Commercial Vehicle
Special Vehicle Engineering June, 2009

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Page No.
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Subject
Table of Contents
2010 MY Ford Truck “What’s New Book”
Body Builder Quality Programs and Assembly Plant
Job #1 Timing
E-Series E-150/ E250/ E350/ E450
Wagon/ Van/ Cutaway/ Stripped Chassis Major
Product Features
F-150 2010 MY Major Product Features
F-250/ E350/ F450/ F550 Super Duty 2010 MY Major
Product Features
F53 & F59 2011MY Commercial Stripped Chassis
Major Product Features
F-650/ F750 Major Product Features
Ranger Major Product Features
Transit Connect Major Product Features
Ford Works Solutions
Important Phone Numbers and Web Sites
Obtaining Publications
2

The purpose of this book is to provide some advance insight into 2010 model year Ford
Truck product features that may assist final stage manufacturers and vehicle alteration companies in preparing their production process. This book is for reference only, reflecting information available as of June 2009, and is subject to change without notice. It should be used in conjunction with other related Ford publications listed below. Methods to obtain these and other useful publications are described further in this manual.
Bulletins:
Hot Off The Press:
Lists links to the latest Bulletins for Ford Truck Quality Programs
Lists links to latest up-to-date publications available to body builders
Publications:
Body Builder Layout Book:
Quality Program Guidelines:
Provides access to Body Builders Layout Book
Lists links to Ford Truck Quality Program Guidelines for final stage manufacturers and vehicle alterers
Incomplete Vehicle Manuals: Lists links to model years 1997–2010 IVM’s
Support Contacts: Lists frequently requested phone and fax numbers
Other: Links and Frequently Asked Questions (FAQ)
© 2008 Ford Motor Company. This manual is the property of Ford Motor Company. Reproduction or use for any other purpose, without the permission of Ford Motor Company, is prohibited.
3

Responsible for qualifying the engineering process control capability of final stage manufacturers under these Ford Truck Quality Programs:
The following organizations are established to provide technical assistance to vehicle modifiers of Ford Truck chassis. They are part of the Special Vehicle Engineering
Department within Commercial Vehicle Engineering.
TRUCK BODY BUILDER ADVISORY SERVICE (BBAS)

Provides technical assistance for truck body builders



Phone: (877) -840- 4338
Web Site: www.fleet.ford.com/truckbbas
Email: bbasqa@ford.com
SPECIAL VEHICLE ENGINEERING & QUALITY PROGRAMS
Responsible for qualifying the engineering process control capability of the final stage manufactures under these Ford Truck Quality Programs
• Ambulance Quality Program
• Motor home & Transit Bus Quality Program
• Conversion Van Quality Program
•
Series Quality Program
• Adaptive Mobility Quality Program
•
Ship Thru Quality Program
© 2009 Ford Motor Company. This manual is the property of Ford Motor Company. Reproduction or use for any other purpose, without the permission of Ford Motor Company, is prohibited.
4

E-350 DRW Cutaway
The new 2010 MY Ford E--Series builds on its popularity in the full size van/ bus segment, where it has held "Segment Leadership for 30 Consecutive
Years". Also, E-Series was ranked #1 by J.D. Powers in the Initial Quality
Survey (IQS), among all 13 Van competitors. Ford E--Series combines the breadth and depth of product choices and new customer features to drive the changes for 2010.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
New SRW E350 Cutaway
@10,050 GVWR
Available in 138”/158” wheel base w/ 5.4L,6.8L
& 6.0L Engine
New Ambulance Prep
Package Available w/ 6.8L gas eng in US & CA Only
Prep Package Includes similar content available options as the 2009MY 6.0L diesel ambulance prep package (Late Availability).
New E350 SRW Cutaway
158” wheel base
New optional heavy duty
225 amp
RPO offering to support longer body requirements
Available on 6.8L gas engines only. (Increased rating over current 195A offering)
Exterior and Interior Colors
CNG/ LPG Prep Engine
(5.4L/ 6.4L)
New Ingot Silver exterior color. Sterling Gray and Forest Green exterior colors are not available. Forest Green Interior is not available
Engine comes with hardened valves/ seats for after market CNG or LPG upfit (Late
Availability..
5

Ambulance Prep Package Available w/ 6.8L gas engine in US and CA Only

E350 Extended Van (7900 lbs Max UVW)


E350 SRW/ DRW Cutaways
E450 DRW Cutaway
New Gas Ambulance Prep Package
Prep Package Includes same content available options as the current 6.0L diesel ambulance prep package except

225 Amp High Output Alternator

Unique gas powertrain related hardware for ambulance application

Added 550 lbs of payload capacity for upfit and end customer use
Fuel Tank for Cutaway

E350 SRW/ DRW 138” W/B (40 Gallon)

E350 DRW 158” W/B & E450 Cutaway
(40 or 55 Gallon Fuel Tank)
E350 SRW Cutaway @ 10,050 GVWR
E350 SRW Cutaway @ 10,050 GVWR
• Available with 5.4L, 6.8L and 6.0L Diesel
Engines
• Rear GAWR limit is 6084 lbs (Same as current E350 SRW C/A)
• Class 3 Vehicle capability on a SRW Chassis
New E350 SRW Cutaway @158” W/B, in addition to the 138” (to Support longer Bodies)
• Provides incremental up fit flexibility & capacity, if front to rear load distribution can be achieved
Upgraded Mid Series Packages
E350 SRW Cutaway 5.4L w/ 4 speed transmission up to 10,050 GVWR
• 4 speed transmission provides a fuel economy
Benefit of 5.0% - 7.5% versus 5 speed transmission, dependant on drive cycle
Mid Series Upgrade Package on Commercial Vans/
Wagons/ Cutaways

Aerodynamic Halogen Headlamps


Black painted Front Bumper and Lower Valance
Chrome Grille
Available w/ optional step bumper on Van and Wagon
(Not Available on RV Van, Shuttle Bus)
6

Reverse Park Aid Optional on RV Van

Back-up camera system (Includes electro- chromatic mirror) video screen on interior rear view mirror. (N/A on Cutaway &Stripped
Chassis). (Available on Wagons/ Cargo Van
2009MY)
Electro-chromatic mirror w/ Back-up Display

Back up camera displayed on screen, if equipped
Navigation Radio
NAV Radio – w/ Back up Display

Camera – Located in upper LH corner of the license plate bracket
Rear - License Plate Bracket (LPB)
New Exterior Aero Mirrors - Manual & Power

 with Convex Spotter

Optional on Vans
Standard on Wagons
N/A on SRW Cutaways
New Exterior Aero Mirrors – with Spotter
7

• SYNC voice activated control of blue tooth devices, including phone, MP3 player.
Included with Navigation Radio and optional with AM/FM/ CD Radio. Includes electro- chromatic interior mirror, with microphone
SYNC – Voice Activated
• Message Center has new optional Hour
Meter with gas engines. Standard on XLT
Series & Optional on all vehicles except
Stripped Chassis. (Diesel equipped vehicles w/ message center hour meter included in 2009 MY)
Message Center w/ New Hour Meter
• 6CD Player Radio is No Longer Available
Note: MP3 plug and play input jack technology is available with single CD player
6CD Player Radio is No Longer Available
MP3 plug and play
8

New Valve Mounted TPMS Sensors
•
•
New Valve Mounted TPMS Sensors. Replaces
Band Sensor on SRW models except, (except aluminum wheels)
•
•
•
•
Package based on rubber snap-in valve technology
Change for TPMS sealing technology
 Valve design based on standard tire valve
 Allows simple assembly to the wheel rim
RF power and battery life comparable with current sensor
Compact and light weight sensor - Overall sensor weight reduced from 38g to 31g
Fitment universal with all wheels
Full functionally maintained, same as current sensor
New optional heavy duty 225 amp alternator

Available on 6.8L gas engines only.
(Increased rating over current 195A offering)
New Optional Heavy Duty 225 amp Alternator
6.8L
New CNG or LPG Engine Prep Package
New CNG/LPG Engine Prep Pkg 5.4L/ 6.8L
• Engine comes with hardened valves/ seats for after market CNG or LPG upfit
• Does not include CNG/ LPG fuel tanks or lines
• Additional equipment combined with a certified calibration/ reflash is required from external upfiters
• OEM emissions certification labels no longer valid if CNG/ LPG conversion is completed.
9

FMVSS 201U: Interior head impact requirement for incomplete/ altered vehicles.
Effective : Vehicles built on/ or after 09/01/2009.
Vehicle Applicability : Any final stage upfit or alteration performed on a Cutaway or
Van/ Wagon at 10,000 lbs. GVWR or less with the following exemptions: School bus or any bus configuration w/ 10,000 lbs. GVWR or less or Stripped Chassis models.
Important:
Ford has tested their Cutaways, Vans/ Wagons at 10,000 lbs. GVWR or less. These vehicles as built, meet the 201U requirements. However, any upfit or alteration which affects the function, location or structural characteristics of any upper interior trim component will need to be recertified. Also, any added components must conform to the 201U requirements where applicable. See 2010 MY incomplete Vehicle Manual for more details.
FMVSS 301: Fuel system integrity for Incomplete/ Altered Vehicles
Effective : Vehicles built on/ or after 09/01/2009.
For 2010MY E-Series Job #1 additional Chassis components are being added for, which will require IVM installation, for FMVSS 301 pass thru compliance on E350 SRW/ DRW Cutaways
(School Bus and Non School Bus) and Stripped Chassis models. See examples below
E350 SRW 138“/ 158” W/B (Non School Bus)
• Required part will be provided, but not installed in vehicle position
E350 DRW 176" W/B
• Required part will be provided, but not installed in vehicle position
Additional Information:
QVM bulletin will be published detailing the changes and requirements. If you have any further questions please contact the Body Builders Advisory Service (BBAS) or refer to the 2010MY Incomplete Vehicle Manual (IVM) and/ or the 2010MY Body
Builders Layout Book.
10

F150 XLT
The 2010MY Ford F-150 offers the right truck for each customer, whatever their needs. Work trucks, affordable Sport pickups (STX), the heart of the lineup XLT, Off-road FX4, Lariat and
King Ranch luxury, and top-of-the-line Platinum sophisticated luxury. Towing options, more space and more power provide what buyers are looking for in a pickup.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
Upgraded Brake
System
New electric cooling fans
Max Trailer Tow available with 17" tires on XLT
New vinyl flooring for
Crew Cab
New My Key feature
Defrost now included with Power Sliding rear window
Provides better brake feel, shorter stopping distances and less brake dust.
New electric cooling fans replace engine driven fans for all
3 powertrains for improved efficiency.
The Max Trailer Tow Package is available on light duty
XLT S/C and C/C trucks with the P265/70R17 OWL A/T tire (formerly required 18" or 20" wheels/tires).
New vinyl flooring standard on XL Crew Cab, and optional on XLT Crew Cab; carpet remains available as an option on XL Crew Cab
My Key allows owners to program a key to: Limit vehicle speed, Activate speed alert chimes, and Limit maximum audio volume; promotes safe driving habits for whoever may be driving the vehicle
Power Sliding rear window with privacy tint now has defrost feature; standard on Lariat and higher series; optional on XLT & FX4.
11

2010MY XL
MODEL/ SERIES/ TRIM
Model Lineup: F-150s from XL thru Platinum.
XL (Work Truck): Available in Regular Cab,
Super Cab and Crew Cab.
• Regular Cab -- 6.5' & 8' Boxes
• Regular Cab – 8’ Box (HD Payload)
• Super Cab -- 6.5‘ Box
• Super Cab – 8’ Box (HD Payload)
• Crew Cab - 5.5' & 6.5 Boxes
STX (Affordable Sport): Available in Regular Cab and
Super Cab.
• Regular Cab - 6.5' Box
• Super Cab - 6.5' Box
2010MY STX
XLT (Heart of the Lineup): Available in Regular Cab,
Super Cab & Crew Cab
• Regular Cab - -6.5' & 8' boxes
• Regular Cab – 8’ Box (HD Payload)
• Super Cab -- 6.5‘ Box
• Super Cab – 8’ Box (HD Payload)
• Crew Cab -- 5.5' & 6.5' Boxes
2010MY XLT
FX4 (Off Road Capability): Available in Super Cab
& Crew Cab
• Super Cab - 6.5' Box
• Crew Cab - 5.5' & 6.5' Boxes
2010MY FX4
12

2010MY King Ranch
King Ranch (Lariat with KR
Luxury): Available in Crew Cab
• Crew Cab -- 5.5' & 6.5' Boxes
Platinum (Sophisticated Luxury): Available in
Crew Cab
• Crew Cab 5.5" and 6.5' Boxes
2010MY Platinum
2010MY F-Series - Built for Towing
Built for Towing
• Available Max Trailer Towing Package (11,300 lbs.) offered on:
• Reg Cab & Super Cab with HD Payload Pkg
• Super Cab & Crew Cab XLT / FX4 / Lariat
• Standard Trailer sway mitigation
• Available Integrated trailer brake controller
• 6-speed automatic transmission w/tow haul
• Available Telescoping trailer tow mirrors
• Available Rearview back-up camera (integrated in navigation display or rearview mirror)
13

Harley Davidson Crew Cab
SVT Raptor with standard 5.4L powertrain
14

Mechanical:
• New electric cooling fans replace mechanical fans for all powertrains
• Upgraded brakes on all series
Part New Description
Front Rotor
Front Caliper
Front Caliper Anchor Mounting Bolts
Knuckle
Booster
Master Cylinder
Brake Control Madule
Vacuum Sensor
Modified Vacuum Line for Sensor
Rear Caliper Linings
New/Modified
New
New
New
Modified
Modified
New
Modified
Expanded usage
Modified length
New
Description of Change
OD increased from 330to 350mm
New caliper design that supports revised rotor size increase and all road wheel sizes
Size increased from M14 to M16
Modified for larger M16 caliper anchor bracket bolts
Internal changes for pedal feel tuning
Piston/bore size increase from 1-1/16” to
1-3/16”
Required for vac. Sensor pin input
Currently released for 6.2L, now will be expanded to 4.6L and 5.4L
Modify length due to vacuum sensor
New higher mu linings
15

550 XL Super Duty
The 2010 MY Ford F-Series Super Duty reinforces the “Built Ford Tough” image of the F-Series and expands its availability to meet the needs of a multitude of commercial vocations, as well as personal use. Ford F-Series Super Duty combines the attributes of power, capability and breadth of product choices which are enhanced by new customer features.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
TPMS
TorqShift Transmission
Front to Front Compatibility
New technology - Snap in valve stem mounted
(F250/350 SRW)
Control pressure reduction in the 6.4L Diesel application for improved economy
Added Brackets
Aluminum Wheels
Three New Exterior Colors
Added 17” cast aluminum wheels F-250/ F-350 base
XLT versions
Tuxedo Black, Ingot Silver, Tri-Coat Platinum White
FMVSS 301 Fuel System
Integrity (Vehicles built on/ or after 09/01/09)
Pick up box delete/ Removal (10K GVWR and under)
Chassis Cab Sales Restriction 16

Revised Offerings:
• Added 3.31 ratio for diesel fuel economy w/17” tires < 5,600 max. FGAWR
4x2, 4x4 w/o upgraded front
• Dropped 3.73 ratio for F250/F-350 SRW 6.4L A/T
• Dropped SuperCab & Crew Cab 84” CA offerings on F350 DRW chassis cab
• Dropped F350 DRW Pickup w/ Fat Boy Front End and Stabilizer Package for
F250/F350 Pickups?
• Dropped Gas caps no longer include the BP logo (09MY running change)
• Dropped FX4 as Trim Series
• Revised 4x4 Off-Road Package Decal to FX4 Off-Road
• F350 SRW Chassis Cab (10,000 GVWR and under) will not be available from
09/01/09 to 2010 Job #1 last. Will be available Job #1 2011MY
Elimination of manual transmission offering from:
• Gas F-250/F-350 SRW pickups w/ 4x2 & Super or Crew Cab
• Diesel F-250/F-350/F-450 pickups w/ 4x2 (all cab styles)
• All gas F-350 DRW pickups
• All gas / diesel F-350 SRW chassis cabs
• Gas F-350 DRW chassis cabs w/ 4x2 & Super or Crew Cab
• 6.8L F-450/F-550 chassis cab w/ 4x2 and Super or Crew Cab
• Diesel F-350/F-450/F-550 DRW chassis cabs w/ 4x2 & Super or Crew Cab
Feature Enhancements:
• Voluntary Front to Front Compliance
 New Stabilizer –bar and upgraded fasteners


3 New color offerings
Tuxedo Black


Ingot Silver
Tri-Coat Platinum White
• TorqShift transmission pressure change switch for improved fuel economy
17

Front-to-Front Compatibility Bracket
• Applies to all F250/F3504x4 pickups
10,000 lbs. GVWR and under
• Brackets attach to snow plow holes and can be removed for plow installations
• Collapsible front horns.
• Add 17” cast aluminum wheels ilo 17” chrome clad wheels on F-250/F-350 base XLT versions
Wheels
• Add 17” cast aluminum wheels ilo 17” chrome clad wheels on F-250/F-350 base XLT versions
• Dropped 18” Chrome clad wheels
New Valve Mounted TPMS Sensors
New Valve Mounted TPMS Sensors. Replaces
Band Sensor on SRW models.
•
•
•
•
•
•
Package based on rubber snap-in valve technology
Change for TPMS sealing technology
 Valve design based on standard tire valve
 Allows simple assembly to the wheel rim
RF power and battery life comparable with current sensor
Compact and light weight sensor - Overall sensor weight reduced from 38g to 31g
Fitment universal with all wheels
Full functionally maintained, same as current sensor
18

FMVSS 201U: Interior head impact requirement for incomplete/ altered vehicles.
Effective : Vehicles built on/ or after 09/01/2009.
Vehicle Applicability: Any final stage upfit or alteration performed on a F-Series Super Duty
Vehicles at 10,000 lbs. GVWR or less.
Important:
2010MY F-Series Super Duty vehicles as shipped conform to the standard FMVSS 201U.
Upfitter alterations which affect the function, location or structural characteristics of any upper interior trim component will need to be recertified. Also, any added components must conform to FMVSS 201U requirements where applicable. See 2010 MY Incomplete Vehicle Manual for more details.
FMVSS 301: Fuel system integrity for Incomplete/ Altered Vehicles.
Effective : Vehicles built on/ or after 09/01/2009.
F350 SRW Chassis Cab vehicles (10,000 lbs. GVWR and less) will not be available from
09/01/09 until remainder of the 2010MY). These models will be available 2011MY Job #1.
F250/ F350 SRW with Box Delete option and/ or Box Removals (10,000 lbs. GVWR and less):
For FMVSS 301 pass thru compliance upfitter chassis modifications may be required for some upfit body types. Upfitters may be required to add Chassis components (Not provided by Ford), as detailed in the Incomplete Vehicle Manual and Body Builders Layout Book for FMVSS 301 pass thru compliance. Please refer to the Incomplete Vehicle Manual or contact the Body
Builders Advisory Service for more information.
Additional Information:
QVM bulletin will be published detailing the changes and requirements. If you have any further questions please contact the Body Builders Advisory Service (BBAS) or refer to the
2010MY Incomplete Vehicle Manual (IVM) and/ or the 2010MY Body Builders Layout Book.
19

Available Feb 2010CY
F59 Commercial Stripped Chassis
The 2011MY Ford F59 is derived from our #1 Selling Class A Motorhome chassis.
Drivers are provided a full complement of message center features including: engine hour meter, distance-to-empty, average fuel economy, outside air temperature and system check. Available in a wide range of GVWR’s and wheelbases.
This commercial stripped chassis is built to reduce maintenance costs, with rear-axle
“lubed for life” lubrication, high-efficiency internal trans filter with 60,000-mile service interval, engine features like fail-safe cooling system and 100,000-mile tune-up interval.
In addition, the F-59 chassis meets the new Heavy Duty Final Gas Emissions standards.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
Durable and efficient
Powertrain & Chassis
Proven 6.8L gasoline engine; TorqShift, 5-speed, automatic overdrive transmission; 4-wheel anti-lock disc brakes and premium Bilstein shock absorbers
Improved fuel economy Optimized rear axle ratios
Optimized front & rear
GAWR’s
Lower Ride Height
Maximum load-carrying requirements, with capacities from 16,000 – 22,000 lbs. GVWR
Lower load floor height for ease of cargo loading
Wheelbases Chassis wheelbases from 158-208 inches suited for specific business needs
20

Features:
• Driver’s steering column position for easy ingress and egress
• Reduced weight for more payload capacity and improved fuel economy
• GVWR range from 16,000 to
22,000 on wheelbases of 158”,
178” and 208”
• Smaller 40-gallon (ilo 75-gal) fuel tank to meet customer needs
• Optimized steering column/linkage with new steel shift tube to maximize durability for commercial duty cycle usage
• Lowered ride height for improved driver ingress and egress
Best Service & Support Network
• Over 3,500 Ford dealers capable
• of providing chassis service
• 24 hour, 7 days a week customer assistance center hotline
• 5-years or 60,000 miles roadside assistance
• 3-years or 36,000 miles bumper-to- bumper warranty
• 5-years or 60,000 miles powertrain warranty
21

FORD STRIPPED
CHASSIS MODEL
Wheelbase
GVWR
GCWR
Trailer Weight (lbs)
Front GAWR
Rear GAWR
Curb Weight (approx.)
F-59 DRW
158"
16,000 lbs
26,000 lbs
10,000
6,500 lbs
11,000 lbs
5,585 lbs
F-59 DRW
178"
19,500 lbs
26,000 lbs
6,500
7,000 lbs
13,500 lbs
5,665 lbs
F-59 DRW
208"
22,000 lbs
26,000 lbs
4,000
8,000 lbs
15,000 lbs
6,005 lbs
22

Available Feb 2011CY
F53 Commercial Stripped Chassis
The 2011MY Ford F53 is the #1 Selling Class A Motorhome chassis. Its Triton V10 gasoline engine, 5-speed TorqShift transmission, a tough ladder-type frame and wide range of wheelbase offerings make this a popular choice among RV’ers at all levels of the market. These features are further enhanced by an 8000 lb front GAWR on the 22K
GVWR chassis, revised rear axle ratios on the 16K and 18K chassis for improved fuel economy and increased fuel capacity from 75 to 80 gallons on all motorhome chassis.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
8000 lb Front GAWR on the 22K chassis
Revised 16K and 18K rear axle ratios.
Fuel tank capacity increase from 75 to 80 gallons
Allows for more motorhome coach features and improved payload.
Provides for improved fuel economy.
Increased mileage range means less visits to the fuel pump.
23

F650
F650/F750 Medium Truck
The 2010 MY Ford F-Series Super Duty reinforces the “Built Ford Tough” image of the F-Series vehicles and expands its capability to meet and exceed the needs of a multitude of commercial vocations, as well as personal use. Ford F-Series Super Duty combines the attributes of power, capability, and toughness that is second to none.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
New Motorhome/
Shuttle Bus Application
F-650 Regular Cab
Vertical Exhaust Available with turn back tip
Dual 900 CCA
Batteries
Wide Range of Whl
Bases & Heights
Eaton Ultrashift
Transmission -
Temporary Mounted
Wheel Base - Ranges from 134” to 281”
Chassis heights - Range 31” to 40”
Improved Cost of Ownership: Up to 30% lower life cycle cost over a conventional automatic trans maintenance, serviceable at any dealership
24

Ranger
F650/F750 Medium Truck
The 2010 MY Ford Ranger continues to serve our customers well. The Ranger has a long reputation of being fun to drive, with multiple usefulness. It is one of Ford trucks that has a excellent reputation for of being dependable and rugged. Roll stability control (RSC) and side seat air bags standard.
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
Functionally
Air Conditioning
Roll Stability Control® (RSC) and Side Seat Airbags are new and standard equipment on all series
Standard Air conditioning on XL
Rear Jump Seat
Bucket Seats
Steering Wheel
Steel Chrome Wheel
Standard Rear Jump Seats on 2-Door Super Cab and 4 –
Door Super Cab
Standard Cloth Sport bucket seats on SPORT (non-Fleet)
Standard black urethane tilt steering wheel on
SPORT·Standard black leather tilt steering wheel on XLT
XLT 15”x7” Steel Chrome Wheel replaced with bright polished aluminum wheel
25

Transit Connect
As America's only purpose-built light commercial cargo van, Transit Connect is designed to not only meet – but to exceed the needs of small businesses. From dual purpose functionality with Van and Wagon configurations to the optional “Ford Work Solutions” packages designed to fulfill demanding day-to-day operations, Transit Connects features provide direct benefits to small companies. Even the wagon’s 60/40 bench folds forward, storing neatly behind the front seats to allow for increased storage. The Transit Connect is defined as Versatile, Capable and Affordable.
The Transit Connect has been tested to commercial vehicle requirements of 150,000 miles to ensure it can withstand the punishment of commercial applications. “It drives like a Car, works like a Van and is engineered to be as tough as a Truck.”
NEW FEATURES AND BENEFITS SUMMARY
Feature Benefit
Fuel Efficient 22 City / 25 Highway mpg
Payload
Cargo Area
Rear Cargo Door
Sliding Doors
Up to 1600 lbs
135.3 cubic feet of cargo area - 2 passenger Cargo
Van
180 degree opening rear cargo doors (Optional 255 degree opening)
Sliding doors - 2 nd row on both passenger and driver side
26

•
•
•
•
•
Exterior Dimensions:
• Exterior roof height: 6’ 7”
•
(6’ 8” w/ antenna)
Exterior length: 15’
Exterior width: 7’ (w/ Mirrors)
Rear tread: 5’
Front tread: 5’
Turning radius: 39’ curb-to-curb
Wheelbase: 9’ 6”
•
•
Cargo Van features :
• SMC 2 nd -row window inserts
Optional rear cargo door windows
Flat load floor
(includes rubber mat, standard)
•
Wagon features :
2 nd row tumble forward seats
• AdvanceTrac® with RSC®
Payload: w/o second row seats
•
•
•
Maximum Payload: 1600 lbs.
GVWR: 5005 lbs. (Cargo van)
Max Interior Cargo Vol: 135.3 cu. ft.
•
•
Cargo Area Dim’s: w/ front-row seats only
• Load floor to roof: 4’6”
•
Maximum load space width: 4’11”
Load space between wheel arches: 4’1”
Load length to rear of front seats:
•
6’ at the belt line and 6’9” at the floor
Max roof load: 225 lbs. evenly distributed
27

Convenience Features:
• Large / medium cup size stowage
• Coffee mug stowage
• 24 oz-bottle stowage
• Ash cup stowage
• Stowage for phone, etc
• Audio input jack
Interior Features:
• Pull-type window switches on console
• Optional Ford Work Solutions technology
• 2 power outlets (Smoker’s Package substitutes lighter for one outlet)
• AC std / US and Canadian clusters
• Overhead stowage bin with net
• Door bin stowage
Seating Configurations: Wagon
• 5-passenger seating capacity w/ 2 nd -row 60/40 seat (optional)
• XL Series 4 passenger seat configuration w/ 2 nd row (2 Pass)
• Cloth seating surface only
• Driver / front passenger bucket seats with manual driver 6-way adjustment
Powertrain
• Duratec 2.0L 16-valve DOHC I-4 engine
• Horsepower: 136 hp @ 6300 RPM
• Torque: 128 ft. lbs @ 4750 RPM
• Transmission: Automatic 4-speed w/overdrive
• 4x2 FWD
• Fuel tank: 15.4 gallons
• Fuel economy: 22 city/ 25 highway
28

Ford Work Solutions™ is a technology-based product line of optional tools — In-Dash
Computer, Tool Link™, Crew Chief ™ and Cable Lock™ — designed with feedback from people who are out on the job, day after day, earning a living with their trucks.
In-Dash Computer:
Complete with Internet access, productivity software and printing capability
Tool Link:
The ability organize, scan and track tools, Inventory and other important items
Crew Chief:
A tailored telemetries service to monitor and manage large or small fleets
Cable Lock:
A retractable cable to secure items in the pickup bed and prevent theft
F150 Super Duty E-Series Transit Connect
29

F
SYNC
FUNCTIONS
F150 Super Duty E-Series Transit Connect
Yes Yes Yes Yes
Yes Yes Yes Yes
Yes Yes Yes Yes
Yes Yes No No
30

INTENDED FOR GENERAL USERS & CUSTOMERS OF COMPLETED VEHICLES
Ford Customer Assistance:
• Customer Assistance Center: 800-392-3673
• Roadside Assistance Center: 800-241-3673
• Web Site: www.ford.com
Ford RV - Customer Assistance Center:
• To locate the nearest RV service center: 800-444-3311
INTENDED FOR FINAL STAGE MANUFACTURERS & VEHICLE MODIFIERS
Ford Truck Body Builders Advisory Services (BBAS) – including F53
Class “A” Motorhome Chassis and F59 Commercial Stripped Chassis
• Truck: 877-840-4338
• Web Site:www.fleet.ford.com/truckbbas
• Information requests should be submitted through the web site
(Contact Us….. (Drop Down Menu)
• E-Mail Address: bbasqa@ford.com
List of Ford Pool Accounts and Qualified Vehicle Modifiers:
• www.fleet.ford.com/truckbbas
 Other
 QVM Participants or www.fleet.ford.com
 Showroom Then: Select the desired vehicle type (Ambulance,
Motorhome, etc.)
 Choose a chassis type (if required)
 Modifier Links-Qualified Vehicle Modifiers
Ford Alternative Fuels Information:
• Vehicle models available, list of authorized Ford dealers and Leaf & Road
Newsletter. 1-800-34-FLEET Select #5
Ford Component Sales:
• Office 313-390-0694 and Fax: 313-390-1581
Vehicle Special Order, VSO Fleet Sales:
• 1-800-34-FLEET Select #4
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Ford Truck Body Builders Layout Book:
Access via www.fleet.ford.com/truckbbas. The latest information appears on the web site.
Incomplete Vehicle Manuals:
Access at www.fleet.ford.com/truckbbas under “Publications”.
Ford Recreation Vehicle and Trailer Towing Book
The Book covers cars and light trucks, and includes trailer and camper weight ratings and the list of vehicles suitable for flat-towing. A copy can be obtained by contacting the Ford RV Information Service at (800) 245-7343, leave name and shipping address, or Fax to (248) 936-3300. This Book can also be accessed via the web at www.fleet.ford.com/truckbbas under “Publications”.
Service Publications:
The “Ford Technical Publications Catalog” lists the service publications available, and includes pricing, an order form, and a mailer. Contact Helm, Inc. at 800-782-4356. Some Service Publications are also available online at www.motorcraft.com. See Bulletin Q-118 on the BBAS website for additional information. Useful publications include “Truck Wiring Diagrams” and the
“Service Specifications” book.
Body Builder Quality Bulletins:
Body Builder Quality Bulletins provide key information to assist body builders in interfacing with a Ford chassis. Access the bulletins via the web at www.fleet.ford.com/truckbbas under “Bulletins”.
Ford Truck Quality Program Guidelines (QVM):
This manual provides guidelines for final stage manufacturer modifying Ford products. It also includes an introduction to process controls, quality controls, customer support and management practices. Access the guidelines via the web at www.fleet.ford.com/truckbbas under “Publications”.
Disclaimer:
Information herein was correct when approved for printing. Ford Motor Company reserves the right to discontinue or change at any time specification designs or program without incurring obligation
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