INSTALLATION GUIDE REV. JUN 2016 888.315.7446 / 213.746.7445 l 6500 Flotilla St. Commerce, CA 90040 www.megasigninc.com CONTENTS Cover Page 1 Table of Contents 2 Sign Configuration 3 Installation Checklist 4 Unpacking the Sign 5 Overview of the Displays 6 Structural & Lifting Requirements 7 Installation Quick Reference : S4 8 Installation Quick Reference : S3 9 Ventilation Requirements 10 Electrical Installation Requirements 11 Grounding Requirements 12 Communication Methods : Wired 13 Communication Methods : Wireless 14 Comment Note & Contact Us 15 2 l Installation Guide SIGN CONFIGURATION . Sales Invoice Number: # . Sign Model Number: # . Module Batch Number: # . Pixel Matrix: (Height) X (Width) . Sign Configuration: Master(Single) . Sign Controller Model: ARM11C . Communication Type: Ethernet Master/Slave Master / Master ARM11NC, # Wireless Other : Fiber Optic 3G Modem IP Address: 192 . 168 . 1 . 128 Subnet Mask: 255 . 255 . 255 . 0 Other: Other: . Auto Dimming / Temp Sensor: YES . Usage (Per Side) (Per Breaker): NO Other: Power Amps 120 Volts 240 Volts . Remark: - Sign Test Checklist . Color Test White: PASS FAIL Red: PASS FAIL Blue: PASS FAIL Green: PASS FAIL . Text Test Static Text: . Image: PASS PASS FAIL FAIL Scrolling Text: . Video: PASS PASS FAIL FAIL - Sign Setup Checklist . Nits: . Auto Dimming Test: . Gray Scale: PASS FAIL NOT APPLICABLE . Temperature Test: PASS FAIL NOT APPLICABLE . Wi-Fi Device Test: PASS FAIL NOT APPLICABLE . RSPS Saved: YES . Brightness level: NO www.megasigninc.com l 3 INSTALLATION CHECKLIST - Unpacking the Sign PG 5 Follow proper uncrating instruction. PG 5 Follow proper unpacking checklist instruction. - Mounting the Sign PG 7 Follow proper structural & lifting instruction. PG 8 Follow mounting requirements. PG 10 Ensure proper ventilation. (Improper ventilation will dramatically reduce the life of a sign, PG 11 Install conduit where needed - Must use water tight conduit for all electrical connections. and may VOID the manufacturer's warranty.) - Electrical Installation PG 11 Refer to voltage & amperage requirements for the sign as identified on data label. PG 12 Install a ground rod and connect the ground lug to the sign. - Data Connections PG 13 Connect the appropriate data cables. - Install Communication Options PG 14 Install wireless device. PG 14 Verify that the wireless device is turned ON. - Apply Power Switch the appropriate breaker(s) to the ON position. - Connect to Sign Install the software on the host PC. Verify that the entire screen is displaying proper test message. If you see any problem on the screen, please call 888.315.7446 to troubleshoot the sign. 4 l Installation Guide UNPACKING THE SIGN - Unpacking Checklist LED Display (Make sure each section is there) Communication Devices (Optional) Lifting BoltsTemp Probe (Optional) Connection and Wiring Guide Additional Software or Hardware Ordered Software - Uncrating Example - www.megasigninc.com l 5 OVERVIEW OF THE DISPLAYS The information below is for general reference only. Front View Rear View Power Wi-fi Temperature Sensor Aux Power (If applicable) Ground Lug Connect Supplies S4 Internal Components Receiving Card Receiving Card Controller Power Supply POE (Wireless) Controller Temperature Controller Aux Power Breaker Power Wi-fi Temperature Sensor Note: Not accurate S3 Internal Components Supplies Receiving Receiving Card Card Controller POE Power Controller (Wireless) Supply Temperature Controller Breaker 6 l Installation Guide Aux Power Power Wi-fi Temperature Sensor STRUCTURAL & LIFTING REQUIREMENTS It is the installer’s responsibility to provide an adequate support structure for the sign. It is very important that you check with local building and planning department for codes and laws regarding sign installation. IMPORTANT . DO NOT weld any part of the sign cabinet. . DO NOT drill hole into the sign cabinet. . Sign MUST be mounted using the brackets provided. . MUST provide adequate clearance for proper ventilation. Type of Brackets - Steel Angle Bracket ( S4 Frame Only ) This bracket is typically used for pole mount, Wall mount, or structural installation. 2" steel angle is pre-mounted to the sign. DO NOT remove the angle from the cabinet. Both the top and bottom must be used to ensure structural stability. - Aluminum Angle Bracket ( S3 Frame Only ) This bracket is typically used for wall mount installation. Slide the bracket to appropriate position. Both the top and bottom must be used to ensure structural stability. - Aluminum at Bracket ( S3 Frame Only ) This bracket is typically used for pole mount, Wall mount, or structural installation. Slide the bracket to appropriate position. Both the top and bottom must be used to ensure structural stability. S4 & S3 LED Model With a Spreader Bar (RECOMMENDED) Without a Spreader Bar IMPORTANT Do not use this method if this angle is less than 45° 45° IMPORTANT Attach and lift only from the lifting eyes. Use care when lifting the display using all the provided lifting points. Use only approved lifting straps which meet the appropriate load requirements. ( Not included ) www.megasigninc.com l 7 INSTALLATION QUICK REFERENCE: S4 S4 LED Model The information below is for general reference only. It does not replace professionally engineered drawings. Please consult your specific shop drawing for details. Steel angle is provided on the LED sign only. Fasteners and steel material for the sub structure are not provided. BASIC MOUNT MLS (Mega LED Sign) Cabinet (Front) 3” x 3” x 1/4” Angle Iron (2) (Not Included) Unless Purchased with order. 1/2” Nuts (Not Supplied) MEGA Universal Bracket (Do not weld this bracket to a pole or other brackets). MEGA Universal Bracket 3” x 3” x 1/4” Angle Iron (2) (Not Included) Unless Purchased with order. 1/2” x 1 1/2” CAD Bolts (As Needed). Suggested (4) Per Panel Minimum. POLE MOUNT Measure your sign for bracket spacing. 8 l Installation Guide MEGA Universal Bracket (Do not weld this bracket to a pole or other brackets). INSTALLATION QUICK REFERENCE: S3 S3 LED Model The information below is for general reference only. It does not replace professionally engineered drawings. Please consult your specific shop drawing for details. Steel angle is provided on the LED sign only. Fasteners and steel material for the sub structure are not provided. WALL MOUNT POLE / WALL MOUNT www.megasigninc.com l 9 VENTILATION REQUIREMENTS Our signs are designed to operate between -22°F and 120°F. There are multiple intake vents and exhaust vents on back of each sign. Our signs include an internal thermostat to turn the fans ON once it reaches 86°F. In order to keep the signs at nominal temperature, adequate ventilation is required. IMPORTANT Improper ventilation will dramatically reduce the life of a sign, and may VOID the manufacturer’s warranty. Sign temperature must be maintained between -22°F and 120°F to avoid damaging the display components DO NOT Restrict air flow around the back of the cabinets. EXHAUST INTAKE Recessed installation: Shroud Installation: When installing into a recessed structure, you must provide minimum of 2" ventilation clearances to allow cool air to be circulated. When installing shrouds, we recommend using perforated aluminum. Multiple vents may be used. DO NOT use non-perforated sheets to cover the sides of the sign. This will obstruct the air flow, which can damage the electronic components. Minimum 3” ventilation clearance Minimum 2.5” Gap for airflow 10 l Installation Guide ELECTRICAL INSTALLATION REQUIREMENTS Main electrical connections should be done by a licensed electrician following all N.E.C. and Local codes. A proper Earth Ground must be run from the sign, to a grounding rod using N.E.C. standards. Power: Each sign has a power entry point. Larger signs will have more than one power entry point. For every power entry point, you will find a circuit breaker inside the LED display cabinet. Please see the MET label for specific Voltage, Amperage, and number of power entry points. The electrician is responsible for using the proper breaker size according to N.E.C and local codes. CONNECTION NEEDS TO BE LIQUID TIGHT Earth Ground Supply Leads Power Leads : All LED display must be earth grounded to minimize static currents and lightning damage. The sign structure or foundation will not provide a sufficient earth ground for the sign. A properly installed copper ground rod must be used. Junction Box Copper Ground Wire Connected to both sides of the sign, The master & the slave. Data Label Disconnect Switch 6500 Flotilla St. Commerce, CA 90040 GRADE FOUNDATION Copper Ground Rod SUITABLE FOR WET DRY To Main Power Power Requirement www.megasigninc.com l 11 GROUNDING REQUIREMENTS Back of Display Cabinet To Main Power Ground Lug Connection 1. Connect a Copper Ground Wire to the Ground Lug Connection 2. Connect to the Ground Rod Install the rod into the ground near the sign according to N.E.C. Code, Typically 8 ft. 8 ft UNDERGROUND 12 l Installation Guide 6 ft COMMUNICATION METHODS (WIRED) There are two ways to communicate with the sign: Hard-wired and Wirelessly. WARNING : Do not cut, splice, or modify the radio cables in any way. This will VOID the warranty on all radio parts. Hard-wired Twist to Lock 2 1 Power Wi-fi Temperature Sensor Aux Power (If applicable) 1. Pull the cable from the back of the sign cabinet and connect to the computer or network. . Hard Wired Connections : This option connections to the sign using CAT 5 / CAT 6 cable. Maximum distance of CAT 5 / CAT 6 cable is 200 ft. TCP / IP Cable Direct LED DISPLAY TCP / IP Cable Over Network LED DISPLAY NETWORK . Default IP and Subnet Mask is IP: 192.168.1.128 / Subnet Mask: 255.255.255.0 : When connecting the sign to the existing network, IP address and subnet should be changed. Please see guide and contact technical support department for help. ( Technical Support: 888.315.7446 ) . Fiber Optic Connections : This option connects to the sign Fiber Optic cable. This option is used for longer distance up to 4KM. However, it must be converted to CAT 5 / CAT 6 network cable at the transmission point, and at the sign. www.megasigninc.com l 13 COMMUNICATION METHODS (WIRELESS) . DO NOT place anything in front of the wireless device that could obstruct the RF signals. . DO NOT mount the wireless device inside any metal structure. Make sure the device is mounted vertically with the antenna pointing up towards the sky. DO NOT install the wireless device upside-down or sideways. WARNING : DO NOT cut, splice, or modify the radio cables in any way. Must be mounted vertically with the antenna pointing up towards the sky. Improper installation will potentially damage the wireless device, and will not be covered under warranty. This will VOID the warranty on all radio parts. Wireless Device Twist to Lock 2 1 Power Wi-fi Temperature Sensor Aux Power (If applicable) . Wireless Connections (Normal Range) . Wireless Connections (Extended Range) : This option uses one or more wireless radios to communicate with the LED sign. This is the most common communication option used for distances up to 500ft. : This option uses two or more wireless radios to communicate with the LED sign. This option is available for up to 1000ft (direct line of sight). Wireless Radio Paired LED DISPLAY LED DISPLAY USB PORT Wireless Radio Paired Over a Network LED DISPLAY 2 1 1. Remove the cover, then plug in the network (RJ45) cable provided. 14 l Installation Guide 2. ENSURE the cover is secured on the wireless device. This is to keep water from entering the device. 3. Mount the device vertically with the antenna pointing up towards the sky. Twist to Lock 4. Located the plug on the back of the sign cabinet labeled “Picostation”. Secure the plug and twist to lock. NETWORK PWR LAN WLAN 5. Verify functionally / connectivity (A) Verify that the power light is on. (B) Verify the signal strength by checking the LED indicator. COMMENT NOTE & CONTACT US Note: How Can We Help you? General 888.315.7446 info@megasigninc.com Support 888.315.7446 support@megasigninc.com Dealer Program 888.315.7446 dealers@megasigninc.com www.megasigninc.com l 15 888.315.7446 / 213.746.7445 l 6500 Flotilla St. Commerce, CA 90040 www.megasigninc.com INSTALLATION GUIDE REV. JUN 2016 This document is protected by copyright law. Unauthorized duplication, display, or modification in any form is prohibited. This document applies only to the software/hardware indicated. Due to continuing development, the information is subject to change without notice. This document contains no guarantees or warranties specifically expressed or implied. www.megasigninc.com l 16