C O NS T RU C T I O N MA N UAL Table of content Page Adfast Corp. 2 Quality Summary 3 Adfast Silicone Technical Manual 4-5 Automated Sealant Manufacturing Process 6 Research and Development 7-12 Chemical composition - Degradation factor - Proper product selection - Type of silicone 8 Important properties - Adseal Construction 4580 series - Adseal Structural 4940 series 9 Glazing protection - ASTM Tests 10 Manufacturing of sealants 11-12 Sealants 13-24 Primary sealant roles 13 One and Two-Component Sealants - Performance properties 14 Cure speed and sealant strength VS our competitors - Adhesion 15 Tensile Strength (psi) 16 Movement joint - Compressive force 17 Selection of one or two part sealant - Highway sealant 18 Applications 19 Weather resistance - Curing time 20 Surface preparation, dispensing, application and curing 21 Handling and storage 22 Adhesion 23 Joint design 24 Adfoam Series 25-26 Adseal vs competition 27 Projects realized by Adfast silicones 28 Technical Data Sheets 29-53 LEED Certification 56-59 1 C O NS T RU C T I O N MA N UAL A DFA ST C O RP. 1 9 8 0 - Pr om eco O p e ni ng of di str ibu tio n c en ter s (1986 - 20 0 3 ) Montreal Quebec 1 9 8 6 - Adfast Corp. R i vets U nl i mited (Mo n treal an d To ron t o ) Adchem Adh esives (Mo n treal an d Toro n t o ) R obots M ach in er ies To r o n t o 1 9 9 3 Dutab distribution and retail Va n c o u ve r 1 9 9 8 $1 Million investment in Silicone production Miami 2 0 0 3 Sigma Certification 2 B l ack B el t 15 Gr een B elt Ohio Winnipeg Calgary St-Louis 2005 $ 2 Mi l l i on i nvestmen t in Ureth an e p rodu c t i o n 2009 AF1 ( All For 1) Mer ger un d er o n e n ame “A DFA ST “ I T i nvestmen t 1.2 Millio n ER P Cal l Center - IP Ph o n e N ew i nfr astr u c tu re 2 0 1 0 - 2011 11 shar ehold er s (4 Dan du r an d an d 7 e m pl oye e s) 100 em pl oyees I SO 9001- 2 008 Di str i buti on n etwo r k in Can ad a an d t h e U S A I nter nati onal S ales (IS A : In ter n atio na l S a l e s A df a s t ) GY M Heal th and Safety I nvestm ent in researc h an d develo p m e n t N ew pr od u c ts Technol ogy Col or s 2012 R esear ch an d Develo p men t fo r f lo o r a n d ro o f c o a t i n g sy s t e m s I ndependant A S TM labo r ato r y 2013 2 N ew si l i con e h igh sp eed pro du c tio n l i n e C O NS T RU C T I O N MA N UAL QUAL IT Y S U MMA RY SI X SIGM A Ad f ast Cor p. ha s ad o pted S ix Sigma, a s ystem i c appro ac h th at th r ives o n re d u c i ng var i ati o n in pro c esses, as its bu s i n ess phi l osophy. D ec isio n makin g i s b a sed on str on g statistic al f ac ts an d th e i m pr ovem ent p ro c ess d r iven by S i x Si gm a tool s. Th e u ltimate go al is to attai n effi ci ency th ro u gh ro bu stn ess o f p rocesses. Q UA LITY ASSUR ANCE Ad f ast Cor p’s quality man agemen t sy stem i s st r u c t u re d a c c o rdi n g t o t h e pro c e s s a ppro a c h . I t i s bu i l t to s ati sfy both I S O 9001:2008 an d IS O/T S 1 6 9 4 9 : 2 0 0 2 . O u r qu a l i t y po l i c y i s t o a g g re ss i ve ly i d e n t i f y an d e xceed customer requ iremen ts in ass e m bly t e c h n o l o g i e s ; prov i de t e c h n i c a l e x pe r t i s e s u p p o r t e d by h igh qual i ty p ro d u c ts at a low c o st ; e n c o u r a g e f u l l i nvo l ve m e n t a n d s u ppo r t f ro m e m p l oye e s ; ach i eve hi gher l evels o f perfo r man c e by c o n t i nu o u s pro c e s s i m prove m e n t ; a n d g e n e r a t e s u s t a i n e d p rofi tabl e gr ow th . STATISTIC AL PROCESS CO N T ROL P rocess effi ci ency an d c apability are mo n i t o re d by st a t i s t i c a l t o o l s c a l l e d c o n t ro l c h a r t s . W i t h t h e h e l p of these char ts , we c an elimin ate spe c i a l c a u se s o f v a r i a t i o n a n d pre di c t t h e i r i m p a c t o n o u r p rocesses. A thoro u gh statistic al an aly sisis i s c o n t i nu o u s ly c o n du c t e d t o m a ke s u re t h a t e ve r y p r o c e s s i s u n d er contr ol (n o r mality, c apability, … ). A PQP - P PAP (PRODUCT IO N PART APPROVAL PROC E S S ) We a sk that our custo mer s app rove o u r pr o du c t s u s i n g a r i g o ro u s pro c e s s k n own a s PPA P, a s t a n d a r d i ze d m e thodol ogy develo p ed by Fo rd , GM a n d C h r y s l e r u s e d t o v a l i da t e pro du c t s a n d d e m o n s t r a t e p rocess effecti veness. P PA P c over s ever y t h i n g f ro m pro c e s s f l owc h a r t i n g , pro du c t i o n c a p a c i t y, d e s i g n , i n s p e cti ons, m easu remen t sy stem an aly sis , pro c e s s c o n t ro l , c a pa bi l i t y, a n d qu a l i t y c e r t i fi c a t i o n s . 3 C O NS T RU C T I O N MA N UAL A DFA ST S I L I CO NE TE C HN IC A L M A N UA L Ad f ast’s techni cal manu al o u tlin es th e pro c e du re s re qu i re d fo r pro pe r se a l a n t a ppl i c a t i o n , i n o r d e r t o e n s u r e qual i ty an d lo n g ter m p erfo r man c e o f o u r si l i c o n e s . F o r pa r t i c u l a r c a se s n o t de sc r i b e d i n t h e m anu al , we enco u r age c lien ts to c o n tac t o n e o f A df a st ’s t e c h n i c a l re pre se n t a t i ve s, wh om wo u l d b e gl a d to hel p w i th any qu estio n s o r issu es . A dh e re n c e t e st s t o a l l su bst r a t e s, wi t h t h e h e l p o f o n e o f ou r techni cal r epresen tatives, are stro n gly re c o m m e n de d be fo re t h e u se o f a ny A df a st s e a l a n t . SURFACE P R EPAR AT ION In or der to ensure lo n g ter m perfo r manc e , n o t a bly st r u c t u r a l re s i s t a n c e a n d se a l i n g , pro p e r s u r f a c e p re p a r ati on i s nec essar y befo re silic o n e ap pl i c a t i o n . F a i l u re t o c o m ply t o A df a st ’s s u bst r a t e p r e p a r a t i o n re c o mm endati ons c o u ld resu lt in gu ar an t e e a n nu l m e n t . A PP LIC ATION Cleaning T h e sur face must b e c lean , dr y, an d f ree o f o i l , g re a s e , du st , o r o t h e r c o n t a m i n a n t s. A ny p r e v i o u s ly ap p l i ed caul ki ng o r oxidatio n mu st b e remove d e n t i re ly wi t h a s c r a pe r, c h i s e l , sa n d pa pe r, o r s a n d bl a s t . S u b s tr ates must be c lean ed with 99.9% is o pro py l a l c o h o l . W h e n r e- caul ki ng , th e o ld sealan t mu st be re m ove d c o m pl e t e ly t o t h e o r i g i n a l su bst r a t e w i t h s c r a p e r, ch i s e l , sandi ng abr asio n , san d blastin g or o t h e r su i t a bl e m e c h a n i c a l m e a n s . F o l l owi n g c l e a n i n g , t h e s u b s tr ate must be c lean an d f ree o f oxid a t i o n . T h e fi r st cl oth sho u ld b e c o ated in so lve n t a n d u s e d t o v i g o ro u s ly wi pe t h e su rf a c e , w h e r e a s t h e s e cond cl oth sho u ld b e d r y an d u sed to wi pe away t h e s o l ve n t i m m e di a t e ly a f t e rwa rds , l e av i n g n o r ag resi dues behi n d. In o rder to preven t fu t u re c o n t a m i n a t i o n , t h e so l ve n t sh o u l d be po u r e d o n t o t h e cl o t h usi ng an ai r tigh t squ eezable c o n taine r, r a t h e r t h a n su bm e r g i n g t h e c l o t h i n s i de t h e b o t t l e . T h e cl eaner must b e c o n tain ed in a h er me t i c a l ly s e a l e d c o n t a i n e r wi t h a c o m pre ss i bl e t y p e n o z z l e . D o n ot soak the c lo th in a c o n tain er. Ap p ly caul ki ng qu ic kly af ter c lean in g an d fi n i s h i n g . 4 C O NS T RU C T I O N MA N UAL A DFA ST S I L I CO NE TE C HN IC A L M A N UA L Primer In s o m e cases, th e app lic atio n o f a p r im e r m ay be re qu i re d, de pe n di n g o n t h e su bst r a t e a n d t h e ad h e si on test. T h e fi ni sh must be app lied af ter c o mp lete c l e a n i n g o f s u rf a c e s. T h e u se o f m a s k i n g t a pe i s re c o m m e n d e d to p rotect adj acen t su rf ac es. Th e fin ish c a n be a ppl i e d wi t h a r a g o n sm o o t h s u rf a c e s o r w i t h a c l e a n b r u s h on r ough su rf ac es. Th e fin ish mu st be a ppl i e d i n t h i n l aye r s o t h e rwi se a dh e s i o n m ay b e a f fe c t e d . Al l ow the fi ni sh to dr y c o mp letely befo re a pply i n g t h e s e a l a n t . T h e se a l a n t mu s t be a p p l i e d w i t h i n h o u r s of fi ni sh applic atio n . If th e sealan t mu s t be a ppl i e d t h e fo l l owi n g day, pro t e c t t h e fi n i s h f r o m t h e b a d weather or remove an d rein stall th e fo l l owi n g day. G e n e r a l i n fo r m a t i o n o n s e a l a n t ap p l i c a t i o n O n ce the substr ate su rf ac es are c lean ed a n d fi n i s h e d (i f n e c e s s a r y ), pro c e e d wi t h o u t d e l ay t o t h e ap p l i cati on of the sealan t. A c c o rd in g to t h e n a t u re o f t h e j o i n t , m a s k t h e a dj a c e n t su r f a c e s w i t h m as ki ng tape . T he sealan t mu st be app lie d u n i n t e r r u pt e d wi t h t h e h e l p o f a g u n o r pu m p. T h e t o o l mu s t be cl ean an d c an n o t c o n tain an o the r se a l a n t t h a n t h a t a ppl i e d. T h e s e a l a n t mu st fi l l t h e j o i n t cav i t y w i thout creatin g bu bbles. On c e th e c av i t y i s fi l l e d, wo r k t h e j o i n t be fo re a sk i n fo r m s o n t h e s u rf a ce . U se a spatu la to sligh tly c o mpres s a n d sm o o t h t h e j o i n t . A spa t u l a so a ke d i n so a py w a t e r c a n b e u sed, unl ess oth erwise in dic ated by A df a st ’s t e c h n i c a l t e a m . Ma s k i n g t a pe mu s t be re m ove d w i t h i n 1 5 to 20 m i nutes o f jo in t sh apin g. S e a l a n t ap p l i c a t i o n fo r s t r u c t u r a l g l a z i n g Al l t he pr ocedu res desc r ib ed ab ove a re t o be fo l l owe d. T h e g l a s s mu s t be fi r m ly h e l d i n the fr am ewor k with th e h elp o f t e m po r a r y c l a m ps , wh e n po s i t i o n e d ve r t i c a l ly. T h e gl a s s must be su pp o r ted c o n tinu o us ly o n t h e f r a m e wo r k v i a a pre c a st s i l i c o n e t a p e . T h e str uctur al si lic o n e mu st c o mp letely fi l l t h e c av i t y o f t h e j o i n t t o prov i de t h e de s i red r e s i s t a n c e . T h e fr am es shou ld n o t be su b jec te d t o v i br a t i o n s o r m ove m e n t s du r i n g s e a l a n t c u r e . T h e fr am es ca n n o t b e moved o r pl a c e d ve r t i c a l ly u n t i l t h e s e a l a n t i s f u l ly c u r e d . P l e as e speak to Ad f ast’s tec h n ic al team for f u r t h e r de t a i l s , a s t h i s v a r i e s f ro m o n e se a l a n t t o t h e n e x t . O n ce the str uctu r al silic o n e is c u red , th e t e m po r a r y f a s t e n e r s c a n be re m ove d i n o rde r t o i n s t a l l t h e ti g h t eni ng si l i cone b etween adjac en t glass e s . 5 C O NS T RU C T I O N MA N UAL AUTOMATED S EA L A N T M A N UFAC T UR IN G P ROCE SS B u l k d e l i ve r y o f r aw m a t e r i a l A u t o m a t i c t r a n s fe r s y s t e m Po ly m e r i z a t i o n Compounding unit 6 C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T R&D Chemical team B a t c h P i l o t a t l ow l eve l A t e am of Chem ic al E n gin eer s wo r kin g o n t h e de ve l o pm e n t o f n e w s e a l a n t s , a dh e s i ve s a n d c o a t i n g t e ch n ol ogi es. To t hei r cr edi t, o u r pro du c ts o u tp erfo r m a l l e x i st i n g s e a l a n t s a n d a dh e s i ve s i n t h e c a t e g o r i e s o f s i l i cone and polyu reth an e in th e in d u str ie s t h a t we s e r ve . 7 C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T Chemical composition D e g r a d a t i o n f a c t o r P r o p e r p r o d u c t s e l e c t i o n Ty p e o f s i l i c o n e I m p o r t a n t p r o p e r t i e s A d s e a l C o n s t r u c t i o n 4 5 8 0 s e r i e s A d s e a l S t r u c t u r a l 4 9 4 0 s e r i e s P r o t e c t i o n g l a z i n g A S T M t e s t s D e s i g n a n d i n s t a l l a t i o n o f s e a l a n t s C h e m i c a l c o m p o s i t i o n : 2 m a i n c a t e go r i e s Organic composition (C-C-O-C-) Po ly u r e t h a n e A c r y l i c Inorganic composition S i l i c o n e ( - S i - O - S i - O - ) UVC Degradation factor UVB The main factor is light (Ultra-Violets) Cause A d e g r a d a t i o n o f t h e C - O a n d C - C c o n n e c t i o n s S i - O l i n k r e m a i n s i n t a c t P ro p e r p ro d u c t s e l e c t i o n Ty p e o f s i l i c o n e 8 UVA UVB Earth Avo i d s C r a c k s H a r d e n i n g L o s s o f p e r fo r m a n c e D i s c o l o r a t i o n Pe e l i n g ( l o s s o f a d h e r e n c e ) Neutral Silicone Ozone Acetoxy Silicone No odor Vinegar odor Sealing applictions for residential, commercial, structural and non structural Application for bathroom and kitchen (resistance to funghi and bacteria) 50 % elasticity 25 % elasticity Life span : 50 years Bonds to PVC Life span : 25 years Does not bond to PVC C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T I m p o r t a n t p ro p e r t i e s A d h e re n c e L a r g e v a r i e t y o f m a t e r i a l s L i fe s p a n 1 2 m o n t h s i f s t o r e d b e t we e n 1 5 ° C a n d 2 5 ° C ( 5 9 ° F a n d 7 7 ° F ) M ove m e n t c ap a c i t i e s D e t e r m i n e d by t h e A S T M E l a s t i c i t y m e a s u re m e n t ( m o d u l u s ) H i g h m o d u l u s ( l ow e l a s t i c i t y ) l i ke o u r A d s e a l S t r u c t u r a l 4 9 4 0 s e r i e s L ow m o d u l u s ( h i g h e r j o i n t m ove m e n t - h i g h e l a s t i c i t y ) l i ke o u r A d s e a l C o n s t r u c t i o n 4 5 8 0 series Adseal Construction 4580 series O n e Pa r t s e a l a n t w h i c h v u l c a n i ze s w h e n i n c o n t a c t w i t h m o i s t u r e D o e s n o t s a g N o o d o r Ve r y g o o d a d h e r e n c e t o : g l a s s , s e ve r a l t y p e s o f wo o d , c e r a m i c , m o r t a r, c e m e n t , b r i c k , s t o n e s , m e t a l ( a l l oy, s t e e l , s t a i n l e s s , g a l v a n i ze d , g a l v a l o n ) a n d P V C Application N o n s t r u c t u r a l s e a l a n t Adseal Structural 4940 series O n e Pa r t s e a l a n t w h i c h v u l c a n i ze s w h e n i n c o n t a c t w i t h m o i s t u r e D o e s n o t s a g N o o d o r ADFAST CORP. STRUCTURAL ADSEAL Criteria A d h e r e s t o g l a s s a n d s t r u c t u r e A l l ow s w i n d c h a r g e s t o b e t r a n s fe r r e d t o s t r u c t u r e s S t r o n g a n d f l e x i bl e , t o a l l ow m ove m e n t G o o d l i fe s p a n PREMIUM SEALANT ADHESIVE - SCELLANT ADHÉSIF SUPÉRIEUR Applications C u r t a i n w a l l m a nu f a c t u r i n g R e i n fo r c e d p a n e l m a nu f a c t u r i n g S t r u c t u r a l g l a z i n g 9 C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T G l a z i n g p ro t e c t i o n N e w r equi r em en ts: u se o f h u r r ic an e debr i s re si s t a n t wi n dows . Solution U s e of l am i nated glass win dows an d a st r u c t u r a l si l i c o n e se a l a n t to anchor the l amited glass in th e f r amin g . A S T M Te s t s ( by t h e C R I Q o n b e h a l f o f A d f a s t ) ASTM ASTM C-639 Flow, sagging or fold ASTM D-2240 Hardness, Shore scale ASTM C-794 Peeling resistance ASTM 719 Move capacity ASTM C1248 Stain ability, marble, brick, concrete, granite, limestone 10 Adseal structural 4940 Competitor 4 hours at 3°C (37°F) : 0 % 4 hours at 50°C (122°F) : 0 % 2.54 mm / 0.1 in 37 35 34lb/po 32 lb/po ± 50 % ± 50 % None None ASTM C-1135 Traction strength At 25 % extension At 50 % extension Tensile Extension at break 88 psi 105 psi 168 psi 200 % 45 psi 60 psi 78 psi 153 % ASTM C-1135 and G 53: Aging test At 25 % elongation At 50 % elongation Tensile Extension at break 70 psi 80 psi 91 psi 159 % 35 psi 50 psi 93 psi 114 % C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T Jo i n t s d e s i g n e d a g a i n s t b a d we a t h e r M a ke a h o u r g l a s s s h a p e d j o i n t , fo r b e t t e r r e s u l t s R a t i o 2 : 1 w i d t h - d e p t h U s e a n e x p a n d e d P E fo a m l o g t o avo i d s t i c k i n g t o 3 s u r f a c e s Angular joints Pe r p e n d i c u l a r S u r f a c e s M i n i m a l c o n t a c t o f ¼ ” Sealant installation Clean and dr y the substrates A p p ly a fi n i s h ( i f n e c e s s a r y ) I n s t a l l t h e e x p a n d e d P E fo a m l o g ( i f n e c e s s a r y ) T h e b o t t o m o f t h e e x p a n d e d P E fo a m l o g j o i n t mu s t b e 2 5 % l a r g e r t h a n t h e j o i n t i t s e l f I n s t a l l t h e s e a l a n t U s e s u i t a bl e t o o l s fo r t h e s e a l a n t fi n i s h C o n d u c t a n a d h e r e n c e t e s t SI L I CON E PRODUCT ION B a t c h m a nu f a c t u r i n g i n 1 3 0 0 L ve s s e l Car tridges 304ml / 850 ml S a u s a g e s 4 0 0 m l / 6 0 0 m l Pa i l s 2 0 L D r u m s 2 0 5 L P r o d u c t i o n i s c o n t r o l l e d by o p e r a t o r s f r o m a (HMI) screen P r e - p r o g r a m m e d a n d s ave d fo r mu l a t i o n s a n d procedures 11 C O NS T RU C T I O N MA N UAL R E SEAR CH A ND DEV E L O P M E N T B a t c h m a nu f a c t u r i n g i n 1 3 0 0 L ve s s e l s A u t o m a t i c r aw m a t e r i a l p u m p i n g R aw m a t e r i a l s t o r a g e i n t a n k s r a n g i n g f r o m 3 0 0 L t o 20,000L J I T “ J u s t I n T i m e “ m a n a g e m e n t t o r e d u c e t h e c o s t i n c u r r e d by r aw m a t e r i a l i nve n t o r y a n d fi n i s h e d products P r o d u c t i o n a n d e q u i p e m e n t i s r e m o t e ly s u p e r v i s e d A l a r m s a r e s e n t t o t h e R & D t e a m d u r i n g a b n o r m a l t e m p e r a t u r e / o i l l e ve l s o r r aw m a t e r i a l variations Two c o m p o n e n t p a c k a g i n g B o n d i n g a g e n t a d d e d i n t h e c a r t r i d g e a n d n o t i n t h e ve s s e l E a s e s c l e a n i n g R e d u c e s t h e r i s k o f h a r d e n i n g i n t h e ve s s e l Po s s i b i l i t y t o m a nu f a c t u r e m o r e t h a n o n e c o l o r w i t h a s i n g l e b a t c h o f p a s t e I n c r e a s e i n p r o d u c t i v i t y 12 C O NS T RU C T I O N MA N UAL SE AL AN TS O u r seal ants ar e d esign ed to fill u n o c c u pi e d spa c e a n d pre ve n t a i r, wa t e r, a n d oth e r envi r onm ental elemen ts f ro m en ter i n g o r e x i t i n g , a l l t h e wh i l e pe r m i t t i n g l i m i t ed m ovem en t o f su bstr ates. We su p ply a bro a d r a n g e o f se a l a n t s u se d i n a v ar i ety of i ndustr ial, c o mmerc ial an d re si de n t i a l a ppl i c a t i o n s . O u r se a l a n t s i n cl u de si l i cones, ac r y lic s, th er mo plastic s, po ly u re t h a n e s, bu t y l s , a n d t h e l a t e s t M S a nd Spur polymer ic tec h n o lo gies. A dfa st m e e t s bu i l di n g c o de s a n d de ve l o ps fo r mu l ati ons i n the go al o f meetin g sp ec ifi c e n d u s e r re qu i re m e n t s . Ad f ast suppl i es va r io u s mar kets su c h as c o n st r u c t i o n , a u t o m o t i ve , t r a n spo r t a t i o n , ae ro space and aero n au tic , amo n g o th er s . T h e pr i m a r y a dv a n t a g e s o f A df a s t p re m i um seal ants su c h as A d seal 4550, A dbo n d 1 5 0 0 , A dt h a n e 1 8 0 0 S F a n d m any other for mu latio n s are exc ellen t we a t h e r a bi l i t y a n d l o n g e v i t y, a s we l l a s a re s i s tance to w i de temper atu re r an ges. T h e p r i m a r y ro l e s o f o u r s e a l a n t s O u r seal ants for m a p ro tec tive b ar r ier, t o e x c l u de du s t , di r t , m o i s t u re a n d ch e mi cal s, as well as to c o n tain liq u id o r g a s. T h e y a l so s e r ve a s a pro t e c t i ve coati ng on m ost su rf ac es an d mater ials. S o m e se a l a n t s , s u c h a s o u r A dc o u st i k , e l i m i n ate noi se and vibr atio n , improve app e a r a n c e , a n d bo n d s u bst r a t e s t o g e t h e r. Ad f ast seal ants can be u sed as elec tr ic al o r t h e r m a l i n su l a t o r s , fi re ba r r i e r s , a n d m ay al so be used fo r smo o th in g o r filletin g . A df a s t se a l a n t s m ay o f t e n be c a l l e d u p on to per for m sever al o f th ese f u n c tio n s i n a s i n g l e a ppl i c a t i o n . N o m atter w hat th e app lic atio n , o u r var i o u s t r a de m a r k s A ds i l , A ds e a l , A ds e a l S tr u ctur al , F l exi l , A dth an e , A db o n d, A dc ou st i k h ave t h re e ba si c f u n c t i o n s . F i l l g a p s b e t we e n t wo o r m o r e s u b s t r a t e s . F o r m a b a r r i e r t h r o u g h t h e p hy s i c a l p r o p e r t i e s o f t h e s e a l a n t i t s e l f a n d by a d h e s i o n t o t h e s u b s t r a t e . M a i n t a i n s e a l i n g p r o p e r t i e s fo r t h e e x p e c t e d l i fe t i m e , s e r v i c e c o n d i t i o n s a n d e nv i r o n m e n t s . U n l i ke our l i ne of adh esive pro du c ts, th ere a re n o t m a ny f u n c t i o n a l a l t e r n a t i ve s to th e seal i ng pr o c ess. Th e simp lic ity an d re l i a bi l i t y o f fe re d by o u r s e a l a n t s m a ke th e m the cl ear ch o ic e fo r p erfo r min g th e se f u n c t i o n s . 13 C O NS T RU C T I O N MA N UAL SE AL AN TS O n e - a n d Two - C o m p o n e n t S e a l a n t s Two - com ponent sealan ts su c h as o u r A dse a l 4 5 9 0 a re c o m po s e d o f a ba s e c o m po n e n t a n d a n a c t i v a t o r com ponent. T he ac tivato r is mixed with t h e ba se c o m po n e n t fo r a pre de t e r m i n e d a m ou n t o f t i m e b e for e appl i cati o n . Ou r A dseal 4590 is av a i l a bl e i n dr u m s, pa i l s a n d du a l c a r t r i dg e s. S pe c i a l e q u i p m e n t i s n ot r equi r ed fo r o n e-c o mp o n en t seal a n t a ppl i c a t i o n s ; h owe ve r t wo - c o m po n e n t s e a l a n t s r e q u i r e s p e c i al dual car tr id ge gu n s o r mixin g pu mp sy s t e m s . Pe r fo r m a n c e P ro p e r t i e s Imp o r tant m echa n ic al pro per ties o f o u r se a l a n t s i n c l u de e l o n g a t i o n , c o m pre ss i bi l i t y, t e n s i l e s t r e n g t h , m od u l us of el asti c ity, tear resistan c e an d f a t i g u e re si s t a n c e . D e pe n di n g o n t h e n a t u re o f t h e a p p l i c a t i o n , a s e al ant m ay r equ ire ver y little o r a great de a l o f s t re n g t h . T h e s e a l a n t mu st h ave su f fi c i e n t m e c h a n i c a l strength to remain attached to substr ates dur ing ser vice as well as to provide a bar r ier. Substr ates can move con s ider ably, r equir in g sealan t exp an sio n a n d c o n t r a c t i o n wi t h o u t c o m pro m i s i n g a dh e si o n t o s u r f a c e s . O u r Adseal si l i con es are fo r mu lated to give t h e g re a t e st e l o n g a t i o n . D e fi n i n g m ove m e n t ca p a b i l i t y i s a com pl ex pr ocess. Temper atu re , r ate o f tem pe r a t u re c h a n g e a n d j o i n t c o n fi g u r a t i o n wi l l i n f l u e n c e r e s u l t s . In s om e appl i cati o n s, stren gth may b e more i m po r t a n t t h a n e l a s t i c i t y, i n wh i c h c a s e A dse a l S t r u c t u r a l 4 9 4 0 , becom e i de al c h o ic es. Low stren gt h , o r m o re pre c i s e ly, l ow t e n s i l e m o du l u s, m ay b e t h e m o s t i mp o r tant factor in a situ atio n wh ere a se a l a n t j o i n s o n e o r m o re we a k su rf a c e s. Te n si l e s t r e n g t h i s n e e d ed pr i m ar i ly to avo id c o h esive f ailu re u n de r st re ss a n d t o pre ve n t t h e t r a n sfe r o f s t r e s s b e t we e n s u b s tr ates. M od u l us m ay pr e d ic t a sealan t’s ability t o e x t e n d o r c o m pre ss . In g e n e r a l , l ow- t o - m e di u m - m o d u l u s s e al a nts l i ke the A dseal 4600 ser ies are a bl e t o wi t h st a n d si g n i fi c a n t m ove m e n t wi t h o u t t r a n s fe r r i n g s tre s s to substr at e mater ials. S o me h igh -p e rfo r m a n c e se a l a n t s l i ke t h e A ds e a l 4 6 0 0 a re for mu l a t e d t o w i th stand gr eater movemen t th an a jo in t i s a c t u a l ly de si g n e d t o a c c o m m o da t e . In f a c t , j o in t s d e s i g n e d fo r about 25% exten sio n /c o mpressio n mu s t o f t e n a c c o m m o da t e m ove m e n t u p t o 5 0 % o r m o r e . T h u s , h i gh e r per for m an c e sealan ts provide an a dde d sa fe t y f a c t o r. A c h a n g e i n e l a s t i c i t y o r h a r d n e s s u p o n agi n g m ay be an in d ic atio n th at f u r th er c u r i n g o r de g r a da t i o n i s t a k i n g pl a c e . O u r A dsi l s e a l a n t , a n ace toxy based cu r in g silic o n e will p rovid e a 2 5 % c o e f fi c i e n t o f e x pa n s i o n /c o n t r a c t i o n , c o m p a r e d t o 5 0 % for our neut r al A d seal sealan ts. 14 C O NS T RU C T I O N MA N UAL SE AL AN TS S p e e d o f c u re a n d s t re n g t h o f o u r s e a l a n t s V S o u r c o m p e t i t o r s T h e str ength and c u r in g sp eed o f o u r se a l a n t s a re su pe r i o r t o t h e c o m pe t i t i o n . C u r i n g s p e e d i s i mp o r tant for pr o per f u n c tio n in g o f pro du c t i o n l i n e s , i n o rde r t o pre ve n t i n t e r r u pt i o n s. T h e fo l l ow i n g tabl e s pr esent te st repo r ts gen er ated by t h e Q u e be c C e n t e r fo r R e s e a rc h a n d de m o n st r a t e s u p e r i o r p e rfo r m ance of o u r sealan ts at d if feren t h u m i di t y l e ve l s . In du st r i a l m a nu f a c t u re r s a re fo rc e d t o a d j u s t p rod u cti on r ates wh en u sin g sealan ts in dr y o r h u m i d e nv i ro n m e n t s . O u r s e a l a n t s a re for mu l a t e d t o p e rfo r m wel l i n ch an gin g c o n ditio n s. Adhesion Ad h esi on i s an imp o r tan t f ac to r in d e t e r m i n i n g a se a l a n t ’s pe rfo r m a n c e . A dh e s i o n i s p r i m a r i ly af fe c t ed by the p hy sio -c h emic al in ter act i o n be t we e n t h e s e a l a n t a n d t h e su rf a c e t o w h i c h i t i s ap p l i ed. However, in c er tain jo in ts wh ere t h e re i s g re a t m ove m e n t , s t ro n g a dh e s i o n o f a s e a l a n t to a speci fi c substr ate may n o t be desir a bl e . In t h e se s i t u a t i o n s , t h e a dh e si ve s t re n g t h i s s t r o n g e r th a n the cohesi ve stren gth o f th e seala n t ; t h e re fo re t h e se a l a n t m ay t e a r a pa r t du r i n g e x p a n s i o n or c o ntr acti on. To p reven t su c h an o c c u r re n c e , t h e se a l a n t mu st n o t a dh e re t o a l l s u r f a c e s . To achi eve thi s af fec t, a b o n d-b reaker or re l e a s e m a t e r i a l i s a ppl i e d t o t h e bo t t o m o f t h e j o i n t . Con di ti ons w hi ch in f lu en c e th e ad h esio n o f se a l a n t s i n c l u de wa t e r e x po su re , t e m pe r a t u r e e x t r e m e s , m ove m ent, and su rf ac e c lean lin ess. Of ten , a s u rf a c e - c o n di t i o n i n g pro c e ss o r a pr i m i n g st e p i s n e c e s s a r y to e nsur e com pa tibility b etween a su bstr a t e a n d a s pe c i fi c se a l a n t . 15 C O NS T RU C T I O N MA N UAL SE AL AN TS S h e a r S t re n g t h ( p s i ) 3d 7d 14 d 21 d 28 d ADBOND 1509 2 11 40 59 111 191 208 ADTHANE SF-1800 6 8 30 51 105 113 133 ADSEAL 1921 18 42 65 101 121 248 247 ADSEAL 4935 12 24 40 66 124 156 157 ADSEAL 4940 20 34 54 91 140 176 171 SILICONE 1795 1 2 3 13 31 37 52 URETHANE A100T 5 17 27 58 70 116 121 URETHANE 1221 19 22 38 42 55 69 66 URETHANE 1252 16 16 21 49 60 76 78 SEALANT 1d 2d 3d 7d 14 d 21 d 28 d ADBOND 1509 12 61 69 83 180 181 246 ADTHANE SF-1800 12 29 68 72 105 125 122 ADSEAL 1921 26 57 89 138 155 204 198 ADSEAL 4935 24 44 55 66 129 132 138 ADSEAL 4940 32 43 58 79 89 146 148 SILICONE 1795 0 0 0 6 22 47 51 URETHANE A100T 10 20 43 80 96 137 123 URETHANE 1221 37 43 55 72 76 82 90 250 Tensile (psi) 2d URETHANE 1252 16 2 2 ° C ( 7 2 oF ) a t 3 0 % R H 1d 200 150 100 50 0 0 5 10 15 20 25 30 Time (days) 2 2 ° C ( 7 2 oF ) a t 6 0 % R H 13 21 42 62 124 120 118 250 Tensile (psi) SEALANT 200 150 100 50 0 0 5 10 15 20 25 Time (days) 30 C O NS T RU C T I O N MA N UAL SE AL AN TS M ove m e n t j o i n t , e x p a n s i o n a n d re t r a c t i o n S tati c J oi nt ( essen tially n o n -movin g)—Jo int s t h a t a re m e c h a n i c a l ly fi xe d t o pro h i bi t m ove m e n t , g e n e r a l ly u n d e r 7.5% of the jo in t width . M ovi n g J oi nt ( exp er ien c es c y c lic movement )— Jo i n t s i n wh i c h t h e sh a pe a n d s i ze o f t h e s e a l a n t c h a n g e s s i g n i fi cantly w hen movemen t o c c u r s, fo r e x a m pl e , a t c o n t ro l , e x pa n s i o n , l a p, bu t t , a n d st a c k j o i n t s I n t h e c a s e o f m ov i n g j o i n t s : Exam ple A : In a 2.5c m (1”) width joi n t , a se a l a n t wi t h ± 2 5 % m ove m e n t c a pa bi l i t y w i l l t o l e r a t e m ovem ent o f o n ly ±0.6c m (¼”), p rov i di n g fo r a n e x pe c t e d t o t a l m ove m e n t o f 1 . 2 c m ( ½ ” ) . Tem per atur e an d var io u s o th er c o n di t i o n s c a n a f fe c t t h e t o l e r a t e d m ove m e n t o f a g i ve n j o i n t . B e ver y car eful wh en selec tin g th e r ight s e a l a n t fo r a n a ppl i c a t i o n . We su g g e s t o u r A d s i l 4 8 0 0 fo r thi s appl i catio n . Exam ple B : In a 2.5c m (1”) wid th jo i n t , a s e a l a n t wi t h ± 5 0 % m ove m e n t c a pa bi l i t y w i l l t o l e r a t e m ovem ent of o n ly ±1.2c m (1/2”), prov i di n g fo r a n e x pe c t e d t o t a l m ove m e n t o f 2 . 5 c m ( 1 ” ) . Tem per atur e an d var io u s o th er c o n di t i o n s c a n a f fe c t t h e t o l e r a t e d m ove m e n t o f a g i ve n j o i n t . B e ver y car eful wh en selec tin g th e r igh t s e a l a n t fo r a n a ppl i c a t i o n . We su g g e s t o u r A ds e a l C o n s t r u c t i o n 4580 ser i es fo r th is ap plic atio n . C o m p re s s i ve fo rc e T h e expansi on an d c o n tr ac tio n jo in ts in c o n s t r u c t i o n a ppl i c a t i o n s s u c h , a s c o n c re t e f l o o r s , a l s o occu r s w hen m at er ials with dif feren t c o ef fi c i e n t s o f e x pa n si o n / c o n t r a c t i o n a re bo n de d t o g e t h e r a n d s u b j e cted to dr astic c h an ges in temp er at u re . F o r bo n di n g g l a ss wi n dows t o a m e t a l f r a m e , t h e s e a l re q u ir es a seal an t with su f fic ien t elo n gat i o n pro pe r t i e s t o a l l ow t h e m ove m e n t s du r i n g t e m p e r a t u r e var i a ti ons. T h e com pr essi ve fo rc e is th e maximu m c o m pre ss i ve fo rc e wh i c h a se a l a n t c a n wi t h st a n d w i t h o u t b re ak or excessi vely removin g th e seal. T h e m axi mum forc e o f c o mpressio n is the st a g e be fo re t h e se a l a n t l o se s t h e a bi l i t y t o r e t u r n t o i t s or i g i n al si ze after bein g c o mp ressed . Com pr essi ve for ces sh o u ld b e avo id ed fo r e x pa n si o n j o i n t s. R e l a x a t i o n o f c o m pre ss i ve fo r c e s i s a n i mp o r tant condi t io n to allow fo r movem e n t c a u se d by e x pa n s i o n a n d c o n t r a c t i o n j o i n t s . S e a l a n t s w h ose m odul us is ver y low d o es n o t n ec e ss a r i ly h ave a g o o d re s i s t a n c e t o a br a s i o n a n d m e c h a n i c a l we ar. O u r seal ant ADSE A L 4600 c o mb in es th e be n e fi t s o f h av i n g a m o du l u s l ow e n o u g h t o m a ke e x t r e m e m ove m ents but with th e n ec essar y resist a n c e t o m e c h a n i c a l we a r a n d a br a si o n . O u r A D S E A L 4 6 0 0 i s a n i deal choi ce fo r exp an sio n jo in ts and c r a c k re pa i r fo r a i r po r t r u n way s. 17 C O NS T RU C T I O N MA N UAL SE AL AN TS S e l e c t i o n o f o n e o r t wo p a r t s e a l a n t ? In j o i nts exceedi n g width s an d d ep th s o f 1 3 m m (1 /2 ” ), a o n e c o m po n e n t s e a l a n t i s n o t rec o m m e n d e d . A two par t seal an t will c u re in deep sec ti o n s e x c e e di n g 1 3 m m (1 /2 ” ). F o r a o n e pa r t m oi s t u r e c u r i n g s e al a nt to ful ly cu re , mo istu re mu st p en et r a t e t h e se a l a n t . H owe ve r a s t h e s k i n fo r m s , wa t e r m o l e c u l e p e n e tr ati on w i l l slow d r astic ally. Two p a r t s e a l a n t s re a c t wi t h a c a t a ly s t a n d c u r i n g t im e s d e p e n d e n t i rely on the perc en tage o f c ataly st mixe d wi t h t h e ba se m a t e r i a l . Humidity Sealant As p er the pi cture an d d r awin g, a o n e par t m o i s t u re c u r i n g s e a l a n t su c h a s A df a st C o r p’s A d s e a l 4 6 0 0 or Adthane 1800 sh o u ld n ever be u sed on a ppl i c a t i o n s re qu i r i n g a be a d o f se a l a n t e x c e e d i n g 1 3 m m (1 / 2 ”) i n di am eter. Th e two par t silic o n e A ds e a l 4 5 9 0 A /B i s t h e l o g i c a l c h o i c e fo r l a r g e r j o i n t s . H i g h w ay S e a l a n t O u r neutr al si l i co n e sealan t A D S E A L 460 0 S L l ow m o du l u s c a n u n de r g o e x pa n s i o n o f 1 0 0 % a n d a com pr essi on r ecover in g 50% o f th e o r ig i n a l wi dt h o f t h e j o i n t . T h i s s e l f - l e ve l i n g se a l a n t i s t h e b e s t op t i o n for hi ghway jo in ts, r u n way s an d br i dg e s wh i c h si g n i fi c a n t m ove m e n t s o c c u r s . Th e A D S E A L 4 6 0 0 SL has a super io r adh esio n to asph a l t a n d c o n c re t e su rf a c e s. O u r o ne- com pon en t, ro o m temper atu re cu r i n g si l i c o n e c a n be a ppl i e d di re c t ly f ro m a 8 0 0 m L c a r t r i d g e u s i n g a m anual , pneu matic gu n app lic ato r o r a pu m pe d f ro m a 2 0 0 l i t e r dr u m . T h e A D S E A L 4 6 0 0 S L h a s s u p e r i or r esi stanc e to weath er in g, is n o t a f fe c t e d by U V r ay s , re si s t s r a i n , f ro s t , o zo n e a n d e x t r e m e te m per atur es. O ur A DSE A L 4600SL fo r ms a s k i n i n 3 0 t o 4 5 m i nu t e s o f a ppl i c a t i o n de p e n d i n g o n te m per atur e and h u mid ity. Ro ad s may be re o pe n e d a s s o o n a s o u r se a l a n t a ppl i c a t i o n i s c o m p l e t e 18 C O NS T RU C T I O N MA N UAL SE AL AN TS A PP LIC ATIONS F OR ADFAS T S E AL AN T S Applications Adfast products Curtain wall and architectural panel Adseal Structural 4940 series • Neutral cure silicone • Available in black, white and anodized aluminum • Cannot be painted Interior and exterior sealing joints for window, door, curtain walls and siding Corner block sealing ( curtain wall ) Sealed unit bedding Expansion joints Door and window manufacturing Ventilation Adseal Construction 4580 series • Neutral cure silicone • Available in 300 colors • Cannot be painted Clean rooms and food processing plant sealing joints Door and window manufacturing Sealed unit bedding Ventilation Mirror bonding Shower and washroom antifungal sealing joints Mirror bonding Glass bonding Food processing plant sealing joints Paintable interior sealing joints Interior and exterior door and window sealing joints Sinding sealing joints Concrete sealing joints Expansion joints Adseal 4550 series • Neutral cure silicone • Non corrosive • CFIA accreditation • Cannot be painted Xtrasil 4710 series • Acetoxy cure silicone • Cannot be painted Adsil 4800 series • Acetoxy cure silicone • CFIA accreditation • Cannot be painted Adcryl 1090 series • Latex acrylic sealant Adbond 1920 series • Hybrid sealant • Paintable 19 C O NS T RU C T I O N MA N UAL SE AL AN TS We a t h e r re s i s t a n c e W h e n sel ecti ng a sealan t, th e u ser mu st e v a l u a t e t h e e nv i ro n m e n t t h e c u re d se a l a n t w i l l be subj ected to. W h e t her i t be direc t su n ligh t in A r izo n a , f re e z i n g t e m pe r a t u re s i n A l a sk a o r we t a n d h u m i d weather i n th e west c o ast regio n s , o n ly fe w se a l a n t pro du c t s wi l l re s i s t su c h e nvi ronm ents for su stain ed per io ds o f time . Po lyur ethane sea lan ts h ave ver y weak UV re s i s t a n c e a n d h i g h du ro m e t e r s e a l a n t s l a c k s u f fi ci ent coeffi cien t o f expan sio n /retr ac t i o n t o a l l ow m ove m e n t du r i n g t e m pe r a t u re ch a n g es or fr eez in g. T h e r equi r ed l evel o f water resistan c e , wh e t h e r a n a ppl i c a t i o n i s u n de r o r a bove t h e w a te r l i ne or si mp ly su b jec ted to r ain fo r sh o r t pe r i o d o f t i m e a re c r i t i c a l qu e st i o n s fo r p roper seal an t selec tio n . Of c o u r se , so m e se a l a n t s su c h a s o u r A dse a l C o n s t r u c t i o n 4 5 8 0 ser i es and A d seal S tr u c tu r al 4940 se r i e s wi t h s t a n d a l l U V, wa t e r, f re e z i n g a n d ch e mi cal r esi stanc e . Curing time of sealants A m oi stur e cur i n g sealan t will be th e f a st e s t o n e pa r t se a l i n g c o m po u n d. S o l v a n t a n d w a t e r b a s e d s e al a nts w i l l evolve in to a r u bb er c o mp o u n d ve r y s l owly a s t h e y fi r s t h ave t o e v a po r a t e t h e i r w a t e r or s ol vent befor e th e disso lved r u bber s c a n s o l i di f y. T h e i de a l t e m pe r a t u re a n d h u m i d i t y l e ve l fo r m oi s t ur e cur i ng sealan ts is 25°C (77°F) a t 5 0 % re l a t i ve h u m i di t y. Tack free time silicone vs. polyurethane * (ASTM-C679) Adseal Construction 4580 series Polyurethane Dymeric 240 Polyurethane Dymonic Polyurethane Sikaflex 1A Polyurethane Sonolastic NP1 25 minutes 3 à 4 hours 18 hours 3 hours maximum 72 hours * In fo r m ati on based o n web d ata sh eets prov i de d f ro m t h e re spe c t i ve m a nu f a c t u re r 20 C O NS T RU C T I O N MA N UAL SE AL AN TS S u r f a c e P re p a r a t i o n Ad s e al Str uctur al 4940 ser ies will b o n d t o m a ny c l e a n su rf a c e s wi t h o u t t h e a i d o f a pr i m e r. A s a m p l e te s t/ eval uati on sh o u ld be c o n du c ted in o rde r t o de t e r m i n e t h e bo n d st re n g t h fo r e a c h s p e c i fi c ap p l i cati on. F or d if fic u lt-to -b o n d su b str at e s, u s e o f a c o m pa t i bl e A df a st pr i m e r i s re c o m me n d e d . Al l s ur faces should be th o ro u gh ly c lean ed wi t h 9 9 . 9 % i so pro py l a l c o h o l (IPA ) t o re m ove d i r t , o i l a n d gre a se . T he sur fac e sh o u ld th en b e wip ed dr y be fo re a pply i n g t h e a dh e si ve /s e a l a n t . Dispensing O u r one par t co mpo n en t sealan ts are re a dy - t o - u se , av a i l a bl e i n c o l l a psi bl e squ e e ze t u b e s , c a u l k i n g car tr i dges and bu lk c o n tain er s. Co llapsible t u be s m ay be squ e e ze d by h a n d o r w i th the ai d of mec h an ic al wr in ger s. A ir-o pe r a t e d di s pe n si n g g u n s m ay a l so b e u sed w i th tub es. Th e sealan t may b e d i s pe n se d u si n g a s i m pl e m e c h a n i c a l cau l ki ng gun or a n air-o per ated gu n . No t e : wh e n u si n g a i r- powe re d c a u l k i n g gu n s , do not exceed 45 p si. B u l k di spensi ng s y stems are air-o per ated e x t r u s i o n pu m ps c o u pl e d t o h a n d or a utom ated di sp en sin g u n its. P u m ps speci fi cal ly d esign ed fo r o n e-c o mpo n e n t RT V si l i c o n e r u bbe r h ave Te f l on seal s, packin gs an d lin ed h o ses to pre ve n t m o i st u re pe r m e a t i o n a n d p u m p cur e pr oblems. Spec ific d etails o n di spe n si n g sy s t e m s a n d m a nu f a c t u re r s a re ava i l a bl e u p o n re q u e st. Application and Curing T h e c onsi stency of o u r sealan ts make h andl i n g e a s i e r. T h e c u r i n g pro c e ss be g i n s wi t h t h e fo r m a t i o n o f s ki n thr ough the en tire th ic kn ess app lied . A 3 mm ( 1/ 8 “ ) , th e sealan t d r ies c o mplet e ly a f t e r 2 4 h o u r s a t 2 5 ° C (7 7 ° F ) a n d 5 0 % RH . T h e seal ant shou ld be app lied in a c o n tinu o u s o pe r a t i o n a n d mu st be pre ss e d l i g h t ly o n t h e s u r f a c e w i th a tool to shape . Sh ap in g mu st b e do ne i m m e di a t e ly a f t e r a ppl i c a t i o n a n d be fo re s k i n n i n g . S u r f a c e s mu s t be cl ean, fr e e o f d u st an d ic e . Cl e a ni ng tool s or n o n -po ro u s su rf ac es c o a t e d wi t h n o n - h a rde n e d m a t e r i a l c a n be do n e u s i n g a s o l ve n t . O n por ous sur fac es th e exc ess sealan t h a s t o be re m ove d by a br a s i o n o r o t h e r m e c h a n i c a l m e t h o d s 21 C O NS T RU C T I O N MA N UAL SE AL AN TS Handling and Storage G e n e r al and l oca l exh au st ven tilatio n is re c o m m e n de d. Avo i d c o n t a c t wi t h s k i n a n d e ye s . D o n o t b re athe vapor s. D o n o t sto re with oxid iz i n g a g e n t s . Ke e p c o n t a i n e r c l o se d a n d away f rom w a t e r a n d m oi s t ur e . Wear adequ ate respir ato r y pr o t e c t i o n i f t h e pro du c t i s u se d i n l a r g e qu a n t i t i e s , c o n fi n e d s p a ces or i n any o th er situ atio n s wh ere e x po su re l i m i t s m ay be a ppro a c h e d o r e x c e e de d . A f u l l - f a c e m as k i s r ecom m e n ded. Rec o mmen d ed Fi l t e r t y pe : A X E . T h e c h o i c e o f a fi l t e r t y pe de p e n d s o n t h e am ount and type o f c h emic al b ein g h an d le d i n t h e wo r k pl a c e . R e g a rdi n g t h e t y pe o f fi l t e r, c o n t a c t t h e s u p p li er for br eath in g ap par atu s. We a r chem i cal r e sistan t gloves: Silver sh i e l d (T M). 4 H (T M). V i t o n (T M). Bu t y l r u bbe r. N i t r i l e r u bb e r. N e opr ene r ubber. Regard in g th e time o f pe n e t r a t i o n o f g l ove s , pl e a s e c o n t a c t yo u r s u p p l i e r o f p rotecti ve gl oves again st c h emic als. E ye pro t e c t i o n : yo u sh o u l d we a r s a fe t y g l a ss e s . 22 C O NS T RU C T I O N MA N UAL SE AL AN TS Adhesion Ad h esi on of a cau lkin g jo in t depen ds o n s e ve r a l f a c t o r s , i n c l u di n g c l e a n l i n e ss o f t h e s u bst r a t e ’s s u r f a c e an d chem i cal comp atibility b etween th e su bst r a t e a n d c a u l k i n g . S u b s tr ates such a s glass, alu minu m, PVC , a n d wo o d h ave c h e m i c a l s pro pe r t i e s t h a t prov i d e a s t r o n g af fi n i t y to si l i cone . AD FAST can, upon requ est, evalu ate th e s u rf a c e st re ss o f a g i ve n su bst r a t e . A dh e si o n t e n s i o n , p e e l i n g , an d shear i ng of o u r silic o n es c an b e tes t e d o n su bst r a t e s a m pl e s prov i de d by c u st o m e r s . A D FA S T can devel op si l i co n es th at o p timize par ti c u l a r s u bst r a t e s wi t h o u t t h e n e e d fo r pr i m e r s o r a d h e s i o n p rom oter s, ther eby red u c in g th e time an d di f fi c u l t y o f a ppl i c a t i o n . G l a s s has one of th e best af fin ities an d t h u s a dh e s i o n t o s i l i c o n e . A n o di ze d o r pa i n t e d a l u m i nu m w i th a coati ng con tain in g f lu o ro c arbo n or po lye st e r powde r a dh e re s we l l t o s i l i c o n e . A s u b s t r a t e ’s p rod u cti on pr ocess var ies f ro m o n e ma nu f a c t u re r t o a n o t h e r. T h e a dh e si o n , t h e re fo re , c o u l d a l s o var y, especi al ly fo r su bstr ates su c h as PVC . A c h a n g e i n t h e c h e m i c a l c o m po s i t i o n o f a s u b s t r a t e o r a s te p i n m anufactur in g pro c ess c an in f lu enc e t h e a dh e s i o n o f s i l i c o n e s . A dh e si o n t e st s a re t h e r e fo r e a n e c e ssi ty. A we l l adher ed j oin t mu st tear with in th e s i l i c o n e a n d n o t s e pa r a t e f ro m t h e i n t e rf a c e o f t h e s u b s t r a t e w h e n subj ected to a ten sio n test. Adhesion in tensile Glass Anodized aluminum Painted aluminum Stainless Steel 304 Galvanized Steel Galvalume PVC type 1 PVC type 2 Fibre Glass Brick Concrete Granite Wood ABS Polyethylene Polypropylene 5 : e xcel l ent adhe sio n ADSEAL STRUCTURAL 4940 5 5 4 4 4 4 5 4 5 5 5 4 4 3 1 1 ADSEAL 4550 5 5 4 4 4 4 5 4 5 5 5 4 4 3 1 1 ADSEAL CONSTRUCTION 4580 5 5 4 4 4 4 5 4 5 5 5 4 4 3 1 1 1 : med io c re a dh e s i o n 23 C O NS T RU C T I O N MA N UAL SE AL AN TS Exterior joints design Cau l ki ng i s used to jo in two su rf ac e mate r i a l s se pa r a t e d by a sm a l l spa c e . Ma t e r i a l s c a n b e s i m i l a r o r d i f fe rent. T he cau lkin g mu st b e c o mp atibl e wi t h t h e su bst r a t e s i n o rde r t o a dh e re we l l . C o m p a t i b i l i t y e n s u r es that the mater ials in c o n tac t do n o t de t e r i o r a t e u n de r c e r t a i n c o n di t i o n s o f u s e . Fo r e x a m p l e , N e opr ene r el eas es o ils wh ic h c an stain t h e s i l i c o n e wh e n i n c o n t a c t . Two c o m pa t i bl e ma t e r i a l s c a n h ave no adhesi on; wh ic h is th e c ase with po ly pro py l e n e a n d si l i c o n e . T h e re ar e two types o f exter io r jo in ts: jo i n t s wh i c h a re n o t s u bj e c t e d t o m ove m e n t a n d v i b r a t i o n , a n d th o s e that ar e . F i xe d joint s ( not su b jec ted to movemen t a n d v i br a t i o n ) mu s t m a i n ly be t i g h t . T h e y do n o t e x p e r i e n c e any str uctur al r es istan c e . Th ey req u ire a ca u l k i n g o f l ow m o du l u s ; i n o t h e r wo rds, f l e x i bl e . T h i s t y p e o f cau l ki ng does not req u ire a h igh ten sio n r e si s t a n c e . T h e s i l i c o n e j o i n t s h o u l d c ove r t h e s u b s t r a t e by a t l e a s t 6m m . I n thi s c ase , o u r A dseal 4550 se r i e s a n d A dse a l C o n s t r u c t i o n 4 5 8 0 s e r i e s a re re c o m m e n d e d . D y n a m ic joint s (su bjec ted to movemen t a n d v i br a t i o n ) mu st a bs o rb v a r i o u s c o n st r a i n t s, ( s t r e t c h i n g , com pr essi on, she ar in g) gen er ated by win d, m a t e r i a l we i g h t , t e m pe r a t u re v a r i a t i o n s , e t c . T h e s i l i c o n e mu s t suppor t the se c o n str ain ts wh ile rem a i n i n g fi r m a n d e l a s t i c . To e s t a bl i s h t h e wi dt h o f t h e j o i n t , t h e coe f fi ci ent of expan sio n an d retr ac tio n o f t h e t wo s h e e t s o f m e t a l sh o u l d be t a ke n i n t o c o n s i d e r a t i o n . T h e m i ni m al w i dth o f a c o mp ressed jo int mu s t be g re a t e r t h a n o r e qu a l t o 6 m m . T h e s i l i c o n e mu s t ad h e r e only to th e two su rf ac es su b jec t e d t o t h e m ove m e n t . T h e u se o f a n a n t i - a dh e r e n c e r i bb o n or an expanded PE fo am lo g is rec o mme n de d t o avo i d a dh e s i o n t o t h re e su rf a c e s. T h e d e p t h o f t h e s i l i c o ne j oi nt shou ld be h alf its wid th , wi t h o u t be i n g i n fe r i o r t o 6 m m . In t h i s c a se , o u r A d s e a l 4 5 5 0 s e r i e s and Adseal Co n str u c tio n 4580 ser i e s wo u l d be re c o m m e n de d. S tr u ct ur al glazin g joints are su bjec ted to t h e fo rc e s o f wi n d a n d t h u s e x pe r i e n c e c y c l i c a n d d y n a m i c var i a ti ons i n tens io n an d c o mp ressio n . T h e re qu i re d s i l i c o n e s h o u l d h ave a h i g h m o du lu s w i t h l e s s e l a s ti ci ty, but a stro n g resistan c e in ten sio n. Pl e a s e re fe r t o yo u r prov i n c i a l c o n st r u c t i o n c o de c o n c e r n i n g th e resi stance calc u latio n s. Ou r A dseal St r u c t u r a l 4 9 4 0 se r i e s m e e t s t h e n a t i o n a l s t a n da r d s . W h e n subj ected to su c tio n c au sed by the fo rc e s o f wi n d, a s t r u c t u r a l si l i c o n e j o i n t wi l l s u p p o r t t h e l o a d i n a cycl i c r ath er th an p er man en t way. A s i l i c o n e j o i n t e x po se d t o pe r m a n e n t fo r c e s w i l l b e s u b j e ct to fati gue . In th e c ase o f a sky ligh t bo n de d wi t h s i l i c o n , a m o re se ve re s e c u r i t y fa c t o r s h o u l d b e u sed. Addi ti on al mec h an ic al fixin gs c a n be re c o m m e n de d. 24 C O NS T RU C T I O N MA N UAL A DFOA M S ERI ES ADFOAM -5°C - 1885-2 ADF OA M 1885-2 is available i n 7 5 0 m l c a n . T h e A dfo a m 1 8 8 5 - 2 G u n G r a de m ay b e u s e d to seal, fill, bo n d , redu c e so u n d, e l i m i n a t e s a i r dr a f t s a n d i n su l a t e s wi t h R - 5 f a c t o r p e r i n c h of foa m. A DFOA M 1885-2 G u n G r a de bo n ds t o m o s t c o n s t r u c t i o n s u rf a c e s a n d i s u s e d for pl umbin g, elec tr ic al, H VAC , re f r i g e r a t i o n , so u n d c o n t ro l a n d i n su l a t i o n a ro un d w i n d ow s and do o r s. Can be app lied till - 5 ° C . ADFOAM PRO - 1875 ADF OA M P ro 1875 is availabl e i n 6 0 0 m l c a n . T h e A dfo a m Pro 1 8 7 5 G u n G r a d e m ay b e used to seal, fill, b o n d, red u c e s o u n d, e l i m i n a t e s a i r dr a f t s a n d i n su l a t e s wi t h R - 5 f a c t o r per i n c h o f fo am. A D FOA M 18 8 5 - 2 G u n G r a de bo n ds t o m o s t c o n st r u c t i o n s u r f a c e s a n d i s used fo r p lu mb in g, elec tr ic a l , H VAC , re f r i g e r a t i o n , so u n d c o n t ro l a n d i n su l a t i o n a r o u n d w i ndows an d do o r s. ADFOAM -25°C - 1825 ADF OA M -25°C 1825 is a o n e - c o m po n e n t , s e l f - e x pa n di n g , re a dy - t o - u se p o ly u r e t h a n e foam , with p ro p ellan ts, wh ic h a re c o m pl e t e ly h a r m l e s s t o t h e o zo n e l aye r. It i s a p p l i e d by a spec ial fo am gu n an d h as b e e n de ve l o pe d fo r a ppl i c a t i o n s a t t e m pe r a t u re s a s l ow a s –25°C . A dfo am -25°C is ideal fo r i n s t a l l i n g wi n dows a n d do o r du r i n g wi n t e r t i m e . ADFOAM STRAW GRADE - 1880 ADF OA M S tr aw Gr ad e 1880 i s av a i l a bl e i n 7 5 0 m l c a n a n d i s a ppl i e d wi t h a s t r aw. T h e Adfoam S tr aw G r ad e 1880 may be u s e d t o se a l , fi l l , bo n d, re du c e s o u n d, e li m i n a t e s a i r dr afts. A DFOA M Str aw G r ad e 1 8 8 0 bo n ds t o m o s t c o n st r u c t i o n su rf a c e s a n d i s u s e d fo r i nsul atio n , plu mbin g, elec tr ic al, H VAC , re f r i g e r a t i o n , s o u n d c o n t ro l a n d wi n dow s a n d d o o r s . 25 C O NS T RU C T I O N MA N UAL A DFOA M S ERI ES ADFOAM - 1890 ADF OA M 1890 is available in 1 6 L B c a n i s t e r. T h e A dfo a m 1 8 9 0 m ay be u s e d t o s e a l , fi l l , bond, red u c e so u n d, elimin ate s a i r dr a f t s a n d i n su l a t e s wi t h R - 5 f a c t o r pe r i nc h o f fo a m . ADF OA M 1890 b o n ds to mo st c o n st r u c t i o n su rf a c e s a n d i s u se d fo r pl u m bi n g , e l e c t r i c a l , HVAC , ref r iger atio n , so u n d c o n t ro l a n d i n s u l a t i o n a ro u n d wi n dows a n d do o r s . ADFOAM CLEANER - 6030 Adfaom Clean er 6030 is a mu l t i - pu r po se c l e a n e r i n t e n de d fo r u s e a s a n i n t e r n a l c l e a n i n g si ngl e c o mp o n en t fo am dispen si n g g u n . T h i s c l e a n i n g a g e n t i s i de a l fo r u n c u re d fo a m a n d cl eani n g c an valves. Plastic foam gun - 22920 Metal foam gun - Adfoam gun Metal foam gun extension - Adfoam nozzle 26 C O NS T RU C T I O N MA N UAL A DSE A L V S C O MP ETI T IO N N O N STRU CT UR AL SEALAN T FOR D O O R , WI N D OWS AN D SI D IN G Adseal série 4580 ASTM Tremco Tremco Spectrem Dymeric Dymonic 3 240 Sikaflex 1A Dow Corning CWS ASTM C-794 peel strenght 24 10 20-28 25-35 20 20-28 ASTM D-412 tensile strenght(psi) 197 n/d 138 155 175 180 ASTM D-412 elongation at break (%) 1009 n/d 398 n/d 550 550 57 n/d 52 55 85 n/d concluant concluant concluant concluant n/d concluant 30 17-23 35-40 15 35-45 20-30 ±40 ±25 ±50 ±50 n/d ±40 ASTM D412 tensile strenght100% elongation (psi) ASTM C-510 stain and color change ASTM-D-2240 hardness shore A ASTM-C-719 joint mouvement capability (%) STRUCTUR AL SEALANT F O R C U RTAI N WAL L AN D PAN E L S Adseal Structural 4940 Dow Corning 795 Tremco Spectrem 2 ASTM C-639 flow sag or slump 0% 0.1˝ n/d ASTM D-2240 hardness shore A 37 35 37-40 ASTM ASTM C-794 peel strenght180 degres (lb/po) 34 32 16-22 ASTM-C-719 joint mouvement capability (%) ±50 ±50 ±50 aucun aucun aucun ASTM C-1135 tensile adhesion strenght 25% elongation(psi) 88 45 n/d ASTM C-1135 tensile adhesion strenght 50% elongation(psi) 105 60 n/d ASTM-C-1135 tensile at break (psi) 168 78 123 ASTM C-1135 elongation at break (%) 200 153 261 ASTM C-1135 + G53 (weathermeter test) tensile adhesion strenght 25% elongation(psi) 70 35 n/d ASTM C-1135 + G53 (weathermeter test) tensile adhesion strenght 50% elongation(psi) 80 50 n/d ASTM C-1135 + G53 (weathermeter test) tensile at break (psi) 91 n/d n/d ASTM C-1135 + G53 (weathermeter test) elongation at break (%) 159 n/d n/d ASTM C-1248 stain and color change D a ta for Adseal pro du c ts based o n CRIQ t e s t s . In fo r mati on based o n web d ata sh eets prov i de d f ro m t h e re s pe c t i ve m a nu f a c t u re r 27 C O NS T RU C T I O N MA N UAL A DFA ST S I L I CO NE AC C O M P L IS H E D P RO JE C T S C o m p l e xe Lebourgneuf Québec, Québec Te c h n o Pa r c , Tr o i s - R i v i è r e s B o r é a l i s , Tr o i s - R i v i è r e s 3 0 5 C h a r e s t Q u é b e c , Q u é b e c C H L D, Tr o i s - R i v i e r e s A D P r é vo s t V i t r e r i e S t e - J u l i e ( p r o j e t B G D i s t r i bu t i o n , 4 5 0 0 , M o l s o n , M o n t r é a l ) ave c A D S E A L 4 9 4 3 L e S o m m e t 2 , S t - A u g u s t i n d e D e s m a u r e s L e s b o i s é e s d u s é m i n a i r e , S t - A u g u s t i n d e D e s m a u r e s U s i n a g e N é t u r, S t - H u b e r t B o u l e v a r d F i a t , M o n t r é a l C o n d o m i n i u m s L a c h i n e C l i n i q u e O p m é d i c , S t - H u b e r t C o n d o m i n i u m s L e q u a r t i e r- c i t é 1 0 - 3 0 , B r o s s a r d C e n t r e J e u n e s s e E s t r i e , S h e r b r o o ke C e n t r e d e C o l l a b o r a t i o n M i q r o I n n ov a t i o n , B r o m o n t Pa r k Ave nu e L e x u s , S t e - J u l i e L o o n e y ’s , M o n t r é a l C i t é d e s To u r s , S t - J e a n G e y s e r 2 , L o n g u e u i l L e N e u v i l l e , M o n t r é a l R e i t m a n s , M o n t r é a l S e v i l l e , M o n t r é a l C i m e t i è r e C ô t e d e s N e i g e s L e L i g o r i , M o n t r e a l C ow a n s v i l l e d e t e n t i o n c e n t e r S t - C h a r l e s - B o r r o m e e s c h o o l S t - J e r o m e h o s p i t a l S h e r b r o o ke c o l l e g e 3 5 3 5 C r e m a z i e , M o n t r e a l B o m b a r d i e r p r o t o t y p e p l a n t , S t - B r u n o E x c e l d o r p r o d u c t i o n p l a n t , S t - B r u n o P i e r r e - E l i o t Tr u d e a u a i r p o r t J o h n - F i s h e r s c h o o l , M o n t r e a l C i t é Ve r t e , Q u e b e c 28 T E C H N I C A L DATA S H E E T S ADFOAM 1885-2 Polyurethane foam Description ADFOAM 1885-2 Gun Grade is a one-component, moisture cure, self-expanding, ready to use polyurethane foam with a screw top specially developed for an application gun. ADFOAM 1885-2 Gun Grade may be used to seal, fill, bond, reduce sound, illiminates air drafts and insulates with R-5 factor per inch of foam. ADFOAM 1885-2 Gun Grade bonds to most construction surfaces and is used for plumbing, electrical, HVAC, refrigeration, sound control and insulation around windows and doors. It contains CFC-free propellants, which are completely harmless to the ozone layer. Characteristics • Minimal expansion. Will not cause any distortion • Excellent adhesion to most materials (Except PE, PP and Teflon) • High thermal and acoustic isolation • Very good filling capacities • Excellent mounting capacities • Excellent stability (no shrink or post expansion) • Very precise application due to foamgun system Physical properties Base Polyurethane Consistency Stable foam, thixotropic Curing System Moisture cure Skin formation (20°C/65% R.H) ± 8 minutes Drying Time (20°C/65% R.H) Dust free after 20-25 min. Curing Rate (20°C/65% R.H) 1 hour for a 30mm bead Yield 1000 ml yields 35-40 liters cured foam (2136-2441 in³) Shrinkage None Post Expansion None Cellular Structure Ca 70-80% closed cells Specific Gravity Ca 25 kg/m³ (extruded fully cured) Temperature Resistance -40°C to 90°C (cured) Color Champagne Fire Class (DIN 4102 part 2) B2 Insulation factor ± 31mW/m. K Shear Strength (DIN 53427) 12 N/cm² Pressure strength (DIN 53421) 3 N/cm² Bowing strength (DIN 53423) 7N/cm² Water Absorption (DIN 53429) 1% vol. Acoustic rating Rts, w = 58 dB VOC 196 gr/L 29 T E C H N I C A L DATA S H E E T S ADFOAM 1885-2 (continued) Applications • Installing of window and door frames. • Filling of cavities. • Sealing of all openings in roof constructions. • Creation of a soundproof screen. • Mounting and sealing windows and doorframes. • Connecting of insulation materials and roof constructions. • Application of a soundproofing layer on motors. • Improving thermal isolation in cooling system. Specifications UL approved No. R26654. • Caulking and sealants surface burning characteristics applied to inorganic reinforced cement board. • Flame spread: 30 • Smoke developed: 50 • 38FN Directions for use Surfaces must be clean, free of dust and grease. Moistening of the surfaces improves adhesion, curing and cellular structure. Shake the aerosol can for at least 30 seconds. Fit the gun on the adapter. Moisten surfaces with a water sprayer prior to application. Fill holes and cavities for 65% as the foam will expand. Repeat shaking regularly during application. If you have to work in layers repeat moistening after each layer. Fresh foam can be removed using ADFOAM 6030 gun cleaner. Cured foam can only be removed mechanically. For later utilisation, when there is still some foam inside the can, keep the can screwed on the gun. Cured foam may be trimmed or sanded. Cured foam must be protected from UVB radiation by painting or applying a top layer of sealant (silicone or hybrid sealant). Application temperature: 5°C to 35°C (20°C to 25°C recommended). Packaging : Aerosol can 750mL net. Shelf life : 12 months from date of production in an unopened packaging in a cool and dry storage place between +5°C and +25°C. Always store can with the valve pointed upwards. Precautions Apply the usual industrial hygiene. Wear gloves and safety goggles. Remove cured foam by mechanical means only, never burn away. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purpose. 30 T E C H N I C A L DATA S H E E T S ADFOAM 1825 Polyurethane foam Description ADFOAM 1825 is a B3 one-component, high yield, self-expanding, polyurethane foam, with propellants, which are completely harmless to the ozone layer. It is applied by a special foam gun and has been developed for applications at temperatures as low as –25°C. Characteristics • Minimal expansion. Will not cause any distortion • Excellent adhesion on most substrates (except Teflon, PE and PP) • High thermal and acoustical insulation • Very good filling capacities • Excellent mounting capacities • Excellent stability (no shrink or post-expansion) • Does not slump at low temperature • Can be applied at low temperatures • Very precise application due to the foam gun system Physical properties Base Polyurethane Consistency Stable foam, thixotropic Curing System Moisture cure Skin formation time at 20°C (68°F) and 65% HR ± 8 minutes Drying time at 20°C (68°F) and 65 % HR Dust-free after 20-25 minutes Curing rate See chart below Yield See chart below Shrink None Post expansion None Cellular structure 70-80% closed cells Specific gravity ± 23 kg/m³ (extruded, fully cured) Temperature resistance -40°C to +90°C when cured Color Champagne Fire class (Din 4102 part 2) B3 Insulation factor 32 mW/m. K Shear strength (DIN 53427) 17 N/cm² Pressure strength DIN 53421) 3 N/cm² Bowing strength (DIN 53423) 7 N/cm² Water absorption (DIN 53429) Approximately 1% Vol Applications • Installation of window and doorframe • Filling of cavity • Sealing of all openings in roof construction • Creation of a soundproof screen • Mounting and sealing of window and doorframe • Connecting insulation materials and roof constructions • Improving thermal insulation in cooling system 31 T E C H N I C A L DATA S H E E T S ADFOAM 1825 (continued) Yield and Curing time Temperature of the can: 18°C Temperature 20°C 0°C -10°C -25°C Ready foam volume ± 65 liters ± 3966 in³ ± 40 liters ± 2441 in³ ± 35 liters ± 2136 in³ ± 30 liters ± 1830 in³ Curing time in joint of 3cm x 3cm 1.5 hour 3 to 5 hours 8 to 10 hours 10 to 12 hours Directions for use Shake the aerosol can for at least 30 seconds. Fit the gun on the adapter. Moisten surfaces with a water spray prior to application (only when temperature >0°C). Fill holes and cavities at 65 %, as the foam will expand. Repeat shaking regularly during application. If you have to work in layers repeat moistening after each layer (only when temperature is > 0°C). Fresh foam can be removed using ADFOAM 6030 gun cleaner. Cured foam can only be removed mechanically. For later utilisation, when there is still some foam inside the can, keep the can screwed on the gun. Cured foam may be trimmed or sanded. Cured foam must be protected from UVB radiation by painting or applying a top layer of sealant (silicone or hybrid sealant). Application temperature: -25°C to +25°C. Packaging : Aerosol can 870 ml net Shelf life : 18 months from date of production, in an unopened packaging in a cool and dry storage place between +5°C and +25°C. Always store can with the valve pointed upwards. Handling and safety Apply the usual industrial hygiene. Wear gloves and safety goggles. Remove cured foam by mechanical means only, never burn away. Consult the MSDS for more information. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 32 T E C H N I C A L DATA S H E E T S ADBOND 1920 General Purpose sealant/adhesive Description ADBOND 1920 is an excellent 1-part, general purpose adhesive sealant. ADBOND 1920 provides a permanently flexible bond and can be used to attach materials that have dissimilar coefficients of expansion. It may be used in conjunction with other fastening methods, such as blind rivets. ADBOND 1920 is a 100% solids, solvent free adhesive/sealant based on proprietary polymer technology. The product adheres to a wide range of substrates without the need for primers, and is non-staining and odorless. ADBOND 1920 meets the specification for CAN/CGSB 19.13-M87. Features • Contains no isocyanates or solvents. • Permanent elasticity from -40° to +100°C. • Application temperature range from -5° to +35°C. • Neutral, odorless and fast curing. • Compatible with most industrial paint systems and lacquers, such as alkyd resin and dispersion based coatings. • Paintable after skin-forming (wet on wet); this will not influence the curing speed. • Excellent UV-resistance and very good aging properties. Physical properties Tensile Strength by dumbbell shape (ASTM D412) Tensile at break : 248 psi Tensile at 25 % : 46 psi Tensile at 50 %: 74 psi Tensile at 100 % : 128 psi Tensile at 150 %: 168 psi Elongation at break : 291 % Energy at break : 51 J/po³ Color Customer’s choice Lap Shear Strength (ASTM D624) 36 lb/po Shore A 34 Skin Time 20 minutes (50% HR) Viscosity (HB) 1 rpm 2100 Pa.s Specific gravity 1.406 kg/L V.O.C. 18.22 g/L Ahesion On clean, dry, dust and grease free substrates, ADBOND 1920 has good adhesion without the need for primers. Adhesion is possible on many substrates including : aluminium, copper, brass, galvanized metal, lacquered wood, metal substrates, PVC, epoxy, polyester, melamine, concrete and glass. In case of severe bonding requirements, especially under wet conditions consult Adfast for proper primer recommendations. Where applicable clean and degrease substrates with a suitable solvent such as ADSOLVE 6002, or ADSOLVE 6003. 33 T E C H N I C A L DATA S H E E T S ADBOND 1920 (continued) Directions for use ADBOND 1920 is easily extruded by manual or air-powered caulking guns supplied by Adfast. In open joints Adbond should be tooled within 20 minutes using a spatula or putty knife, moistened with a soapy solution. Prevent the soap solution from penetrating between joint sides and sealant, as this will result in a loss of adhesion. Dispensing the sealant from drums (20 liter or 200 liter) is also possible with special equipment. Consult Adfast for more dispenser information. Uncured sealant can be removed with a clean cloth, with a recommended Adfast cleaner. It is recommended that a trial be made first in order to check possible attack of the substrate whenever using a solvent or thinner. Storage When stored in the original unopened containers in a dry location at temperatures less than 77°F (25°C), ADBOND 1920 SERIES offers a shelf life of up 12 months from the date of production. Application • Sealant for coachwork, portable buildings, recreational vehicles, busses, railcars and truck bodies. • Vibration suppression between metals, wood and combinations of wood and metal. • Sealing welded seams in sheet metal. • Elastic/constructive bonding of metals on wood, metal and glass. • Sealing sandwich panels and bonding metal strips onsandwich panels. • Sealing cold storage containers, metal tanks, etc. • Paintable concrete vertical or horizontal joints. • Paintable doors, windows and siding joints. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 34 T E C H N I C A L DATA S H E E T S ADSEAL 4550 Series RTV silicone Description ADSEAL 4550 SERIES is a one-component product, thixotropic, non-flowable adhesive sealant that cures rapidly at room temperature and ambient humidity conditions, utilizing a low corrosive, oxime curing system. It may be used for many types of bonding and sealing applications including FIP gasketing. ADSEAL 4550 SERIES resist at temperature of -60°F to 450°F (-51°C to 260°C) intermittingly and of -40°F to 450°F (-40°C to 232°C) for a long period of time. ADSEAL 4550 SERIES adhesive sealant is a paste-like, one-component material that cures to a durable, resilient silicone rubber when exposed to moisture in the atmosphere at room temperature. Due to its physical properties, it may be applied overhead or on sidewall joints and surfaces. It will adhere to glass, most types of wood, clean metals, silicone resins, ceramics, vulcanized silicone rubber, natural and synthetic fibers, as well as painted and many plastic surfaces. With its oxime neutral curing system, ADSEAL 4550 SERIES can be used for general sealing as well as electrical insulation. It presents no offensive odor during curing and will not corrode metal. (Discoloration of copper-based metals may occur when hermetically sealed). In addition, the product adheres well on alkali materials such as masonry. ADSEAL 4550 SERIES CANNOT BE PAINTED. Due to ADSEAL 4550 SERIES silicone utilizing a moisture cure system, it must not be used in section depth greater than 1/2" (13 mm). For applications with section depths exceeding 1/2" (13 mm), two-component silicones are recommended. The operating temperature is between -40C to 200C. Specifications • Meets the specification for CAN/CGSB 19.13-M87 • Approved by Canadian food inspection agency • Approved AAMA 805.2-94, GROUP “A” AND “C” • Approved AAMA 802.3, TYPE “I” AND “II” • Meets the requirments of “U.S. Green Building Council® LEED®-NC Green Building Rating System for New Construction & Major Renovations Version 2.2, EQ Credit 4.1 (Indoor Environmental Quality – Low Emitting Materials: Adhesives & Sealants)” • Meets specifications for ASTM C920, type S, grade NS Physical properties Uncured Color Available in different colors Viscosity Paste VOC value < 49g/L Density at 23°C (g/cm³) 1.04 (clear) 1,26 (color) Tack free time, min. (ASTM C 679) 15 (clear) 10 (color) Mechanical Hardness (ASTM D2240, shore A) 20 (clear) 27 (color) Tensile Strength, psi (ASTM D412) 115 (clear) 164 color) Elongation, % (ASTM D412) 774 (clear) 619 (color) Tensile strength at 100% elongation, psi (ASTM D412) 31 (clear) 60 (color) Shear strength, lb/in. (ASTM D724, die C) 18 (clear) 31 (color) Extrusion rate of the silicone with a diameter of 4,6 mm and a pressure of 60 psi. Minimum 250 grams per minutes Maximum 750 grams per minutes 35 T E C H N I C A L DATA S H E E T S ADSEAL 4550 Series (continued) Applications • Clean rooms and food processing plant sealing joints. • Door and window manufacturing. • Sealed unit bedding • Ventilation. • Mirror bonding. • Electrical insulation sealing • Adhering auto and appliance trim including metal, fabric and fabric-backed plastics. • Bonding gaskets in heating and refrigeration units. • Attaching screwless brackets or nameplates, and tacking plastic materials to metal. • Sealing windows in oven doors and flues on gas appliances, flanged pipe joints, access doors. • Formed-in-place gasketing for gear boxes, compressors, pumps. • Sealing trailers, truck cabs. • Bonding and sealing appliance parts. • Anti-abrasion coating. • Sealing marine cabins and windows. • Filleting and caulking joints in sheet metal stacks, duct work and equipment housings. • Recommended for wet-glazing. Directions for use Surface Preparation ADSEAL 4550 SERIES adhesive/sealant will bond to many clean surfaces without the aid of a primer. A sample test/ evaluation should be made in order to determine the bond strength for each specific application. For difficult-to-bond substrates, use of a compatible primer is recommended. Consult your sales representative for more information. All surfaces should be thoroughly cleaned with a suitable solvent such as ADSOLV 6003 IPA 99.9% or ADSOLV 6002 toluene to remove dirt, oil and grease. The surface should then be wiped dry before applying the adhesive/sealant. Dispensing ADSEAL 4550 SERIES silicone is a ready-to-use, one component material available in caulking 304 ml cartridges, 400ml sausages, 600ml sausages and bulk containers. Air-operated dispensing guns may also be used with cartridges and sausages. When dispensed form a caulking cartridge, the sealant may be dispensed using a simple mechanical caulking gun or an airoperated gun. Note: When using air-powered cartridge caulking guns, do not exceed 45 psi. Bulk dispensing systems are air-operated extrusion pumps coupled to hand or automated dispensing units. Pumps specifically designed for one-component RTV silicone rubber have Teflon seals, packings and lined hoses to prevent moisture permeation and pump cure problems. Specific details on dispensing systems and manufacturers are available on request. Application and Curing ADSEAL 4550 SERIES adhesive/sealant’s paste-like consistency makes it an easy material to work with. Tooling can be accomplished with a spatula or wooden paddle. A 5% solution of soap and water can be use for tooling. The cure process begins with the formation of a skin on the exposed surface of the sealant and progresses inward through the material. In conditions of 75°F (24°C) and 50% relative humidity, a tack-free skin should form within 10 to 15 minutes of application. All tooling should be completed within the first 5 to 10 minutes, and is no longer practical once the tackfree skin has formed. Should masking tape be used to mask off an area, it too should be removed within the initial 5 to 10 minutes period and prior to the formation of the tack-free skin. 36 T E C H N I C A L DATA S H E E T S ADSEAL 4550 Series (continued) Directions for use High temperatures and high humidity will accelerate the cure process; low temperatures and low humidity will conversely slow the cure rate. A 3mm (1/8 inch) section of sealant will cure through in approximately 24 hours at 77°F (25°C) and 50% RH. ADSEAL 4550 SERIES can be applied at a temperature as low as -20°F (-29°C), taking than the surfaces are clean, dust free or not frozen. Bond strength In addition to the effects of temperature and relative humidity, development of maximum bond strength will depend on joint configuration, degree of confinement, sealant thickness and substrate porosity. Normally, sufficient bond strength will develop in 12 to 24 hours to permit handling of parts. Minimum stress should be applied to the bonded joint until full adhesive strength is developed. Eventually, the adhesive strength of the bond will exceed the cohesive strength of the silicone rubber adhesive/sealant itself. Always allow maximum cure time available for best results. Clean up and removal Before curing, solvent systems such as Adsolv 6003 IPA 99.9% or Adsolv 6002 toluene are most effective. Precautions These products are manufactured and sold for industrial use only. Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. Uncured product contact may irritate the skin. Storage : when stored in the original unopened containers in a dry location at temperatures less than 80°F (27°C), ADSEAL 4550 SERIES offers a shelf life of up to 24 months from the date of production. To prevent curing of the unused portion of an opened container, reseal tightly. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 37 T E C H N I C A L DATA S H E E T S ADBLOCK 20-XXX Series Setting Block for Insulated Glass Description Adblock 20-XXX series is a setting block made of flexible PVC fully compatible with Adseal Construction 4580 series and Adseal Structural 4940 series. Adblock 20-XXX series is made for commercial, institutional or industrial applications on job site or in production plant. 1/4" and 3/8" dimensions have a groove on the length of the block which promotes the flow of water to the drain of the windows or curtain wall holes. Adblock 20-XXX series is available in the following sizes: • 20-125 x 1 = 1/8" x 1" x 4" • 20-250 x 1 = 1/4" x 1" x 4" • 20-375 x 1 = 3/8" x 1" x 4" Other dimensions are available upon request. Physical properties Color black Hardness 83-85 Length tolerance ± 1/8" Width tolerance ± 0.025" Thickness tolerance ± 0.010" for 1/8" ± 0.015" for 1/4" and 3/8" Consult your sales representative for more information. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 38 T E C H N I C A L DATA S H E E T S ADSEAL CONSTRUCTION 4580 Series RTV silicone Description ADSEAL CONSTRUCTION 4580 SERIES is a one-component product, thixotropic, nonflowable adhesive sealant that cures at room temperature and ambient humidity conditions, utilizing a low corrosive, oxime curing system. It may be used for many types of bonding and sealing applications including FIP gasketing. The ADSEAL CONSTRUCTION 4580 SERIES is a slow skin time that allows a longer work time. Due to its physical properties, it may be applied overhead or on sidewall joints and surfaces. It will adhere to glass, most types of wood, clean metals, silicone resins, ceramics, vulcanized silicone rubber, natural and synthetic fibers, as well as painted and many plastic surfaces. With its oxime neutral curing system, ADSEAL CONSTRUCTION 4580 SERIES can be used for general sealing as well as electrical insulation. It presents no offensive odor during curing and will not corrode metal. (Discoloration of copper-based metals may occur when hermetically sealed). In addition, the product adheres well on alkali materials such as masonry. ADSEAL CONSTRUCTION 4580 SERIES CANNOT BE PAINTED. Due to ADSEAL CONSTRUCTION 4580 SERIES silicone utilizing a moisture cure system, it must not be used in section depth greater than 13 mm (1/2 inch). For applications with section depths exceeding 13 mm (1/2 inch), two-component silicones are recommended. ADSEAL CONSTRUCTION 4580 SERIES meets the specification for CAN/CGSB 19.13-M87 and ASTM C920, type S, grade NS, class 25. The operating temperature is between -40C to 200C. Physical properties Uncured Color Available in a wide variety of colors Viscosity Paste VOC (gr/l) < 25 g/L Density 1.29 Mechanical Skin Time (ASTM-C679, min) 25-30 Hardness (ASTM D2240, shore A) 30 Tensile strenght at break (ASTM D-412, psi) 197 psi Elongation at break (ASTM D-412, %) 1009% Tensile strength at 100% elongation (ASTM D-412, psi) 57 psi Young modulus (ASTM D-412, psi) 175 Joint Movement Capability (ASTM C-719) ± 40% Peel Test 180* (ASTM-C794, lb/in) 24 lb/po Staining (ASTM-C510) none Shear Strength (ASTM D724, die C, lb/in.) 20 Extrusion rate of the silicone with a diameter of 4,6 mm and a pressure of 20 psi. Minimum 25 grams per minute Maximum 150 grams per minute 39 T E C H N I C A L DATA S H E E T S ADSEAL CONSTRUCTION 4580 Series (continued) Applications • Interior and exterior sealing joints for window, door, curtain walls and siding. • Corner block sealing (curtain wall ). • Sealed unit bedding • Expansion joints. • Door and window manufacturing. • Mirror bonding. • Ventilation. • Electrical insulation sealing • Adhering auto and appliance trim including metal, fabric and fabric-backed plastics • Bonding gaskets in heating and refrigeration units. • Attaching screwless brackets or nameplates, and tacking plastic materials to metal. • Sealing windows in oven doors and flues on gas appliances, flanged pipe joints, access doors. • Formed-in-place gasketing for gear boxes, compressors, pumps. • Sealing trailers, truck cabs. • Bonding and sealing appliance parts. • Anti-abrasion coating. • Sealing marine cabins and windows. • Filleting and caulking joints in sheet metal stacks, duct work and equipment housings Directions for use Surface Preparation ADSEAL CONSTRUCTION 4580 SERIES adhesive/sealant will bond to many clean surfaces without the aid of a primer. A sample test/evaluation should be made in order to determine the bond strength for each specific application. For difficultto-bond substrates, use of a compatible primer is recommended with this product. Consult your sales representative for more information. All surfaces should be thoroughly cleaned with a suitable solvent such as ADSOLV 99.9% IPA or ADSOLV 6002 toluene to remove dirt, oil and grease. The surface should then be wiped dry before applying the adhesive/sealant. Dispensing ADSEAL CONSTRUCTION 4580 SERIES silicone is a ready-to-use, one component material, available in caulking 304 ml cartridges, 400ml sausages, 600ml sausages and bulk containers. Air-operated dispensing guns may also be used with cartridges and sausages. When dispensed form a caulking cartridge, the sealant may be dispensed using a simple mechanical caulking gun or an air-operated gun. Note: When using air-powered cartridge caulking guns, do not exceed 45 psi. Bulk dispensing systems are air-operated extrusion pumps coupled to hand or automated dispensing units. Pumps specifically designed for one-component RTV silicone rubber have Teflon seals, packings and lined hoses to prevent moisture permeation and pump cure problems. Specific details on dispensing systems and manufacturers are available on request. Application and Curing ADSEAL CONSTRUCTION 4580 SERIES adhesive/sealant’s paste-like consistency makes it an easy material to work with. Tooling can be accomplished with a spatula or wooden paddle. A 5% solution of soap and water can be use for tooling. The cure process begins with the formation of a skin on the exposed surface of the sealant and progresses inward through the material. In conditions of 75°F (24°C) and 50% relative humidity, a tack-free skin should form within 25 to 30 minutes of application. All tooling should be completed within the first 15 to 20 minutes, and is no longer practical once the tackfree skin has formed. Should masking tape be used to mask off an area, it too should be removed within the initial 15 to 20 minute period and prior to the formation of the tack-free skin. 40 T E C H N I C A L DATA S H E E T S ADSEAL CONSTRUCTION 4580 Series (continued) High temperatures and high humidity will accelerate the cure process; low temperatures and low humidity will conversely slow the cure rate. A 3mm (1/8 inch) section of sealant will cure through in approximately 24 hours at 77°F (25°C) and 50% RH. ADSEAL CONSTRUCTION 4580 SERIES can be applied at a temperature as low as -20°F (-29°C), taking than the surfaces are clean, dust free or not frozen. Bond strength In addition to the effects of temperature and relative humidity, development of maximum bond strength will depend on joint configuration, degree of confinement, sealant thickness and substrate porosity. Normally, sufficient bond strength will develop in 12 to 24 hours to permit handling of parts. Minimum stress should be applied to the bonded joint until full adhesive strength is developed. Eventually, the adhesive strength of the bond will exceed the cohesive strength of the silicone rubber adhesive/sealant itself. Always allow maximum cure time available for best results. Clean up and removal Before curing, solvent systems such as ADSOLV 99.9% IPA or ADSOLV 6002 toluene are most effective. Precautions Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. Uncured product contact may irritate the skin. Storage When stored in the original unopened containers in a dry location at temperatures less than 80°F (27°C), ADSEAL CONSTRUCTION 4580 SERIES offers a shelf life of up 24 months from the date of production. To prevent curing of the unused portion of an opened container, reseal tightly. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only. IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 41 T E C H N I C A L DATA S H E E T S ADSEAL STRUCTURAL 4940 Series RTV Structural silicone Description ADSEAL STRUCTURAL 4940 SERIES is a one-component product, thixotropic, nonflowable adhesive sealant that cures at room temperature and ambient humidity conditions, utilizing a low corrosive, oxime curing system. ADSEAL STRUCTURAL 4940 SERIES may be used for many types of bonding and sealing applications including structural curtain walls manufacturing, architectural panels manufacturing, structural glazing, commercial glazing and FIP gasketing. Due to its physical properties, it may be applied overhead or on sidewall joints and surfaces. It will adhere to glass, most types of wood, clean metals, silicone resins, ceramics, vulcanized silicone rubber, natural and synthetic fibers, as well as painted and many plastic surfaces. With its oxime neutral curing system, ADSEAL STRUCTURAL 4940 SERIES can be used for general sealing as well as electrical insulation. It presents no offensive odor during curing and will not corrode metal. (Discoloration of copper-based metals may occur when hermetically sealed). In addition, the product adheres well on alkali materials such as masonry. ADSEAL STRUCTURAL 4940 SERIES CANNOT BE PAINTED. Due to ADSEAL STRUCTURAL 4940 SERIES silicone utilizing a moisture cure system, it must not be used in section depth greater than 13 mm (1/2 inch). For applications with section depths exceeding 13 mm (1/2 inch), two-component silicones are recommended. Specifications ADSEAL STRUCTURAL 4940 SERIES meets the specification for CAN/ONGC 19.13-M87 and ASTM C920, type S, grade NS, class 50 ADSEAL STRUCTURAL 4940 SERIES have successfully passed a C5 wind load test according to ASTM E330 ADSEAL STRUCTURAL 4940 SERIES meets the requirments of “U.S. Green Building Council® LEED®-NC Green Building Rating System for New Construction & Major Renovations Version 2.2, EQ Credit 4.1 (Indoor Environmental Quality – Low Emitting Materials: Adhesives & Sealants). Applications • Structural curtain walls and structural glazing • Architectural Panel manufacturing • Adhesive for trailer panels and truck boxes • Sealed units assembly • Solar panels 42 T E C H N I C A L DATA S H E E T S ADSEAL STRUCTURAL 4940 Series (continued) Physical properties Uncured Color Black (4943) White (4942) Anodized aluminum (4948) Viscosity Thixotropic paste Specific gravity at 20°C 1.34 VOC content 50 g/L Extrusion rate (6.73 mm, 50 psi, 24°C),g/min 200 ±100 Mechanical Test according to ASTM after cure at 23°C (73°F) and 50% relative humidity Tack free time (ASTM C-679) 5-10 min Curing time at 25°C (77°F), 50% RH 7-14 days Full adhesion 14-21days Flow, sag or slump (ASTM C-639) - 4hours at 3°C (37°F) - 4 hours at 50°C (120°F) 0% 0% Hardness (ASTM D-2240, shore A) 37-43 Joint Movement Capability (ASTM C-719) ± 50% Peel Strenght (ASTM C794) 34 lb/in Tensile Adhesion strength (ASTM C-1135) - At 25% extension - At 50% extension - Tensile at break - Elongation at break 88 lb/in² 105 lb/in² 168 psi 200 % Weatherometer Test (ASTM G53) Tensile (ASTM C1135) - At 25% extension - At 50% extension - Tensile at break - Elongation at break 70 lb/in² 80 lb/in² 91 psi 159 % Staining (ASTM C-1248) (granite, marble, limestone, brick and concrete) No staining Temperature resistance < 200°C (392°F) Directions for use Surface Preparation ADSEAL STRUCTURAL 4940 SERIES adhesive/sealant will bond to many clean surfaces without the aid of a primer. A sample test/evaluation should be made in order to determine the bond strength for each specific application. For difficultto-bond substrates, use of a compatible primer is recommended with this product. Consult your sales representative for more information. All surfaces should be thoroughly cleaned with a suitable solvent such as ADSOLV 99.9% IPA or ADSOLV 6002 toluene to remove dirt, oil and grease. The surface should then be wiped dry before applying the adhesive/sealant. 43 T E C H N I C A L DATA S H E E T S ADSEAL STRUCTURAL 4940 Series (continued) Dispensing ADSEAL STRUCTURAL 4940 SERIES silicone is a ready-to-use, one component material, available in caulking 304 ml cartridges, 400ml sausages, 600ml sausages and bulk containers. Air-operated dispensing guns may also be used with cartridges and sausages. When dispensed form a caulking cartridge, the sealant may be dispensed using a simple mechanical caulking gun or an air-operated gun. Note: When using air-powered cartridge caulking guns, do not exceed 45 psi. Bulk dispensing systems are air-operated extrusion pumps coupled to hand or automated dispensing units. Pumps specifically designed for one-component RTV silicone rubber have Teflon seals, packings and lined hoses to prevent moisture permeation and pump cure problems. Specific details on dispensing systems and manufacturers are available on request. Application and Curing ADSEAL STRUCTURAL 4940 SERIES adhesive/sealant’s paste-like consistency makes it an easy material to work with. Tooling can be accomplished with a spatula or wooden paddle. A 5% solution of soap and water can be use for tooling. The cure process begins with the formation of a skin on the exposed surface of the sealant and progresses inward through the material. In conditions of 75°F (24°C) and 50% relative humidity, a tack-free skin should form within 5 to 10 minutes of application. All tooling should be completed within the first 5 to 10 minutes, and is no longer practical once the tackfree skin has formed. Should masking tape be used to mask off an area, it too should be removed within the initial 5 to 10 minute period and prior to the formation of the tack-free skin. High temperatures and high humidity will accelerate the cure process; low temperatures and low humidity will conversely slow the cure rate. A 3mm (1/8 inch) section of sealant will cure through in approximately 24 hours at 77°F (25°C) and 50% RH. ADSEAL STRUCTURAL 4940 SERIES can be applied at a temperature as low as -20°F (-29°C), taking than the surfaces are clean, dust free or frozen. Bond strength In addition to the effects of temperature and relative humidity, development of maximum bond strength will depend on joint configuration, degree of confinement, sealant thickness and substrate porosity. Normally, sufficient bond strength will develop in 12 to 24 hours to permit handling of parts. Minimum stress should be applied to the bonded joint until full adhesive strength is developed. Eventually, the adhesive strength of the bond will exceed the cohesive strength of the silicone rubber adhesive/sealant itself. Always allow maximum cure time available for best results. Cleanup and removal Before curing, solvent systems such as ADSOLV 99.9% IPA or ADSOLV 6002 toluene are most effective. Precautions These products are manufactured and sold for industrial use only. Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. Uncured product contact may irritate the skin. Storage When stored in the original unopened containers in a dry location at temperatures less than 77°F (25°C), ADSEAL STRUCTURAL 4940 SERIES offers a shelf life of up 12 months from the date of production. 44 T E C H N I C A L DATA S H E E T S ADSEAL STRUCTURAL 4940 Series (continued) Precautions These products are manufactured and sold for industrial use only. Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. Uncured product contact may irritate the skin. Storage When stored in the original unopened containers in a dry location at temperatures less than 77°F (25°C), ADSEAL STRUCTURAL 4940 SERIES offers a shelf life of up 12 months from the date of production. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only. IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 45 T E C H N I C A L DATA S H E E T S ADSIL 4800 Series General purpose silicone sealant Description ADSIL 4800 SERIES is a one-component general purpose silicone, thixotropic, non-flowable adhesive sealant that cures rapidly at room temperature and ambient humidity conditions utilizing an acetoxy curing system. It may be used for many types of bonding and sealing applications. Because it does not flow due to its own weight, this sealant can be applied overhead or on sidewall joints and surfaces without sagging, slumping or running off. ADSIL 4800 SERIES has good resistance to weathering, vibration, moisture, ozone and extreme temperatures. It adheres to glass, aluminum, most painted metals, most types of wood, ceramic, mirror, natural and synthetic fiber. For sealing and bonding on plastic surface we recommend ADSEAL 4550 SERIES. ADSIL 4800 SERIES general purpose sealant can corrode or not adhere to copper, brass (and other copper-containing alloys), magnesium, zinc and galvanized metals (and other zinccontaining alloys). ADSIL 4800 SERIES CANNOT BE PAINTED. Due to ADSIL 4800 SERIES silicone utilizing a moisture cure system, it must not be used in section depth greater than 13 mm (1/2 inch). For applications with exceeding section depths, two-component silicones are recommended. Specifications • When full cured and washed ADSIL 4800 SERIES general purpose sealant meets the requirements of FDA REGULATION NO. 21 CFR 177.2600 subject to end use. • CFIA • CGSB CAN19.13-M87 • Meets ASTM C920-11 specifications • Federal specifications US TT-S-1543A and TT-S00230C type 2. Physical properties Uncured Color Translucent, white, black, aluminum (special colors available upon request) Viscosity Paste Application temperature -34°F to 140°F (-37°C to 60°C) Tack free 15 à 20 minutes Extrusion rate of silicon with a diameter of 4,6mm and a pressure of 50 psi Min (grams/min.) 100 Max (grams/min.) 400 Mechanical 46 Hardness (ASTM D2240, Shore A) 15 Tensile strength (ASTM D412, psi) 111 Elongation,% (ASTM D412) 408 Tensile Strength at 100% elongation, psi (ASTM D412) 43 Tear Strength, lb/in. (ASTM D624, die C) 24 Specific Gravity 1.04 Service temperature -72°F to 399°F (-58°C to + 204°C) Maximum intermittent: 482°F (+ 250°C) VOC (translucent) 48g/L VOC (colors) 37.38 g/L T E C H N I C A L DATA S H E E T S ADSIL 4800 Series (continued) Applications • Sealing cold rooms • Gasketing • Sealing trailers, truck cabs. • Aluminum windows and doors manufacturing • Sealing appliance parts. • Sealing marine cabins and windows. • Sing bonding • Mirror bonding For a 304 mL cartridge, a 3/16 inch bead will cover 50 linear feet. Directions for use Surface Preparation ADSIL 4800 SERIES adhesive/sealant will bond to many clean surfaces without the aid of a primer. A sample test/evaluation should be made in order to determine the bond strength for each specific application. For difficult-to-bond substrates, use of a compatible primer is recommended. Consult your sales representative for more information. All surfaces should be thoroughly cleaned with a suitable solvent such as ADSOLV 6003 IPA 99.9% or ADSOLV 6002 toluene to remove dirt, oil and grease. The surface should then be wiped dry before applying the adhesive/sealant. Dispensing ADSIL 4800 SERIES silicone is a ready-to-use, one component material available in caulking 304 ml cartridges, 400ml sausages, 600ml sausages and bulk containers. Air-operated dispensing guns may also be used with cartridges and sausages. When dispensed form a caulking cartridge, the sealant may be dispensed using a simple mechanical caulking gun or an airoperated gun. Note: When using air-powered cartridge caulking guns, do not exceed 45 psi. Bulk dispensing systems are air-operated extrusion pumps coupled to hand or automated dispensing units. Pumps specifically designed for one-component RTV silicone rubber have Teflon seals, packings and lined hoses to prevent moisture permeation and pump cure problems. Specific details on dispensing systems and manufacturers are available on request. Application and Curing ADSIL 4800 SERIES adhesive/sealant’s paste-like consistency makes it an easy material to work with. Tooling can be accomplished with a spatula or wooden paddle. A 5% solution of soap and water can be use for tooling. The cure process begins with the formation of a skin on the exposed surface of the sealant and progresses inward through the material. In conditions of 75°F (24°C) and 50% relative humidity, a tack-free skin should form within 15 to 20 minutes of application. All tooling should be completed within the first 15 to 20 minutes, and is no longer practical once the tackfree skin has formed. Should masking tape be used to mask off an area, it too should be removed within the initial 15 to 20 minute period and prior to the formation of the tack-free skin. High temperatures and high humidity will accelerate the cure process; low temperatures and low humidity will conversely slow the cure rate. A 3mm (1/8 inch) section of sealant will cure through in approximately 24 hours at 77°F (25°C) and 50% RH. ADSIL 4800 SERIES can be applied at a temperature as low as -34°F (-37°C), taking than the surfaces are clean, dust free or not frozen. 47 T E C H N I C A L DATA S H E E T S ADSIL 4800 Series (continued) Bond strength In addition to the effects of temperature and relative humidity, development of maximum bond strength will depend on joint configuration, degree of confinement, sealant thickness and substrate porosity. Normally, sufficient bond strength will develop in 12 to 24 hours to permit handling of parts. Minimum stress should be applied to the bonded joint until full adhesive strength is developed. Eventually, the adhesive strength of the bond will exceed the cohesive strength of the silicone rubber adhesive/sealant itself. Always allow maximum cure time available for best results. Cleanup and removal Before curing, solvent systems such as Adsolv 6003 IPA 99.9% or Adsolv 6002 toluene are most effective. Precautions These products are manufactured and sold for industrial use only. Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. WARNING! Direct contact of uncured sealant can irritate eyes and may irritate skin. Overexposure to vapor may irritate eyes, nose and throat. KEEP OUT OF REACH OF CHILDREN. Storage When stored in the original unopened containers in a dry location at temperatures less than 80°F (27°C), ADSIL 4800 SERIES offers a shelf life of up to 24 months from the date of production. To prevent curing of the unused portion of an opened container, reseal tightly. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only. IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 48 T E C H N I C A L DATA S H E E T S X-TRASIL 4710 Series Mildew resistant sealant Description X-TRASIL 4710 SERIES is a one part silicone rubber sealant. It will resist mildew even when exposed to prolonged hot and humid environments. The sealant does not provide or maintain a nutrient surface for fungus. It effectively seals around bathtubs, shower stalls, wall fixtures, rimless sinks, kitchen and bathroom fixtures and may be used for ceramic tile grouting and bedding. For maintenance X-TRASIL 4710 SERIES sealant may be used outdoors as well as indoors. Watertight bonds can be made with this sealant in combination with glass, ceramic, painted steel and aluminum. The sealant may be utilized on the job site or in the shop. X-TRASIL 4710 SERIES sealant is not recommended for use where abrasion or physical abuse is encountered on or, below grade. This sealant is not recommended for use in locations subject to continuous water immersion. X-TRASIL 4710 SERIES should not be applied: • To concrete, marble, limestone, lead or lead coated surfaces. • To building materials which may bleed oils or solvents. These include, but are not limited to, impregnated wood and certain vulcanized rubber gaskets or tapes, or failed sealants and caulking compounds • When silicone sealants are used in remedial work, all old sealant must be removed. • In totally confined spaces, as the sealant requires atmospheric moisture for cure. • To aquariums as fungicide leaching will occur. • In totally confined spaces, as the sealant requires atmospheric moisture for cure. • To surfaces with special or protective coatings, such as mirrors, without approval of the manufacturer of the article. • Should not be utilized in food contact applications. Due to X-TRASIL 4710 SERIES silicone utilizing a moisture cure system, it must not be used in section depth greater than 13 mm (1/2 inch). For applications with exceeding section depths, two-component silicones are recommended. X-TRASIL 4710 SERIES meets the specification for CAN/CGSB 19.13-M87. Physical properties Uncured Color Translucent, white (other colors available upon request) Viscosity Paste Application temperature -37°C à 60°C Tack free 12 à 20 minutes Extrusion rate of silicone with a diameter of 4,6mm and a pressure of 50 psi Min (grams/min.) 100 Max (grams/min.) 400 Mechanical Hardness (ASTM D2240, Shore A) 15-25 Tensile strength (ASTM D412, psi) 350 Elongation,% (ASTM D412) 300 Peel strenght, psi 20 (on ceramic tile) Dynamic Movement Capability +/-50% Service temperature -72°F to 399°F (-58°C to + 204°C) Specific Gravity 1.04 Full cure 24 hours for a 1/8” bead VOC (translucent) 50 g/L VOC (colors) 49.35 g/L 49 T E C H N I C A L DATA S H E E T S X-TRASIL 4710 Series (continued) Applications • Washroom • Bathtub, sink and shower • Ceramic FOR PLASTIC BATHTUB, SING AND SHOWERS USE AFAST MK60095 PRIMER. X-TRASIL 4710 SERIES CANNOT BE PAINTED. Directions for use Surface Preparation X-TRASIL 4710 SERIES adhesive/sealant will bond to many clean surfaces without the aid of a primer. A sample test/ evaluation should be made in order to determine the bond strength for each specific application. For difficult-to-bond substrates, use of a compatible primer is recommended. Consult your sales representative for more information. All surfaces should be thoroughly cleaned with a suitable solvent such as ADSOLV 6003 IPA 99.9% or ADSOLV 6002 toluene to remove dirt, oil and grease. The surface should then be wiped dry before applying the adhesive/sealant. Dispensing X-TRASIL 4710 SERIES silicone is a ready-to-use, one component material available in caulking 304 ml and bulk containers. Air-operated dispensing guns may also be used with cartridges. When dispensed form a caulking cartridge, the sealant may be dispensed using a simple mechanical caulking gun or an air-operated gun. Note: When using air-powered cartridge caulking guns, do not exceed 45 psi. Bulk dispensing systems are air-operated extrusion pumps coupled to hand or automated dispensing units. Pumps specifically designed for one-component RTV silicone rubber have Teflon seals, packings and lined hoses to prevent moisture permeation and pump cure problems. Specific details on dispensing systems and manufacturers are available on request. Application and Curing X-TRASIL 4710 SERIES adhesive/sealant’s paste-like consistency makes it an easy material to work with. Tooling can be accomplished with a spatula or wooden paddle. A 5% solution of soap and water can be use for tooling. The cure process begins with the formation of a skin on the exposed surface of the sealant and progresses inward through the material. In conditions of 75°F (24°C) and 50% relative humidity, a tack-free skin should form within 12 to 20 minutes of application. All tooling should be completed within the first 12 to 20 minutes, and is no longer practical once the tackfree skin has formed. Should masking tape be used to mask off an area, it too should be removed within the initial 12 to 20 minute period and prior to the formation of the tack-free skin. High temperatures and high humidity will accelerate the cure process; low temperatures and low humidity will conversely slow the cure rate. A 3mm (1/8 inch) section of sealant will cure through in approximately 24 hours at 77°F (25°C) and 50% RH. X-TRASIL 4710 SERIES can be applied at a temperature as low as -34°F (-37°C), taking than the surfaces are clean, dust free or not frozen. Bond strength In addition to the effects of temperature and relative humidity, development of maximum bond strength will depend on joint configuration, degree of confinement, sealant thickness and substrate porosity. Normally, sufficient bond strength will develop in 12 to 24 hours to permit handling of parts. Minimum stress should be applied to the bonded joint until full adhesive strength is developed. Eventually, the adhesive strength of the bond will exceed the cohesive strength of the silicone rubber adhesive/sealant itself. Always allow maximum cure time available for best results. 50 T E C H N I C A L DATA S H E E T S X-TRASIL 4710 Series (continued) Clean up and removal Before curing, solvent systems such as Adsolv 6003 IPA 99.9% or Adsolv 6002 toluene are most effective. Precautions These products are manufactured and sold for industrial use only. Uncured product contact irritates eyes. In case of contact with eyes, immediately flush eyes with water for 15 minutes. If irritation persists, get medical attention. Wearers of contact lenses should not handle lenses until all sealant has been cleaned from fingertips; sealant will transfer to lenses and cause severe eye irritation. To clean from the skin, wipe very thoroughly with a dry cloth or paper towel before washing with soap and water. WARNING! Direct contact of uncured sealant can irritate eyes and may irritate skin. Overexposure to vapor may irritate eyes, nose and throat. KEEP OUT OF REACH OF CHILDREN. Storage When stored in the original unopened containers in a dry location at temperatures less than 80°F (27°C), X-TRASIL 4710 SERIES offers a shelf life of up to 12 months from the date of production. To prevent curing of the unused portion of an opened container, reseal tightly. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only. IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 51 T E C H N I C A L DATA S H E E T S ADCRYL 1090 Series Acrylic latex caulking Description ADCRYL 1090 SERIES is an excellent all-purpose sealant for interior applications. It is used to draughtproof windows, door frames, and for all moderate expansion fissures or joints. It may be used on all common construction materials including painted and unpainted wood, metal, ceramic tile, concrete, brick, glass, stucco and marble. ADCRYL 1090 SERIES may be used in a variety of interior applications and is ready to use - no mixing required. ADCRYL 1090 SERIES will not sag, is non-staining and cleans up easily with water. Available in white and clear. ADCRYL 1090 SERIES meets the specification for CAN/CGSB 19-GP-17M Physical properties Specific Gravity 1.00 g/cc Solids 60% Hardness (Shore A) 20 UV + Ozone Resistance Good Paintability Yes pH 8.0-9.0 Peel strength (Glass) Excellent Shelf life 12 months following the date of production Interior uses • Between frames and walls • Around door and window frames • Sealing joints between baseboard or trim and walls, ducts and pipes Directions for use Make sure surface is clean and free from dust, soap, grease, flaking paint, loose grout, old sealant and moisture. Cut nozzle to desired opening. Place cartridge in standard caulking gun. Tooling time 60 minutes. Allow caulk to dry 2 hours before painting. Remove excess material with a damp cloth. After drying, excess material must be cut or scraped away. Clean hands and tools with soap and water. Handling and safety Uncured product contact irritates eyes and skin. In case of eye contact, immediately flush with water for 15 minutes. If irritation persists, contact a physician. Clean hands thoroughly after use and before handling contact lenses. Use in well ventilated areas. Keep out of reach of children. Not for use on aquariums, food contact, stove pipes or fire places. Avoid freezing. 52 T E C H N I C A L DATA S H E E T S ADCRYL 1090 Series (continued) Storage When stored in the original unopened containers in a dry location at temperatures less than 80°F (27°C), ADCRYL 1090 SERIES offers a shelf life of up 12 months from the date of production. If you need additional information, do not hesitate to contact your technical representative. Always test product on your particular application prior to use. Please refer to Material Safety Data Sheet before use. For Industrial Use Only IMPORTANT The information given and the recommendations made herein apply to our products alone and not combined with other products. This information is based on our research and on data from reliable sources and is believed to be accurate. No guaranty of accuracy is made. It is the purchaser’s or the user’s responsibility before using any product to verify this data under their own operating conditions and to determine whether the product is suitable for their purposes. 53 T E C H N I C A L DATA S H E E T S 54 T E C H N I C A L DATA S H E E T S 55 L E E D C E RT I F I C AT I O N LEED® Green Building Rating System Background on LEED® Following the formation of the U.S. Green Building Council (USGBC) in 1993, the organization’s members quickly realized that the sustainable building industry needed a system to define and measure “green buildings.” USGBC began to research existing green building metrics and rating systems. Less than a year after formation, the members acted on the initial findings by establishing a committee to focus solely on this topic. The composition of the committee was diverse; it included architects, real estate agents, a building owner, a lawyer, an environmentalist, and industry representatives. This cross section of people and professions added a richness and depth both to the process and to the ultimate product. The first LEED Pilot Project Program, also referred to as LEED Version 1.0, was launched at the USGBC Membership Summit in August 1998. After extensive modifications, LEED Green Building Rating System Version 2.0 was released in March 2000, with LEED Version 2.1 following in 2002 and LEED Version 2.2 following in 2005. As LEED has evolved and matured, the program has undertaken new initiatives. In addition to a rating system specifically devoted to building operational and maintenance issues (LEED for Existing Buildings: Operations & Maintenance), LEED addresses the different project development and delivery processes that exist in the U.S. building design and construction market, through rating systems for specific building typologies, sectors, and project scopes: LEED for Core & Shell, LEED for New Construction, LEED for Schools, LEED for Neighbourhood Development, LEED for Retail, LEED for Healthcare, LEED for Homes, and LEED for Commercial Interiors. Project teams interact with the Green Building Certification Institute (GBCI) for project registration and certification. GBCI was established in 2008 as a separately incorporated entity with the support of the U.S. Green Building Council. GBCI administers credentialing and certification programs related to green building practice. These programs support the application of proven strategies for increasing and measuring the performance of buildings and communities as defined by industry systems such as LEED. The green building field is growing and changing daily. New technologies and products are being introduced into the marketplace, and innovative designs and practices are proving their effectiveness. The LEED rating systems and reference guides will evolve as well. Project teams must comply with the version of the rating system that is current at the time of their registration. USGBC will highlight new developments on its website on a continual basis at www.usgbc.org. Features of LEED® The LEED Green Building Rating Systems are voluntary, consensus-based, and market-driven. Based on existing and proven technology, they evaluate environmental performance from a whole building perspective over a building’s life cycle, providing a definitive standard for what constitutes a green building in design, construction, and operation. The LEED rating systems are designed for rating new and existing commercial, institutional, and residential buildings. They are based on accepted energy and environmental principles and strike a balance between known, established practices and emerging concepts. Each rating system is organized into 5 environmental categories: Sustainable Sites, Water Efficiency, Energy and Atmosphere, Materials and Resources, and Indoor Environmental Quality. An additional category, Innovation in Design, addresses sustainable building expertise as well as design measures not covered under the 5 environmental categories. Regional bonus points are another feature of LEED and acknowledge the importance of local conditions in determining best environmental design and construction practices. 56 L E E D C E RT I F I C AT I O N The LEED Credit Weightings In LEED 2009, the allocation of points between credits is based on the potential environmental impacts and human benefits of each credit with respect to a set of impact categories. The impacts are defined as the environmental or human effect of the design, construction, operation, and maintenance of the building, such as greenhouse gas emissions, fossil fuel use, toxins and carcinogens, air and water pollutants, indoor environmental conditions. A combination of approaches, including energy modeling, life-cycle assessment, and transportation analysis, is used to quantify each type of impact. The resulting allocation of points among credits is called credit weighting. LEED 2009 uses the U.S. Environmental Protection Agency’s TRACI1 environmental impact categories as the basis for weighting each credit. TRACI was developed to assist with impact evaluation for life-cycle assessment, industrial ecology, process design, and pollution prevention. LEED 2009 also takes into consideration the weightings developed by the National Institute of Standards and Technology (NIST)2; these compare impact categories with one another and assign a relative weight to each. Together, the 2 approaches provide a solid foundation for determining the point value of each credit in LEED 2009. The LEED 2009 credit weightings process is based on the following parameters, which maintain consistency and usability across rating systems: • All LEED credits are worth a minimum of 1 point. • All LEED credits are positive, whole numbers; there are no fractions or negative values. • All LEED credits receive a single, static weight in each rating system; there are no individualized scorecards based on project location. • All LEED rating systems have 100 base points; Innovation in Design (or Operations) and Regional Priority credits provide opportunities for up to 10 bonus points. Given the above criteria, the LEED 2009 credit weightings process involves 3 steps: 1. A reference building is used to estimate the environmental impacts in 13 categories associated with a typical building pursuing LEED certification. 2. The relative importance of building impacts in each category are set to reflect values based on the NIST weightings 3. Data that quantify building impacts on environmental and human health are used to assign points to individual credits. Each credit is allocated points based on the relative importance of the building-related impacts that it addresses. The result is a weighted average that combines building impacts and the relative value of the impact categories. Credits that most directly address the most important impacts are given the greatest weight, subject to the system design parameters described above. Credit weights also reflect a decision by LEED to recognize the market implications of point allocation. The result is a significant change in allocation of points compared with previous LEED rating systems. Overall, the changes increase the relative emphasis on the reduction of energy consumption and greenhouse gas emissions associated with building systems, transportation, the embodied energy of water, the embodied energy of materials, and where applicable, solid waste. The details of the weightings process vary slightly among individual rating systems. For example, LEED for Existing Buildings: Operations & Maintenance includes credits related to solid waste management but LEED for New Construction does not. This results in a difference in the portion of the environmental footprint addressed by each rating system and the relative allocation of points. The weightings process for each rating system is fully documented in a weightings workbook. The credit weightings process will be re-evaluated over time to incorporate changes in values ascribed to different building impacts and building types, based on both market reality and evolving scientific knowledge related to buildings. A complete explanation of the LEED credit weightings system is available on the USGBC website, at www.usgbc.org. 57 L E E D C E RT I F I C AT I O N Regional Priority Credits To provide incentive to address geographically specific environmental issues, USGBC regional councils and chapters have identified 6 credits per rating system that are of particular importance to specific areas. Each regional priority credit is worth an additional 1 point, and a total of 4 regional priority points may be earned. Upon project registration, LEED Online automatically determines a project’s regional priority credits based on its zip code. If the project achieves more than 4 regional priority credits, the team can choose the credits for which these points will apply. The USGBC website also contains a searchable database of regional priority credits. Overview and Process The LEED 2009 Green Building Rating System for New Construction and Major Renovations is a set of performance standards for certifying the design and construction of commercial or institutional buildings and high-rise residential buildings of all sizes, both public and private. The intent is to promote healthful, durable, affordable, and environmentally sound practices in building design and construction. Prerequisites and credits in the LEED 2009 for New Construction and Major Renovations address 7 topics: • Sustainable Sites (SS) • Water Efficiency (WE) • Energy and Atmosphere (EA) • Materials and Resources (MR) LEED® Credit Contribution of Adfast Silicone Sealants and adhesives • Indoor Environmental Quality (IEQ) LEED® Credit Contribution of Adfast Silicone Sealants and adhesives • Innovation in Design (ID) • Regional Priority (RP) LEED® Credit Contribution of Adfast Silicone Sealants and adhesives Three credits for the LEED® rating system apply to our sealants and adhesives. • Credit 5.1 of section MR • Credit 4.1 of section IEQ • Credit 4.2 of section IEQ. For credit 5.1, our manufacturing site is located in Montreal, Canada postal code H4S 1G1. For credit 4.1 Adfast Silicone Sealant and adhesives VOC values are below the applicable VOC limit of 250 g/l (grams/liter) established by the South Coast Air Quality Management District (SCAQMD) Rule #1168 requirements and the Bay Area Air Quality Management District Regulation 9 (BAAQMD), Rule 51 requirements. Here is a listing of several of the Adfast Silicone Sealants, Primers, Adhesives, foams and their VOC values. Please contact Adfast if a VOC value is needed for a product not listed below. 58 L E E D C E RT I F I C AT I O N SEALANTS V.O.C. MR 5.1-5.2 IEQ 4.1 Adseal Structural 4940 series < 50 gr/L X Adseal Construction 4580 series < 25 gr/L X Adseal 4550 series < 49 gr/L X Adseal 4550SL series < 45 gr/L X Adseal 4540 series < 108 gr/L X-X X Adseal 4549SL series < 91 gr/L X-X X Adseal 4549SSL series < 93 gr/L X-X X Adseal Structural 4940HV series < 50 gr/L X Adseal 4600 series < 59 gr/L X Adseal 4600SL series < 52 gr/L X Adseal 4610 series < 49 gr/L X Adthane 1800 series < 77 gr/L X Adbond 1500 series < 100 gr/L X Adbond 1500HV series < 105 gr/L X Adbond 1920 series < 19 gr/L X Flexsil 4300 series < 139 gr/L X-X X X-Trasil 4706-3 series < 49 gr/L X X-Trasil 4710 series < 50 gr/L X Adsil 4800 series < 48 gr/L X Adbond 3022 series < 2 gr/L X Adbond 3023A series < 3 gr/L X Adbond 3055 series < 20 gr/L X-X X Adbond 3055LV series < 2 gr/L X-X X Adbond 3055HV series < 2 gr/L X-X X Adthane 5635-6K series <10 gr/L X Adthane 5635 series <10 gr/L X Adthane 5645 series <11 gr/L X Butyl 1465 0 gr/L X Adcryl 1090 29 gr/L X Adseal Fire Stop 4707 72 gr/L X Adseal Fire Stop 4709SL 74 gr/L X Adseal Fire Stop 1007 35 gr/L X Adseal Smoke & Acoustik 1002 35 gr/L X LEED 2009 for New Construction and Major Renovations certifications are awarded according to the following scale: • Certified 40-49 points • Silver 50-59 points • Gold 60-79 points • Platinum 80 points and above GBCI will recognize buildings that achieve 1 of these rating levels with a formal letter of certification. 59