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31LQFOXGHV$HURVSDFH2SWLFV31VHDOLQJSOXJV
TYPE I and TYPE III CONFIGURATIONS:
7KH7\SH,DQG7\SH,,,SXVKEXWWRQVZLWFKFRQILJXUDWLRQVRIIHUVHYHUDOPHFKDQLFDO
IHDWXUHVFRPPRQWRERWKW\SHV
Mechanical Life: &\FOHV 7HVWHG IRU F\FOHV DW −Š& F\FOHVDWŠ&DQGF\FOHVDWŠ&
Pushbutton Action: 0RPHQWDU\DOWHUQDWHRULQGLFDWRU
Operating Characteristics:
$FWXDWLRQWUDYHOp‹p
$FWXDWLRQIRUFHWRSRXQGV
Strength of Actuator: SRXQGVVWDWLFORDG
Pushbutton Cap Extraction Force: WRSRXQGV
Keying: 7KHSXVKEXWWRQFDSLVGHVLJQHGWRSUHYHQWLQFRUUHFWLQVHUWLRQ6HH)LJXUH
Pushbutton Cap Captivation: 7RSUHYHQWDFFLGHQWDOLQWHUFKDQJHWKHSXVKEXWWRQ
FDSVDUHKHOGFDSWLYHWRWKHVZLWFKKRXVLQJE\PHDQVRIDPHWDOOLFUHWDLQHUZKLFK
LVSHUPDQHQWO\PRXQWHGLQWKHVZLWFKKRXVLQJ6HH)LJXUH
Relamping: /DPSVDUHUHSODFHDEOHIURPWKHIURQWRIWKHVZLWFKKRXVLQJZLWKRXW
WRROV([WUDFWLRQVORWVDUHSURYLGHGRQWKHVLGHVRIWKHSXVKEXWWRQFDSVRWKHFDS
FDQEHSXOOHGIXOO\RXWRIWKHVZLWFKKRXVLQJ7KHFDSLVDOORZHGWRGURSŠZKHUH
LW LV KHOG E\ WKH UHWDLQLQJ HOHPHQW 7KH ODPSV FDQ WKHQ EH HDVLO\ UHPRYHG DQG
UHSODFHG6HH)LJXUH
Removal of Pushbutton Cap: &DSVPD\EHFKDQJHGLIQHHGEHE\SRSSLQJWKH
FDSSLQVRXWRIWKHUHWDLQLQJHOHPHQWUDLOVDQGUHSODFLQJZLWKDQRWKHUFDS
Panel Mounting Spacer: $SDQHOPRXQWLQJVSDFHULVVXSSOLHGZLWKHDFKXQLWVR
DVWRSODFHWKHVZLWFKPRXQWLQJIODQJHIOXVKZLWKDpWKLFNHGJHOLJKWHGSDQHO
)RURWKHUVZLWFKDSSOLFDWLRQVWKHVSDFHULVGLVFDUGHG
Mounting Spacer Material and Finish: 7KHUPRSODVWLFEODFN
Mounting Sleeve: $UHYHUVLEOHPRXQWLQJVOHHYHLVVXSSOLHGZLWKHDFKXQLWVRDV
WREHXVDEOHZLWKRUZLWKRXWWKHSDQHOPRXQWLQJVSDFHU
Mounting Sleeve Material: 6WDLQOHVVVWHHO
Mounting Plate Thickness: 7KHPRXQWLQJVOHHYHDOORZVWKHVZLWFKWREHLQVWDOOHG
RQPRXQWLQJSODWHVUDQJLQJIURPpWRpWKLFN
Mounting Cutout Dimensions: 6HH)LJXUH
Front Mounting: 7KH VZLWFK LV PRXQWHG IURP WKH IURQW VXUIDFH E\ PHDQV RI D
VFUHZGULYHURQO\$OOPRXQWLQJKDUGZDUHLVLQWHJUDOWRWKHVZLWFKERG\
6
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FIGURE 3
386+%87721&$3
',0(16,216
5(/$03,1*
FIGURE 4
02817,1*3/$7(
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6:,7&+(6
ELECTRICAL FEATURES:
Electrical Life: F\FOHVPLQLPXPDWUDWHGORDGVLQDŠ&DPELHQWWHP
SHUDWXUH
Switch Contacts: 7KHVZLWFKFRQWDFWVDUHDYDLODEOHLQVLOYHUZLWKJROGIODVKRU
JROGSODWH
Switch Contact Ratings:
6,/9(5&217$&76:,7+*2/')/$6+
6LQJOHEUHDN
'RXEOH%UHDN
/RDG
9'&#VHDOHYHO
5HVLVWLYH
DPSV
DPSV
,QGXFWLYH
DPSV
DPSV
0RWRU
DPSV
/DPS
DPSV
9'&#IW
5HVLVWLYH
DPSV
DPSV
,QGXFWLYH
DPSV
DPSV
9$&+]#VHDOHYHO
5HVLVWLYH
DPSV
,QGXFWLYH
DPSV
GOLD PLATED CONTACTS
6LQJOHEUHDN
'RXEOH%UHDN
/RDG
9'&#VHDOHYHO
5HVLVLWLYH
DPSV
,QGXFWLYH
DPSV
9'&#IW
5HVLVWLYH
DPSV
,QGXFWLYH
DPSV
Switch Type: 7KHEDVLFVQDSDFWLRQVZLWFKHVDUHTXDOLILHGWR0,/35)
FDWHUJRU\,RUFDWHJRU\,,
Switch Capacity: 6LQJOHSROHGRXEOHWKURZGRXEOHSROHGRXEOHWKURZ
Switch Contact Schematic: 7KHVZLWFKFRQWDFWDUUDQJHPHQWVDUHHLWKHUVLQJOH
EUHDNRUGRXEOHEUHDN7KHGRXEOHEUHDNDOORZVWZRVHSDUDWHFRQWDFWFLUFXLWVRU
VLPSO\DVLQJOHWKURZFRQWDFWDFWLRQ6HH)LJXUH
Switch Contact Resistance: RKPVPD[LPXP
Intermediate Current: 7KH LQWHUPHGLDWH FXUUHQW WHVW SHU 0,/35)
SDUDJUDSKLVDSSOLFDEOHWRWKHJROGIODVKVLOYHUFRQWDFWVF\FOHV
PLQLPXPF\FOHVDW−Š&F\FOHVDWŠ&DQGF\FOHV
DWŠ&
Low Level Life: 7KHORZOHYHOOLIHWHVWSHU0,/35)SDUDJUDSKLV
DSSOLFDEOHWRWKHJROGSODWHGFRQWDFWVF\FOHVZLWKFRQWDFWVORDGHGDW
PLOOLYROWVPD[LPXP'&RUSHDN$&DWPLOOLDPSHUHVPD[LPXP
F\FOHVDW−Š&F\FOHVDWŠ&DQGF\FOHVDWŠ&
Dielectric Withstanding Voltage:
$WVHDOHYHOYROWVUPVPLQLPXP+]
$WIWYROWVUPVPLQLPXP +]
Lamp Circuit Schematic: 7KH ODPS FLUFXLW LV DYDLODEOH ZLWK D FRPPRQ
JURXQGKRUL]RQWDOVSOLWJURXQGRUYHUWLFDOVSOLWJURXQG6HH)LJXUH
Terminals: %RWKWKHVZLWFKFLUFXLWDQGWKHODPSFLUFXLWWHUPLQDOVDUHJROGSODW
HGEUDVV
Switch and Terminal Identification: 7KHVZLWFKSROHVDUHGHQRWHGDVSRVL
WLRQ$DQG%6ZLWFKWHUPLQDOVDUHPDUNHGDQG7KHODPSWHUPLQDOV
DUHPDUNHG$%&')DQG*6HH)LJXUHIRUH[DFWWHUPLQDOLGHQWLILFDWLRQ
Low Power Lamps: )RXUORZSRZHU7VL]HIODQJHEDVHGODPSVDUHVXSSOLHG
ZLWKHDFKSXVKEXWWRQVZLWFK
7KUHHODPSW\SHVDUHDYDLODEOH
9ROWDJH
&XUUHQW
7\SH
YROWV
DPSV
YROWV
DPSV
YROWV
DPSV
Low Touch Temperature: +HDWGLVVLSDWLRQSURSHUWLHVGHVLJQHGLQWRWKHSXVK
EXWWRQFDSVFRPELQHGZLWKWKHXVHRIORZSRZHUODPSVUHVXOWVLQORZWRXFK
WHPSHUDWXUH7KHYROWDPSODPS31SURGXFHVDWRXFKWHP
SHUDWXUHRIŠ&ZLWKWZRODPSVRQDQGŠ&ZLWKIRXUODPSVHQHUJL]HG7KH
YROWDPSODPS31SURGXFHVDWRXFKWHPSHUDWXUHRIŠ&
ZLWK WZR ODPSV RQ DQG Š& ZLWK IRXU ODPSV HQHUJL]HG 7KH YROW DPSODPS31SURGXFHVDWRXFKWHPSHUDWXUHRIŠ&ZLWKWZRODPSV
RQDQGŠ&ZLWKIRXUODPSVHQHUJL]HG
EMI/RFI Shielding Option: :KHQ VSHFLILHG WKH VKLHOGLQJ HIILFLHQF\ RI WKH
SXVKEXWWRQ VZLWFK LV QR OHVV WKDQ GE IRU IUHTXHQFLHV IURP 0+] WR
0+]
FIGURE 5
6:,7&+&,5&8,76&+(0$7,&
FIGURE 6
/$03&,5&8,76&+(0$7,&
FIGURE 7
6:,7&+32/(6/$037(50,1$/
$55$1*(0(176$1','(17,),&$7,21
7
VISUAL FEATURES:
FIGURE 8
NIGHT VISION GOGGLE COMPATIBLE LIGHTING:
Compatible Lighting: 9,9,681 GLVSOD\ OHJHQGV ZKLFK KDYH 1LJKW 9LVLRQ
*RJJOH19*FRPSDWLELOLW\GRQRWFDXVHDQ\LQWHUIHUHQFHZLWKQLJKWYLVLRQJRJJOHV
ZKHQWKHOHJHQGVDUHRSHUDWHGDWDVSHFLILHGOXPLQDQFHOHYHOZKLFKLVYLVLEOHZLWK
WKHQDNHGH\H
Need for Compatible Lighting: Night vision goggles are used by pilots to intensify the brightness of scenes illuminated by starlight to a level where they are clearly
visible to the naked eye. Any non-compatible lighting source within the cockpit can
interfere with goggle operation. This interference causes a degradation in goggle
sensitivity and results in the goggles shutting down and no longer capable of
starlight operations.
Elimination of Interference: 7KH9,9,68119*FRPSDWLEOHOLJKWLQJHOLPL
QDWHVYHLOLQJJODUHDQGKDORHIIHFWVZKLFKLQWHUIHUHZLWKJRJJOHRSHUDWLRQ7KHFRP
SDWLEOH OLJKWLQJ DOVR HOLPLQDWHV WKH HPLVVLRQ RI UDGLDQW HQHUJ\ ZKLFK PLJKW EH
GHWHFWDEOHDVDFRFNSLWWDUJHWVLJQDWXUH
NVIS Goggle Compatible: 7KH19*FRPSDWLEOHGLVSOD\OLJKWLQJLVGHVLJQHGVSHFLI
LFDOO\WREHFRPSDWLEOHZLWK19,61LJKW9LVLRQ,PDJLQJ6\VWHP$1$96JRJJOHV
7KHVHJRJJOHVXVHJHQHUDWLRQ,,,LPDJHLQWHQVLI\LQJWXEHVDQGDUHKLJKO\VHQVLWLYH
LQWKHUDGLDQWHQHUJ\ZDYHOHQJWKUDQJHIURPQDQRPHWHUVWRQDQRPHWHUV
DQG FDQ EH XVHG LQ VWDUOLJKW RSHUDWLRQV 7KH JRJJOH VHQVLWLYLW\ LV KLJKO\ UHVWULFWHG
EHORZQDQRPHWHUV7KH9,9,68119*FRPSDWLEOHOLJKWLQJUHVWULFWVWKH
GLVSOD\nVUDGLDQWHQHUJ\RXWSXWWRZDYHOHQJWKVOHVVWKDQQDQRPHWHUV
Conformance to Specification: 7KH9,9,68119*FRPSDWLEOHOLJKWLQJFRQ
IRUPV WR 0,//$ o/LJKWLQJ $LUFUDIW ,QWHULRU 1LJKW 9LVLRQ ,PDJLQJ 6\VWHP
19,6&RPSDWLEOHpSDUDJUDSKDQG7DEOH9,,,19,6JUHHQ%DQG19,6\HO
ORZ FRORUV DQG SDUDJUDSK DQG 7DEOH ,; IRU &DXWLRQ DQG $GYLVRU\ /LJKWV
19,6JUHHQ%DQG:DUQLQJ6LJQDOV19,6\HOORZIRUVSHFWUDOUDGLDQFH
NVIS Compatible Colors: 7KH19*FRPSDWLEOHOLJKWLQJLVDYDLODEOHLQWZRFRORUV
19,6JUHHQ%DQG19,6\HOORZ7KH19,6JUHHQ%LVZLWKLQDQDUHDERXQGHGE\D
FLUFOHZKRVHFHQWHULVDWX′ Y′ ZLWKDUDGLXVU DQGWKHVSHF
WUDOORFXVRQWKH8&6GLDJUDP7KH19,6\HOORZLVZLWKLQDQDUHDERXQGHGE\
DFLUFOHZKRVHFHQWHULVDWX′ Y′ ZLWKDUDGLXVU DQGWKH
VSHFWUDOORFXVRQWKH8&6GLDJUDP6HH)LJXUH
Luminance, Voltage and NVIS Radiance: 7KH 19,6 JUHHQ % FRORU SURGXFHV D
19,6UDGLDQFHOHVVWKDQ[ 15XQLWVDWIRRWODPEHUWVRILQWHQVLW\DSSUR[
LPDWHO\YROWVIRUYROWODPSVDQGYROWVIRUYROWODPSV7KH19,6\HOORZ
SURGXFHVD19,6UDGLDQFHEHWZHHQ[ DQG[ 15XQLWVDWIRRW
ODPEHUWVRILQWHQVLW\DSSUR[LPDWHO\YROWVIRUYROWODPSVDQGYROWVIRU
YROWODPSV
Spectral Distribution: 7KHVSHFWUDOUDGLDQFHHQHUJ\GLVWULEXWLRQIRU19,6JUHHQ%
DQG19,6\HOORZFRORUVDUHVKRZQLQ)LJXUH
Relative NVIS Response: 7KHUHODWLYH19,6UHVSRQVHDVGHILQHGLQ0,//$
LVVKRZQLQ)LJXUH
NVIS Radiance: 7KH19,6UDGLDQFHRIWKH19,6JUHHQ%DQGWKH19,6\HOORZFRO
RUVDWIRRWODPEHUWVDUHVKRZQLQ)LJXUH7KHLQWHJUDOVRIWKH19,6JUHHQ%
FXUYHWLPHVJLYHVWKH19,6JUHHQ%UDGLDQFH7KHLQWHJUDORIWKH19,6\HO
ORZFXUYHWLPHVJLYHVWKH19,6\HOORZUDGLDQFH
FIGURE 9
SUNLIGHT READABLE LEGENDS:
Legend Readability: 7KHOHJHQGVZKHQHQHUJL]HGDWUDWHGYROWDJHDUHUHDGDEOHLQ
GLUHFWVXQOLJKWIRRWFDQGOHVLQFOXGLQJDQ\JODUHSURGXFLQJDQJOHXSWRŠ
WRWKHQRUPDORIWKHGLVSOD\YLHZLQJVXUIDFH:KHQWKHODPSVDUHQRWHQHUJL]HGWKH
OHJHQGVDUHQRWGLVFHUQLEOHDQGFDQQRWEHUHDGLQGLUHFWVXQOLJKWIRRWFDQ
GOHV
Background Color: 7KHOHJHQGYLHZLQJDUHDEDFNJURXQGLVDGLIIXVHPDWWHILQLVK
EODFNWRHOLPLQDWHXQGHVLUDEOHJODUHUHIOHFWLRQVDQGPLQLPL]HGLUHFWVXQOLJKWUHIOHF
WLRQV7KLVHQKDQFHVWKHYLHZDELOLW\RIWKHOHJHQGVLQGLUHFWVXQOLJKW
Luminance Contrast: 7KHDYHUDJHOXPLQDQFHFRQWUDVWUDWLRIRUDQ\OLJKWHGOHJHQG
WREDFNJURXQGLVPLQLPXPPLQLPXPIRUEOXHLQGLUHFWVXQOLJKWIRRW
FDQGOHVDWDOOJODUHSURGXFLQJDQJOHVXSWRDQGLQFOXGLQJŠWRWKHQRUPDORIWKH
GLVSOD\YLHZLQJVXUIDFH
Test Method: 0HDVXUHPHQW RI WKH OXPLQDQFH FRQWUDVW LV DFKLHYHG E\ XVLQJ WKH
VSHFXODUUHIOHFWDQFHWHVWPHWKRGSHU0,/35)SDUDJUDSK9DOXHVRI
WKH OXPLQDQFH FRQWUDVW UDWLRV IRU HDFK FRORU DW JODUH DQJOHV RI Š DUH VKRZQ LQ
)LJXUH
Color Contrast: ,QDGGLWLRQWROXPLQDQFHFRQWUDVWFRORUFRQWUDVWLVDQLPSRUWDQW
IDFWRULQVXQOLJKWUHDGDELOLW\7KHPRVWUHDGDEOHFRORULVUHGWKHQJUHHQ\HOORZEOXH
DQGZKLWHZKLFKKDVWKHOHDVWFRORUFRQWUDVW
Index of Discrimination: 7RWDNHLQWRDFFRXQWFRORUFRQWUDVWDVZHOODVOXPLQDQFH
FRQWUDVW D YDOXH FDOOHG WKH ,QGH[ RI 'LVFULPLQDWLRQ ,' LV GHWHUPLQHG 7KH YDOXH
PXVWH[FHHGIRUWKHGLVSOD\OHJHQGVWREHFRQVLGHUHGDVVXQOLJKWUHDGDEOH7KH
YDOXHRIWKH,QGH[RI'LVFULPLQDWLRQIRUHDFKFRORUDWDJODUHDQJOHRIŠDUHVKRZQ
LQ)LJXUH
Minimum Brightness and Typical Color Coordinates:
&KURPDWLFLW\
%ULJKWQHVVLQ)RRWODPEHUWV
[
\
&RORU
5HG
*UHHQ
<HOORZ
%OXH
:KLWH
19,6JUHHQ%
6HH)LJXUH
19,6\HOORZ
6HH)LJXUH
[DQG\FKURPDWLFLWLHVDUHLQ&,('LDJUDPFRRUGLQDWHV)RUFRORUOLPLWERXQGDULHVVHH)LJXUH
8
FIGURE 10
VISIBLE LEGEND DISPLAYS:
Visible Legend: 9,9,681 YLVLEOH OHJHQG GLVSOD\V DUH 7\SH 1 SHU 0,/
35)SDUDJUDSKDQGKDYHYLVLEOHOHJHQGVZLWKLOOXPLQDWLQJFKDUDF
WHUVRQDQRSDTXHEDFNJURXQG
Always Visible White: 7KHOHJHQGVDUHUHIOHFWLYHZKLWHVRDVWREHYLVLEOHLQDQ\
OLJKWDPELHQWFRQGLWLRQH[FHSWGDUNHQHGFRQGLWLRQV
Lumination Levels: ,QGDUNHQHGFRQGLWLRQVWKHODPSVFDQEHHQHUJL]HGWRSUR
GXFHDOHJHQGLOOXPLQDWLRQRIWRIRRWODPEHUWV
FIGURE 11
Color of Illumination: 7KH FRORU RI WKH LOOXPLQDWHG YLVLEOH ZKLWH OHJHQGV DUH
HLWKHUUHGRUEOXHZKLWHSHU6$($6RU19,6JUHHQ%SHU0,//$
ADDITIONAL VISUAL FEATURES:
Low Level Uniformity: 7KHGLVSOD\VDUHXQLIRUPO\GLPPDEOHDQGDWORZLQWHQVL
W\OHYHOVPDLQWDLQWKHLUEULJKWQHVVXQLIRUPLW\KDYLQJQRKRWVSRWV
Viewing Angle: Š SHULSKHUDOO\ LQ GLUHFW VXQOLJKW DQG Š LQ JODUH SURGXFLQJ
FRQGLWLRQV
Lettering Style: $OOVXQOLJKWUHDGDEOHOHJHQGVDUH*OREH&RQGHQVHGFDSVDQGDOO
YLVLEOHZKLWHOHJHQGVDUH)XWXUD0HGLXP&RQGHQVHG([FHSWLRQpFKDUDF
WHUVDUH$OWHUQDWH*RWKLF&RQGHQVHG
Character Size: /HJHQGVDUHDYDLODEOHZLWKFKDUDFWHUKHLJKWVRIpp
pDQGp
FIGURE 12
ENVIRONMENTAL CONDITIONS:
Temperature: 2SHUDWLQJ−Š&WRŠ&
1RQRSHUDWLQJ −Š&WRŠ&
Thermal Shock: ,QDFFRUGDQFHZLWK0,/67'PHWKRGWHVWFRQGLWLRQ$
Altitude: 6HDOHYHOWRIW
Shock: ,QDFFRUGDQFHZLWK0,/67'PHWKRGWHVWFRQGLWLRQ%*nV
Vibration: ,QDFFRUGDQFHZLWK0,/67'PHWKRGWHVWFRQGLWLRQ%
+]
Moisture Resistance: ,QDFFRUGDQFHZLWK0,/67'PHWKRGDVPRGL
ILHGE\0,/35)
Fungus: ,QDFFRUGDQFHZLWK0,/67'UHTXLUHPHQW
Salt Spray: ,QDFFRUGDQFHZLWK0,/67'PHWKRGWHVWFRQGLWLRQ$
Explosion: ,QDFFRUGDQFHZLWK0,/67'PHWKRG
OPTIONAL SEALING FEATURE:
Configurations: 7KH7\SH,DQG7\SH,,,FRQILJXUDWLRQVFDQEHVXSSOLHGRSWLRQ
DOO\DVVHDOHGSXVKEXWWRQVZLWFKHV7KH7\SH,VZLWFKZLWKWKH VHDOHGRSWLRQLV
UHIHUUHGWRDV7\SH,,DQGWKH7\SH,,,VZLWFKZLWKWKHVHDOHGRSWLRQLVUHIHUUHGWR
DV7\SH,9
Packaging Dimensions: 7KH7\SH,,DQG7\SH,9SK\VLFDOGLPHQVLRQVFRQIRUP
WR)LJXUH
Sealed Pushbutton Caps: 7KH SXVKEXWWRQ FDSV DUH VXSSOLHG ZLWK DQ LQWHJUDO
UXEEHUVHDOSHUPDQHQWO\DWWDFKHGWRWKHFDS6HH)LJXUH
Seal Material: 7KHVHDOPDWHULDOLVVLOLFRQHUXEEHUSHU==57KHVXUIDFHKDV
DEODFNPDWWHILQLVK
Mounting Assembly: (DFKVHDOHGVZLWFKKRXVLQJLVVXSSOLHGZLWKDUHYHUVLEOH
PRXQWLQJVOHHYHDSDQHOPRXQWLQJVSDFHUDQGDVHDOHGPRXQWLQJIODQJHWRFRP
SOHWH WKH PRXQWLQJ DVVHPEO\ 7KH SDQHO PRXQWLQJ VSDFHU LV XVHG RQO\ ZKHQ
PRXQWLQJLQDQHGJHOLJKWHGSDQHORWKHUZLVHGLVFDUG
Mounting Cutout Dimensions: 6HH)LJXUH
Installing Sealed Pushbutton Caps: $IWHUWKHVZLWFKKRXVLQJLVSURSHUO\PRXQW
HG WKH VHDOHG SXVKEXWWRQ FDS LV LQVWDOOHG E\ ILUVW SXVKLQJ WKH FDS DOO WKH ZD\
GRZQWRLWVIXOO\UHWDLQHGSRVLWLRQ7RVHDOWKHFDSRQWRWKHVHDOPRXQWLQJIODQJH
SUHVVDORZHUFRUQHURIWKHVHDOLQWRWKHORZHUIODQJHFRUQHUXVLQJILUPILQJHUSUHV
VXUH1H[WSUHVVHDFKRIWKHWKUHHUHPDLQLQJFRUQHUVRIWKHVHDOLQWRWKHLUUHVSHF
WLYHIODQJHFRUQHUV)ROORZE\SUHVVLQJHDFKRIWKHIRXUVLGHVLQWRWKHVHDOPRXQW
LQJIODQJH7KHVHDOLVWKHQVHFXUHGLQWRWKHPRXQWLQJIODQJHE\ILUPO\SUHVVLQJ
DOO SUHYLRXVO\ SUHVVHG DUHDV DQG VPRRWKLQJ DQ\ EXOJHV E\ DGGLWLRQDO SUHVVXUH
7KLVZLOOLQVXUHSURSHUVHDOWRPRXQWLQJIODQJHLQWHJULW\
Enclosure Design: :KHQ SURSHUO\ LQVWDOOHG WKH VHDOLQJ ZLOO PHHW WKH UHTXLUH
PHQWVIRUGULSSURRIZDWHUWLJKWDQGVSODVKSURRIVHDOHGHQFORVXUHGHVLJQV
Dripproof Sealing: 7KH VHDOHG VZLWFKHV GR QRW DOORZ DQ\ OHDNDJH RI ZDWHU
WKURXJKWKHVHDOZKHQVXEMHFWHGWRWKHGULSSURRIVHDOLQJWHVWGHILQHGLQ0,/35)
SDUDJUDSKDQG0,/67'
Watertight Sealing: 7KH VHDOHG VZLWFKHV GR QRW DOORZ DQ\ OHDNDJH RI ZDWHU
WKURXJK WKH VHDO ZKHQ VXEMHFWHG WR WKH ZDWHUWLJKW VHDOLQJ WHVW GHILQHG LQ 0,/
35)SDUDJUDSKDQG0,/67'
Splashproof Sealing: 7KH VHDOHG VZLWFKHV GR QRW DOORZ DQ\ OHDNDJH RI ZDWHU
WKURXJKWKHVHDOZKHQVXEMHFWHGWRWKHVSODVKSURRIVHDOLQJWHVWGHILQHGLQ0,/
35)SDUDJUDSKDQG0,/67'
Sand and Dust: 7KHVHDOHGVZLWFKHVPHHWWKHVDQGDQGGXVWWHVWGHILQHGLQ0,/
35)SDUDJUDSK
Operating Temperature: 7KH VHDOHG VZLWFKHV DUH RSHUDWLRQDO IURP Š&
DEVROXWHPLQLPXPWRŠ&)RUDOOHQGXUDQFHF\FOLQJWHVWV−Š&‹Š&PXVW
EHVXEVWLWXWHGIRU−Š&‹Š&
Front Lamp Replaceable: /DPSVDUHUHSODFHGIURPWKHIURQWE\OLIWLQJWKHFRU
QHUVRIWKHVHDORXWRIWKHVHDOPRXQWLQJIODQJH(DFKHGJHLVWKHQOLIWHGDQGWKH
FDSH[WUDFWLRQVORWVDUHJUDVSHGZLWKILQJHUQDLOVDQGWKHFDSLVSXOOHGIURPWKH
KRXVLQJ /DPSV DUH WKHQ UHSODFHG DQG WKH SXVKEXWWRQ FDS LV UHLQVWDOOHG DV
H[SODLQHGDERYH
High Impact Shock 2SWLRQIRUVHDOHGLQGLFDWRUVDQGPRPHQWDU\DFWLRQVHDOHG
VZLWFKHV RQO\ :KHQ VSHFLILHG WKH VHDOHG LQGLFDWRUV DQG PRPHQWDU\ DFWLRQ
VHDOHG VZLWFKHV PHHW WKH KLJK LPSDFW VKRFN WHVW GHILQHG LQ 0,/35)
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FIGURE 13
6($/('6:,7&+
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HOW TO ORDER
VIVISUN 20/20 SERIES 95
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To specify a Series 95 pushbutton switch or indicator, determine the basic part number as follows:
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1. How to order a typical Vivisun 20/20 Series 95
switch having the following features:
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2. How to order QUIK-CONNECTTM plug and extraction tool for the
Solderless Common Termination System (CTS):
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Note: This example requires ordering two separate components (switch and QUIK-CONNECTTM plug).
Vivisun 20/20 Series 95
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Enclosure & EMI SHU7DEOH
Actuation & Lamp Circuit SHU7DEOH
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Lamp Type SHU7DEOH
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HOW TO ORDER SPARE COMPONENTS
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VIVISUN 95
SERIES
TM
Only VIVISUN 20/20 Series 95 gives you all these important features:
Sunlight Readable
Designed and qualified
to MIL-PRF-22885/108.
3 Visible White/Night Lighting
Colors
Blue-white, red, NVIS green B.
Versatile
Pushbutton switch and/or
indicator.
No Ghosting
Maintains total dead face in direct
sunlight when not energized.
Up to 4 Separate Messages per
Single Unit
Low Weight
0.63 ounces (18 grams).
Low Touch Temperature
Lowest in the industry.
Small Size
.750” x .750” x 1.275.”
Low Power
5 or 28 volt T-1 lamps.
Solderless or Standard Solder
Terminations
QUIK-CONNECT™, turret, spade,
or wire wrap/PCB.
Dimmable for Low Level
Readability
Unifirm brightness at reduced
voltage levels. No hot spots.
Night Vision Goggle Compatible
Lighting
Compatible with the Night Vision
Imaging System (NVIS) goggles.
.
150° Viewing Angle Peripherally
Widest in the industry.
7 Sunlight Readable Colors
Red, yellow, green, white, blue,
NVIS green B, NVIS yellow.
High Reliability
100,000 cycles mechanical life.
3 Lamp Circuits
Common ground, horizontal split
ground, or vertical split ground.
Single Pole Double Throw or
Double Pole Double Throw
Switch Capacity
Momentary or Alternate
Pushbutton Action
Quick and Easy Installation
Individual units mounted from front
of instrument panel.
Easy Maintenance
Lamps replaced from front without
tools.
Environmental Seal Option
Dustproof, dripproof, watertight,
splashproof.
High Impact Shock Option
AEROSPACE OPTICS INC.
3201 Sandy Lane, Fort Worth, TX 76112
Toll Free: 1 - 888 - VIVISUN
Fax: (817) 654 - 3405
E-Mail: switches@vivisun.com
Website: www.vivisun.com
Data Sheet No. 95-1-86-3 REV 2
Copyright 2005 by Aerospace Optics Inc. Aerospace Optics logo is a registered trademark of Aerospace Optics Inc.
VIVISUN 95
SERIES
TM
MIL-PRF-22885/108
4 Pole Solderless
QUIK-CONNECT Options
TM
SERIES
VIVISUN 95
TM
4 Pole Solderless
QUIK-CONNECT Options
TM
Unsealed
Sealed
SPECIFICATIONS
Two Series 95 solderless QUIK-CONNECTT M
switch types (sealed and unsealed) designed,
tested and qualified to MIL-PRF-22885/108 are
being added to complement the widely used sunlight readable VIVISUN 20/20 product line. These
new sealed and unsealed switches incorporate the
same mechanical, electrical, visual and solderless
QUIK-CONNECTTM features of the standard 2 pole
Series 95. This design provides four poles per
switch yet maintains the advantages of a remov able plug for pre-installation wiring and servicing.
The VIVISUN 20/20 DATA SHEET 95-1-86-3
offers complete details of features incorporated
into this group of switches: features such as NVIS
compatibility, EMI shielding, high impact shock,
visible messages, low touch temperature, and
easy installation.
FIGURE 1
UNSEALED SWITCH
DIMENSIONS
TYPE V CONFIGURATION
MECHANICAL FEATURES:
UNSEALED PUSHBUTTON SWITCH
(TYPE V CONFIGURATION):
The Type V pushbutton switch configuration provides four poles (single or double break) with an
easy to install 4 Pole CTS Connector (QUIK-CONNECTTM) designed as a solderless common termination system.
Package Dimensions: The Type V construction,
physical dimensions, and configuration conform to
Figure 1. Tolerances are ±0.03" for two place decimals and ±0.010" for three place decimals.
Unit Weight: 38 grams (1.34 ounces) maximum
including mounting sleeve and spacer, less connector.
4 Pole Solderless QUIK-CONNECTT M Plug
Weight: 6 grams (0.21 ounce).
Length: Overall length 2.765" including the QUIKCONNECTTM plug. Maximum depth behind the
mounting plate is 2.58".
Enclosure Design: Unsealed.
Housing Material: Stainless steel.
Wiring the 4 Pole Solderless QUIK-CONNECTT M
Plug: The connector is wired as a common termination system but remains a removable plug
on/plug off connector. See Figure 1 and Figure 5.
Solderless Termination: MIL-C-39029/22-192
sockets are crimped onto 20, 22 or 24 gauge wire
without soldering.
Loading Wires: Wires with the MIL-C-39029/22192 sockets crimped on are inserted and extracted from the 4 Pole solderless QUIK-CONNECTT M
plug by use of an M81969/14-10 tool.
Mating the 4 Pole Solderless QUIK-CONNECTT M
Plug: No tool is needed to insert the plug into the
switch housing but an extraction tool, Aerospace
Optics P/N 18-234 is required to remove the plug.
Type V (Unsealed) Switch Housing Assembly:
The 4 Pole solderless QUIK-CONNECT TM plug is
not supplied with the Type V switch housing. It is
ordered separately as Aerospace Optics P/N 18240 (sealing plugs included).
Mounting Sleeve Material: Stainless steel.
Mounting Cutout Dimensions: See Figure 2 for
mounting plate cutout dimensions for Type V
(unsealed) switches.
TYPE I, III AND V CONFIGURATIONS
(UNSEALED):
Type V configurations incorporate all the mechanical features of both Type I and Type III configurations (see VIVISUN 20/20 Series 95 Data Sheet
95-1-86-3) unless otherwise noted.
FIGURE 2
RECOMMENDED MOUNTING PLATE CUTOUT DIMENSIONS
FOR UNSEALED AND SEALED SWITCHES
UNSEALED
(TYPE V SWITCHES)
SEALED
(TYPE VI SWITCHES)
1
ELECTRICAL FEATURES:
Unless otherwise stated, all the electrical features
incorporated in Type I and III configurations
(unsealed) have been incorporated in Type V configurations (see Data Sheet 95-1-86-3).
Switch Capacity: Four pole double throw.
Switch Contact Schematic: The switch contact
arrangements are either single break or double
break. The double break allows two separate contact circuits or simply a single throw contact action.
See Figure 3.
Switch and Terminal Identification: The switch
poles are denoted as position H, J, K and L.
Switch terminals are marked 1, 2, 3 and 4. The
lamp terminals are marked A, B, C, D, F and G.
See Figure 5 for exact terminal identification.
FIGURE 3
SWITCH CIRCUIT SCHEMATIC FOR 4 POLE
SOLDERLESS QUIK-CONNECT TM SWITCHES
VISUAL FEATURES/ENVIRONMENTAL
CONDITIONS:
All visual features and environmental conditions as listed on the Data Sheet 95-1-86-3
which apply to Type I and III switch configu rations (unsealed) also apply to Type V con figurations.
FIGURE 4
LAMP CIRCUIT SCHEMATIC
SEALED PUSHBUTTON SWITCH
(TYPE VI CONFIGURATION):
All features listed in Data Sheet 95-1-86-3
for Type II and IV configurations (sealed)
apply to Type VI configurations unless otherwise specified.
Enclosure Design: Dustproof/Dripproof/Watertight/Splashproof.
Configuration: The Type V configuration
(unsealed) can be supplied optionally as a
sealed pushbutton switch. The Type V switch
with the sealed option is referred to as Type
VI.
Package Dimensions: Type VI physical
dimensions conform to Figure 6. Sealed cap
dimensions are given in the Data Sheet 95-186-3. Tolerances are ±0.03 " for two place decimals and ±0.010" for three place decimals.
Sealed Unit Weight: 41 grams (1.45
ounces) maximum including mounting sleeve
and spacer, less connector.
4 Pole Solderless QUIK-CONNECT TM Plug
Weight: 6 grams (0.21 ounce).
Mounting Cutout Dimensions: See Figure
2 for mounting plate cutout dimensions for
Type VI (sealed) switches.
FIGURE 5
SWITCH POLES, LAMP TERMINALS AND IDENTIFICATION
FOR 4 POLE SOLDERLESS QUIK-CONNECTTM PLUG
Example
Notes:
1. All 4 Pole solderless QUIK-CONNECT TM switches have identical switch pole
and lamp terminal arrangement identification.
2. All 4 Pole solderless QUIK-CONNECTTM plugs come with MS27488-20 or
Aerospace Optics P/N 18-215 sealing plugs (not installed).
3. All unused locations of the 4 Pole solderless QUIK-CONNECTTM plugs are
filled with the MS27488-20 or Aerospace optics P/N 18-215 sealing plug.
Example: A 4 pole/single break/common ground switch utilizing only 3 poles
will require 8 MS27488-20 or Aerospace Optics P/N 18-215 sealing plugs
(1 each in locations 1, 2, 3 and 4 of the unused switch pole L, 1 each in location 4 of the 3 active switch poles H, J and K and 1 plug in location F of the lamp
circuit). See the example to the left.
4. ‘SKT’ identifies the socket side.
5. H, J, K and L identify each switch pole.
6. A, B, C, D, F and G identify the lamp circuit terminations (see Figure 4).
7. 1, 2, 3 and 4 identify the switch contact termination.
FIGURE 6
SEALED SWITCH DIMENSIONS
TYPE VI CONFIGURATION
2
HOW TO ORDER VIVISUN 20/20 SERIES 95
4 POLE SOLDERLESS QUIK-CONNECTTM SWITCHES
Line 1
(a)
(b)
Product
Series
Body
Type
95
(c)
Body/Cap
Common
Features
(d)
(e)
Cap
Artwork
P/N
Sealed and unsealed switches are specified by a basic 13 digit part number
which is comprised of (a) 2 digits to define the Aerospace Optics SERIES
95 product line, (b) 2 digits to define the body type, (c) 2 digits to define features that apply to both the body and the pushbutton cap, (d) 2 digits to
define the pushbutton cap and (e) a 5 digit artwork part number. Line 2 is
provided to define the exact artwork used in the cap.
NOTE: Artwork 5 digit part number is assigned by Aerospace Optics to
abbreviate and designate customer legend and color information specified
on line 2.
6
Line 2
Line 2 provides the detailed artwork description of legend position, color, character height and specific legends to be displayed with the corresponding legend position. When two or more legend positions (see Table 6) are to display information, a semicolon separates the legend information for each position.
When two or more lines of characters (see Table 9) are to be used in one legend position, the individual lines are separated by a comma.
To specify a Series 95 4 Pole Solderless QUIK-CONNECTTM Switch, determine the basic part number as follows:
Step 1: From Table 1. Insert ‘6’ into the third position of the basic 13 digit
part number.
Step 2: Select the desired switch poles and contact material from Table 2.
Insert the appropriate designation number or letter into the fourth position of
the basic 13 digit part number.
Step 3: Select the desired enclosure design and EMI shielding option as listed in Table 3. Insert the appropriate designation number into the fifth position of the basic 13 digit part number.
TABLE 1
Termination
Termination
4 Pole solderless
QUIK-CONNECT TM
Step 4: Select the pushbutton cap actuation and lamp circuit configuration
from Table 4. Insert the designation number into the sixth position of the 13
digit part number.
Step 5: Select the desired pushbutton legend style from Table 5. Insert this
character into the seventh position of the 13 digit number. Insert the lamp type
designation number into the eighth position of the part number (see Table 7).
Step 6: Complete the part number by using Tables 6, 8, 9 and the example
on page 4.
Designation
6
Note: The 4 Pole solderless QUIK-CONNECTTM designation number
6 is used to order the 4 Pole solderless QUIK-CONNECTTM switch/
indicator only. The 4 Pole solderless QUIK-CONNECTTM plug is
ordered separately to permit wiring harness manufacture without
the necessity of the switch/indicator. The 4 Pole solderless QUIKCONNECT TM plug is ordered as P/N 18-240.
(See note)
For additional terminal styles see Data Sheet 95-1-86-3
TABLE 2
Switch Poles
and Contact
Material
TABLE 3
Enclosure
Design
and EMI
TABLE 4
Cap
Actuation
and Lamp
Circuit
TABLE 5
Pushbutton
Legend
Style
Switch
Poles
4PDT-SB
4PDT-DB
Silver
A
C
Contact Material
Gold Plate
F
H
For 2 Pole, 1 Pole and Indicator configurations see Data Sheet 95-1-86-3
1-Unsealed
2-Dripproof/Watertight/Splashproof
3-Dripproof, etc. with High Impact Shock
Lamp
Circuit
Common Ground
Split Ground Horizontal
Split Ground Vertical
4-Unsealed with EMI Shielding
5-Dripproof, etc. with EMI Shielding
6-Dripproof, etc. with High Impact
Shock and EMI Shielding
Actuation
Alternate*
4
5
6
Momentary
1
2
3
Indicator
7
8
9
*High Impact Shock is not available in Alternate Action
Standard Designation
NVG Designation
B
K
C
L
D
M
E
N
F
P
G
Q
J
R
H
S
TABLE 6
Legend
Position
TABLE 7
Lamp
Type
Type
1
2
6
Lamp P/N
17-043
03-014*
14-104**
*MS-24515
**MS-3338
Voltage
5
5
28
Current
(amps)
.060
.115
.024
Rated Life
(hours)
6,500
40,000
16,000
3
R-Red
Y-Yellow
G-Green
W-White B-Blue
J-NVIS green B
K-NVIS yellow
V-Visible white with white night
legend lighting (Futura)
N-Visible white with red night legend
lighting (Futura)
L-Visible white with NVIS green B
night legend lighting (Futura)
TABLE 8
Color
EXAMPLE
Visible white
with white
night legend
lighting
Green Symbol
Character Character
Size
Height
TABLE 9
Character
Capacity
per Legend
Position
1*
.125
2*
.109
3
.072
4
.156
0
Legend position per Table 6
1
2-3 4-5-6-7 8-9
Lines/
Characters
Lines Per Position
Characters Per Line
Lines Per Position
Characters Per Line
Lines Per Position
Characters Per Line
Lines Per Position
Characters Per Line
Custom Symbols
3
6
3
7
5
8
2
4
1
6
1
7
2
8
1
4
1
3
1
3
2
4
1
2
3
3
3
3
5
4
2
2
*Note: Visible white legends using Futura Medium Condensed lettering (Style V,
N & L- per Table 8) have one less character per line for character sizes 1 and 2.
1. How to order a typical Vivisun 20/20 Series 95
4 Pole solderless Quik-ConnectTM switch having the
following features:
Solderless Common
Split ground horizontal
Termination System (CTS) lamp circuit
4 Poles (double break
Low power 5 volt lamps
and gold plated contacts)
(P/N 17-043)
Alternate action
Legend Style B
¢
¢
¢
¢
¢
¢
2. How to order 4 Pole solderless QUIK-CONNECTTM plug and
extraction tool for the solderless 4 Pole Common Termination
System (CTS):
1. To order the 4 Pole solderless QUIK-CONNECTTM plug: P/N 18-240
Note: Solderless QUIK-CONNECTTM plug will be supplied with
sealing plugs for installation in any unused locations.
2. To order extraction tool for removing the 4 Pole solderless
QUIK-CONNECTTM plug: P/N 18-234
Note: This requires ordering two separate components (4 Pole solderless QUIK-CONNECTTM
switch and 4 Pole solderless QUIK-CONNECTTM plug)
Vivisun 20/20 Series 95
Termination (per Table 1) Note Designation 6 requires separate
ordering of mating 4 Pole solderless QUIK-CONNECT TM
plug P/N 18-240
Switch Poles & Contact Material (per Table 2)
Enclosure & EMI (per Table 3)
Actuation & Lamp Circuit (per Table 4)
Pushbutton Legend Style (per Table 5)
Lamp Type (per Table 7)
Artwork Part Number assigned by Aerospace Optics at time
of customer request.
Line 1:
9 5
Line 2:
( 2 V3
6H
HF
1 5
B1
AUD I O ,
5 0 3 88
XFER ;
3 G0
/ / / / )
Parenthesis
to start artwork description
Legend position
per Table 6
Character size per Table 9
HOW TO ORDER SPARE COMPONENTS
1. To order typical spare Series 95 VIVISUN 20/20
pushbutton cap only:
(from example above)
Legend on first line
“HF AUDIO”
9 5
Color per Table 8
Insert comma between 1st
and 2nd lines
Legend on second line “XFER”
Insert semicolon between legend positions
Legend position per Table 6
Color per Table 8
Character size per Table 9 NOTE: Code 0 designates non-standard symbols
Legend on first line “////”
Parenthesis to denote end of artwork
Note: For repeat orders of the switch, only the 13 digit part number on line1 is required.
XX
15
B1
5 03 88
Insert X’s in body type spaces to denote
pushbutton cap only.
2. To order typical spare VIVISUN
Series 95 4 Pole
solderless QUIK-CONNECT TM body only: (from
example above)
9 5
6H
15
3. To order spare
4 Pole solderless QUIKCONNECT TM plug only: (from example above)
18-240
4. To order typical spare lamps only:
17-043 (lamp type 1 from example above
and Table 7)
4
Data and
ordering
information
Designed, tested
and qualified to
MIL-PRF-22885/108
QPL 22885 listed
VIVISUN
®
TM
See it. Believe it.
TM
AEROSPACE OPTICS, INC.
3201 Sandy Lane, Fort Worth, TX 76112
Toll Free: 1 - 888 - VIVISUN
Fax: (817) 654 - 3405
E-Mail: switches@vivisun.com
Website: www.vivisun.com
Data Sheet No. 95-1-86-3 REV. 2 Supplement No. 1
The Aerospace Optics Logo and See it. Believe it. are both trademarks of Aerospace Optics, Inc. with registration pending.