Jan. 25, 1927. 1,615,464 J. E. MARSDEN ELECTRIC SADIRON Filed Sept. 24, 1925 2 >Sì'wets--Shemt 2 y@ INVENTQR > BY î; ' ê l,@»J'roRNIaY , Patented Jan. 25, 1927. UNITED ì STATES >1,615,464 PATENT OFFICE. JOHN E. HAÈSDEN, 0I' PHILADELPHIA, PENNSYLVANIA. ELECTRIC SADIRON. . ' -appiieatam mea september 24, im. seriei ne. sans. l1`his invention relates to electric sadirons in, approximately on the line 1-1 of Fig. 2. Fig. 2 is a section approximately on the i and more particularly to devices of that na ture having automatic means for regulating line 2-2 of Fig. 1. ` 1 Fig. 3 is a section on the line 3-3 of the temperature of the iron. " Among the objects of this invent-ion lis-to Fig.1I 4 is- an end lview of the interior struc vprovide an electric sadiron or the like com prising a‘tliermostat arranged to o erate 1n> ture of the iron and showing a step in the , conjunction with means for contro ling the assemblage thereof. Fig. 5 is a diagram of the circuit. -ñow of current to the heating coil whereby e l0_ the temperature of the iron is automatically - regulated. ' Anotherobject of this invention‘is to pro is Fig. 6 is a plan view showing the heating coi . Fig. 7 is a section on the line 7-7 of Fig. 6. Referrin' now more specifically to the vide an electric sadiron or the like compris ing a shoe arran ed for normal co-operation drawings show my invention as compris with the iron an in such manner that the ex ing a sadiron having a shoe 10 of relatively )ansibility of the body of the iron is utilized> thin `material and a mass of heat conducting material 11 extending alon the iron to heated up and thus reventing warping of which the shoe is secured 1n any suitable l’ma-nner. The‘layer of iron 1'1 is provided‘ l ¿the shoe and other'i 1l) effects. 20 *Another ob'ect of the invention is to pro with a recess 12 adjacent to the shoe wherein i ` or retaining the shoe tautl when the iron is vide an electric sadiron having a body com is positioned a thermostat 13 secured to said prising a mass of heat conducting material layer as by meansof a screw 14, the thermo- y v arranged yto give` weight to the sadiron, a stat being arranged to lie preferably directly _ layer of insulation extending along said body » adjacent to the shoe so as to be readily re and arranged to contain devices for con sponsive to the temperature thereof. trollin the ílow of current to the heating . The body 11 is formed with novel engag coil o the sadiron, a shell being provide ing means extending along the outside there for the outside of the iron, and novel fast of near the bottom of the iron, the shoe 10 85 eners co-operating to retain the different having engagement with said means in such 80 parts of the iron in engagement with each mannervas to lie snugly along the iron. To other and to revent any strain from going provide for simplicity of_ construction said upon the insu ating material. engaging means takes preferably the form Still another object of this invention is to of a projection 15 extending continuously provide an electric sadiron which comprises around the iron, the shoe 10 being beaded to 85 a heating, coil and automatic means for con en age over said projection whereby a neat trolling the flow of current theretofdepend-` an rigid fastening is provided for.Y While ing upon the predetermined desired .tempera the block 11 may be formed of any suitable ture of the iron, the v,various parts of the .iron metal -i't is preferably made of cast -iron being especially arranged to permit of rapid 'while the shoe 10 is composed of a metal of (0 assembla , of manufacture at low cost, and such a heat conductivity with relation to the 4to - rovi e particularly a sadiron which is «heat conductivity of the member 11 that the foo -proof in operation and Iis adapted for difference in expansion as between the two long and continuous use. members may be utilized to retain the shoe With the foregoing and other objects in 10 in taut position. More specificall , such view the invention consists in the arrange shoe is formed of stainless steel an has a 50 100 ment and combination of partsy hereinafter lower co-eñìcient of expansion than the mem described and claimed, and while the inven ber 11. In this way when the iron is heated tion is not restricted to the exact details of up inany suitable manner and more s eciñ 105 construction’ disclosed \. or suggested herein, cally as will be. indicated hereinafter, t e ex still for the purpose of illustrating a prac pansion of the member 11 will begreater tical embodiment thereof reference is had to than that of the shoe and will operate to the accom anying drawings in’which like prevent war in1 thereof and to retain the lreference c aracters designate the same parts same in er ect y smooth flat condition. A 110 shell 16 1s provided to inclose the sadiron, in the several views, and in which n Fi re .1 is a vertical section of the sad iron s owing the operating mechanism there said shell being formed of relatively thin material and of any suitable metal, novel 1,615,484 fastening means being provided operative 30 which extends through the members 11 between the base portion of the iron such and 20 and is arranged slidably therein and ' as the member 11 and the top portion of said for direct abutment as between the spring shcll so as to secure _said shell in 'fixed re and the thermostat.v Thus it will be seen lation tcrthe iron and in spaced position'rela from Fig.' 5 that when the iron is heated up tively thereto to prevent said shell from be and the thermostat operates the pin 80 bc- ' ing subjected to any undue stress, said fas comes effective for breaking the contact. tening means having preferably engagement The pin 30 is constructed preferably of dlrectly with a handle 17 whereby the weight square cross section while holes 31 through of the member 11 is borne directlv by the which it is arranged to pass are of round l75 handle. More specifically. said fastening formation. thus minimizing the frictional « means includes a bolt 18 which is threaded vcontact between the pin and the surround into the member 11. said bolt extending con ing. members. The ends of the pin are tinuously upward through the shell and into beveled to a point as shown at 32 to insure engagement with said handlel as by means ofA accurate operation. The spring 27 is made the nuts 18‘1. suitable spacing means being of U-form as shown at 33 to provide for provided such as the sleeves 19 for the pur a plurality of points of engagement there of with the insulating member» 25. An elec 'l‘o provide for'additional heat capacity tric conductor 34 which is formed of ñat of the iron, l use_a member 20 formed of material of relatively large cross'scction has metal and extending along the member 11, a contact with the spring at both points and heating coil 21 being positioned _directly be extends continuously lengthwise of the iron tween said members. The member 20 is pro and downwardly through the chamber 26 in pose setfort-h hereinber'ore. ‘ 85 vided with holes 22 through which the bolts to engagement with the heating coil. The 18 pass freely, nuts 23 being screwed down member 20 has a cut out 35 at the rear of' 00 . upon the bolts after the same have been theiron to facilitate the fastening of the ,threaded into the base member 11 so as to re coil to the conductor 34. ’A conductor 36 tain saidmembers in rigid engagement with is provided likewise having contact with the each other and the heating coil in eiiicient bracket 28 and extending into engagement 30 heat conducting relation to said members. with a contact bar 37 of the socket connec 95 25 The spacin sleeve 19 which is mounted up tion 38. on said bei has abutment against the up 85 40 Said socket connection comprises a plu~ per part of the nut 23 and against a re-»en ralitß7 of the contact pins 37 which arepo forcement or anchor member 24 provided sitioned in spaced relation to each other and upon the shell 16 and through which the bolt are suitably insulated as by means of plates is 4arranged to pass into engagement with the of insulation 39 and by means of the insula handle. fit will ~be seen that this arrange’ tion sleeves 40. A bracket 41 is provided ‘ment provides particularly for a sadiron to support said socket, said bracket being having suitable mass and weight and ar secured directly to the member 20 as by ranged to be neatly and rigidly secured to means of screws 42. The socket comprises getherio prevent undue strain of any part a shell 43 while contact pins 37 are formed of the iron and thus eliminate the possibil with’the integral nuts 44 so that thesocket ity of any parts of the interior becoming 45 loose and causing dissatisfaction. « may be assembled directly by u ` 100 105 a wrench upon the nuts 44, the lower ends o said pins 'insulating means 25 is provided within` being threaded to engage into the nuts 44", ‘the shell 16 extending along the layer 20, thus securing the parts of the electrical -said insulating means being so arranged as socket in connection with each other and to 50 65 to contain a suitable make and break mech anism which controls the flow of current- to the heating coil. Thus it will be seenA that ‘the layer is hollowed out to provide a. cham~ ber 26, and receives a make and break contact mechanism including av spring 27 and a the electric conducting members and in po sition upon the bracket 41. The method of assemblage of the iron as 115 thus far described may be seen by observ ing Fig. 4 whichY shows the shoe fastened upon the member 11 while the member 20 is bracket 28, the spring and „bracket being secured down by means of the~ bolts 23, the likewiseA fastened in position. insulation, novel contact vmeans being pro It will nowîe necessary merel to fasten the v1ded borne by said springend said> bracket, make and break mechanism into the layer mounted in any suitable manner as upon the ' socket bein 120 ' the contacting face 29 of ‘said contact means of insulation and to position the same upon 60 being inclined at an angle to the direction the iron, and finally to slip the shell 16 into of movement of the spring so as to give an l osition and fasten the handle 17 in place eñ'ective wiping contact and insure a proper y means of the nuts 18". and effective electrical action. Means 1s pro The heating coil 21 is constructed in a vided to render the operation of the thermo novel manner, ther` winding bein’g formed of stat-¿effective to said make and break con; wire 45-of iiat cross sectionQwound uponra tact, said' means taking the form of -a. pin 'supporting member 46 which may be com 125 130 1,015,464 posed of insulating material such as mica, a the test condition is-met. The pin is readily down or otherwise shortened for this _ pair of insulating plates 5() being provided tiled to lie without the coil and disposed at the purpose. The make and break contact de# vice being positioned in the chamber 26 sides thereof. The heating coil 2l is formed within the insulation block is. retained un~ 70 ot U-'shape so as to, provide a space for the passage of the bolts 18. I provide a novel method of winding the wire 45 upon the member 46 as liy turning the wire continu ously upon one a'rin ot the U toward the crotch thereof and then winding the wire from side to side ofthe U continuously to ward the point 47 thereof and then' leading the wire back by means of a bend as lshown~ der uniform (ìperating conditions and against disturbance ue -to changes in the ,atmos phei'e, such as an increase in humidity which would promote arcing across the contacts, or an increase in circulation of the air about the iron which would cool the upper part thereof more rapidly and change the expansion and relative position of the parts the make and break contact device, thus atflt'l toward the crotch of the U and then ot` altering the gap between the contacts and continuing the winding along the other side consequently the adjustment ot said device of the U inembcr »toward the end thereof. to the thermostat. An insulating ’plate 4€) is inserted beneath relative The liet form of the wire used in the heat~ the portion 4b’ to insulate the same from ing coil possesses numerous advantages in the rest. ot' the winding.. 'lt willthus be that increase in heating efficiency of the seen that the heating coil ,is particularly coil isanobtained a greater surface for adapted for compact construction and that the transmission since of the heat of the coil to - extensive wear or cutting action upon the the case iron blocks is provided for. The mica plates 4o and 5() is prevented inasmuch excessive drop in the temperature as be as the wire is disposed with the larger sides 80 tlie heating coil and the body of Ithe thereof extending along said platcs'so that tween thc bearing action of the members l1 and iron is thus eliminated, permitting‘the coil 90 to be operated at somewhat lower tempera ture for .the same predeterminedtemplerapress the mica plates against the wire will eat ' ture of the iron. A loncgerl life of the be eliminated. coil is thus obtaine 30 It will be seen that the shoe'l() constitutes ingWhile any type of connection can be used what is in effect a veneer for the sadiron cov at the heating I use preferably an an ering the relatively rough surface of the gle member 53coil, connected to said coil by cast iron block 11. Machining or finishing means of a bolt 54 to the socket by the lll() of any kind is eliminated. Moreover, said nut 44”. Likewise and an angle ,member 55 is 35 shoe is made of rustless, stainless. metal and with bolts 56 and 57, the former to con can be highly olished and in general used worked more satisfactorily than the block nect with the heating coil and the latter with the conductor 34. ,11 could be. I claim: The handle 17 is spaced from the shell 16 In an electriesadiron, the combination of the sadiron by means of the washers 24 of 1.a body, an electric heating coil, a thermo to provide an air space to retain the handle stat, and make and break contact means in 20 upon the heating coil tending to coni iii as cool condition as ossible. 45 The projecting ~ortion 15 provides a sad the body co-operative with said thermostat iron which is particularly facilitated for the ironing of frills, rutlles and the like where the edge portion of the iron must be'used. to re ulate the flow of current to said coil„ said gbody comprising insulation serving to it will be understood that my invention con contact means including . a- spring contact ll5 llu enclose said make and break contact means make the same more uniformly res onsive ÑVhile the projecting member extends wholly to to the heat .of said coil, the make an break about the iron to simplify the construction 50 60 66 templates any_ specific arrangement` of this member. _ ‘ In an electric sadiron, the combination member in regard to size'or position as may of 2.a body having a mass of heat conducting be desired. ' matrial at the base oithe iron, and a layer The insulation member 25 will be under of insulation «the top of the iron, a stood as having suitable strengthening mate shell 4enclosingalong said body, fasteners having rigidity and ` ria-l to . atïord the necessar engagement with said mass of heat conduct ' of insulating strength thereto. Said block material, spacing sleeves surrounding material is provided with cutouts 51 and- ing said fasteners to retain the shell in s aced holes 52 to receive the »bracket 41 and the predetermined relation to said mass o heat heads of the screws 42 res ctively, the lat conducting material and prevent said layer 25 ter being directly accessi le through said of insulation from being subjected to stress, ' holes as by mea-nsof a screw driver for en-4 the upper end of said fasteners extending gaging the‘bracket to the block- 20 if desired.l through secured to The invention contemplates «preferably a said ends.said shell, and a handle i» Y , y 130 factoryfadiustment for the switch mecha-v nism, the p_m 30 being altered length until ¿3. In _a sadiron, the combination of a body 1,615,464 of relatively strong rigid material having an portion extending along the sides of „ engaging portion extending along the sides flange the iron near the base thereof, and a shoe 25 .of the iron near the base thereof, and a shoe of relatively thin sheet material of a. lower of relatively thin sheet material `for the iron expansibility under heat .than said body and having engagement with said engaging por having an inturned flange to' embrace the tion and whereby the shoe is retained in taut flange of the body and extend inwardly condition 'along the body. ' thereover in a direction approximately par 4. ’l‘he combination as Set forth in claim allel to the base ofy the 1ron to ermit of 3 wherein said shoe is composed of a metal relative movement as between Sai shoe and having a lower expansibility under heat than said body under expansion and contraction ' ' said body. 5. A sadiron comprising a. block of rigid heat conducting material, and a -sllo'e having engagement with the block, said shoe being due to heat, the flange of the shoe having snu contact with the side edges of the flange ot' t 1e bod to be retained in taut condition along the ody when the iron is heated up, made of stainless metal covering the outside i the engagement of the ñanges as aforesa1d of said block and constituting a veneer, said serving to retain the shoe in engagement with shoe having engagement with the block the bodyv as when the iron is cooled and the around the side surfaces thereof and/having body contracts lmore than the shoe eliminat a lower co-ellicient of lexpansion -than the ing engagement along the _ side block to grip the same snugly when the iron edgesfrietional of the body flan e. _ is heated up. . - ' 6. In a sadiron, the combination of a body of relatively strong rigid material having a In testimony whereoë I afiix my signature. JOHN E. MARsDEN. 40