Singapore – Oil & Petrochemical Industry General Information Singapore is the undisputed oil hub in Asia, although the island has no natural oil or gas resources. The Island State is one of the world`s top three exporting refinery centres and the most cost-effective location for producing petrochemicals. The reasons for its success are the geographical advantage, outstanding logistics, a stable political system and therefore an excellent investment environment. The heart of Singapore`s petrochemical industry is Jurong Island, a large land reclamation project which was completed in 2009. Despite the late global economic uncertainties the petroleum and chemicals market’s total annual output for 2012 was higher compared to a year earlier at S$102.06 billion, an increase of about 5 per cent. According to the Singapore government’s Statistics Department, petroleum logged in at S$57.4 billion, petrochemicals at S$32.96 billion, specialty chemicals at S$9.78 billion and others S$1.91 billion. Accounting for 33.9 per cent of total manufacturing output and therefore being Singapore’s top contributor to manufacturing gross national product (GDP). Jurong Island – Singapore`s Energy & Chemical Hub Jurong Island is an artificial island that was formed from the amalgamation of seven southern offshore islands. The centerpiece of Singapore`s chemical industry has a land mass of 3000 ha and has been selected as operation base by 95 leading petroleum, petrochemical, specialty chemical and supporting companies like BASF, Lanxess, Exxonmobil, Dupont, Mitsui Chemical, Chevron Texaco, Shell, Sumitomo Chemical, CIBA and Huntsman. Jurong Islands offers investors a “plug and play” environment. Built from the scratch, Jurong Island met all investor requirements (basic infrastructure, logistics, services and access to the feedstock as well as highly educated workforce) right from the beginning. The Chemical Hub comprises approx. 8000 employees and has drawn over SGD 30 billion of fixed asset investments. The system of industry integration allows companies to “buy and sell” feedstock and products. The output of one plant delivers input for neighboring plants. Third party providers enable companies to outsource functions like waste water treatment, steam or hydrogen as well as storage requirements to support manufacturing plants. This integration of utilities and logistics creates production synergies leading to a cost efficient structure, which allows companies to focus on their core business activities. “Singapore is committed to grow the energy and chemical sector in a competitive and sustainable manner” Mr Teo Chee Hean, Deputy Prime Minister, Singapore, in: BIZQ April, May, June 2011 1 Further Developments To ensure the success of Jurong Island and to enhance the competitiveness, Singapore encouraged “Jurong Island version 2.0”. It is a ten-year master-plan focusing on five areas, namely, water, environment, energy, alternative feedstock options, and transport & logistics. According to this plan, they want to add shared pipelines, utilities and logistics along with the existing “plug and play” system. To increase their energy options, Singapore invested in a Liquefied Petroleum Gas (LPG) terminal and also in a Liquefied Natural Gas (LNG) receiving terminal. The facility will be an open-access multiuser terminal, capable of importing and re-exporting LNG from multiple suppliers. The LNG receiving terminal was completed in 2013 and commenced operations on 7 May 2013. It has an initial capacity of 3.5 million tonnes per annum (Mtpa). This capacity will increase to 6 Mtpa by the end of 2013 when a third tank, a second jetty and regasification facilities are completed. The terminal’s throughput capacity will further rise to 9 Mtpa when the fourth tank and its related regasification facilities are constructed. Jurong Rock Caverns (JRC) (model attached) JRC is an immense project on Jurong Island driven by Jurong Town Council Corporation (JTC). JTC is Singapore’s leading industrial infrastructure specialist with the mission to plan, promote and develop a dynamic industrial landscape. JRC will be the first underground oil storage facility in South East Asia. The SGD 950 million project is being built 130 m beneath the Banyan Basin. It will provide safe and secure storage for liquid hydrocarbons such as crude oil, condensate, naphtha and gasoil. The rock cavern itself will be up to 27 m high and 20 m wide, equivalent to a 9 storey building. This first phase will consist of 8 km of tunnels and five caverns with a total storage capacity of 1.47 million m³. The second phase will almost double JRC’s storage capacity. It will add 1.32 million m³ of storage space, when completed by 2014. Tankers will dock overhead and pipes and pumps will either conduct the oil out of the tanker into the ground or from the storage caverns into the waiting ships. Nearby refineries and petrochemical companies will be connected to the JRC as well. Chemical LogisPark To stay competitive in the fast-paced business environment of the oil & petrochemical industry it is important to have the ability to move products swiftly and efficiently across borders. The new logistics parks, Banyan and Meranti Logispark were built on Singapore`s traditional strength as a shipping port to position the city-state as a premier chemical transshipment center. Banyan Logispark with 80 ha is dedicated to third party logistics services (chemical warehousing, tank filling, cleaning, maintenance, drumming and water treatment facilities). Meranti with 90 ha has been designed for oil storage and to support oil-related activities for companies on Jurong Island and southeast Asian region. 2 Companies & Products & Investments LANXESS announced the construction of a new 200.000 m² butyl rubber facility with an outcome of 100.000 tons per annum (tpa). The investment SGD 712 million is the largest investment in the history of LANXESS. As part of a long-term agreement the neighboring Shell petrochemical refinery will supply the feedstock for the key raw material isobutene. The new plant of ExxonMobil is a multibillion dollar project. ExxonMobil is set to become the largest petrochemicals company in Singapore. The new plant was completed in 2012 and will be fully integrated in the existing refinery. Products: 1.3 mtpa of polyethylene, 450.000 (tpa) of polypropylene, 300.000 tpa of elastomers, 340.000 tpa of benzene, 125.000 tpa of oxo-alcohol, 80.000 tpa of paraxylene. The Shell Eastern Petrochemicals Complex (SEPC) is Shell’s largest ever petrochemicals investment and is Shell`s Asian Hub. It is a fully integrated refinery and petrochemicals complex and is able to produce 800.000 tpa ethylene, 750,000 tpa monoethyleneglycol (MEG), 155,000 tpa butadiene, 450,000 tpa propylene and 230,000 tpa benzene. The new plant of the Jurong Aromatics Corporation (JAC) is a world-scale aromatics complex, which is a joint venture of eight shareholders. The SGD 3.05 billion fully integrated condensate splitter and aromatics plant is expected to commence operation in 2014. It has been designed to produce 1.5 mtpa of benzene, orthoxylene, paraxylene, toluene and ethylbenzene alongside 2.5 mtpa of fuel. Outlook & upcoming projects Asia’s demand for petrochemicals, advanced materials and specialty chemical products will increase. Therefore, Singapore has to enhance the competitiveness and sustainability of the oil & petrochemical sector especially on Jurong Island to widen Singapore`s lead as Asia`s energy and chemical hub. Key features for this development are Research and Development as well as investments into exploration and production (E&P). High-Tech manufacturing processes and product differentiation is necessary for growth in the competitive industry environment. Another crucial development in the Jurong Island 2.0 initiative, was initiated this year by the Dutch oil and chemicals storage giant Royal Vopak, which announced that it will be building Southeast Asia’s first independent liquefied petroleum gas (LPG) facility in Singapore. This facility is expected to be completed in the first quarter of 2016 on Jurong island with an initial capacity of 80,000 cubic meters (cbm). With the completion of all its recently announced projects on Jurong Island and on Pulau Sebarok, Vopak will have close to 3.3 million cubic meters of combined oil and petrochemicals storage in Singapore alone. In addition the Singapore LPG terminal, which is also the first such facility in South-east Asia, will be built at Vopak's Banyan terminal on the petrochemicals island. Furthermore the German company Evonik Industries is nearly doubling the capacity of its oil-additives plant on Jurong Island, which will make it the largest of six such manufacturing sites it has worldwide. The expansion works will be completed in early 2015, and will enable Evonik to meet the fast-growing demand for oil additives in the AsiaPacific. Reasons for the expansion of the oil-additives plant in Singapore are related to the excellent supply chain logistics, existing infrastructure, strong intellectual property or IP protection, skilled workforce and support from the Economic Development Board. 3 Very Large Floating Structure (VLFS) VLFS is a series of seaborne floating platforms for stocking oil and petrochemical products. The moored or standalone units will be made of fire-resistant concrete. The storage capacity of 300.000 m³ won`t occupy more than 5 ha. The same storage capacity onshore would need 20 ha of conventional facilities. Once the studies are completed and the project goes into execution as planned, Singapore will be the first in the world with a floating oil storage structure made of concrete. Model of Jurong Rock Caverns 4 Upcoming Events: OSEA is the biennial tradeshow that has served the offshore Oil & Gas market and its supporting industries since 1976. The Platinum Edition (20th) of OSEA will be held from 2 – 5 December 2014 at Marina Bay Sands, Singapore. Established as the region’s most wellattended Oil & Gas event, it has continuously attracted a high quality attendance. Tapping into the region’s increasing need for more sophisticated technologies and solutions, an international representation of exhibitors will put up a comprehensive showcase for buyers from Asia and beyond. (For further information: www.osea-asia.com) Sources: http://www.edb.gov.sg http://finance.yahoo.com/news/Research-and-Markets-bw-1239639287.html?x=0 http://www.pcs.com.sg/complex/jurong.asp http://www.chemicals-technology.com/projects/exxonmobilpetrochem/ http://www.chemicals-technology.com/features/feature78187/ http://www.business.gov.sg/EN/Government/GovernmentAssistance/TypeOfAssistance/TaxIncentives/ProductDevelopmentNInnovation/gp_iras_lib RnD.htm http://www.w-goodway.com/site/gallery_chemicals.php http://www.cpec.nus.edu.sg/myweb/newsletter/news3/jurong.html http://www.sedb.com/content/edb/sg/en_uk/index/news/articles/singapore_is_poised.print.html http://www.sedb.com/edb/sg/en_uk/index/news/articles/asia_s_most_important.html http://www.jtc.gov.sg/industrycluster/Chemicals/NewDev/JRC/Pages/index.aspx http://www.jtc.gov.sg/industrycluster/Chemicals/NewDev/LogisParks/Pages/index.aspx http://www.sedb.com/etc/medialib/downloads/industries.Par.99517.File.tmp/Jurong%20Island%20Factsheet.pdf http://transportationandstorage.energy-business-review.com/news/singapore_starts_lng_terminal_construction_at_jurong_island_100401 http://www.owbunker.com/files/News/04%20SCM%20Bunker%20Asia%202011%20press%20release%20V3%20draft%203%20FINAL_05%2009%2011.pdf http://www.jurong.com/edm/integrate/mar2011/index.html http://www.sedb.com/content/edb/sg/en_uk/index/news/articles/monthly_manufacturing_performance_may_2011.print.html http://download.sbf.org.sg/bizq/apr_jun11.pdf http://www.agapems.com.sg/News%20&%20Press/19%20April%2011%20%20Floating%20oild%20storage%20taking%20shape.pdf?token=312b1c4a4c2dcd73ef713be23abfcc3d6be26627|1316677830#PDFP http://www.slng.com.sg/news-project-updates.html http://www.ema.gov.sg/LNG/LNG-terminal-development/ http://www.channelnewsasia.com/news/business/singapore/shell-to-build-two-new/890992.html http://www.sgprocessindustries.com/Indprof/ASPRI/DSPCI1314%20ED01.pdf http://www.sgprocessindustries.com/Singlenews.aspx?DirID=181&rec_code=917872&title=%20Vopak%20to%20build%20LPG%20terminal%20on%20Juro ng%20Island http://www.sgprocessindustries.com/Singlenews.aspx?DirID=181&rec_code=899606&title=%20Evonik%20expanding%20S%27pore%20plant pictures: http://multivu.prnewswire.com/mnr/prne/shell/42417/ http://en.wikipedia.org/wiki/File:Jurong_Island_locator_map.png http://www.bklynboy.com/jurongisland.html http://www.jtc.gov.sg/resources/archiveperiscope/periscope_2007_06/news-perspectives/article01.htm http://www.odin.fm/Gallery/gallery.asp?action=viewimage&categoryid=&text=&imageid=197&box=&shownew= http://www.aokrubber.com/rubber-sheets/Butyl-Rubber-Sheet.htm http://unitedpolychemco.com/product3.htm http://www.alibaba.com/buyofferdetail/103504795/Polypropylene_copolymer.html DATE: December 2013 5