed and recorded in a test report, even after many years of use. Fast testing, compact dimensions of just 89 x 115 x 73 mm / 3.5 x 4.5 x 2.9 in and extremely low weight VIDEO Var. 5 Additional information on testing with the FRAnalyzer can be found on www.youtube.com/omicronenergy OMICRON Magazine | Volume 3 Issue 1 2012 of under 0.4 kg / 0.9 lbs, make the FCB1 the perfect tool for on-site verifications. Europe, Middle East, Africa rd the seminar aboa Utility personnel room on wheels 39 in France. In Finland. Cool Testing in Italy. Region On the road again... The OMICRON Roadshow Truck continues to tour Europe Throughout 2012, the OMICRON Roadshow Truck will continue to spread the word about the leading testing solutions that we provide, and can easily be booked to make a stop at your facility. Fully equipped with the latest OMICRON equipment, the truck provides a great setting for informative on-site presentations. Our OMICRON specialists will offer their expertise on selected products and deliver engaging workshops Touring Spain. and presentations—right on your door step. The portable seminar / Seminar room on wheels Serving as a mobile seminar room that can comfortably accommodate up to a dozen people, the OMICRON Roadshow Truck runs workshops and presentations that are tailored to the individual needs and interests of our customers, and thanks to the wide variety of test objects on board we can conveniently answer any questions that our users might have. Book your stop! Last year… The truck embarked on a grand tour of Europe in 2011; allow- If you are interested in booking the OMICRON ing us to present to over 400 enthusiastic visitors at a total of Roadshow Truck to make a stop at your facility, 43 stations, across 7 countries, including Finland, Bosnia and we would be happy to add you to our route. Herzegovina, Italy, France, Spain and Portugal. We even set a new Detailed information on the presentation program record by visiting our most westerly and southerly destinations, in and dates available in your country can be found Portugal and Italy (Sicily) respectively. This year, the truck plans to through your local OMICRON contact, or by equal this success by, once again, stopping in several countries— emailing info@omicron.at from Bulgaria to Italy, Spain and the UK. OMICRON Magazine | Volume 3 Issue 1 2012 40 Americas CPC + TD1 test equipment ready for train training session in Mexico at CFE Substation—the electric utility in Mexico. OMICRON opened up an office in Mexico City this past year to better serve its growing base of Latin American customers. This past year OMICRON held eleven technical workshops and seminars in Latin America including Mexico, Colombia, Peru, El Salvador, Guatemala, Nicaragua, and Venezuela. on in current CT Analyzer: A revoluti calibration. transformer testing and Region On-site in the Americas in front OMICRON Roadshow Bus rs. arte dqu hea of Detroit Edison’s News Tad Tully prepares to make a relay test using OMICRON’s new CMContro l. OMICRON Magazine | Volume 3 Issue 1 2012 Utility person nel aboard OM ICRON’s “Classroom on wheels” lis tening to a protective re lay testing sem inar. Dave Mar ble expla ining OMICRON test solutio n for reclos ers. Electric Utility in El Salvado r using OMICRON’s CPC + TD1 and FRAnalyzer to test transformers. . y in Waltham, MA OMICRON Academ ON ICR OM by d ine ople were tra More than 2 000 pe Region. cas eri Am the in r yea engineers this past Application Asia-Pacific 41 Region Trainings in Asia-Pacific Date 9 – 11 21 – 22 14 – 15 23 24 25 23 – 24 26 – 27 4–5 3–4 13 – 15 12 – 14 17 – 19 2 3 16 17 17 8 16 17 18 May May August May May May April April June September June September October August August August August September October October October October 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 18 19 5 6–7 8–9 October October November November November 2012 2012 2012 2012 2012 Training course Course code Location Theory and Techniques of Diagnostic Measurements on Power Transformers Basic CMC, Test Universe and Overcurrent Relay C.0031.BBX C.0075.BBX Melbourne Hong Kong Introduction to Distance Protection Testing Introduction to Differential Protection Testing IEC 61850 Protection Testing with OMICRON CMC Test Equipment Advanced Partial Discharge Measurement Advanced Partial Discharge Measurement Overcurrent Protection Testing with the OMICRON Test Universe C.0076.BBX C.0078.BBX C.0082.BBX C.0086.BBX C.0086.BBX C.0028.NNX Hong Kong Hong Kong Hong Kong Melbourne Sydney Melbourne Power System Protection Testing with the OMICRON Test Universe C.0047.AAE Melbourne Partial Discharge Measurement Dielectric Dissipation Factor Measurement Generator Protection Testing Motor Protection Testing Measurement Equipment Testing with the OMICRON Test Universe IEC 61850 Basics, Application and Testing with the OMICRON Test Universe Introduction to the CPC 100 and Testing CTs and VTs Measurements of Power Transformers with the CPC 100 and the CP TD1 Sweep Frequency Response Analysis (SFRA) of Power Transformers using the OMICRON FRAnalyzer Moisture Determination and Dielectric Diagnostics of Power Transformers Current Transformer Testing and Analysis An Overview on Basic CMC and Test Universe Advanced Distance Protection Testing Advanced Differential Protection Testing C.0085.BBX C.0084.BBX C.0080.BBX C.0081.BBX C.0087.BBX C.0033.AAX C.0057.BBX C.0059.BBX C.0062.BBA Melbourne Melbourne Hong Kong Hong Kong Melbourne Melbourne Hong Kong Hong Kong Hong Kong C.0063.BBA C.0038.AAX C.0074.BBX C.0077.BBX C.0079.BBX Hong Kong Hong Kong Hong Kong Hong Kong Hong Kong Webinars Date 10 5 7 9 18 12 6 8 10 19 19 7 9 11 20 20 8 10 12 21 April June August October December April June August October December April June August October December April June August October December 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 Training course Course code Location Test Universe—Getting Started Using QuickCMC Module W.0066.AAX Webinars Testing Overcurrent Relays W.0071.AAX Webinars Protection Testing Library (PTL)—Getting Started W.0068.AAX Webinars Primary Test Manager (PTM) W.0083.BBX Webinars OMICRON Magazine | Volume 3 Issue 1 2012 Global Dialog OMICRON electronics worldwide Americas Europe, Middle East, Africa Asia-Pacific OMICRON electronics Corp. USA OMICRON electronics GmbH OMICRON electronics Asia Limited 12 Greenway Plaza, Suite 1510 Oberes Ried 1 Suite 2006, 20/F, Tower 2 Houston, TX 77046, USA 6833 Klaus, Austria The Gateway, Harbour City Phone: +1 713 830-4660 Phone +43 5523 507-0 Kowloon, Hong Kong S.A.R. +1 800-OMICRON Fax: +43 5523 507-999 Phone: +852 3767 5500 +1 713 830-4661 info@omicron.at Fax: +852 3767 5400 Fax: info@omicronusa.com info@asia.omicron.at