FINAL SCHEDULE AT-A-GLANCE Monday - May 18 7:00 AM – 5:00 PM Registration Open 9:00 AM – 12:00 PM Morning Tutorials Room Aerospace vs. Automotive: Perspective on Approach and Application of Composites Bio-Based Polymer Composites Manufacturing Technology Overview Thermal Analysis of Polymer Composites 2:00 – 5:00 PM 317 316 315 314 Afternoon Tutorials Room Composite Materials Technology Overview Composites Failure Criteria Overview Defect Control in Composite Fabrication Using Out of Autoclave Prepregs Thermoplastic Composites: Aerospace, Automotive and Commercial Market Applications 316 314 317 315 Tuesday - May 19 7:00 AM – 5:00 PM Registration Open 8:00 – 9:30 AM Conference Program 10:00 – 11:00 AM Keynote Presentation 11:00 AM – 5:00 PM Exhibit Hall Open 2:00 – 2:45 PM Featured Lectures 2:00 – 4:00 PM Panel Room Additive Manufacturing for Polymers - 1 Armor and Ballistic Materials, Processing, Structures, and Applications - 1 Ballistics / Armor / Modeling Fiber Technologies: Carbon, Glass, Ceramic, Aligned Discontinuous Fiber Liquid Molding Applications and Technologies Nanomaterials, Nanocomposites and Nanomanufacturing - 1 Open Manufacturing Overview and Novel Technologies 318 314 314 316 319 320 317 310 Army Research Laboratory: Accelerating Innovation and Discovery through the Open Campus Ecosystem Threat-Based Flammability Requirements for Transport Airplanes Rapid Material Development 319 316 Integrated Computational Materials Engineering 315 2:00 – 5:00 PM Conference Program Room 5:00 – 6:00 PM Welcome Reception Additive Manufacturing for Polymers - 2 Advanced and Innovative Technologies for Composites and Structures Armor and Ballistic Materials, Processing, Structures, and Applications - 2* (ITAR) Composites Fatigue and Fracture / Advanced Composites Analytics Natural, Green, Bio-Materials and Reinforcements Technology and Applications Open Manufacturing - Metals Additive Manufacturing Systems World Materials and Fabrication Technology 318 318 314 319 316 317 320 2nd/3rd Floor Main Terrace FINAL SCHEDULE AT-A-GLANCE Wednesday - May 20 7:00 AM – 5:00 PM Registration Open 8:00 AM – 12:00 PM Conference Program 8:00 – 10:00 AM Panel 9:00 – 9:45 AM Featured Lecture 10:00 AM – 12:00 PM Panel 10:00 AM – 5:00 PM Exhibit Hall Open 11:00 AM – 4:00 PM Student Bridge Contest Additive Manufacturing Contest Exhibt Hall Exhibt Hall 12:30 – 1:30 PM Women in SAMPE Forum 303 2:00 – 2:45 PM Featured Lecture 2:00 – 4:00 PM Panel Recent Federal Programs in Composites 315 2:00 – 4:00 PM Conference Program Room 5:30 – 6:30 PM Student Social Reception Composite Analysis Composite Applications in the Automotive Industry - 1 Composites Manufacturing High Temperature Systems and Structures* (ITAR) Multifunctional Composites - 1 Multi-Scale Modeling - 1 Open Manufacturing - Bonded Composites Structural Health Monitoring - 1 Structure / Properties Relationships Academia, Industry and Government Hypersonic Materials and Structures Hypersonic Material Development Material Informatics and ICME Durability and Fatigue Metal Matrix Composites Multifunctional Composites - 2 Multi-Scale Modeling - 2 Structural Health Monitoring - 2 Tooling Room 319 314 318 316 320 317 317 318 314 315 316 315 314 316 319 314 317 318 320 Pratt Street Ale House FINAL SCHEDULE AT-A-GLANCE Thursday - May 21 7:00 AM – 5:00 PM Registration Open 8:00 – 11:30 AM Conference Program Alternative Energy/Wind: Technologies, Material, Processes, and Manufacturing Composite Applications in the Automotive Industry - 2 Design and Analysis Nanomaterials, Nanocomposites and Nanomanufacturing - 2 Out-of-Autoclave: Materials, Processes, Tooling, Structures, and Applications 1*(ITAR) Space Materials, Structures and Applications Structural Health Monitoring - 3 Testing, Test Methods - 1 8:00 – 10:00 AM Panel 8:30 – 9:15 AM Featured Lecture Innovation in Material Development The Future of Defense Manufacturing – Rate Independent Production & Right the First Time Room 319 314 318 320 316 319 317 314 315 314 10:00 AM – 12:00 PM Panel Defense Manufacturing 315 Exhibit Hall Closed 11:00 – 11:45 AM Featured Lecture 12:00 – 1:30 PM Awards Luncheon 2:00 – 4:00 PM Panel Composites Structures Qualification, Substantiation, and Certification 315 2:00 – 5:00 PM Conference Program Room Structural Certification: The Air Force’s Aircraft Structural Integrity Program Perspective CIA’s Supersonic Sky Spy: The A-12 OXCART Reconnaissance Aircraft Adhesives & Bonding Composite Process Modeling Composite/Hybrid Joints and Bonding Damage Analysis and Repair Out-of-Autoclave: Materials, Processes, Tooling, Structures, and Applications - 2 Structural Health Monitoring - 4 Testing, Test Methods - 2 Thermoplastics Important Notice: The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. 2 317 310 316 319 318 320 316 317 314 320 SAMPE BALTIMORE PROGRAM GENERAL INFORMATION SAMPE Baltimore 2015 SAMPE Baltimore is taking place at Baltimore Convention Center 1 W Pratt St., Baltimore, MD, 21201. SAMPE Baltimore is the only conference and exhibition exclusively dedicated to advanced materials and processes. Over 200 exhibiting companies showcase their products and solutions during this event. Furthermore, the full scale technical conference features the latest technologies and research advancements concerning the advanced materials and processes community. Baltimore is where the Advanced Materials community meets — the only place where you come face-to-face with over 3,500 of the industry’s most influential decision makers. Attendees come from all 50 United States. Registration Hours Monday, May 18 Tuesday, May 19 Wednesday, May 20 Thursday, May 21 Exhibit Hall Hours Monday, May 18 Tuesday, May 19 Wednesday, May 20 Thursday, May 21 7:00 a.m. – 5:00 p.m. 7:00 a.m. – 5:00 p.m. 7:00 a.m. – 5:00 p.m. 7:00 a.m. – 5:00 p.m. Closed 11:00 a.m. – 5:00 p.m. 10:00 a.m. – 5:00 p.m Closed International Attendees SAMPE will provide a letter of invitation to registered attendees and exhibitors. It is recommended that you have this letter for your visa application and interview. Letters of recommendation should be requested as early as possible. For an invitation, submit a written request to Priscilla@sampe.org. Be sure to note whether the letter should be addressed to the requestor or to the embassy/consulate. For a detailed list of requirements and tips on the visa interview visit www.sampebaltimore.org/international-attendees.html. Conference Program Sessions are the only programs in which a full-length technical paper will be published on our proceedings. Conference registration is required for admittance to sessions and panels. Tutorial registration is required for admittance to tutorials. *ITAR - Sessions listed in the program followed by and “(ITAR”) note, are sessions that include ITAR restricted papers. These sessions are not necessarily fully closed sessions. Some open papers may be included in the session. For more details about the papers in the session, click the session hyperlink. Papers that are ITAR restricted include an (ITAR) notation at the end of the title. Why Does SAMPE Offer ITAR Presentations? - SAMPE provides a forum for M&P professionals to share advancements of materials and processes with an engaged audience. We strive to be as inclusive as possible, as the sharing of technology is what drives advancement. However, a small portion of our conference programs contain information that is regulated by International Traffic in Arms Regulations. As a result, attendance to ITAR presentations is restricted to US Citizens who are employees of the US Government or of US Government contractors. We’re proud that we can offer a forum for professionals to share ITAR restricted information. Furthermore, we are aware that not everyone can attend these ITAR sessions, so we ensure that there are plenty of open programs that our international and non-ITAR cleared conference attendees can attend instead. If you plan to attend any sessions restricted by ITAR, you must bring proof of citizenship plus the other verification documents. Individuals can apply for clearance at the ITAR counter in the registration area during the conference. You will receive a special ITAR badge, which will have your picture on it. Only individuals who have ITAR clearance may enter an ITAR presentation. More information about ITAR requirements can be found at www.sampebaltimore.org/itar.html. *Allow at least 4 weeks to complete the ITAR clearance process. Return to At-a-Glance 3 TUTORIALS MONDAY, MAY 18, 2015 MORNING 9:00 AM - 12:00 PM Aerospace vs. Automotive: Perspective on Approach and Application of Composites Bob Yancey, Altair / Room 317 The Aerospace industry has driven much of the composites usage over the past few decades with significant acceleration in their use in primary structures in the last few years. The automotive industry is now taking a serious look at composites and how they can help the industry meet the demanding fuel efficiency requirements in the near future. This tutorial provides a perspective on the challenges, opportunities, requirements, and needs of these industries in regards to composite structure design, manufacturing, repair, and disposal. A review of these issues will be presented as well as lessons learned from each industry and areas of potential collaboration in the future. View Tutorial Outline Bio-Based Polymer Composites Louis Pilato, Pilato Consulting / Room 316 Bio-Based resins represent <1% of 280 million tons/year of the global plastics market currently but are expected to increase substantially in the near future due to favorable opportunities that are developing through the use of renewable materials, anticipated customer/consumer acceptance of these emerging polymers, increasing environmental and legislative directives (end of life, sustainability, etc.) related to them, and possibly projected favorable costs/improved performance characteristics. A paradigm shift is occurring where many bio-based monomers and polymers are being developed under more favorable conditions than classical petrochemical methods. View Tutorial Outline Manufacturing Technology Overview Brent Strong, Brigham Young University / Room 315 This tutorial covers an overview of the numerous manufacturing processes for both Advanced and FRP composites that use polymer matrix material systems. General rules for composite manufacturing will be enumerated. The different types of processes are discussed while at the same time providing a number of examples and applications across the major composite market segments. View Tutorial Outline Thermal Analysis of Polymer Composites Steve Sauerbrunn, University of Delaware / Room 314 This tutorial will be a hands-on event. The tutorial will begin with a 1 hour presentation. Topics covered will include: Composite Glass Transition by DMA, Resin Curing by DSC, Fiber composition by TGA, Resin temperature of minimum viscosity by rheology, In Situ Dielectric Measurement during Curing and Composite Delamination Temperature by TMA. After the lecture, all participants will receive a paper with a check off box for each experiment. There are two parts to the experiment. First is sample preparation and setting up the experiment. Second is the analysis of the resulting data. You may go to any thermal analysis vendors you wish for the laboratory portion of the course. You may go to the vendors anytime when the exhibit hall is open. You do not have to do all of the experiments. You are free to pick and choose any (or all) of the experiments. View Tutorial Outline 4 Return to At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. TUTORIALS MONDAY, MAY 18, 2015 AFTERNOON 2:00 - 5:00 PM Composite Materials Technology Overview Andrew George, Brigham Young University / Room 316 Presenting an overview of fiber materials (glass, carbon, aramid, etc.) and resin systems (polyester, vinyl ester, epoxy, phenolic, polyimides, thermoplastics, etc.) across numerous market segments. A basic review of the chemistry behind the resin systems is presented, including polymerization and cure reaction, and what characteristics determine the resin properties. Various terminology, reinforcement forms, B-stage applications, properties, limitations, pros and cons, and processing aspects are covered. Both thermoset and thermoplastic resin systems are covered as well as how they are handled in various applications. View Tutorial Outline Composites Failure Criteria Overview Rikard Heslehurst, Abaris Training Resources / Room 314 The intent of this new tutorial is to present a broad, but encompassing view of Composite Failure Criteria. The selection and application of a failure criterion for composite materials has and still is a hot topic of discussion. There are some 30 odd failure criteria that have been applied to composite materials, all with varying levels of success and simplicity of application. The question that each attendee needs to ask is what do you choose from this list and what are you required to understand that will lead to a successful outcome. This tutorial will led the attendees through the mire of the fundamentals of the various failure criteria. The tutorial will then discuss the important aspects of identifying and determining the input requirements to allow the failure criterion to produce useful and accurate output (what is the level of structural integrity of the composite component). Several other equally important aspects for real world application will then follow. View Tutorial Outline Defect Control in Composite Fabrication Using Out of Autoclave Prepregs Steven Nutt, University Southern California / Room 317 In this tutorial, we combine practical instruction of methods and practices with underlying science of composite fabrication using OoA prepregs. The tutorial will begin by highlighting the common characteristics of OoA prepregs and their role in achieving autoclave quality levels. Then, it will identify basic controllable parameters and their effects on strength-limiting and cosmetic defects, as well as strategies/methods to minimize and/or eliminate the defects. The parameters include vacuum level, cure cycle, absorbed moisture, out-time, tack, tooling characteristics (roughness, curvature, etc.), and vacuum port locations (breathe-out distances). Finally, we will describe the expanded manufacturing space enabled by OoA cure, and highlight future technologies of interest. A live demonstration of hand lay-up techniques as practiced in a small shop or research lab will be included. The tutorial will be organized in three segments, with opportunities for discussion after each segment. View Tutorial Outline Thermoplastic Composites: Aerospace, Automotive and Commercial Market Applications Uday Vaidya, University of Alabama – Birmingham / Room 315 This tutorial will cover the theory, applications and product development opportunities for thermoplastic composites in aerospace, automotive and commercial applications. Engineers, Designers, Modelers, Technicians, Students and Managers will learn about thermoplastic composite materials, design, modeling and manufacturing practices. The tutorial will cover case studies dealing with continuous, discontinuous and hybrid composites for lightweight, high performing, low cost and recycled thermoplastic composites. Materials by Design, Manufacturing methodology and modeling practices for thermoplastic composites for the various sectors will be discussed. Structure-property relationships, failure mechanisms, fatigue, noise and vibration behavior will also be covered. View Tutorial Outline The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 5 PANELS Tuesday - May 19 Thursday - May 21 Integrated Computational Materials Engineering Innovation in Material Development 2:00 – 4:00 PM / Room 315 8:00 AM – 10:00 AM / Room 315 Panel Moderator: Chuck Ward, Air Force Research Laboratory More Information Panel Moderator: Jesse Margiotti, Strategic Analysis, Inc. More Information 10:00 AM – 12:00 PM / Room 315 Defense Manufacturing Wednesday - May 20 8:00 AM – 10:00 AM / Room 315 Academia, Industry and Government Panel Moderator: Kenan Wollborg, Innovate3D More Information Panel Moderator: Walter Roy, Keystone Innovation Solutions More Information 2:00 – 4:00 PM / Room 315 Composites Structures Qualification, Substantiation, and Certification 10:00 AM – 12:00 PM / Room 315 Hypersonic Material Development Panel Moderator: Eric Wuchina, Naval Surface Warfare Center More Information Panel Moderator: Curtis Davies, Federal Aviation Administration More Information 2:00 PM – 4:00 PM / Room 315 Recent Federal Programs in Composites Panel Moderator: Mick Maher, DARPA More Information EVENTS MAY 19-20, 2015 Welcome Reception Tuesday - May 19 5:00 – 6:00 PM 2nd/3rd Floor Main Terrace Join us at this valuable, free networking event. All badged attendees are welcomed. Student Bridge Contest Wednesday - May 20 11:00 AM – 4:00 PM Exhibit Hall The Bridge Contest allows students to design, build, and test a miniature structural bridge using various composite materials in accordance with a set of well defined rules, and then compete with other students in a testing event. Monetary prizes are awarded to the student chapter of the winners of each of several divisions of the competition. Additive Manufacturing Contest Wednesday - May 20 11:00 AM – 4:00 PM Exhibit Hall SAMPE’s newest competition, the Additive Manufacturing Contest, provides an opportunity for students to learn and expand their abilities in additive manufacturing and engineering design. Sign up for this contest before April 20! Structures will be printed by the committe and tested onsite in the Exhibit Hall. Student Social Reception Wednesday - May 20 5:30 – 6:30 PM Pratt Street Ale House | 206 W. Pratt St., Baltimore, MD 21201 All students are invited to attend the SAMPE Student Social Reception. Bridge contest winners will be announced and prizes will be raffled. Food and refreshments will be served, free of charge. 6 Return to At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. KEYNOTE PRESENTATION TUESDAY, MAY 19 10:00 – 11:00 AM / Room 310 LUNCHEON SPEAKER THURSDAY, MAY 21 12:00 – 1:30 PM / Room 310 David Robarge, Thomas Russell, Chief Historian, Central Intelligence Agency Director of the U.S. Army Research Laboratory (ARL) Army Research Laboratory: Accelerating Innovation and Discovery through the Open Campus Ecosystem The US Army Research Laboratory (ARL) is the nation’s premier laboratory for land forces and focuses a diverse research portfolio across eight science and technology campaigns. This presentation will provide an overview of the laboratory’s activities with an emphasis on the Materials Research that is benefiting the American Soldier. To better accomplish its mission, ARL is piloting a new collaborative business model for the federal laboratory system known as Open Campus The goal of ARL’s Open Campus initiative is to create a science and technology ecosystem that will encourage groundbreaking advances in basic and applied research areas of relevance to the Army. Through the Open Campus framework, ARL scientists and engineers will work collaboratively, and side-by-side, with the global academic community, industry, small businesses and other government laboratories to solve mutually beneficial research challenges. Women in SAMPE Forum Wednesday - May 20 12:30 – 1:30 PM / Room 303 Free for all badged attendees. The Women in SAMPE forum will discuss today’s perception of women in engineering and technology careers and women in the workforce. Multiple topics will be discussed, including promoting yourself, salary disparity, negotiating, mentoring, work/life balance, networking, personal self confidence/taking risks, glass ceiling, education and more. Using a group speed mentoring format you will have an opportunity to interact with each Leader. Distinguished Mentor Group Leaders Michelle Palmer – Lockheed Martin Judy Schneider – Mississippi State University Deborah Sears – Raytheon Company Katie Thorp – Soft Matter Materials Branch, Air Force Research Lab Shanying Zeng – The Boeing Company CIA’s Supersonic Sky Spy: The A-12 OXCART Reconnaissance Aircraft CIA developed the highly secret A-12 OXCART aircraft as the U-2’s successor to meet the nation’s need for a very fast, very high-flying reconnaissance platform that could avoid Soviet air defenses while taking photographs of strategic weapons sites behind the Iron Curtain. The Agency awarded the OXCART contract to Lockheed (builder of the U-2) in 1959. In meeting the aircraft’s extreme speed and altitude requirements, Lockheed — led by legendary aeronautical engineer Clarence “Kelly” Johnson — overcame many technical challenges with cutting-edge innovation in titanium fabrication, lubricants, jet engines, fuel, navigation, flight controls, electronic countermeasures, radar stealth, and pilot lifesupport systems. In 1965, after hundreds of hours flown at high personal risk by an elite team of CIA and Lockheed pilots, the A-12 was declared fully operational, attaining the design specifications of a sustained speed of Mach 3.2 at 90,000 feet. CIA never deployed A-12s over the Soviet Union, however, because of political sensitivities following the shootdown of Francis Gary Powers’s U-2 in 1960. In addition, by the time of the first A-12 deployment in May 1967, CORONA satellites had assumed the A-12’s original mission of photographing Soviet strategic sites. Instead, the A-12 was used for as a tactical military reconnaissance platform in East Asia, flying 26 missions over Vietnam and three over North Korea during the Pueblo incident. It performed all successfully, identifying bombing targets, troop movements, and SAM sites, assessing damage, and locating the Pueblo, which facilitated negotiations eventually leading to the release of its surviving crew members. The A-12 flew its last mission in May 1968, and the Air Force’s variant, the SR-71, took over its role. SAMPE Baltimore App The SAMPE Baltimore app is now available at the Apple Store and Google Play Store. Receive the latest updates and any last minute details directly to your device. Search “SAMPE Baltimore” in your app store. Return to At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. 7 FEATURED LECTURES MAY 19-21, 2015 Tuesday - May 19 2:00 – 2:45 PM / Room 319 Threat-Based Flammability Requirements for Transport Airplanes Jeff Gardlin, FAA The threat-based approach to research used to develop many improved standards for fire protection has also pointed out some shortcomings in the way the existing flammability requirements are structured. For example, there could be multiple requirements applying to the same component; conflicting requirements for the same component depending on what material it is made from; and ambiguous requirements for components not explicitly listed in in the requirements. Knowing the threat(s) a component must withstand and defining the way the threat is measured, would have advantages for material manufacturers, installers and regulators. Requirements that are based on the threat, rather than on combinations of material type, application and threat, would both improve the level of safety and make the requirements simpler to understand and easier to meet. 2:00 – 2:45 PM / Room 316 Rapid Material Development Jeff Zabinski, Army Research Laboratory Exploiting new materials, design space opens; using new designs, performance leaps are enabled compared to inefficient materials substitution approaches; and by integrating manufacturing at the beginning, low cost, small sized complex designs are possible. This lecture will discuss the integration of materials engineering, design, and manufacturing accelerated using multi-scale computational tools to permit rapid progression from discovery to delivery. Examples of where Integrated Computational Materials Engineering (ICME) is reducing the time required to develop new materials and bring them to bear in solving difficult problems will be provided. In particular, it will be shown that the ICME approach produced new systems with superior performance in high strain rate environments and in producing new non linear optical materials. Wednesday - May 20 9:00 – 9:45 AM / Room 316 Hypersonic Materials and Structures David Glass, NASA Thermal protection systems (TPS) and hot structures are required for a range of hypersonic vehicles ranging from ballistic reentry to hypersonic cruise vehicles. This includes single-stage to orbit (SSTO), two-stage to orbit (TSTO) accelerators, access to space vehicles, and hypersonic cruise vehicles. The primary portion of the paper will discuss issues and design options for CMC TPS and hot structure components, including leading edges, acreage TPS, and control surfaces. 2:00 – 2:45 PM / Room 314 Material Informatics and ICME Krishna Rajan, Iowa State University This presentation will discuss how informatics methods provide a framework to enable the “integration” objective in “Integrated Computational Materials Science and Engineering” (ICSME). Informatics harnesses the tools of statistical and machine learning to the fundamentals of materials behavior and provides a mechanism to guide new materials discoveries in an accelerated but robust manner. We shall discuss the role of informatics in integrating computational (and experimental) information in the context of the “Big Data” paradigm and we will emphasize that term “Big Data” is more than just dealing with large volumes of data. By taking into account the multifaceted nature of Big Data, we provide examples in materials design and discovery where integration of information across length scales can be achieved via informatics methods. 8 Return to At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. FEATURED LECTURES Continued Thursday - May 21 8:30 – 9:15 AM / Room 314 The Future of Defense Manufacturing – Rate Independent Production & Right the First Time Rollie Dutton, Air Force Research Laboratory The high cost of development and the extended length of time required to certify a new weapons system is limiting the DOD’s ability to develop new systems. The extended times between major procurements, the small quantities purchased, and the low production rates of these systems make it difficult to affordably achieve high reliability and performance through traditional design methodologies. Going forward requires the development of a new approach to the design and certification of aircraft technology, processes and procedures. Instead of a focus on rules and regulations that dictate the design and approval of each particular piece of hardware, we must develop processes that enable us to continuously manage system reliability and performance from conceptual design to retirement. 11:00 – 11:45 AM / Room 317 Structural Certification: The Air Force’s Aircraft Structural Integrity Program Perspective Chuck Babish, US Air Force This presentation will provide an overview of the Air Force’s Aircraft Structural Integrity Program perspective on structural certification with an emphasis on the requirements associated with the incorporation of advanced materials and processes in the aircraft design. TRACKS Manufacturing, Processing & Automation Materials Technology New and Traditional Applications Design, Analysis, & Modeling CATEGORIES Additive Manufacturing for Polymers Adhesives & Bonding Advanced and Innovative Technologies for Composites and Structures Alternative Energy/Wind: Technologies, Material, Processes, and Manufacturing Armor and Ballistic Materials, Processing, Structures, and Applications Ballistics / Armor / Modeling Composite Analysis Composite Applications in the Automotive Industry Composite Process Modeling Composite/Hybrid Joints and Bonding Composites Fatigue and Fracture / Advanced Composites Analytics Composites Manufacturing Damage Analysis and Repair Design and Analysis CATEGORIES continued Durability and Fatigue Fiber Technologies: Carbon, Glass, Ceramic, Aligned Discontinuous Fiber High Temperature Systems and Structures Liquid Molding Applications and Technologies Metal Matrix Composites Multifunctional Composites Multi-Scale Modeling Nanomaterials, Nanocomposites and Nanomanufacturing Natural, Green, Bio-Materials and Reinforcements Technology and Applications Open Manufacturing - Bonded Composites Open Manufacturing - Metals Additive Manufacturing Open Manufacturing Overview and Novel Technologies Out-of-Autoclave: Materials, Processes, Tooling, Structures, and Applications Space Materials, Structures and Applications Structural Health Monitoring Structure / Properties Relationships Systems World Materials and Fabrication Technology Testing, Test Methods Thermoplastics Tooling The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 9 Additive Manufacturing for Polymers - 1 / Room 318 Category Chair: Chuck Wilson, Gulfstream CONFERENCE PROGRAM / TUESDAY, MAY 19 8:00 AM Integration Between Structural Additive Manufacturing and Printed Electronics Giovanni Nino, Quest Integrated, LLC (Qi2) 8:30 AM Control-Oriented Model Verification for UV Processing of Composite Laminate Adamu Yebi, Clemson University 9:00 AM Additive Manufacturing and Characterization of Topology Optimized PLA Structures for BoneImplant Applications Sajith Anantharaman, University of Texas at Arlington Armor and Ballistic Materials, Processing, Structures, and Applications - 1 / Room 314 Category Chairs: Lionel Vargas, U.S. Army Research Laboratory and Rick Rickert, US Army - TARDEC 9:00 AM Investigation into the Material Properties and Penetration-Resistant Behavior of Ultra-high Molecular Weight Polyethylene Composites Using A Novel Test Methodology and Correlation with Ballistic Performance Jason Cain, TKC Global - contractor for US Army Research Laboratory Ballistics / Armor / Modeling / Room 314 Category Chair: Bazle (Gama) Haque, University of Delaware 8:00 AM Modeling Constant Velocity Transverse Impact on UHMWPE Soft Ballistic Sub-Laminate Bazle Haque, University of Delaware - CCM 8:30 AM Modeling Kevlar Km2 Single Fiber Transverse Impact and the Effect of Compressive Kinking on Residual Tensile Strength Subramani Sockalingam, University of Delaware Fiber Technologies: Carbon, Glass, Ceramic, Aligned Discontinuous Fiber / Room 316 Category Chairs: Matt Trexler, Under Armour and Rob Adkinson, University of Delaware - CCM 8:00 AM Characterization of Technical Monofilament Textiles Ozan Erol, University of Delaware 8:30 AM Thermo, Chemical, Process Model of Non-Textile Reinforcing Fiber Precursor Bruce Dover, Harper International 10 At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. TUESDAY MAY 19, 2015 9:00 AM Molecular Dynamics Modeling of Compression Kinking in Kevlar Sanjib Chowdhury, University of Delaware - CCM Liquid Molding Applications and Technologies / Room 319 Category Chair: David Leach, Henkel Aerospace 8:00 AM Integration of Composite Part Design and Processing Simulation in Liquid Composite Molding (LCM) Jiayin Wang, University of Delaware 8:30 AM Stretchlon Film-Enhanced RIDFT Process for Composite Manufacture Divyesh Bhakta, High-Performance Materials Institute, FAMU-FSU College of Engineering 9:00 AM LCM Processing of Nanoparticle Toughened High Temperature Epoxy Matrix Composites Mario Danzi, Laboratory of Composite Materials and Adaptive Structures, ETH Zurich Nanomaterials, Nanocomposites and Nanomanufacturing - 1 / Room 320 Category Chairs: Kristopher Behler, ARL (TKC Global); Mark Griep, U.S. Army Research Laboratory; and Joseph Koo, University of Texas at Austin 8:00 AM Characterization of Carbon Fiber Composites Reinforced with Carbon Nanofiber Using an Automated Spray System Yasmeen Qudsi, University of Louisiana at Lafayette Department of Mechanical Engineering 8:30 AM Microwave Induced Welding of Carbon Nanotube-Thermoplastic Interfaces for Enhanced Mechanical Strength of 3D Printed Parts Charles Sweeney, Texas A&M 9:00 AM Moisture Absorption and Chemical Degradation Study of Modified Nanoclay Vinylester Nanocomposites Florent Gauvin, University of Sherbrooke Open Manufacturing Overview and Novel Technologies / Room 317 Category Chair: Mick Maher, DARPA 8:00 AM Open Manufacturing Overview Mick Maher, DARPA 8:30 AM Bridging the Implementation Gap - DOD Materials and Process Information Management Wayne Ziegler, US Army Research Laboratory 9:00 AM Design and Analysis of a Passive Dynamic Ankle-Foot Orthotic Device Narinder Khattra, University of Delaware The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 11 Additive Manufacturing for Polymers - 2 / Room 318 Category Chair: Chuck Wilson, Gulfstream CONFERENCE PROGRAM / TUESDAY, MAY 19 2:00 PM Brief Survey of the Implementation of Polymer Nanocomposites in Selective Laser Sintering Rogelio Ortiz, University of Texas at Austin Advanced and Innovative Technologies for Composites and Structures Room 318 Category Chairs: James Sands, U.S. Army Research Laboratory and Larry Holmes, US Army Research Laboratory 2:30 PM Development of a Testbed for Automated Ply Inspection of Composites David Maass, Flightware Inc. 3:00 PM Cutting Carbon Fiber Reinforced Polymer Using Multiple Laser Wavelengths Joseph Hillman, Universal Laser Sytems 3:30 PM Design and FEA of a Wound Composite Hydroforming Machine Under High Pressure Michael Ellis, Industrial Design 4:00 PM Intelligent Automation: The Internet-of-Things (IoT) with RFID Sensors Push the Envelope of Production Efficiencies in Composites Part Manufacturing Avner Ben-Bassat, Plataine Inc. 4:30 PM Porosity in Configured Structures Martin Roy, University of British Columbia Armor and Ballistic Materials, Processing, Structures, and Applications - 2* / Room 314 Category Chairs: Lionel Vargas, U.S. Army Research Laboratory and Rick Rickert, US Army - TARDEC 2:00 PM Ballistic Modification of Ultra-High Molecular Weight Polyethylene Composites Through Processing* (ITAR) Lionel Vargas-Gonzalez, U.S. Army Research Laboratory 2:30 PM Ballistic Perforation Mechanics of Single Layer Plain-Weave S-2 Glass/Sc15 Composites Daniel O’Brien, U.S. Army Research Laboratory 3:00 PM Statistical Comparisons for Tensile Properties of Aramid and Co-Polymer Aramid Fibers as a Function of Loading Rates Jae Hyun Kim, NIST 3:30 PM Natural Flexible Armor as an Inspiration for Body Armor Design Susana Estrada, Eafit University 12 At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. TUESDAY 4:00 PM Microstructural Characterization of Ultra High Molecular Weight Polyethylene Jennifer Sietins, Army Research Laboratory MAY 19, 2015 4:30 PM Low Velocity Impact Behavior of VARTM Manufactured Plain-Woven E-Glass/Polyester Composites Ömer Eksik, Tübitak Marmara Research Center Composites Fatigue and Fracture / Advanced Composites Analytics / Room 319 Category Chair: Endel Iarve, University of Dayton Research Institute 3:00 PM Multi-Physical Description of Material State Change in Composite Materials Prasun Majumdar, University of South Carolina 3:30 PM Numerical and Experimental Investigations on the Influence of Creep Phenomena in Carbon Fibre Reinforced Plastics (CFRP) in High and Very High Cycle Fatigue Christian Hopmann, Institute of Plastics Processing (IKV) at RWTH Aachen University 4:00 PM Fatigue Response of Carbon Fiber Epoxy Laminates with Vertically-Aligned Carbon Nanotube Interfacial Reinforcement Heather Conway, N12 Technologies, Inc. 4:30 PM Finite Element Measurements, for Reality in Composites John Tyson, Trilion Quality Systems Natural, Green, Bio-Materials and Reinforcements Technology and Applications / Room 316 Category Chair: Chad Ulven, North Dakota State University 3:00 PM Coating of Flax Fibers: A Comparison of Zirconates and Silanes Treatments Lina Boulos, University of Sherbrooke 3:30 PM Properties and Curing Kinetics of Epoxy Resin Cured by Chitosan as an Environmentally Friendly Curing Agent Praveen Kumar Balasubramani, University of Cincinnati 4:00 PM Interfacial Characterization of Epoxy-Resin Reinforced with TiO2 Coated Flax Fibers Composites Mohammadreza Foruzanmehr, University of Sherbrooke Open Manufacturing - Metals Additive Manufacturing / Room 317 Category Chairs: Richard Martukanitz, Applied Research Laboratory, Pennsylvania State University; Jim Neumann, Honeywell; and David Bowden, The Boeing Company 2:00 PM Open Manufacturing tiFAB: Program Overview David Bowden, The Boeing Company The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 13 Open Manufacturing - Metals Additive Manufacturing - Continued 2:30 PM Large Melt Pool Electron Beam Additive Manufacturing of Titanium Scott Stecker, Sciaky, Inc. CONFERENCE PROGRAM / WEDNESDAY, MAY 20 3:00 PM Characterization of Electron Beam Additive Manufactured Ti-6al-4v Peter Collins, University of North Texas 3:30 PM Open Manufacturing TiFAB: Statistical Modeling of Process Variables Gary Harlow, Lehigh University 4:00 PM Rapid Low Cost Additive Manufacturing Jim Neumann, Honeywell Systems World Materials and Fabrication Technology / Room 320 Category Chair: Susan Ruth, The Aerospace Corporation 2:00 PM Manufacturing Implementation of a Thin Coating Thomas Sutherland, Retired 2:30 PM Bond Strength between Additively Manufactured Ti Alloys and Composites Suraj Rawal, Lockheed Martin Space Systems Company 3:00 PM Design Versus Manufacturing, Some Important Differences Thomas Sutherland, Retired 3:30 PM Development of an XML Framework for Materials, Processing and Testing of Composites John Tierney, Center for Composite Materials 4:00 PM Manufacturing Experiences with Extruding Variable-Viscosity Paste Adhesives Thomas Sutherland, Retired WEDNESDAY MAY 20, 2015 Composite Analysis / Room 319 Category Chairs: James Nelson, 3M; Travis Bogetti, Army Research Laboratory; and Nassif Rayess, University of Detroit Mercy 8:00 AM Static Compression Response of Syntactic Foam under Hydrostatic Confinement Rafid Kully, United States Air Force 8:30 AM Wrinkling Analysis of Composite Sandwich Plates Under Thermal Loading Shaher Abdallah, California State University 14 At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. WEDNESDAY MAY 20, 2015 9:00 AM Applying Finite Element Simulation to Predict Engineering Constant of Woven Composites Dustin Souza, e-Xstream Engineering 9:30 AM An Analysis Methodology to Predict Damage Propagation in Notched Composite Fuselage Structures Andrew Bergan, NASA Langley 10:00 AM Multi-Scale Measurement of Tensile Behavior of Glass Fiber Composites at High Strain Rate: Fiber Fragmentation in Epoxy Resin Jae Hyun Kim, NIST 10:30 AM Void Level in Composites by Thermal Diffusivity Steve Sauerbrunn, University of Delaware - CCM 11:00 AM Multiaxial Dynamic Constitutive Equation for Syntactic Foam Rafid Kully, United States Air Force 11:30 AM Analysis of a Woven Fiber Reinforced Composite Material Under Compressive Loading Conditions German Reyes, University of Michigan-Dearborn Composite Applications in the Automotive Industry - 1 / Room 314 Category Chairs: Libby Berger, General Motors R&D; James Stevenson, Stevenson PolyTech LLC; and Dirk Heider, University of Delaware 10:30 AM Assessment of Induction Heating Methods for High-Volume Manufacturing of Carbon Thermoplastic Composites Shridhar Yarlagadda, University of Delaware 11:00 AM Breaking Barriers in Polymer Additive Manufacturing Lonnie Love, Oak Ridge National Laboratory 11:30 AM Compression Resin Transfer Molding Simulation for Net Shape Manufacturing of Composite Structures for Automotive Applications Pavel Simacek, University of Delaware Composites Manufacturing / Room 318 Category Chairs: Pierre-Henri Cadaux, Airbus; Ali Yousefpour, National Research Council Canada; Matt Trexler, Under Armour; and Scott Case, Virginia Tech 8:00 AM Introducing Thermal History Producibility Assessment at Conceptual Design Janna Fabris, Composites Research Network The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 15 Composites Manufacturing - Continued CONFERENCE PROGRAM / WEDNESDAY, MAY 20 8:30 AM Development of a Unique Bonded-Magnet Material Paul Honka, Beacon Power 9:00 AM Thermoplastic Materials Interest to Answer the Industrial Needs Cyrille Collart, Airbus Operations SAS 9:30 AM Three-Dimensional Textile Composites Yao Chen, U.S. Army Armament Research, Development and Engineering Center 10:00 AM 3D Fiber Spraying – Development of an Automated High Volume Capable Preforming Technology for Structural RTM-Parts Marc Linus Fecher, IKV Aachen 10:30 AM Quality Controlled Induction Welding by Adapted Process Parameters Peter Mitschang, Institut für Verbundwerkstoffe GmbH High Temperature Systems and Structures* / Room 316 Category Chairs: Thomas Tsotsis, The Boeing Company and Lessa Grunenfelder, University of Southern California 8:00 AM Multi-Mode Spectroscopic Investigation of Imidization Reactions in High-Temperature Polyimides* (ITAR) Jonathan Spowart, Air Force Research Laboratory 8:30 AM Carbon-Reinforced Cyanate Ester Composites Jitendra Tate, Texas State University, San Marcos 10:00 AM Sulfone Based Phthalonitrile Resins for Advanced High Temperature Applications Matthew Laskoski, Naval Research Laboratory 10:30 AM DARPA Materials Development for Platforms (MDP) Mick Maher, DARPA 11:00 AM Second Generation PEEK-Like Phthalonitrile Resin for Advanced High Temperature Applications Teddy Keller, Chemistry Division, Naval Research Laboratory 11:30 AM Effect of In-Situ Cure on Measurement of Glass Transition Temperatures in High-Temperature Thermosetting Polymers Andrew Guenthner, Air Force Research Laboratory Multifunctional Composites - 1 / Room 320 Category Chairs: Erik Thostenson, University of Delaware; Shridhar Yarlagadda, University of Delaware; and Ever Barbero, West Virginia University 16 RetuAt-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. WEDNESDAY MAY 20, 2015 8:00 AM Electro Structural Composites Michel Bermudez, Airbus Group 8:30 AM Damage Sensing of Nanocomposites for Smart Paste Applications Joung-Man Park, Gyeongsang National University 9:00 AM Measurement and Prediction of Electrical Response of Composite Materials Mohammad Faisal Haider, University of South Carolina 9:30 AM Novel Sensing Behavior of Carbon Nanotube Multifunctional Composites Hao Liu, Center for Composite Materials; Department of Mechanical Engineering - University of Delaware 10:00 AM Compressive Strain Sensing Using 3D Graphene Oxide Hydrogels Young-Bin Park, Ulsan National Institute of Science and Technology 10:30 AM Evaluation of Size Effect on Epoxy Resin Tensile Properties Using Micro-Scaled Specimens Jun Misumi, Toray Industries, Inc. 11:00 AM Novel Fiber Composites for Simultaneous Strengthening and Structural Health Monitoring of Steel Structures Sagar Doshi, University of Delaware 11:30 AM Extrinsic Response Coefficients for Magnetoelectric Composites Tomas Muchenik Cena, West Virginia University Multi-Scale Modeling - 1 / Room 317 Category Chair: Puttagounder Dhanasekaran Swaminathan, Kennesaw State University 11:30 AM Modeling for Thermal Conductivities of CNT-Woven Fabric Hybrid Composites Myungsoo Kim, Youngsan University Open Manufacturing - Bonded Composites / Room 317 Category Chair: Brad Hanson, Lockheed Martin 8:00 AM TRUST Overview - Proving the Ability to Quantify Bonded Assembly Reliability Brad Hanson, Lockheed Martin 8:30 AM Materials and Processes for the Development of the TRUST Program Informatics Baseline Michelle Palmer, Lockheed Martin The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 17 Open Manufacturing - Bonded Composites - Continued CONFERENCE PROGRAM / WEDNESDAY, MAY 20 18 9:00 AM TRUST Informatics Baseline Bond Process Double Cantilever Beam and Edge Notch Flexure Test Procedures and Results Carl Popelar, Southwest Research Institute 9:30 AM Modeling and Characterization of DCB Test Results for TRUST Barron Bichon, Southwest Research Institute 10:00 AM TRUST – A Novel Approach to Determining Effects of Archetype Contaminant Compounds on Adhesion of Structural Composites Brietta Oakley, Brighton Technologies Group 10:30 AM Atmospheric Pressure Plasma Treatment of Organic Matrix Composites for Structural Adhesive Bonding Arshaluis Hogikyan, Aerospace Materials Processing 11:00 AM Laser Surface Preparation of Epoxy Composites for Secondary Bonding: Optimization of Ablation Depth Frank Palmieri, NASA Langley Research Center Structural Health Monitoring - 1 / Room 318 Category Chairs: Ignacio Perez, Office Naval Research; Mark Seaver, Sotera Defense Solutions; Young-Bin Park, Ulsan National Institute of Science and Technology (UNIST); and Roger Crane, Watson and Company 11:00 AM Integration of CdSe Nanocrystals for Damage Detection Cole Brubaker, Vanderbilt 11:30 AM S-Parameters for Ultrasound Inspection of Composite Lap Joints Md Mazharul Islam, University of Texas at Arlington Structure / Properties Relationships / Room 314 Category Chair: Sanjib C. Chowdhury, University of Delaware 8:00 AM In-Situ Ablation Recession and Thermal Sensor Based on Ultra-Fine Thermocouples Joseph Koo, University of Texas at Austin 8:30 AM A Structure Property Study of Epoxy Resins Reacted with Epoxy Silicones Robert Ruckle, Siltech Corporation 9:00 AM Environmental Effects on the Dielectric Response of Composite Materials During Damage Development Rassel Raihan, University of South Carolina ReAt-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. WEDNESDAY MAY 20, 2015 9:30 AM Heterogeneous Networks of Miscible Rubber Blends Carl Giller, Leidos 10:00 AM Tailoring the Morphology and Wettability of Polyethersulfone Surfaces via Surface Segregation of Functionalized Chain Ends Katrina Knauer, University of Southern Mississippi Durability and Fatigue / Room 316 Category Chair: Ryan Emerson, PPG 2:00 PM Low Velocity, Multi-Impact Durability Performance of 3-D Co-Mingled Glass-Carbon Hybrid Composites Toughened with Thermoplastic Polyurethane Inter-Layer Films Steven Boyd, Army Research Laboratory 2:30 PM Behaviour of a Thick Composite Hydrofoil Under Fatigue Loading Asintha Nanayakkara, Fortburn Pty Ltd. 3:00 PM Corrosion Resistance of Clay/Hybrid Silanized Epoxy Ester Composites Prepared By In-Situ Yujie Zhang, University of Cincinnati Metal Matrix Composites / Room 319 Category Chairs: Martin Pech-Canul, CINVESTAV-Saltillo and Peter Joyce, United States Naval Academy 2:00 PM HYSYCVD/DN Processing of Nitride Porous Composites Jose Flores-Garcia, Cinvestav IPN-Saltillo 2:30 PM Selective Reinforcement Using Metal Matrix Composite and Ultrasonic Additive Manufacturing Brian Gordon, Touchstone Research Laboratory 3:00 PM Contemporary Concepts and Applications in the Field of Composite Materials Martin Pech-Canul, Cinvestav IPN Saltillo Multifunctional Composites - 2 / Room 314 Category Chairs: Erik Thostenson, University of Delaware; Shridhar Yarlagadda, University of Delaware; and Ever Barbero, West Virginia University 3:00 PM Mechanical Properties of Borosilicate Glass Hollow Particle Reinforced Epoxy Matrix Syntactic Foams Steven Eric Zeltmann, New York University The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 19 3:30 PM Characterization of Damage Sensing Capability of Carbon Nanotube Sheet Integrated FiberReinforced Composites Sinan Boztepe, University of Delaware CONFERENCE PROGRAM / THURSDAY, MAY 21 Multi-Scale Modeling - 2 / Room 317 Category Chair: Puttagounder Dhanasekaran Swaminathan, Kennesaw State University 2:00 PM Chopped Fiber Composite Progressive Failure Model Under Service Loading Frank Abdi, AlphaSTAR Corporation 2:30 PM Verification of Parameters for Cohesive Zone Method (CZM) Modelling of Fatigue Propagation in Laminated CFRP Composites Naglaa ElAgamy, Carleton University 3:00 PM Study of the Mechanical Properties of Kevlar Fibril Using Molecular Dynamics Simulations Sanjib Chowdhury, University of Delaware Center for Composite MaterialsUniversity of Delaware CCM 3:30 PM Modeling Damage in Composite Materials Using an Enrichment Based Multi-Scale Method Michael Macri, Benet Labs Structural Health Monitoring - 2 / Room 318 Category Chairs: Ignacio Perez, Office Naval Research; Mark Seaver, Sotera Defense Solutions; Young-Bin Park, Ulsan National Institute of Science and Technology (UNIST); and Roger Crane, Watson and Company 2:00 PM Hybrid Sensing of Gearbox Spline Damage State: Acoustic Emission and Ultrasonics Didem Ozevin, University of Illinois at Chicago 2:30 PM Detection of CFRP Composite Manufacturing Defects Using a Guided Wave Approach Tyler Hudson, National Institute of Aerospace and North Carolina State University 3:00 PM Ultrasonic Studies of Nuclear Graphite for Structural Health Monitoring Applications Lauren Olasov, Johns Hopkins University 3:30 PM A Hybrid Model for Damage Localization and Prognosis Including Temperature Compensation Rajesh Kumar Neerukatti, Arizona State University Tooling / Room 320 Category Chairs: Dave Dickson, The Boeing Company and Louis Dorworth, Abaris Direct Services 2:00 PM Experimental Assessment of Elastomeric Tooling Longevity in Actual Service Conditions Through Material Characterization Antonio Paesano, The Boeing Company 20 ReAt-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. 2:30 PM Autoclave Equivalent Composites via Thermally Activated (Soluble) Mandrels Zachary Wing, Advanced Ceramics Manufacturing 3:00 PM Flexible Tooling System for the Manufacturing of a Passive Dynamic Ankle Foot Orthosis Francis Fish, University of Delaware - CCM 3:30 PM Patern-Less Casting of Thin Walled Invar Tooling Simon Durham, Monmet Ltd. THURSDAY MAY 21, 2015 Alternative Energy/Wind: Technologies, Material, Processes, and Manufacturing / Room 319 Category Chair: Nicholas Shevchenko, University of Delaware - CCM 8:30 AM Manufacturing and Testing of Liner-less All-Composite Tanks for Storage and Transportation of CNG Ranji Vaidyanathan, Oklahoma State University 9:00 AM Experimental Testing of a Wave Energy Conversion System Sarah Mouring, United States Naval Academy Composite Applications in the Automotive Industry - 2 / Room 314 Category Chairs: Libby Berger, General Motors R&D; James Stevenson, Stevenson PolyTech LLC; and Dirk Heider, University of Delaware 8:00 AM Validation of Material Models for Crash of Carbon Fiber Composites: Setting Targets and Initial Design Libby Berger, General Motors R&D 9:30 AM New Epoxy Prepreg Resin Technology for High Volume Automotive Applications Steve Greydanus, Hexion Inc. 10:00 AM Wetlaid Nonwovens Made of Recycled Carbon Fiber for Automotive Applications Tobias Harbers, Institute for Carbon Composites, Technische Universität München, Faculty of Mechanical Engineering 10:30 AM Mechanics of Mechanical Bonding in Carbon Fiber Reinforced Thermoplastic Polymer Composite Istemi B. Ozsoy, Clemson University 11:00 AM High Volume Manufacturing of Lightweight Epoxy Automotive Crash Structures Steve Greydanus, Hexion Inc. The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 21 Design and Analysis / Room 318 Category Chairs: Jerome Tzeng, U.S. Army Research Laboratory and John Tierney, University of Delaware - CCM CONFERENCE PROGRAM / THURSDAY, MAY 21 22 8:00 AM LS-DYNA Simulation for Dynamic Confined Compression Test of Syntactic Foam Rafid Kully, United States Air Force 8:30 AM Design and Manufacturing of the Vacuum Infused Fiberglass Hopper Car Body Ivan Sergeichev, Skolkovo Institute of Science and Technology 9:00 AM Design Optimization of Variable Stiffness Composite Cylinders for Axial Buckling Mohammad Rouhi, Concordia Center for Composites (CONCOM), Concordia University 9:30 AM Effects of Truncated Spherical Radome Position on Antenna Patterns and Boresight Error Lili Tong, Harbin Engineering University 10:00 AM Model Validation and Calibration of Low Velocity Impact of Carbon Fiber Laminates with Fiber Bridging Delamination Stacy Nelson, Sandia National Laboratories 10:30 AM Advanced Military Footwear System with Composite Orthotic John Tierney, University of Delaware 11:00 AM Design Optimization and Automation of Metal and Composite Bike Frame Chin-Tang Chang, Advanced International Multitech Co. Ltd. 11:30 AM Effect of Material Anisotropy on the Structural Response of Flexible Composite Hydrofoils Andrew Phillips, Defence Science and Technology Organisation Nanomaterials, Nanocomposites and Nanomanufacturing - 2 / Room 320 Category Chairs: Kristopher Behler, ARL (TKC Global); Mark Griep, U.S. Army Research Laboratory; and Joseph Koo, University of Texas at Austin 8:00 AM Axial and Transverse Air Permeability of Laminate of CFRP Prepregs Containing Z-Aligned Carbon Nanofibers Kuang-Ting Hsiao, University of South Alabama 8:30 AM Atomistic and Macro-Scale Mechanical Property Testing of POSS Nanocomposites for Space Applications Jessica Piness, University of Southern Mississippi 9:00 AM Characterization of Hybrid CNT Polymer Matrix Composites Brian Grimsley, NASA Langley Research Center 9:30 AM Mode-I Delamination Characterization of OOA-VBO cured Z-aligned Carbon Nanofiber Stitched CFRP Composites Kuang-Ting Hsiao, University of South Alabama RAt-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. THURSDAY MAY 21, 2015 10:00 AM In Situ Process Monitoring of Carbon Nanotube/Glass Fiber/Polyester Multiscale Hybrid Composites Young-Bin Park, UNIST 10:30 AM Functionalized Nafen™ Alumina Nanofiber (ANF) Reinforced Polyamide 6 Nanocomposites: Mechanical, Thermal And Flame Retardant Properties Hao Wu, University of Texas at Austin 11:00 AM Porous Graphene-Polyimide Nanocomposites for Energy Storage Patricia Okafor, University of Cincinnati 11:30 AM Formulating Low Surface Energy Nano-Composite Materials for Superior Ice-Phobicity Applications Binoy (Ben) Bordoloi, Ames Rubber Corp. Out-of-Autoclave: Materials, Processes, Tooling, Structures, and Applications - 1*/ Room 316 Category Chairs: Leslie Cohen, Hitco; Timotei Centea, University of Southern California - M.C. Gill Composites Center; and James Sutter, SCRA Applied R&D 8:00 AM Inflatable Pressure Intensifier for Lower Cost Large Component Out-of-Autoclave Composite Processing* (ITAR) David Cadogan, ILC Dover 8:30 AM Hydrogen Permeation Analysis And Testing Of Composite Materials And Composite Cryogenic Tanks* (ITAR) Michael Robinson, Boeing 9:00 AM Characterization of a Novel High Temperature Capable Thermoplastic Foam Core Material Stephanie Williams, Composites Consulting Group 9:30 AM Role of Prepreg Interlayer Permeability on Void Reduction During Oven Vacuum Bag Processing of Thick Section Thermoplastic Composites Danning Zhang, University of Delaware 10:00 AM The Influence of Prepreg Architecture on Part Quality for Vaccum Bag Only Processing Lessa Grunenfelder, University of Southern California 10:30 AM In-Plane Gas Evacuation of Partially Impregnated Pre-Preg Laminates in Out of Autoclave Processing Thomas Cender, University of Delaware 11:00 AM Porosity-Free Molded Surfaces for Out-of-Autoclave Composites Mikhail Grigoriev, Aerospace Materials Processing 11:30 AM Gold Nanorods for Thermal Accumulation Sensors and Cure Monitoring of Out of Autoclave Epoxy Resin Gregory Ehlert, Air Force Research Laboratory The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 23 Space Materials, Structures and Applications / Room 319 CONFERENCE PROGRAM / THURSDAY, MAY 21 Category Chairs: Paul Biermann, Johns Hopkins University - Applied Physics Laboratory and Suraj Rawal, Lockheed Martin Space Systems 24 9:30 AM Radiation Smart Structures and Materials With H-Rich Nanostructured Multifunctional Materials Ranji Vaidyanathan, Oklahoma State University 10:00 AM An Overview of Space Exploration Missions of ESA (European Space Agency) with a Focus on Materials, Processes and Structures Christopher Semprimoschnig, ESA (European Space Agency) 10:30 AM Effects of Core Orientation on Honeycomb Sandwich Structures Under Three Point Bending Joshua Lister, California Polytechnic State University 11:00 AM Composite Thermal Doublers for Spacecraft Bus Structures Suraj Rawal, Lockheed Martin Space Systems Company 11:30 AM Effects of Unequal Face Thickness on Honeycomb Sandwich Structures Under Bending Loads Joshua Lister, California Polytechnic State University Structural Health Monitoring - 3 / Room 317 Category Chairs: Ignacio Perez, Office Naval Research; Mark Seaver, Sotera Defense Solutions; Young-Bin Park, Ulsan National Institute of Science and Technology (UNIST); and Roger Crane, Watson and Company 8:00 AM Fiber Bragg Grating Sensors Wrapped with Carbon Nanotube Sheets Kara Peters, North Carolina State University 8:30 AM Spatially Continuous Fully Distributed Microwave and Photonic Sensors for Structural Health Monitoring Liwei Hua, Clemson University 9:00 AM A Fiber Laser Sensor for Direct Detection of Structural Ultrasonics Mark Seaver, Sotera Defense Solutions, Inc. 9:30 AM Phase-Shifted Fiber Bragg Grating for Ultrasonic SHM of Composites Fengming Yu, University of Tokyo 10:00 AM Intensity-Demodulated Distributed Bragg Resonator Fiber Laser Ultrasonic Sensor Ming Han, University of Nebraska Lincoln 10:30 AM Fundamental Detection Sensitivity of Fiber Optic Acoustic Emission Sensors Geoffrey Cranch, Naval Research Laboratory At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. THURSDAY MAY 21, 2015 Testing, Test Methods - 1 / Room 314 Category Chair: Judy Schneider, Mississippi State University 11:30 AM Failure Analysis of High-Strength Fiber Ropes Annett Schmieder, Technische Universität Chemnitz Adhesives & Bonding / Room 316 Category Chair: Dmitriy Salnikov, 3M Aerospace 3:00 PM Critical Bonding and Corrosion Protection of Metals with Atmospheric Plasma Deposited Nano-Coatings Wally Hansen, Plasmatreat USA Inc. 3:30 PM Modeling Glass Fiber Sizing Interphase Layer Using Molecular Dynamics Simulations Sanjib Chowdhury, University of Delaware - CCM 4:00 PM Rate Dependent Mechanical Behavior of Polymer Network Isomers with Controlled Topology Majid Sharifi, Drexel University 4:30 PM Development of a Water Based, Non-Chromated, Sol-Gel Compatible Adhesive Bonding Primer Lance Chen, 3M Company Composite Process Modeling / Room 319 Category Chairs: Eric Wetzel, U.S. Army Research Laboratory and Suresh Advani, University of Delaware 2:00 PM Mathematical Simulation of Residual Deformation of Complex Composite Profiles During Pultrusion Alexander Safonov, Skolkovo Institute of Science and Technology 2:30 PM A Methodology to Reduce Variability in VARTM with Optimized Distribution Media Design Hatice S Sas, University of Delaware 3:00 PM Resin Flow into Fiber Tows: Role of Fiber Microstructure Michael Yeager, University of Delaware 3:30 PM OMC Processing Simulation Using an Elastic-Viscoplastic Model Brent Volk, Air Force Research Laboratory 4:00 PM Investigation of Rate-Effects in the Viscoelastic Compaction Behavior of Fiber Reinforcements Mario Danzi, ETH Zürich The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 25 Composite/Hybrid Joints and Bonding / Room 318 CONFERENCE PROGRAM / THURSDAY, MAY 21 Category Chair: Mahmood Haq, Michigan State University and Frank Palmieri, NASA Langley Research Center 2:00 PM Investigation into Hybrid Perforated Steel-To-Composite Joints Sarah Mouring, United States Naval Academy 2:30 PM Up-Scaling of the Ultrasonic Welding Process for Joining Thermoplastic Composites Genevieve Palardy, Delft University of Technology 3:00 PM Effect of Surface Treatment for Metallic Z-Reinforcements on Interlaminar Fracture Toughness of CFRP/CFRP Joints Michael Juergens, Airbus Group Innovations 3:30 PM Determining Bearing Strength in Advanced Composite Materials Rikard Heslehurst, Abaris Training Resources 4:00 PM Photoelastic Stress Evaluation and Mechanical Testing of Hybrids Jyrki Vuorinen, Tampere University of Technology Damage Analysis and Repair / Room 320 Category Chair: Rikard Heslehurst, Abaris Training Resources 2:00 PM Low Velocity Impact Behavior of Composite Sandwich Panels German Reyes, University of Michigan-Dearborn 2:30 PM Damage Tolerance and Recovery on Core-Shell Modified Vinyl Ester; Testing Observations and Application Michael Mathews, PCCR USA Out-of-Autoclave: Materials, Processes, Tooling, Structures, and Applications - 2 / Room 316 Category Chairs: Leslie Cohen, Hitco; Timotei Centea, University of Southern California - M.C. Gill Composites Center; and James Sutter, SCRA Applied R&D 2:00 PM Thermal Gradients During Out-of-Autoclave Prepreg Cure: Case Study Using a Heated Tool Timotei Centea, University of Southern California 2:30 PM Out of Autoclave Surface Finish Investigation Nicole Larson, Western Washington University 26 At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. THURSDAY MAY 21, 2015 Structural Health Monitoring - 4 / Room 317 Category Chairs: Ignacio Perez, Office Naval Research; Mark Seaver, Sotera Defense Solutions; Young-Bin Park, Ulsan National Institute of Science and Technology (UNIST); and Roger Crane, Watson and Company 2:00 PM Broadband Fiber Bragg Grating Interrogation for Structural Health Monitoring Richard J. Black, Intelligent Fiber Optic Systems Corporation (IFOS) 2:30 PM Fiber Optic Acoustic Emission SHM System for Condition Management of Aircraft Structures Edgar Mendoza, Redondo Optics 3:00 PM Identification of Acoustic Emission Sources Using in Situ Microscopy Brian Wisner, Drexel University 3:30 PM Small Fatigue Crack Initiation and Sizing Using Acoustic Emission Mohammad Modarres, University of Maryland 4:00 PM Assessment of Oxidative Aging in Asphalt Concrete Pavements with Unknown Acoustic Properties Henrique Reis, University of Illinois at Urbana-Champaign 4:30 PM Estimation of Low-Temperature Cracking in Asphalt Concrete Pavements Using an Acoustic Emission Approach Henrique Reis, University of Illinois at Urbana-Champaign Testing, Test Methods - 2 / Room 314 Category Chair: Judy Schneider, Mississippi State University 2:00 PM Biaxial Testing of a Composite Laminate With Matrix Damage Using Iosepescu Fixture Mahdi Salavatian, Washington State University 2:30 PM A Case Study of Composite Materials Characterization for Certification Ho-Sung Lee, Korea Aerospace Research Institute 3:00 PM Investigating the Effects of Turbine Engine Fuels on the Mechanical Properties of Carbon Fiber Aircraft Structures Tyler Futch, Purdue University 3:30 PM Optical Metrology, the Key to Lean Manufacturing John Tyson, Trilion Quality Systems 4:00 PM Ultrasonic Camera for Composite Inspection: A Simple Technique for Internal Defect Detection Bob Lasser, Imperium Inc. The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. Return to At-a-Glance 27 CONFERENCE PROGRAM / THURSDAY, MAY 21 Thermoplastics / Room 320 Category Chairs: James Pratte, CYTEC and Uday Vaidya, University of Alabama 3:00 PM Plasma Surface Treatment for Thermoplastic Composite Bonding Xiaomei Fang, United Technologies Research Center 3:30 PM Flash DSC: UHMWPE During Extremely Fast Heating and Cooling Joe Deitzel, University of Delaware 4:00 PM Novel Thermoplastic Composite Materials for High Performance, High Volume Applications Michael Favaloro, CompositeTechs, LLC 4:30 PM Inline-Impregnation – Individualized Production of Thermoplastic Continuous Fiber Reinforced Composite Parts Markus Hildebrandt, IKV Aachen 28 At-a-Glance The presentations listed in this Preliminary Program are subject to change and cancellation due to circumstances beyond our control. TUTORIAL OUTLINE MONDAY, MAY 18 9:00 AM – 12:00 PM / Room 317 Aerospace vs. Automotive: Perspective on Approach and Application of Composites Instructor: Rollie Dutton, Air Force Research Laboratory 1. Introduction A. Current Trends B. Market Potential 2. Common Needs A. Lower Weight B. Corrosion Resistance C. Fatigue Resistance 3. Important Differences A. Surface Finish Requirements B. Environment, Recycling and Repair Requirements C. Stiffness vs. Crash Requirements D. Certification Requirements E. Manufacturing Cycle Times F.Joining Technologies G. Simulation Requirements 4. Conclusions A. What can the Automotive Industry learn from the Aerospace Industry? B. What can the Aerospace Industry learn from the Automotive Industry? C. Path Forward Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 9:00 AM – 12:00 PM / Room 316 Bio-Based Polymer Composites Instructor: Louis Pilato, Pilato Consulting TUTORIALS - MONDAY, MAY 18 1. Bio-derived Monomers A. Lactic acid/Lactide for PLA polymers i. PLA Polymers ii. Preparation, characterization, new developments iii. Global suppliers iv. Comparison with commodity resins v. New PLA materials, Biofront, blends vi. Entry of Corbion, Mazda “no paint” automotive exterior parts B. 1,5 Pentane diamine i. Terryl Polymer, a new, versatile 5,6polyamide ii. Polyamide polymer and characteristics iii. Other Polyamides, polyesters C. Isosorbide diol for polycarbonate i. Durabio, comparison with commodity polycarbonate ii. Other isosorbide monomers D. Succinic Acid and versatility i. Source of butane diol and other solvents ii. Bio-based poly butylene terephthalate iii. Novel polyesters/blends E. Future Monomers i. Butadiene, isoprene F.Polymers from Microorganisms i. Polyhydroxyalkanotes (PHA) ii. Properties, advantages/disadvantages iii. Comparison with PLA and other commodity resins G. Polymers from Food/Non-food Agricultural Products i. Starch ii. Cellulose iii. Lignin iv. Cardanol 2. Global Market Considerations 3. Future Aspects 4. Summary Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 9:00 AM – 12:00 PM / Room 315 Thermal Analysis of Polymer Composites Instructor: Steve Sauerbrunn, University of Delaware This tutorial will be a hands-on event. The tutorial will begin with a 3 hour presentation. The topics are shown in the outline below. 1. Resin Formulation A. Rheology: Theory and Use i. Resin temperature of minimum viscosity by rheology 2. Resin Curing A. DSC: Theory and Use i. Resin Curing by DSC B. Dielectric Testing: Theory and Use i. In Situ Dielectric Measurement during Curing 3. Composite Properties A. DMA: Theory and Use i. Composite Glass Transition by DMA B. TGA: Theory and Use i. Fiber composition by TGA C. TMA: Theory and Use i. Composite Delamination Temperature by TMA ii. Coefficient of Expansion by TMA After the lecture, there are two parts to the lab experiments. 1. Sample preparation and setting up the experiment. 2. Analysis of the resulting data You may go to any thermal analysis vendor you wish for the laboratory portion of the course. You may go to the vendors anytime when the exhibit hall is open. You do not have to do all of the experiments. You are free to pick and choose any (or all) of the experiments. Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 9:00 AM – 12:00 PM / Room 315 Manufacturing Technology Overview Instructor: Brent Strong, Brigham Young University TUTORIALS - MONDAY, MAY 18 1. Introduction to composites A. Basic concepts B. Basic properties C. Major composite divisions 2. Manufacturing rules A. Resin B. Fiber C. Prepregs D. Fiber direction control E. Control temperature, viscosity, reaction F. Choose process G. Compaction H. Post mold processes 3. Processes – Engineering Composites (FRP) A. Traditional thermoplastics – extruction, injection molding B. Chop and spray C. Wet lay-up D. Compression molding E. Pultrusion 4. Processes – Advanced composites A. Roll wrapping B. Filament winding C. Automated tape laying D. Fiber placement E. Vacuum bagging F. Bladder molding G. Resin infusion/liquid molding H. Out-of-autoclave molding 5. Advanced thermoplastic processes A. Advantages B. Difficulties 6. Sandwich materials 7. Finishing 8. Tooling 9. Future of composites Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 2:00 – 5:00 PM / Room 316 Composite Materials Technology Overview Instructor: Andrew George, Brigham Young University 1. History and trends in composite materials 2. Basic Concepts A. Material Structure B. Inherent advantages/disadvantages C. Property Comparisons to traditional materials D. Advanced vs. engineering composites E. Resin choice F. Reinforcement choice 3. Resins A. Polymer chemistry B. Thermal and mechanical properties C. Thermoplastics vs. thermosets D. Aromatic vs. aliphatic E. Resin fire retardants F. Additives G. Polymerization vs. crosslinking (curing) and resultant properties i. Polyesters 1. Glycol and di-acid selection 2. Solvents (diluents) 3. Inhibitors and promoters ii. Vinyl esters iii. Epoxies 1. Resin and hardener selection iv. Phenolics v. Polyimides vi. Gel-time and exotherm H. Thermoplastic matrices I. Polarity and crystallinity J. Non-polymeric matrices (MMC’s, CMC’s) 4. Reinforcements A. Properties comparison and production methods i. Fiberglass ii. Carbon iii. Aramid, other organics iv. Specialty fibers 5. Fiber-matrix interactions 6. Reinforcement forms, laminates, and sandwich materials Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 2:00 – 5:00 PM / Room 317 Defect Control in Composite Fabrication Using Out of Autoclave Prepregs Instructor: Steven Nutt, University Southern California 1. Introduction to prepreg processing [15 min] A. Autoclave methods B. Out-of autoclave methods TUTORIALS - MONDAY, MAY 18 2. Material and Process Fundamentals [30 min] A. Resin systems B. Fiber reinforcements C. Consolidation 3. Manufacturing protocols [30 min] [with videos] A. Handling B. Layup C. Bagging D. Cure E. Post-cure F. Defects 4. Manufacturing challenges [45 min] A. Flat laminates i. Air evacuative ii. Moisture iii. Out-time iv. Vacuum quality B. Complex geometries C. Sandwich structures D. Scale-up 5. Research frontiers [15 min] [with videos] A. Next-generation prepregs B. Efficient cure environments C. Recycling and reuse 6. Future outlook [15 min] A. Flexible manufacturing environments B. Faster production rates and lower costs C. New applications 7. Practical demonstration (live), Q&A [30 min] Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 2:00 – 5:00 PM / Room 314 Composites Failure Criteria Overview Instructor: Rikard Heslehurst, Abaris Training Resources 1. Introduction-what the next 3-hours will deliver 2. What is a Failure Criterion? 3. Functional Requirements of a Failure Criterion Selection and Application 4. Lamina vs. Laminate – a definition 5. Axis Convention Nomenclature for Lamina and Laminates 6. The Failure Envelope – What are we looking at? 7. Common FAILURE CRITERIA Used in the Composites Industry A. Modes of Failure B. Maximum Stress and Maximum Strain C. Tsai-Hill D. Tsai-Wu (Quadratic) E. Puck F. Hashin G. Hart-Smith and SIFT H. LARC03 - 04 8. Listing of Other Failure Criterion – requirements and limitations 9. General and Specific Comparisons A. Glass, Graphite, other materials 10.What Types of Test Data are Required? A. Tension B. Compression C. Shear D. Combined Loading E. Materials Properties 11.What is Progressive Failure Analysis vs. First Ply Laminate Failure? A. Definitions B. Knockdown Factors C. The Stiffness Matrix Impact D. Material Allowables E. Material Substantiation 12.Safety Factors A. Definitions B. Environmental Effects C. Operational Effects 13.Applications 14.Other Areas of Importance/Influence 15.Questions 16.Closing Comments – your decisions and responsibilities Return to At-a-Glance TUTORIAL OUTLINE MONDAY, MAY 18 2:00 – 5:00 PM / Room 315 Thermoplastic Composites: Aerospace, Automotive and Commercial Market Applications Instructor: Uday Vaidya, University of Alabama - Birmingham TUTORIALS - MONDAY, MAY 18 1. Thermoplastic composites A. Aerospace B. Automotive C. Commercial Market Applications 2. Constituent materials A. Thermoplastic resins B. Fibers C. Interface and additives 3. Material forms A. Particulates, short, long, discontinuous and continuous fibers 4. Processing methods A. Injection B. Extrusion C. Extrusion-compression (LFT, D-LFT) D. Pultrusion E. Diaphragm forming F. Vacuum forming G. Vacuum Infusion and Hybrids 5. Modeling A. Process modeling B. Progressive damage modeling of thermoplastics 6. Test Methods and Performance A. Static and Dynamic test methods B. Creep C. Impact D. Vibration and Fatigue 7. Nondestructive Testing of Thermoplastic Composites Return to At-a-Glance PANEL OUTLINE TUESDAY, MAY 19 Integrated Computational Materials Engineering 2:00 – 4:00 PM / Room 315 This panel will examine the state of implementing the discipline of integrated computational materials engineering (ICME) across the lifecycle of composite materials. ICME is aimed at reducing the resources needed to bring a new material to market, while reducing risk in product design by making the process of materials development and transition more quantitative, predictive and integrated. Experts from academia, industry, and government will examine recent examples where ICME has been implemented for composite materials, lessons learned to date, and remaining challenges left to be overcome. Moderator: Charles Ward, Air Force Research Laboratory Panelists: Gail Hahn, Boeing Somnath Ghosh, Johns Hopkins University Lara Liou, GE Aviation Anoush Poursartip, University of British Columbia Anthony Waas, University of Michigan Jeff Baur, Air Force Research Laboratory WEDNESDAY, MAY 20 Academia, Industry and Government 8:00 AM – 10:00 AM / Room 315 It is well known that engineering materials are vital for the economic and technological development of our society. Therefore, it is imperative to promote the advancement of materials and process engineering from all possible angles, bridging boundaries between academia, industry and government. This panel will be integrated by members from the Academia, Industry and Government. Panelists will present their perspectives on the current status and use of materials and process engineering. Moreover, the panel will examine relevant trends and efforts towards the future of advanced materials and process engineering. Priorities from the three professional sectors will be outlined. Discussions during the question and answer session will lead to better integration of such perspectives into a common goal: Collaboration to Advance the State of the Art of Materials and Process Engineering. Moderator: Kenan Wollborg, Innovate3D Panelists: Joseph Koo, University of Texas at Austin Mick Maher, DARPA Jim Nokes, The Aerospace Corporation German Reyes, University of Michigan-Dearborn Lionel Vargas, ARL Patrick Zimmerman, 3M Return to At-a-Glance PANEL OUTLINE WEDNESDAY, MAY 20 Hypersonic Material Development 10:00 AM – 12:00 PM / Room 315 PANEL OUTLINES The panel will provide insights into current government R&D efforts on high temperature materials for hypersonic applications. These include aerosurface thermal protection systems (TPS), structural aeroshell materials, and engine propulsion flowpaths for future system designs. Development of zero erosion leading edge and propulsion flowpath materials are focused on ultra-high temperature materials with melting points over 3000C, while for extremely high heat flux applications, advanced ablative composites are being tested for planetary re-entry. Ceramic and carbon-composites that provide hightemperature capability with increased fracture toughness versus monoliths are being studied for lightweight aeroshell applications, as well as load-bearing insulator needs for hypersonic vehicle and missile applications. The programs described range from basic and applied research at the laboratory level through component level testing and subscale testing in relevant environments. Moderator: Eric Wuchina, Naval Surface Warfare Center Panelists: Mick Maher, DARPA Mark Opeka, Naval Surface Warfare Center Joe Conley, NASA Ames Research Center Ken Davidson, Air Force Research Laboratory Recent Federal Programs in Composites 2:00 PM – 4:00 PM / Room 315 Recently there has been an increased interest in composite technology from the federal government resulting in an increase in research and development efforts in the area. The reasons for this increased interest are numerous but include: the need for higher performance and lighter weight platforms; increasing fuel efficiency; and improving affordability; as well as many others. This panel assembles a group of key government officials, representing the various agencies to include DoD, DOE, NASA, and Commerce that have been developing and executing programs focused on developing new composite materials, new processing technologies, or methodologies to improve the adoptability of the technology. They will describe several key current efforts that and future thrust areas. Moderator: Mick Maher, DARPA Panelists: James Sands, Army Research Lab Bill Nickerson, Office of Naval Research Tara Storage, Air Force Research Laboratory Carol Schutte, Department of Energy Jean-Louis Staudenmann, NIST LaNetra Tate, NASA Return to At-a-Glance PANEL OUTLINE THURSDAY, MAY 21 Innovation in Material Development 8:00 AM – 10:00 AM / Room 315 The SAMPE panel on Innovation in Materials Development will highlight approaches and techniques for bringing immature materials to market faster and more affordably. Advances in materials technology feed innovation across multiple product domains, leading to critical advantages in manufacturing and economic competitiveness as well as national security and technological superiority in the battlespace. However, inability to mature a material from proof of concept to prototype demonstration in a relevant environment prevents most new materials from reaching users. This panel aims to address this topic by drawing on demonstrated successes in applied development of new materials and/or through their history of championing contemporary approaches to materials and process engineering. The panel has expertise in both metals and composites, and they bring perspectives from industry, basic research, and government sectors. Moderator: Jesse Margiotti, Strategic Analysis, Inc. Panelists: Julie Christodoulou, U.S. Office of Naval Research Carmelo Lo Faro, Cytec Industries Inc. GV Srinivasan, United Technologies Research Center Alex Cho, ATI Inc. Defense Manufacturing 10:00 AM – 12:00 PM / Room 315 The Department of Defense annually invests well over $300M dollars to advance the state of manufacturing technologies in support of weapon system production and maintenance. Approximately $200M dollars is invested through the Manufacturing Technology programs within the individual services, Army, Navy, Air Force, Defense Logistic Agency. These investments are coordinated by the Joint Directors of Manufacturing Technology Panel (JDMTP). Organized under the JDMPT are 4 subpanels, Metals, Electronics, Composites, and Advanced Manufacturing Enterprise. These panels are made up of representatives from each service and industry. These panels serve to coordinate technology investments and establish a vision for future investment. Each of the subpanel chairs will participate on this panel. They will describe their current technology investments and present a look to the future investment strategy of DOD in manufacturing. Moderator: Walter Roy, Keystone Innovation Solutions Panelists: Carrie Davis, US Navy ONR, JDMTP Metals Subpanel Chair Dan Turner, US AF AFRL, JDMTP Electronic Subpanel Chair Neil Graf, US Navy ONR, JDMTP AME Subpanel Chair Greg Harris, US Army AMRDEC, JDMTP AME Subpanel Chair Return to At-a-Glance PANEL OUTLINE THURSDAY, MAY 21 Composites Structures Qualification, Substantiation, and Certification 2:00 – 4:00 PM / Room 315 The development of new materials and processes is filled with many risks. Some of those risks are inherent in the approval process. Many forget that the development of a new material or process does not stop with the manufactured product. The new product must then meet the safety requirements of the customer. For composite structures, the qualification of materials and processes; substantiation of the structural integrity; and the certification by appropriate authorities are final hurdles that can prevent a product from ever being used. Incorporation of assessments of the product’s capability to pass these final hurdles early in the development process can aid in assuring that the development will be successful. PANEL OUTLINES This panel assembles a group of experienced composite structures professionals to provide insight into the methodology of qualification, substantiation, and certification. They will explain the concerns and highlight the considerations that can be incorporated early in the development process that will increase the probability of successfully passing the final steps in the acceptance process. This will be followed by a question and answer session to allow the audience to probe specific areas of the process and see how it would apply to their specific situation. Moderator: Curtis Davies, Federal Aviation Administration Panelists: Cindy Ashforth, Federal Aviation Administration Charles Babish, US Air Force William Nickerson, US Navy David Stone, US Army Rick Young, NASA Jeremy Jacobs, NASA Return to At-a-Glance Return Form To: 1) For fastest, easier service, register 2) Mail to: SAMPE online at www.sampe.org (Secure reg- 1161 Park View Dr, Suite 200 Covina, CA 91724-3759 istration process) 3) By Fax to: +1.626.332.8929, 24 hour service, every day. (Requires credit card payment.) REGISTRATION FORM (or register online at www.sampebaltimore.org) Please print. Fill in form completely and legibly. 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Premium Monday a.m. Thermal Characterization of Polymer Composites $0 Conf Student Others 175 75 225 Manufacturing Technology Overview $0 175 75 225 Bio-Based Polymer Composites $0 175 75 225 Aerospace vs. Automotive: Perspective on Application of Composites $0 175 75 225 Is your company a/an (check only one): REQUIRED Distributor Composite Manufacturer, Fabricator, Molder Supplier End User, Architect, Specifier College/University/Trade School Government/Military Other:_________________________________ Which best describes your job function? (check only one): REQUIRED President, CEO, Owner Research & Development, Scientist General Management Production, Manufacturing Sales or Marketing Instructor/Educator Engineer, Purchaser, Estimator Program Management Quality Control, Assurance Tooling, Prototype Other_________________________________ How did you learn about SAMPE Baltimore 2015? 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(check only one) Advance my understanding of the industry Keep up with new technologies Find new business solutions Grow my business Support the industry 3 PAYMENT OPTIONS Payment: (US Funds Only) Check Visa MC AmEx Discover Credit Card #_____________________________________________________________ Monday p.m. Composites Failure Criteria Technology Overview $0 175 75 225 Thermoplastic Composites $0 175 Aerospace, Automotive and Commercial Market Applications 75 225 Composite Materials Technology Overview $0 175 75 225 Out-of-Autoclave Technology $0 175 75 225 Design-Manufacturing Simulation $0 175 75 225 Security Code (CVV)____________________________Exp__________________________ Name as it appears on card__________________________________________________ *Includes one year SAMPE membership/SAMPE Journal Signature of Cardholder______________________________________________________ 1 Conference Pre-Registration Option 1 Premium Registration $_______________________ Option 2 Full Conference Registration $_______________________ Option 3 Show Sampler $________________________ Option 4 Student Registration 2 Pre-conference Tutorials $________________________ $________________________ Total Fees Paid $________________________ All changes and cancellations must be in writing. All cancellations made by April 201, 2015 will receive a refund less a $100 processing fee. No refunds will be given after April 201, 2015. Substitutions and changes may be submitted in writing to priscilla@sampe.org through April 201, 2015. After this date, all substitutions are not allowed. SAMPE does not accept responsibility for any “No Shows” at the conference. Regardless of their attendance, these individuals will be charged for the cost of their registration. Registration and attendance at, or participation in, SAMPE constitutes an agreement by the registrant to SAMPE for their use and distribution (both now and in the future) of the registrant’s or attendee’s image or voice in photographs, videotapes, electronic reproductions, and audiotapes of such events and activities. All participants agree to wear their badge at all times during the event and may not “share” their badge with other attendees. No children under 18 are allowed on the Show Floor. Registering for this event indicates an acceptance of these terms. 1/14/2015