REPLACEMENT OUTLET/CONVERSION KIT TO PLUG-IN TRANSFORMER MODEL K76-36296-1 OVERVIEW The Replacement Outlet/Conversion Kit is ONLY compatible with 120 Vac LA500 gate operators with a standard control box. The Replacement Outlet/Conversion Kit can replace the current accessory outlet and/or convert to a plug-in transformer system. The kit comes with a replacement accessory outlet and a junction box cover. A plug-in transformer (not provided, Model APOW3) is necessary for the conversion. To reduce the risk of SEVERE INJURY or DEATH: • ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power (AC or solar and battery) and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service. • Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with national and local electrical codes. NOTE: The operator should be on a separate fused line of adequate capacity. • ALL electrical connections MUST be made by a qualified individual. • DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an edge sensor BEFORE proceeding with the control station installation. • ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled. • ALL power and control wiring MUST be run in separate conduit. NOTE: The replacement accessory outlet may not be used. REMOVE THE TOROID ASSEMBLY 1 Disconnect ALL POWER. 2 Open the control box cover and unplug the battery connector from the J15 plug on the control board (Figure 1-A). 3 Cut the red and black wires going from the battery connector to the bridge rectifier on the toroid assembly (Figure 1-B). Cap the wires with wire nuts since they will no longer be used. 4 Remove the toroid assembly from the control box by loosening the four screws and lifting the assembly up and out (Figure 1-C). 5 Disconnect the incoming power wires from the toroid assembly (Figure 1-D). 6 Disconnect the wires from the accessory outlet to the toroid assembly (Figure 1-E). 7 Discard the toroid assembly. Accessory Outlet FIGURE 1 Battery Connector E (back of toroid assembly) B (connected to batteries) A ground J15 Plug on control board (cut from Bridge Rectifier) white black Accessory Outlet white D Standard Control Box Toroid Assembly 1 white black C ground black Bridge Rectifier Power Wires INSTALL THE TRANSFORMER The transformer can be installed inside the control box or it can be connected to an external receptacle. Follow the instructions according to your application. CONTROL BOX INSTALLATION 1 Run the AC power wires to the control box (if applicable). 2 Connect the green wire from the accessory outlet to the incoming earth ground rod wire using a wire nut (Figure 2-A). 3 Connect the white wire from the accessory outlet to the incoming NEUTRAL (white) power wire using a wire nut (Figure 2-A). 4 Connect the black wire from the accessory outlet to the incoming HOT (black) power wire using a wire nut (Figure 2-A). 5 Install the junction box cover (Figure 2-B). Ensure the wires are not pinched. 6 Wire the transformer (not provided) to the CHARGER input on the control board (positive to positive and negative to negative) (Figure 2-C). 7 Plug the transformer into one of the accessory outlets. 8 Plug the battery connector to the J15 plug labeled BATT(-)(+) DC(-)(+) on the control board (Figure 2-D). The control board will power up. NOTE: You may see a small spark when plugging the J15 plug into the board. 9 Turn ON AC power to the operator. FIGURE 2 J15 Plug on control board Battery Connector Plug-in Transformer Model APOW3 (not provided) Accessory Outlet D ground white black B A ground white black Junction Box Cover CHARGER + BLU RED - Power Wires black (-) white (+) C (connect to transformer) 2 INSTALL THE TRANSFORMER Longer wire runs are susceptible to surges and lightning strikes. EXTERNAL RECEPTACLE INSTALLATION 1 Run low voltage wire between the control box and the external receptacle (Figure 3-A). The transformer must be located in a dry location that is protected from weather conditions, such as inside the house or garage. 2 Install the junction box cover (Figure 3-B). Ensure the wires are not pinched. 3 Wire the transformer (not provided) to the CHARGER input on the control board (positive to positive and negative to negative) (Figure 3-C). 4 Plug the transformer into the external receptacle (Figure 3-D). 5 Plug the battery connector to the J15 plug labeled BATT(-)(+) DC(-)(+) on the control board (Figure 2-E). The control board will power up. NOTE: You may see a small spark when plugging the J15 plug into the board. Wire Distance Wire Gauge 65 feet 18 100 feet 16 165 feet 14 265 feet 12 420 feet 10 FIGURE 3 Battery Connector J15 Plug on control board E CHARGER + BLU RED Control Box ! Operator black (-) C white (+) B - (connect to transformer) A Junction Box Cover Dedicated Outlet D 3 Transformer Tranformer Run Kit (Optional) ©2012 The Chamberlain Group, Inc. All Rights Reserved Black Red EMI FILTER/SURGE PROTECTION BOARD Black Wire Nut + - Red Blocking Diode To J15 Bridge Rectifier Red Purple Orange Red White Brown Yellow Transformer 200 VA - - + Gray Black - Blue Black + BATT - Transformer (Optional) J15 - + ON 10 (SECONDS) + - CHARGER XMITTER ACC PWR OVLD MAX NETWORK BATT LOW 180 MIN 60 GATE MOVING TIMER OFF 5 OFF BR GRN WT YE BLU RED + DC POWER Secondary Operator Primary Operator BR GRN WT YE BLU RED + BATT CHARGING INPUT POWER 2 1 LIMIT SETUP PRESS & RELEASE TO BEGIN SET CLOSE SBC SHADOW CLOSE EYES/ EXIT OPEN “FIRE DEPT.” INTERRUPT LOCK GROUND Reset Switch Wire Loop Black Yellow Photoelectric Sensors Wire Loop Field Wiring Wire Loop Attach to Outlet Metal Chassis With a Single Screw Blue - (-) + (+) + (+) - (-) Red Loop Detector CLASS 2 SUPPLY 24 VOLTS Piezo Alarm Black Red ALARM DIAGNOSTIC CODES ID RESET Purple GND White Ground Connect Outlets to Transformer Kit - STATUS: MOVE GATE SET OPEN Coaxial Antenna Cable Antenna Photoelectric Sensors GROUND N.C. Attach to Outlet Metal Chassis With a Single Screw EXPANSION BOARD Field Wiring N N GND L Accessory Power Outlets Black Two 12V Solar Panels in Series 12V 7AH Battery 12V 7AH Battery Red (not provided) Maglock (Optional) Edge L (not provided) Solenoid Lock (Optional) LOCK Edge Switch/5A Breaker N.C. N.O. COM Attach to Metal Chassis LOCK Input Power Connection N.C. N.O. COM LA500 WIRING DIAGRAM PLASTIC E-BOX (TRANSFORMER RUN) 47-36589-10-D ECN: 16363 Reference: 06-36238F 09/27/12 - + + N.C. N.O. COM 01-36760B STOP ACCESSORY POWER ON SW. + - www.liftmaster.com CLOSE + OPEN EXP. BOARD To protect against fire and electrocution: • DISCONNECT power and battery BEFORE installing or servicing operator. For continued protection against fire: • Replace ONLY with fuse of same type and rating. Input Power Connection WIRING DIAGRAM STANDARD CONTROL BOX Field Wiring White White Black Red