GE
Industrial Solutions
Power Equipment Solutions
Leading the future of electrification
About GE
GE (NYSE: GE) works on things that matter. The best people and the best technologies taking on
the toughest challenges. Finding solutions in energy, health and home, transportation and
finance. Building, powering, moving and curing the world. Not just imagining. Doing. GE works.
For more information, visit the company's website at www.ge.com.
Industrial Solutions
Industrial Solutions, a GE heritage business, is leading the future of electrification with
advanced technologies that protect and control the distribution of electricity throughout a
facility's infrastructure. We provide customers, across various industries, with end-to-end
product and service solutions that ensure the reliability and protection of the electrical
infrastructure; from the substation, to a facility's critical equipment, and all the power
technologies in between.
Find more information on www.geindustrial.com
Honour
2013
2010 World's Most Innovative Companies
2013 World’s Most Admired Companies
2012 World’s Most Respected Companies
2012 Best Global Brand
2010 World’s Most Respected Companies
GE is comprised of the best people and the best technologies, working on things that matter. A
GE heritage business, Industrial Solutions' story starts 130 years ago with GE's founder, Thomas
Edison. Today, Industrial Solutions' engineers and employees embody his entrepreneurial
spirit to create innovative, end-to-end product and service solutions. We enable customers in
more than 60 countries, across various industries, to overcome their electrical distribution and
power challenges.
GE's Industrial Solutions business delivers advanced technologies that touch all parts of
the power infrastructure – from the substation, to a facility's critical equipment, and all the
power technologies in between. Our engagement with customers starts at the design stage,
advances through product installation, and continues with ongoing service offerings designed
to optimize the lifecycle of their equipment. Our customizable approach to providing a reliable
electrical infrastructure creates opportunities for customers to maximize their system's
reliability and efficiency, and create a safer working environment for employees.
From remote mines and oilfields to mission critical datacenters, banks and hospitals –
Industrial Solutions' advanced electrical distribution technologies and services have yielded
significant financial savings for customers in the form of prevented unplanned downtime,
improved productivity and reduced energy consumption and operating costs.
Oil & Gas
GE's Industrial Solutions business provides its customers in the oil and gas industry
with electrical distribution systems that are critical to operational reliability and
reducing the costs associated with unplanned system downtime.
Growing awareness of the threat that arc flashes pose to oil and gas operations
helped prompt new safety efforts focused on electrical safety in the oil and gas
industry.
Mining
Our mining customers work in some of the most extreme environments in the
world – from the vast Chilean desert to the frozen tundra of Northern Canada–
counting on Industrial Solutions' rugged, reliable systems to deliver electricity
throughout a mine site. Together, we're finding better ways to increase output and
uphold the highest safety standards while decreasing costs.
Data Centres
Backed by local field experts worldwide, our
energy- and space-efficient power equipment
and components, as well as retrofits to existing
technology, enable data center operators to
reduce energy consumption and operating costs
— without sacrificing reliability.
Commercial Construction
GE's Industrial Solutions business offers product and service solutions to support
a wide range of commercial facilities and construction projects including hotels,
office buildings, sports venues and retailers of all sizes. We help customers
strategically implement productivity and electrical design plans along with
efficient power solutions to achieve optimal utilization of commercial space.
Content
Air Insulated Medium-Voltage
SecoGear 3.3kV-27kV Switchgear………………………………………………………A2
SecoGear 40.5kV Switchgear………………………………………………………………A9
SecoVac 3.3kV-27kV Vacuum Circuit Breaker…………………………………A12
Gas Insulated Medium-Voltage
SecoRMU 12-24kV Compact Gas Insulated Ring Main Unit……………B2
SecoRMU 36kV Gas Insulated Ring Main Unit…………………………………··B7
Transformers
Wave Cast Coil Transformer…………………………………………………………………C2
Busway
Wavepro–F Low-Voltage Fire Rated Busway……………………………………D2
Spectra Series Low-Voltage Busway……………………………………………………D6
Wavepro LT Low-Voltage Busway…………………………………………………………D10
Low-Voltage Motor Control Centre
SEN Plus Motor Control and Power Distribution Board……………………E2
Low-Voltage Distribution Board Systems
SE System………………………………………………………………………………………………F2
Quixtra 630 Distribution Board……………………………………………………………F3
Quixtra 4000 Distribution Board…………………………………………………………F7
Low-Voltage DC Switchgear
SE Rapid………………………………………………………………………………………………… G2
General Purpose Enclosures
APO Modular Polyester Enclosures………………………………………………………H2
ARIA Polyester Cabinets…………………………………………………………………………H3
POLYSAFE Multipurpose Polyester Cabinets………………………………………H4
Protection and Control
Multilin 8 Series Relays…………………………………………………………………………I2
Multilin A60 Arc Flash Relay…………………………………………………………………I4
Multilin SR Relays……………………………………………………………………………………I4
Multilin 3 Series Relays…………………………………………………………………………I5
Multilin MM300 & MM200 Motor Protection Relays………………………… I6
Multilin EPM/PQM Meters……………………………………………………………………I8
After Sales Service
A
3.3kV-27kV Air Insulated
Switchgear
SecoVac 3.3-27kV Embedded Pole
Vacuum Circuit Breaker
SecoVac 3.3-27kV Vacuum contactors
Power Equipment Solutions
1
3.3kV-27kV Air Insulated Switchgear
Innovative in its design, GE's SecoGear is compact Air insulated switchgear and leads
the industry in safety, reliability, performance and sustainability. Fully IEC certified at the
KEMA and IPH test labs to IEC 62271-100 and IEC 62271-200, meeting the requirements
of LSC2B. SecoGear Switchgear is suited to provide control and protection for cables,
transformers, capacitors and motors used across many industries. SecoGear excels
anywhere that medium-voltage power has to be switched, controlled and protected.
SecoGear Series
Up to 27kV Switchgear
● Indoor metal-enclosed (According to IEC 62271-200, loss of
service continuity category (LSC) 2B and partition class is PM
● Cable compartments with ample space for ease of power
cable connection
-metallic partition) switchgear designed for the MV section of
● Fully arc-proof unit up to 50kA for 1 second AFLR
HV/MV and MV/MV substation
● Tested in accordance with IEC international standards
● Air insulated switchgear with a compact design
● Seismic intensity: 9 degrees (IBC higher level)
● Safe and reliable switchgear for universal indoor applications
● Front panel features easy operation and low maintenance
● Designed with full metallic segregation of its internal
● Complete interlocking system prevents incorrect operation
compartments
and improves safety
● Equipped with the latest design embedded pole SecoVac
vacuum circuit breaker
1 Operating Conditions
1.1 Normal operating conditions
SecoGear switchgear is designed for normal service conditions
● Humidity
of indoor switchgear to IEC Publication 62271-1. The following
- Highest average value measured over 24 hours
limit values, among others, apply.
- Relative humidity 95%
● Ambient temperature
- Highest average value measured over 1 month
- Maximum +40°C
- Relative humidity 90%
- 24h-Medium +35°C
● Maximum site altitude should not exceed 1000m above sea level
- Minimum -15°C
● Seismic rating up to Uniform Building Code (UBC) 1997 Zone 4
● Seismic rating up to IBC 2012 for 27kV SecoGear
A-2
SecoGear 3.3kV-27kV Air Insulated Switchgear
1.2 Special operating conditions
1.3 Special climatic operating conditions
SecoGear is suitable for indoor type installations according to
When the switchgear is operated in areas with high humidity
IEC standards. Special operating conditions must be discussed
and/or major rapid temperature fluctuations, there is a risk of
with GE in advance.
condensation. Preventative action (e.g. fitting an electric heater)
For example: At site altitudes above 1000 m, the effects of the
must be taken in consultation with the manufacturer to avoid
reduction in density of the air on the dielectric properties must
condensation and any resulting corrosion or other adverse
be taken into account.
effects.
Increased ambient temperatures must be compensated for in
the design of the busbar and the branch conductors as well as
the withdrawable parts; otherwise the current carrying capacity
will be reduced. Fitting additional ventilation facilities can assist
heat dissipation in the switchgear panel.
2 Standards
Fully type tested to latest IEC standards
SecoGear switchgear is type tested to the latest IEC 62271-200
standards, and has third party certification to prove internal arc
containment classification of AFLR from 31.5kA for 1 second and
up to 50kA for 1 second. This means protection against harm
to personnel in the unlikely event of an internal arc in the cable
compartment, vacuum circuit breaker compartment and the
bus bar compartment in any direction: front, rear and sides of
the switchgear.
3 Application
3.1 Utilities and power plants
3.4 Industry
● Power generation stations ● Main and auxiliary switchgear
● Oil and Gas
● Chemicals
● Mining
● Automotive
● Marine
● Petrochemical
● Pulp and Paper
● Data Center
● Metallurgy
● Transformer stations
● E-House
● Switching stations
3.2 Transport
3.3 Services
● Cement
● Airports
● Supermarkets
● Textiles
● Ports
● Shopping malls
● Railways
● Hospitals
● Underground transport
● Large infrastructure and civil works
A-3
Power Equipment Solutions
4 Product Features
Internal Arc Containment
When developing modern medium-voltage switchgear,
D
personnel safety must take priority. This is why SecoGear
B
switchgear has been designed and tested to withstand an
internal arc due to a short-circuit current of the same current
level as the maximum shorttime withstand level.
The tests show that the metal housing of SecoGear switchgear
A
provides an enhanced degree of protection for personnel near
the switchgear in the case of an internal arc fault.
SecoGear up to 17.5kV passes the 50kA/1s IAC test. SecoGear
up to 27kV passes the 31.5kA/1s.
● All high-voltage primary compartments are provided with
C
pressure relief flaps located on the topside of the switchgear
● Any overpressure inside the compartment caused by internal
arcing will be released through the pressure relief flaps
Unit compartment
A Circuit breaker compartment
B Busbar compartment
C Cable compartment
D Low-voltage compartment
P13
4.1 IP degree
The IP protection degree is the resistance offered by SecoGear
against penetration of solid objects and liquids. This degree
of resistance is indicated by the prefix IP followed by two
characters IP 4X is for the enclosure and IP 2X for the partitions.
The first number identifies the degree of protection against the
entrance of solid objects, the second one is related to liquids.
IP41, IP42 and IP43 are available by customer request.
SCALE
1,000
Arc release channel
A-4
SecoGear 3.3kV-27kV Air Insulated Switchgear
Arc Release System
Interlock
The arc release system is the perfect solution for e-houses,
GE safety interlock systems guarantee the highest level of
off-shore and marine use as well as other applications with
personnel safety preventing operator errors from occurring.
restricted space where hot particles and gases cannot be
SecoGear is designed with a number of interlocking systems to
vented within the switchroom. This system enhances safety.
prevent mis-operation:
The top of each panel is fitted with two metal mesh panels. The
● The circuit breaker can only be moved from test to connect
pressure generated by arc fault causes these panels to open,
allowing gas and particles into the arc tunnel and are then
evacuated to the outside of the room.
Switchgear with the standard arc release system can be used
where the room height is greater than 3000mm. Personnel
access to the location where the exhaust exits the switchroom
should be restricted.
For SecoGear front access (FA) 17.5kV, a reduced arc release
system height is available with the tunnel having a height of
400mm, the ceiling height being a minimum of 2700mm.
Optional Arc Skirt
SecoGear switchgear units have been tested according to IEC
position and vice versa when circuit breaker is opened
● The earthing switch cannot be closed when the circuit
breaker is in the connect position and in the traveling position
between test and connect
● The cable compartment door can be opened only when the
earthing switch is closed
● The earthing switch can be opened only when the cable
compartment door is closed
● The secondary plug can be inserted or removed only when
the circuit breaker is in the test position
● The circuit breaker can only be closed when the circuit
breaker is positively located in the test or connect position
● When the circuit breaker is removed from connect position,
62271-200:2003 for the Internal Arc Classification. SecoGear
the metal shutters will close automatically preventing access
has passed type test IAC AFLR 50kA/1s for 17.5kV and 27kV
to live connections
31.5kA/1s with skirt.
5 Solutions
5.1 SecoGear FA – Full Front Access
5.2 Fused Contactor
Option
Vacuum contactors are designed and manufactured for
SecoGear FA 17.5kV provides state-of-the-art design allows
for complete installation and operation from the front of the
swicthgear. It allows for back to wall installation thus optimising
space within the switchroom. An optional base frame solution
is available for up to 5 panels reducing installation work and
commissioning time. SecoGear FA 17.5kV is 100% compatible
with standard SecoGear 17.5kV panels.
frequent switching, especially taking into account safety and
quality assurance.
They are suitable for switching and controlling squirrel cage and
wound rotor motors, medium-voltage resistive loads, capacitors
and transformers. The fuse provides protection against shortcircuit currents.
SecoVac fused contactor rated current is 400A. HV fuse ratings
are 160A for 12kV, 315A for 7.2kV rated voltage.
5.3 Rack in/out draw out mechanism
SecoGear has a draw out mechanism that is designed to
avoid misalignment during racking, therefore overheating
of the primary disconnect is totally prevented. The draw out
mechanism is bolted to the enclosure frame with a double
folded support.
A-5
Power Equipment Solutions
● Flexible and adaptable solutions
5.7 GE's Multilin protection, monitoring
and control relays
● The experience of GE, a global electrical manufacturer
● SecoGear provides the most efficient means to control and
5.4 SecoGear offers you:
● Dedicated engineering team to support specific applications
protect a wide range of applications
● With the use of GE Multilin devices, SecoGear can be easily
5.5 Smart power distribution
integrated into a monitoring and control system
Intuitive industrial and utility protective relays for feeders,
motors and transformers.
5.6 Remote control solution
● By special order request
● For remote control from a central control room for intelligent
switchgear systems
● The following functions of SecoGear are provided:
- for SecoGear 17.5kV motorized draw out mechanism for
remote connect and test position
- Remote opening and closing of the switchgear device
- For SecoGear 17.5kV motorized line side earth switch
5.8 Key benefits of Multilin rotection relays
● Easy to use and cost effective
● Effortless draw-out construction
● Environmental monitoring system to alarm on destructive
operating conditions
● Easy to use interface and set up in one step
● Accelerated Life Cycle tested to ensure reliability under abnormal
conditions
● Advanced diagnostics to increase reliability
● Flexible communications with multiple ports & protocols to allow
seamless integration
● Easy access to information via multiple communication network
options
● Powerful security audit trail
6 Technical Characteristics
Rated voltage
Rated power frequency (1min)
Rated lightning impulse (1.2/50μs)
Rated frequency
Rated current
Rated short time withstand
Rated peak value withstand current
IP level for weather protection
* Forced cooling
** Only for contactor
A-6
kV
kVp
kV
Hz
A
kA
kAp
Enclosure
For VCB
up to 17.5
24~27
38
50
65
95
125
125
50/60
50/60
630/1250/1600/2000/2500/3150/4000* 630/1250/1600/2000/2500
25/31.5/40/50
31.5
65/82/104/130
82
IP4X/41/42/43
For FC
up to 12
20
28
60
75
56/60
400**
4**
10/4
SecoGear 3.3kV-27kV Air Insulated Switchgear
7 Control and Operation
1
Low-voltage control and protection compartment
Panel with all controls and indicators clearly visible
and easy to operate
3
Protection relay
GE has a range of Multilin relay options that can
be fitted as standard. However, customer specific
protection relays from any manufacturer can be
fitted to the compartment door
1
3
Mimic diagram
Easy to understand mimic diagram of each circuit
6
4
Circuit breaker position indicator
Breaker position indication shows the breaker
in the connected/service or disconnected/test
position
2
5
6
7
2
4
7
Electrical operation with circuit breaker status
indicator
Breaker open/closed status indicator.
Breaker open/closed command switch.
Optional LED indication of spring charge
mechanism “charged” status
8
Voltage detection system
Each circuit breaker panel can be equipped with
an optional three phase voltage detection system
for voltage detection to IEC 61243-5
Viewing windows
The circuit breaker compartment door viewing
window provides visual indication of the position of
the circuit breaker indicating:
- The breaker
- The status of the spring charged mechanism
8
Circuit breaker racking operate hole
Circuit breaker racking in/out operate hole
Electrical operation for racking in/out available
9
Earthing switch operate hole
Earthing switch open/close
Electrical operation for Earthing switch available
5
9
10
10 Viewing windows and IR glass
Optional viewing windows on the cable
compartment door. Optional IR glass for cable
compartment
A-7
Power Equipment Solutions
8 Marine and Seismic Certification
Marine Application
SecoGear has been tested for Marine applications according to IEC 60068-2-6 and IEC 60092-504.
Inclination Test – Determines that SecoGear can
Vibration Sweep Test:
continue operating as intended, even when inclined at an
● From 2 to 13.2 Hz displacement 1.0 (peak value)
angle up to 25 degrees on all four sides.
● From 13.2 to 100 Hz acceleration amplitude of 0.7 g
● Vibration Endurance Test - 90 minutes
Vibration Test - The operating conditions on marine
platforms and shipping installations require the capability
The exposure to these severe service conditions confirms the
to work in environments affected by vibrations. SecoGear
suitability of SecoGear to unstable marine conditions. The
was exposed to a resonance search and endurance
SecoGear Marine version includes a handrail in the breaker
random, which consists of a random vibration test
compartment door as well as doorstoppers.
according to IACS E10.
A-8
40.5kV Vacuum Circuit Breaker & Medium-Voltage Metal-Clad Switchgear
2
40.5kV Vacuum Circuit Breaker &
Medium-Voltage Metal-Clad Switchgear
Vacuum interrupting technology is the dominant switching principle in mediumvoltage. Innovative developments are leading to a continuously increasing
market growth, based on fundamental advantages such as reliability,
availability, compactness and, the environmental responsibility of the vacuum
as a switching medium.
1 Panel Features
1.1 LV compartment
1.2 Cable compartment
The LV compartment is equipped with component installation
Located at the lower rear part of the cabinet, the cable
lattice inside to facilitate the installation of the relays. Wiring
compartment has a separate pressure-relief passage. At the
terminals and small busbar terminals can be installed at the
bottom of the compartment, there are clips and covers for
bottom of the compartment. On the right and left side plate,
passing and fixing the primary cables. The cable connection
there are holes at the place corresponding to the terminals for
terminal can be up to 680mm from the ground. The rubber
the coupling of small busbars between the cabinets. On the
cable bushing at the bottom of the compartment can be
door of the compartment, there are electronic analog indicators
bored according to the diameter of the actually passed cables
for the breaker, truck and earthing switches. Comprehensive
to ensure the partition of the campartment from the cable
protections and other controls and operating devices can also
chutes. Normally, 180mm2 single core cross-linked cables can
be installed on the door to perform functions such as remote
be installed. Four pieces for each phase and 12 pieces in total
control. remote monitor and remote communication and local
as well as 400mm2 single core cross-linked cables , 2 pieces for
monitoring.
each phase and 6 pieces in total. Based on the requirement,
earthing switches and zinc oxide arresters can be installed in
the compartment with reliable mechanical interlock between
the earthing switches and the rear cover plate.
A-9
Power Equipment Solutions
1.3 Circuit breaker compartment
1.5 Reliable interlock system
Located in the front of the cabinet, the circuit breaker
For personnel safety, SecoGear is designed with a number of
compartment is equipped with pressure relief vent on the top, six
comprehensive electrical and mechanical interlocks, which are
transformer-contact box module apparatus on the back. Inside
declared as, but not limited to, the following:
the compartment, there is a metal foldable protection movable
a) When the earthing switch is in the closed position, the truck is
door that opens or closes by driving the chain wheel working
unable to move from the off/test position toward the working
position. The movement of the truck can be observed from the
position.
glass window on the front door. The position of the truck is to be
indicated on the position switch. On the right upper part, there
is an auxiliary socket with 64 cores, which is connected with the
b) Only when the truck is at the off/test or test/disconnect
position, can the earthing switch be closed.
c) Only when the breaker is in the open position, can the truck be
secondary plug of the breaker and controlled by mechanical
moved in and out; when the truck is at the transition between
interlock. When the breaker is at the glass window on the front
the test and working positions inside the cabinet, the breaker
door, the position of the truck is to be indicated on the position
is unable to be closed.
switch. On the right upper part, there is an auxiliary socket
d) When the truck is at any position between the working
with 64 cores, which is connected with the secondary plug of
position and the test position, the auxiliary circuit plug is
the breaker and controlled by mechanical interlock. When the
unable to be pulled out. When the earthing switch is under
breaker is at the working position, the secondary plug cannot be
opening condition, the cover plate on the back of the cabinet
pulled out. On both sides of the instrument compartment, there
cannot be opened. If the cover plate is not completely in place,
are openings on the door to facilitate closing.
the earthing switch cannot be opened. When the cabinet door
is closed, the truck can be moved in and out manually and the
breaker and the earthing switch can be opened and closed.
1.4 Busbar compartment
Located at the upper rear part of the cabinet, busbar
compartment is equipped with a pressure-relief window on the
top. Between the adjacent cabinets, there are metal diaphragms
GE offers L-Frame option for VCB application. L-Frame panel kits
as well as epoxy wall penetration bushings and rubber gaskets
are manufactured to meet current-medium-voltage industry
for passing the main busbar through.
standards.
Tube type busbar is used in SecoGear switchgear since the
The designs are certified, providing a modular building block
main busbar current capacity is more than that of traditional
approach for installation into new and existing switchgear
rectangular busbar. Thanks to this unique design, the skin effect
configurations. For special applications, please contact GE for
is weaker thus avoiding more power loss during operation. The
further information.
tube type busbar also helps SecoGear realize larger creepage
distance than IEC requires, which improves safety and reliability.
A-10
1.6 L-Frame
40.5kV Vacuum Circuit Breaker & Medium-Voltage Metal-Clad Switchgear
2 Technical Characteristics
2.1 Technical characteristics
Description
Unit
Data
Rated voltage
kV
33/36/38/40.5
Rated current
A
1250/1600/2000/2500
Rated frequency
Hz
50/60
Rated power frequency withstand voltage (1min)
kV
95
Rated lighting impulse withstand voltage (peak value)
kV
185
Rated short circuit breaking current
kA
25/31.5
Rated short time withstand current (3S)
kA
25/31.5
Rated peak withstand current
kA
63/80
Rated peak making current
kA
63/80
Electrical endurance
No. of times
Mechanical endurance
No. of times
Operating sequence
-
Rated auxiliary control voltage*
V
E2
IEC 62271-100:2006
M1
O-0.3s-CO-180s-CO
O-180s-CO-180s-CO
AC 110/220; DC110/220
Opening time
ms
＜ 40
Closing time
ms
＜ 40
*Other voltages are available on request.
2.2 Technical data of SecoGear
Description
Rated voltage
Rated frequency
Rated insulation voltage
Unit
Data
kV
33/36/38/40.5
Hz
50/60
Rated power frequency with stand voltage/1 minute
kV
95
Lightning impulse withstand voltage (peak value)
kV
185
Rated current of busbar
A
1250/1600/2000/2500
Rated current of T-off busbar
A
1250/1600/2000/2500
Rated short time withstand current (3s)
kA
25/31.5
Rated peak withstand current (peak value)
kA
63/80
-
Panel IP4X, Compartment IP2X
Ingress protection
A-11
Power Equipment Solutions
3
3.3-27kV Embedded Pole Vacuum
Circuit Breaker
SecoVac series 3.3kV-27kV vacuum circuit breaker, designed by GE is a threephase AC indoor breaker which can be applied in controlling and protecting
electrical equipment in industrial and commercial enterprises, power plants
and substations.
The product conforms to IEC62271-100 standards. It is especially suitable for
conditions which require frequent operation. The breaker can be installed in the
switchgear both in fixed type and withdrawable type. It is the optimum choice
for the control and protection of MV power distribution systems.
1 Operating Conditions
1.1 High performance
1.2 Special operating conditions
● The ambient air temperature should not exceed 40°
C and its
If the actual application conditions differ from the normal
average value, measured over a period of 24 hours, should
application conditions, circuit breaker and associated devices
not exceed 35°
C. The minimum ambient air temperature is
and auxiliary equipment shall be designed and manufactured
–15°
C (storage and transportation is allowed at -30°
C)
to comply with any special application conditions. For special
● For installations above 1000m above sea level, please refer to
chapter 4.2.2 of IEC 60071-2
● The conditions of humidity are as follows:
- The average value of the relative humidity, measured over
a period of 24 hours, should not exceed 95%
- The average value of water vapor pressure, measured over
a period of 24 hours, should not exceed 2.2kPa
- The average value of the relative humidity, measured over
a period of one month, should not exceed 90%
- The average value of water vapor pressure, measured over
a period of one month, should not exceed 1.8kPa
● Seismic intensity to UBC zone 4 or GB intensity 9
● Avoid operating in adverse environments such as dust,
humidity, vermin, polluted ambient and at altitudes greater
than recommended
A-12
application conditions please consult with GE in advance,
normally the following special service conditions maybe
encountered:
● The installation location is more than 1,000m above sea level
● The ambient temperature is between -15°
C and 40°C, for
other conditions please contact GE sales for further detail
● The circuit breaker current and dielectric ratings must
be lowered for high altitude and elevated temperature
applications
SecoVac 3.3-27kV Embedded Pole Vacuum Circuit Breaker
2 Standards
Built to highest quality standards
SecoVac circuit breakers are third-party KEMA type tested to the
latest IEC 62271-100 and IEC 62271-1 standards. All SecoVac
circuit breakers meet or exceed the electrical and mechanical
endurance requirements of E2 and M2 in accordance with IEC
62271- 100.
3 Application
3.1 Utilities and power plants
3.3 Transport
● Power generation stations
● Airports
● Transformer stations
● Ports
● Switching stations
● Railways
● Main and auxiliary switchgear
● Underground transport
3.2 Industry
3.4 Services
● Oil and Gas
● Chemicals
● Supermarkets
● Mining
● Automotive
● Shopping malls
● Marine
● Petrochemical
● Hospitals
● Pulp and Paper
● Data centres
● Large infrastructures and civil works
● Cement
● Metallurgy
● Textiles
4 Product features
4.1 Typical layout for vacuum circuit breaker
1
Tripping button
3
2
Status indicator for charging
4
3
Closing button
5
4
Counter
6
5
Indicator for open or close
6
Charging handle
1
2
Figure 1. Front of the circuit breaker
A-13
Power Equipment Solutions
Maintenance free
1
GE vacuum interrupters are hermetically sealed and offer
2
extensive vacuum integrity. Dedicated to proven reliability,
3
safety and performance, GE vacuum interrupting technology
offers highest quality products which are sealed for life.
4
Structural durability
SecoVac circuit breaker is an embedded pole type, which is
Figure 2. Primary circuit
extremely durable. It can protect the vacuum interrupter from
mechanical and climatic influence such as humidity, moisture
1
Upper contact arm
2
Embedded poles
3
Lower contact arm
4
Tulip cluster
and dust. The interrupter is immune to shock and vibration.
High performance
SecoVac circuit breakers provide you with:
● High dielectric strength
● High creepage distance
4.2 Vacuum Interrupter (VI)
● High mechanical strength
● Low moisture absorption
● Optimum thermal conductivity
Compact size
Combined with GE's embedded pole technology, SecoVac
circuit breaker has a compact design. It offers high current and
interrupting ratings in a small, cost effective package.
At the heart of the 3.3kV-27kV IEC circuit breaker portfolio is
GE's proven vacuum interruption technology and ninety years of
expertise in this field.
The vacuum interrupter is where current making and
breaking occurs. Copper chromium contacts provide superior
performance characteristics. The vacuum in the arc chamber
protects the copper chromium contacts from adverse effects
such as contamination and corrosion.
A-14
SecoVac 3.3-27kV Embedded Pole Vacuum Circuit Breaker
5 Technical Characteristics
5.1 Circuit breaker characteristics
Rated Voltage
kV
3.3
7.2
12
15
17.5
24
27
Rated power frequency withstand (1min)
kV
10
20
28
36
38
50
65
Rated lightning frequency impulse withstand voltage
(1.2/50μs)
kVp
20
60
75
95
95
125
125
Rated Frequency
Hz
50/60
50/60
Rated Current
A
630/1250/1600/2000/2500/3150/4000*
630/1250/1600/2000/2500
Rated short-circuit breaking current
kA
25/31.5/40
25/31.5
Percentage of DC component
Up to 50%
52%
Rated short-circuit closing current
kAp
65/82/104
82
Rated short time withstand current
kA
25/31.5/40
31.5
Rated peak value withstand current
kAp
65/82/104
82
Rated duration time for short-circuit
s
3
3
Opening Time
ms
20~50
20~50
Closing Time
ms
30~70
30~70
Rated auxiliary control voltage**
V
Operation sequence
24/30/36/48/60-72/110-130/220-240V DC 110-130/220-240V AC
O-0.3s-CO-180s-CO/ O-0.3s-CO-15s-CO
O-0.3s-CO-15s-CO
Mechanical life operations
Quantity
10,000 (M 2)
10,000 (M 2)
Electrical Endurance class
E2
E2 (list 1)
Single capacitor bank Switching current
A
400
400
40kA 1s
31.5kA 1s
Rating for Earthing Switch short time withstand current
* Force cooling
**Please consult with GE for further information
5.2 Main circuit resistance of SecoVac
Item
Unit
Rated Current
A
1250~1600
Value
2000~4000
Resistance
μΩ
≤ 45
≤ 25
5.3 Coil characteristics
Type Name (GE)
Rated Voltage (DC.V)
Resistance Value (Ω)
Rated Current (A)
Inrush Current (A)
Maximum Power (W)
P-C1X
P-C2X
P-C3X
P-C3L
P-C4X
P-C5X
P-C6X
P-C7X
P-C8X
P-C9X
110
220
24
24
30
36
48
60
125
230-240 (DC/AC)
51
198
1.8
1.3
1.6
3.12
3.1
10.78
45
320
2.16
1.11
13.33
18.46
18.75
11.54
15.48
5.57
2.78
0.72-0.75
12.94
6.67
80
110.77
112.5
69.23
92.9
33.4
16.67
4.32-4.5
237.25
244.44
320
443.08
562.5
415.38
743.23
333.95
347.22
165.89-180
5.4 UVR characteristics
Type
Rated Voltage (DC)
Rated Voltage (AC)
minimum (V) maximun (V) minimum (V) maximun (V)
UVR 24VDC
24
24
-
-
UVR 48VDC/AC
48
48
48
48
UVR 60-72VDC/AC
60
72
-
-
UVR 110-130VDC/AC
110
130
110
130
UVR 220-240VDC/AC
220
240
220
240
UVR 30VDC
30
30
-
-
Normal
operation
voltage range
Starting Power
VA
85%-110%
350
Maintain Power Operating stroke
VA
mm
40
8.5±0.5
Output Force
N
>26
A-15
B
SE Rapid
12-24kV New Compact Gas
36kV Gas Insulated Ring
Insulated Ring Main Unit
Main Unit
B-1
Power Equipment Solutions
1
12-24kV New Compact Gas
Insulated Ring Main Unit
The power industry realises the need for a modular Ring Main Unit (RMU) in the evergrowing secondary distribution sector, primarily driven by the saving and incentive
offered to the HV energy consumer market by energy retailers.
SecoRMU is medium-voltage switchgear used in ring power supply networks. With the
features of completely sealed, modular design with flexible combination and extension,
SecoRMU provides integrated solutions for most switching applications in urban-rural
power cable, power distribution networks, wind farms, industries, O&G, underground
installations, as well as municipal construction, commercial buildings, residential and
other construction fields.
1 Operating conditions
1.1 Normal operating conditions
1.2 Special operating conditions
GE SecoRMU is designed for normal service conditions of indoor
In accordance with IEC 62271-1, the manufacturer and end-user
switchgear to IEC 62271-1.
must agree on special operating conditions which deviate from
●
●
Ambient temperature
operation under stated normal conditions. The manufacturer/
- Maximum: + 40°
C
supplier must be consulted in advance if special or severe
- Minimum: -25°
C
operating conditions are involved.
Humidity
- Max daily average relative humidity: 95%
- Max monthly average relative humidity: 90%
B-2
●
The maximum site altitude is 1000m above sea level
●
Seismic intensity: 9 degrees (IBC higher level)
SecoRMU 12-24kV New Compact Gas Insulated Ring Main Unit
2 Standards
SecoRMU is manufactured and tested in accordance with the latest version of:
IEC62271-200
High-voltage switchgear and controlgear – Part 200: AC metal-enclosed switchgear and controlgear for rated voltages above 1kV and up to and
including 52 kV
IEC60265-1
High-voltage switches – Part1: Switches for rated voltages above 1 kV and less than 52 kV
IEC62271-100
High-voltage switchgear and controlgear – Part 100: High-voltage alternating current circuit-breakers
IEC62271-105
High-voltage switchgear and controlgear – Part 105: Alternating current switch-fuse combinations
IEC60282-1
High-voltage Fuses –Part 1 Current limiting fuses
IEC62271-102
High-voltage switchgear and controlgear – Part 102: Alternating current disconnectors and earthing switches
IEC62271-1
The common specifications for high-voltage switchgear and controlgear standards
IEC62271-303
Specification and acceptance of new Sulfur Hexafluoride
IEC 60529
Degrees of protection provided by enclosures (IP code)
IBC-2012
International Building Code
3 Product features
SecoRMU is a new compact modular switchgear,
with a high-quality stainless steel gas tank
containing all live parts and switching functions.
Pressure Gauge
Metering
Compartment
Gas Tank
Busbar Extension
The gas tank is manufactured through a laser
cutting and laser welding process. The entire series
includes individual-gas tank solution and common-
Fuse Compartment
gas tank solution. Each unit is extendable and uses
a busbar connector for switchgear extension.
Operating Mechanism
Enclosure
Pressure Relief Device
Cable Bushing
B-3
Power Equipment Solutions
3.1 Modular, Compact, High performance
3.6 Low Maintenance
SecoRMU gas insulated ring main unit is a compact, modularized,
SecoRMU is environment independent because its primary
extendable or fixed gas insulated ring main unit with the primary
conductive system is fully sealed in the SF6 gas tank and will not
conductive system sealed in a stainless SF6 gas tank, providing
be influenced by the outside world. Its sealing is systematically
customers a safe, reliable, high-performance and maintenance-
checked by automatic helium leakage detection process at the
free product.
factory, ensuring less than 0.1% annual leakage rate. The gas
tank passed water immersed testing, reaching IP67 protection
3.2 Small and Compact
level.
SecoRMU uses a vacuum circuit breaker and employs SF6 gas as
extension, independent of the impact of dew, dust, salt fog, small
the insulating medium in the gas tank. SF6 has excellent dielectric
animals, chemical substances. SecoRMU is free of maintenance
insulating performance with strength approximately 2-3 times
and can be used under severe operating environments.
SecoRMU realizes no clearance splicing for installing an
the strenght of air in an uniform electric field. performance of SF6
gas means SecoRMU is maintenance free and hepls to realize its
small size.
3.3 Extendable Modular Design
3.7 GE's Multilin protection, monitoring
and control relays
The basic functional module units K, T, V, C have uniform
Enhancing RMUs (Ring Main Units) and pad mounted switchgear
dimensions: 350×800×1380mm (width×depth×height).
with detection functionality has its own challenges regarding the
Convenient for system design, flexible replacement and
mounting of conventional MV transformers. The Multilin DGCM
upgrading.
enables the utility to overcome these challenges by offering
Each unit can extend to the left or right freely. Specially designed
Rogowski coil and Low Energy Analog (LEA) compatibility for
busbar connectors make the combination and extension of
current and voltage inputs. These features enable utilities in
SecoRMU switchgear simple, safe and reliable.
reducing their overall cost of installation and outage time.
The spacious cable compartment also ensures a convenient
cable installation and connection.
3.4 Safe and Reliable
Both the gas tank and the cable compartment are internal arc
classified (20kA/1s), in order to ensure maximum personnel
3.8 Key benefits of Multilin Protection
Relays
●
Real-time load monitoring and profiling of up to 6 feeders (18
individual phases)
safety.
Three position switch for interlocking.
●
3.5 Advanced and Integrated Solutions
●
Adopting international advanced design, manufacturing and
●
Overcurrent detection per phase (50, 51) for each feeder to
identify faulted circuits and loads approaching overload levels
switching of main incomers or outgoing switches
testing process, SecoRMU series ring main units have simple
structures, flexible operations and reliable interlocks.
solutions to meet different user requirements..
B-4
Support of multiple voltage sensors, such as LEA sensors and
PT's, for cost-effective power quality monitoring
●
With the advanced sensor technology and up-to-date
microcomputer protection relay, SecoRMU provides integrated
Expandable digital inputs and outputs enable remote
Advanced FlexLogicTM engine to enable automated switching
schemes
●
Supports traditional CT's and Rogowski coils for quick retrofit
solutions
SecoRMU 12-24kV New Compact Gas Insulated Ring Main Unit
4 Technical Characteristics
12/17.5/24kV SecoRMU Rating and Electrical Performance
Item
Rated voltage
Unit
Load Break
Switch Unit
Switch-fuse Unit
Vacuum
Circuit-breaker Unit
kV
12/17.5/24
12/17.5/24
12/17.5/24
Rated current
A
630
(1)*
630
Rated frequency
Hz
50 /60
50/60
50/60
Rated power frequency withstand voltage (1 min)
kV
28/50/50
28/50/50
28/50/50
Rated lightening impulse withstand voltage (peak)
kV
75/125/125
75/125/125
75/125/125
kA (peak)
52
82
52
-
20kA-3s
25kA-1s
-
20kA-3s
25kA-1s
kA
-
31.5
20
kA (peak)
52
65
-
52
65
Operating sequence
-
-
-
O-0.3s-CO-180s-CO
O-0.3s-CO-15s-CO
Electrical endurance capability class
-
E2 for load switch
E2 for load switch
E2 for breaker
Transfer current
A
-
1400
-
Rated mainly active load-breaking current
A
630
(1)*
-
Rated closed-loop breaking current
A
630
-
-
Rated cable-charging breaking current
A
16
-
31.5
Rated earth fault breaking current
A
10
-
-
Rated cable- and line-charging breaking current under earth fault
conditions
A
45
-
-
Rated short-circuit making current
Rated short time withstand current (main circuit)
Rated short-circuit breaking current
Peak withstand current for main circuit
Mechanical endurance
times
5000
5000
10000
Dimension (W×D×H)
mm
350×800×1380
350×800×1380
350×800×1380
kg
160
180
200
Weight
Internal arc degree
IP degree
Cable compartment
AFL 20kA/1s
Gas tank
AFL 20kA/1s
Enclosure
IP3X
Gas tank
IP67
SF6 gas pressure at 20℃
SF6 gas annual leakage rate
Thickness of stainless steel gas tank
Electric operation control voltage
0. 03MPa-relative
<0.1%
3.0mm
24/48/110/220V DC 110/220V AC
B-5
Power Equipment Solutions
5 Integrated Solutions
5.1 Basic Functional Modules
K Load break switch unit
T Switch-fuse unit
VC Vacuum circuit-breaker & Bus tie unit
+
+
+
+
+
+
B Bus tie unit
C Bus lifting unit
V Vacuum circuit-breaker unit
M
Scheme 1
M Metering unit
VT unit
Scheme 2
KPT Disconnector & VT unit
V
V
5.2 Common gas tank ring main unit
SecoRMU provides economical configurations for putting multiple units into a common tank. One gas tank can accommodate up to 5
modules combined freely. Each unit is extendable and capable of splicing with other individual gas tanks or common gas tank units.
B-6
36kV Gas Insulated Ring Main Unit
2
36kV
Gas Insulated Ring Main Unit
SecoRMU 36kV provides compact, reliable and maintenance free solution for secondary
distribution application, it provides integrated solutions for most switching applications
in wind farm, mining, compact secondary substation, commercial center and industry.
1 Features and Benefits
1.1 Safe and Reliable
●
●
Both the gas tank and cable compartment are internal arc
1.2 Compact Design
●
An optimized electric field design combined with excellent
classified (AFLR 20kA/1s), ensuring maximum personal safety.
insulating performance, results in a compact switchgear
When an internal arc fault occurs, the pressure relief device
product that operates safely and reliably
will open, allowing the pressurized gas to flow via the arc duct
●
Existing switchgear rooms can be used more effectively
away from the operator
●
Suits application in very compact areas
All the high voltage live parts are fully sealed in the gas tank
and free from environmental impacts. Therefore, SecoRMU is
suitable for use under severe operating conditions with the
primary live parts remaining maintenance free
●
Panel connected together without any clearance between
them, which protects the switchgear against the harmful
●
●
1.3 Very Low Maintenance
●
Heat loss (I2R) is mainly caused by circuit resistance. The main
effects of dust, water, solid foreign objects etc., realize high
circuit resistance of SecoRMU is small resulting in low heat
reliability
losses and less thermal stress on the equipment
Successfully proven by 500 hour salt fog test suitable for
●
The 3mm thick stainless steel gas tank is manufactured
highly corrosive environments
by laser cutting and laser welding process. Its sealing is
SecoRMU is equipped with reliable mechanical and electrical
systematically checked by automatic helium leakage detection
interlocking system. Castell and Fortress key interlocking
process, ensuring less than 0.1% annual leakage rate
solutions are also available, guarantees safety of personnel,
safety of equipment, and continuity of operation
●
Very low maintenance and operation cost, resulting in a lower
total cost of ownership
B-7
Power Equipment Solutions
1.4 Modular design Extendable and
Combine Freely
●
The basic functional modules being the load break switch
panel, switch-fuse panel and circuit breaker panel have
uniform width (440mm). Convenient for system design, flexible
replacement and upgrading
●
Each unit can be extended to the left or right
●
Joined together by plug-in busbar connectors and the
1.5 Environmental, Health and Safety of
Materials
GE has strict process to ensure regulations for the environment,
health and safety of materials used during product design and
manufacturing are observed. Only re-usable and/or recyclable
materials are used in producing SecoRMU switchgear. It reflects
GE's commitment to environmental challenges while delivering
valuable products and services to the customer
modular nature of the panel ensure ease of installation and
extension without the need for extra gas handling activities on
site
●
The big cable compartment also ensures a convenient cable
installation and connection
2 Standards
36kV SecoRMU is manufactured and tested in accordance with the latestversion of:
IEC 60282-1
High-Voltage Fuses –Part 1: Current-limiting fuses
IEC 60265-1
High-voltage switches – Part1: Switches for rated voltages above 1 kV and less than 52 kV
IEC 60376
Specification and acceptance of new Sulfur Hexafluoride
IEC 60529
Degrees of protection provided by enclosures (IP code)
IEC 62271-1
High-voltage switchgear and controlgear - Part 1: Common specifications
IEC 62271-100
High-voltage switchgear and controlgear – Part 100: Alternating-current circuit-breakers
IEC 62271-102
High-voltage switchgear and controlgear – Part 102: Alternating current disconnectors and earthing switches
IEC 62271-103
High-voltage switchgear and controlgear – part 103: Switches for rated voltages above 1kV up to and including 52kV
IEC 62271-105
High-voltage switchgear and controlgear – Part 105: Alternating current switch-fuse combinations
IEC 62271-200
High-voltage switchgear and controlgear – Part 200: AC metal-enclosed switchgear and controlgear for rated voltages above 1kV and up to
and including 52 kV
All other corresponding IEC publications, national or local safety regulations must be followed during the installation and operation of
the switchgear. In addition, any project specific advice from GE must be considered.
B-8
36kV Gas Insulated Ring Main Unit
3 Switchgear Technical Data
Item
Unit
Rated voltage
Rated power frequency withstand
voltage (1min)
Rated lightning impulse withstand
voltage
Load Break Switch Unit
Switch-Fuse Combination Unit
Vacuum Circuit
Breaker Unit
kV
36
36
36
To earth/phase to phase
kV
70
70
70
Across isolating distance
kV
80
80
80
To earth/phase to phase
kV
170
170
170
Across isolating distance
kV
195
195
195
Hz
50
50
50
630
Limit by fuse
(630A for main busbar)
630
31.5
20
Rated frequency
Rated current
A
Rated short circuit breaking current
kA
Rated short circuit making current(peak)
kA
52
kA/s
20/3
20/3
Rated peak withstand current
kA
52
52
Load breaker switch rated active load breaking current
A
630
Load breaker switch rated closed loop breaking current
A
630
Load breaker switch 5% rated active load breaking current
A
31.5
Rated cable charging breaking current
A
50
Rated earth fault breaking current
A
150
Rated cable- and line-charging breaking current under earth fault
conditions
A
86
Rated short time withstand current and endurance time
Mechanical endurance (LBS/ES)
82
630
50
5000/2000
3000/2000
IP67/IP4X
IP67/IP4X
Mechanical endurance (VCB/3p switch)
10000/2000
IP degrees
Internal arc degree
52
Gas tank
AFLR 20kA/1s
Cable compartment
AFLR 20kA/1s
IP67/IP4X
Gas System
Insulated gas
SF6
Annual leakage rate
≤ 0.1%/Y
Rated gas pressure (rel, 20˚C)
MPa
0.04
0.04
0.04
Alarm low pressure (rel, 20˚C)
MPa
0.03
0.03
0.03
Minimum operating pressure (rel, 20˚C)
MPa
0.02
0.02
0.02
Auxiliary Circuit
Rated voltage of auxiliary circuit
V
24/48/110/220 DC
110/230/240 AC
1 min power frequency withstand voltage of
auxiliary circuit
kV
2
B-9
Power Equipment Solutions
4 Basic Functional Module Units
Load Break Switch Unit
(K Unit)
Switch-Fuse Combination Unit
(T Unit)
Bus Tie Unit
(I Unit)
IL Type Bus Tie Unit
B-10
IR Type Bus Tie Unit
Vacuum Circuit Breaker Unit
(V Unit)
36kV Gas Insulated Ring Main Unit
Cable Lifting Unit
(C Unit)
CL Cable Lifting Unit
CR Cable Lifting Unit
Cable Lifting Unit with Earthing Switch
(Re Unit)
B-11
C
SE Rapid
Wave Cast
Dry-type Power Transformers
C-1
Power Equipment Solutions
1
Wave Cast
Dry-type Power Transformers
Wave Cast coil transformers from GE are characterized by proven technology,
application flexibility, lower installation cost, operating efficiency and environmental
acceptability. Advanced design of the winding assembly establishes superior
performance to meet today's exacting needs. Indoors or out, they are designed for
use in the most demanding and diverse environments and in all applications requiring
reliable electrical power.
1 Application
●
Steel mills
●
Chemical plants
●
Industrial critical power solutions
●
Cement & mining operations
●
Windmills
●
Automotive industry
●
Offshore drilling platforms
●
High rise buildings
●
Pulp & paper mills
●
Water-side installations
2 Product Features
Wave Cast transformers boast several advantages over
ventilated dry-type transformers and in a manner similar
alternative transformer technologies.
to liquid filled transformers, GE Wave Cast transformers are
●
Mechanical strength. Because of the strong protection
optimal for application in harsh environments. The epoxy
provided by the vacuum cast epoxy encapsulated coils, Wave
casting is extremely inert and renders the windings impervious
Cast transformers are stronger than either liquid or ventilated
to moisture, dirt and most corrosive elements.
dry-type transformers. Short circuit tests have proven this
C-2
Suitability for simple indoor installations. Unlike the case with
strength well beyond IEC and ANSI requirements. GE designs
liquid filled transformers, indoor installations do not require an
and manufactures its cast coils to be among the strongest in
automatic fire extinguishing system or fire vault, oil checking
the industry. The strength of Wave Cast transformers makes
or replacing, or a liquid confinement area.
them ideal for such applications as impact loading, mobile
●
●
●
Extended ratings. GE Wave Cast transformers can be provided
machinery and transit systems.
with the highest self-cooled and fan-cooled extended ratings
Impervious to adverse atmospheric conditions. Unlike
of any transformers in their size class.
Wave Cast
●
High efficiency and environmental safety. Wave Cast coil
concrete-like epoxy-conductor matrix. Wedging sticks are
transformers have several distinct advantages over dry
placed between the secondary windings and the core legs
and liquid filled transformer. The main advantage of a cast
to center the coils on the core legs. The primary winding is
coil transformer is that the polyester glass and epoxy resin
completely embedded in a block of epoxy, which prevents any
provides excellent mechanical strength and eliminates
winding movement.
conductor movement since both the primary and secondary
The epoxy resin essentially makes the cast coil transformer
windings are completely capsulated in the epoxy resin. As with
impervious to harsh environments and has no potential
other dry transformer, the electromagnetic force under short
adverse affects on the environment. Thus it can be used
circuit conditions tends to push the secondary winding into the
virtually in any application. Another advantage is that the cast
core, while driving the primary winding away from the core.
coil transformer has a higher efficiency rating than liquid or
In addition to using the strength of the conductor material
dry transformers.
and winding geometry, the cast coil design incorporates the
Vacuum cast windings
Winding assembly
C-3
Power Equipment Solutions
Cores
Accessories
Cross flow Fan
Controller Panel
3 Tests
Tests are performed in accordance with IEC60076-11:2004 or
IEEE C57.12.91-2001.
3.1 Routine tests
Type test is performed in case of new design or important design
modification in order to confirm that the quality of transformer
is compliance to related standards. They can be carried out
Each cast coil transformer is submitted to a complete set of
according to custom request.
routine tests for ensuring transformer reliability.
●
Temperature-rise test
●
Lightning impulse test
●
Measurements of winding resistance
●
Measurement of voltage ratio and check of phase
displacement
C-4
3.2 Type tests
●
Measurement of insulation resistance
3.3 Special tests
●
Measurement of short circuit impedance and load losses
Can be performed upon request
●
Measurement of no-load losses and current
●
Sound level test
●
Separate-source AC voltage withstand voltage test
●
Short-circuit test
●
Induced AC withstand voltage test
●
Measurement of partial discharge
Wave Cast
3.4 Wave Cast had pass the following tests:
●
Short-circuit test at KEMA Holand on one 2.5MVA transformer
●
All the routine, type and special tests at CTQC witnessed
●
power transformer
by KEMA on both one 1600kVA 11/0.4kV copper winding
●
The C2 climatic class, E2 environmental class, F1 fire behaviour
class tests at CTQC
transformer and one 2000kVA 20/0.4kV aluminium winding
transformer. (KEMA report)
●
All the routine, type and special tests at CTQC on one 10MVA
●
All the routine, type and special tests at CTQC (China
Vibration test withstand the acceleration ag of the horizontal
0.6g and vertical 0.3g at Tongji University
Transformer Quality Center) on one 2MVA distribution
transformer
4 Technical specification
4.1 Standards products
IEC
ANSI / IEEE
Phases
3
Conductors
Copper or Aluminum
Frequency (Hz)
50
60
Primary Voltages (kV)
Up to 35
Secondary Voltages (kV)
Up to 10
Power (kVA)
160 - 10,000
Off-load tapping range
±2×2.5%, ±5% *
Insulation class
F (155℃) or H (180℃)
Max
Ambient temperature (℃)
Min
150℃or 180℃
≤40
≥-5 (indoor), ≥-25 (outdoor)
Altitude (m)
≥-30
≤1,000
Connection
Dyn5, Dyn11, YNd11, Yyn0 and others
Cooling
AN, AN/AF, AF
AA, AA/FA, AFA
* Other taps are available on request.
Phase number
Frequency
Service condition
Tapping range of HV
winding
Connection symbol
Insulation class
Temperature rise
limit
3
50 Hz
Normal condition according to IEC60076-11:
2004
±2×2.5% or ±5%
Dyn, Yyn,
Yd, YNd
F
100K
C-5
Power Equipment Solutions
4.3 Copper windings, distribution transformers
HV Um=12kV LV Um≤1.1kV
Rated Power
kVA
200
315
400
500
630
800
1000
1250
1600
2000
2500
No-load Loss
W
700
1000
1080
1250
1300
1550
1800
2000
2600
3400
4000
3150
5000
Load Loss 75℃
W
2280
2990
3520
4100
5300
6500
7210
8570
10700
12800
15400
20000
Load Loss 120℃
W
2600
3400
4000
4650
6000
7350
8100
9600
12000
14400
17000
22000
Short-circuit Impedance
%
4
4
4
4
6
6
6
6
6
6
6
6
Noise LPA
dB
46
46
46
48
48
50
50
50
52
54
56
58
Length
mm
1170
1230
1260
1310
1410
1470
1500
1580
1700
1890
2010
1970
Width
mm
750
750
750
750
750
920
920
920
920
920
1170
1270
Height
mm
930
1040
1110
1160
1170
1280
1400
1440
1570
1570
1620
1960
Weight
kg
1040
1330
1500
1750
2010
2310
2710
3190
3920
4930
5730
6400
mm
660
660
660
660
660
820
820
820
820
820
1070
1070
3150
Distance Between Rollers
HV Um=24kV LV Um≤1.1kV
Rated Power
kVA
No-load Loss
W
Load Loss 75℃
W
Load Loss 120℃
W
Short-circuit Impedance
%
Noise LPA
dB
Length
mm
Width
mm
Height
mm
Weight
Distance Between Rollers
kg
mm
315
400
500
630
800
1000
1250
1600
2000
2500
1100
1200
1400
1500
1800
2100
2400
2600
3500
4300
5000
2990
4050
4920
6020
6500
7470
9440
10700
12800
15400
20000
3400
4600
5600
6800
7350
8400
10600
12000
14400
17000
22000
6
6
6
6
6
6
6
6
6
6
6
48
48
50
50
52
52
52
54
56
58
60
1380
1370
1400
1530
1590
1650
1710
1850
2010
2100
2130
750
750
750
750
920
920
920
920
1170
1170
1270
1220
1290
1360
1360
1400
1500
1650
1760
1800
1830
2060
1520
1620
1850
2080
2550
3050
3570
4500
5450
6070
7050
660
660
660
660
820
820
820
820
1070
1070
1070
3150
HV Um=40.5kV LV Um≤1.1kV
Rated Power
kVA
No-load Loss
W
Load Loss 75℃
W
Load Loss 120℃
W
Short-circuit Impedance
%
Noise LPA
dB
Length
mm
Width
mm
Height
mm
Weight
kg
Distance Between Rollers
C-6
mm
630
800
1000
1250
1600
2000
2500
1840
2100
2450
2800
3200
3900
4600
5500
6020
7100
8000
11600
12900
13900
17500
21500
6800
8000
9000
13000
14500
14600
20000
23500
6
6
6
6
6
6
6
6
54
56
58
60
60
62
62
62
1670
1680
1770
1800
1890
1950
2100
2280
920
920
920
920
1270
1270
1270
1270
1560
1580
1620
1900
1960
2180
2180
2180
2600
2800
3500
3900
4600
5700
6700
7700
820
820
820
820
1070
1070
1070
1070
Wave Cast
4.4 Aluminum windings, distribution transformers
HV Um=12kV LV Um≤1.1kV
Rated Power
kVA
315
400
500
630
800
1000
1250
1600
2000
2500
No-load Loss
W
900
1000
1200
1300
1600
1800
2150
2600
3300
4000
3150
5000
Load Loss 75℃
W
3100
3500
4200
5380
6600
7100
8400
10800
12800
14500
19500
Load Loss 120℃
W
3500
4000
4800
6100
7500
8100
9600
11600
14000
16000
21000
Short-circuit Impedance
%
4
4
4
6
6
6
6
6
6
6
6
Noise LPA
dB
46
46
48
48
50
50
50
52
54
56
58
Length
mm
1310
1320
1350
1520
1560
1610
1680
1740
1860
2070
2130
Width
mm
750
750
750
750
920
920
920
920
920
1170
1170
Height
mm
1090
1200
1300
1310
1410
1550
1640
1800
1840
1890
2050
Weight
kg
1300
1500
1700
1880
2200
2580
3060
3760
4300
5500
6400
mm
660
660
660
660
820
820
820
820
820
1070
1070
Distance Between Rollers
HV Um=24kV LV Um≤1.1kV
Rated Power
kVA
315
400
500
630
800
1000
1250
1600
2000
2500
3150
No-load Loss
W
1200
1300
1500
1600
1700
2000
2400
3000
3500
4000
5000
Load Loss 75℃
W
3100
3500
4300
6350
7700
7400
9300
11200
12800
14500
19500
21000
Load Loss 120℃
W
3500
4000
4900
7300
8700
8400
10600
12500
14400
16000
Short-circuit Impedance
%
6
6
6
6
6
6
6
6
6
6
6
Noise LPA
dB
48
48
50
50
52
52
52
54
56
58
60
Length
mm
1470
1470
1490
1590
1620
1780
1770
1890
1980
2130
2210
Width
mm
750
750
750
920
920
920
920
920
1170
1170
1170
Height
mm
1350
1390
1410
1420
1520
1650
1770
1930
1960
2040
2180
kg
1550
1650
1900
2000
2150
2650
3300
4060
4850
5800
6900
mm
660
660
660
820
820
820
820
820
1070
1070
1070
1600
2000
2500
3150
Weight
Distance Between Rollers
4.5 Aluminum windings, distribution transformers
HV Um=12kV LV Um≤1.1kV
Rated Power
kVA
315
400
500
630
800
1000
1250
No-load Loss
Load Loss 75℃
W
900
1000
1200
1300
1600
1800
2150
2600
3300
4000
5000
W
3100
3500
4200
5380
6600
7100
8400
10800
12800
14500
19500
Load Loss 120℃
W
3500
4000
4800
6100
7500
8100
9600
11600
14000
16000
21000
Short-circuit Impedance
%
4
4
4
6
6
6
6
6
6
6
6
Noise LPA
dB
46
46
48
48
50
50
50
52
54
56
58
Length
mm
1310
1320
1350
1520
1560
1610
1680
1740
1860
2070
2130
Width
mm
750
750
750
750
920
920
920
920
920
1170
1170
Height
mm
1090
1200
1300
1310
1410
1550
1640
1800
1840
1890
2050
Weight
kg
1300
1500
1700
1880
2200
2580
3060
3760
4300
5500
6400
mm
660
660
660
660
820
820
820
820
820
1070
1070
Distance Between Rollers
C-7
Power Equipment Solutions
HV Um=24kV LV Um≤1.1kV
Rated Power
kVA
315
400
500
630
800
1000
1250
1600
2000
2500
No-load Loss
W
1200
1300
1500
1600
1700
2000
2400
3000
3500
4000
5000
Load Loss 75℃
W
3100
3500
4300
6350
7700
7400
9300
11200
12800
14500
19500
Load Loss 120℃
W
3500
4000
4900
7300
8700
8400
10600
12500
14400
16000
21000
Short-circuit Impedance
%
6
6
6
6
6
6
6
6
6
6
6
Noise LPA
dB
48
48
50
50
52
52
52
54
56
58
60
Length
mm
1470
1470
1490
1590
1620
1780
1770
1890
1980
2130
2210
Width
mm
750
750
750
920
920
920
920
920
1170
1170
1170
Height
mm
1350
1390
1410
1420
1520
1650
1770
1930
1960
2040
2180
Weight
kg
1550
1650
1900
2000
2150
2650
3300
4060
4850
5800
6900
mm
660
660
660
820
820
820
820
820
1070
1070
1070
Distance Between Rollers
3150
Other powers and voltages are available on request.
4.6 Copper windings, power transformers
HV Um=40.5kV LV Um>1.1kV
Rated Power
kVA
1000
1250
1600
2000
2500
3150
4000
5000
6300
8000
10000
12500
No-load Loss
W
2700
3200
3600
4300
4500
5400
6500
8300
9000
11000
12800
14500
Load Loss 75℃
W
8500
10600
11200
13500
16000
21000
25000
3000
34000
40000
46000
55000
Load Loss 120℃
W
9600
12000
12800
15000
18000
24000
28000
34000
38000
47000
55000
62000
Short-circuit Impedance
%
6
6
6
7
7
8
8
8
8
9
9
9
Noise LPA
dB
58
60
60
61
61
62
62
63
63
65
65
67
Length
mm
1950
2010
2070
2150
2100
2430
2500
2760
2780
3000
3150
3300
Width
mm
920
920
920
1270
1270
1270
1270
1675
1675
1675
1675
1675
Height
mm
1700
1800
1880
1960
2180
2130
2260
2300
2370
2660
2750
2950
Weight
kg
3700
4500
5100
6150
6650
7850
9250
11500
13200
15300
18100
22500
mm
820
820
820
1070
1070
1070
1475
1475 (W)
2040 (L)
1475 (W)
2040 (L)
1475 (W)
2040 (L)
1475 (W)
2040 (L)
1475 (W)
2040 (L)
Distance Between Rollers
Other powers and voltages are available on request. Aluminum windings are available as well.
4.7 Enclosures
Nominal Outline Dimension
Length (mm)
Width (mm)
Rated
power (kVA)
1600
1800
2000
2200
2400
315
①
②
②
400
①
②
500
①
②
630
①
②
②
③
800
①
①
②
③
1000
①
①
②
1250
①
1600
2000
2500
3150
2600 2800
3000
3200 1200
Height (mm)
1400
1600
1800 2000 1800
2000
①②
2200
2400
2800
①②
①②
①②
①②
①
②
①
①②
③
①
①②
③　①②
③
①
①
②③
②
③
③
①②
③
①
①②③
②
②
③
③
①②
③
①
①②
③
①
①
②
③
③
③
①②
③
①
①②③
①
①
②
③
③
①
①
②③
③
①
①②
①
①
③
②
③
③
③
①
②③
③
①
①②
①
③
②
②
③
③
①
②③
③
①
①②③
Notes: ① – HV Um=12kV, ② – HV. Um=24kV, ③ – HV Um=40.5kV;
power and primary voltage of transformer, but also conductor
material used. Please contact us for your specific application.
Height
Outline dimensions of enclosure are related with not only rated
gth
Width
C-8
Len
Wave Cast
C-9
D
SE Rapid
WavePro-F Busway
Spectra IEC/CCC Series™ Busway
WavePro LT Busway
D-1
Power Equipment Solutions
1
WavePro-F Busway
New Generation of Fire Rated Busway
Designed to meet or exceed international IEC standards, WavePro-F busway is a cast
resin, new generation fire resistant busway that addresses the requirements of the
global market.WavePro-F busway uses an Automatic Pressure Gelatin (APG) hot runner
process, resulting in a compact cast resin with low internal stress. The cast resin forms
an external surface which provides a water tight barrier around the current carrying
conductors. The connection of the busway to other electrical equipment is designed
with outstanding levels levels of electrical insulation performance and waterproofing.
The leakage current of the busway system is near zero. This ensures safety of the system
and extends the distance of the power transmission and distribution. With the new resin
materials and fillers, no toxic gases will be released if the product is burnt.
1 Application
WavePro-F busway features excellent fire resistant performance
buildings, shipyards, the chemical industry, and other
and up to IP68 protection level. It is especially suitable for
demanding applications with high requirements on fireproofing,
emergency generator circuits of high-rise commercial
waterproofing and corrosion resistance.
2 Standards
2.1 Design standards:
D-2
2.2 Product certificates and reports:
●
IEC 61439-1 2011
●
KEMA KEUR
●
IEC 61439-6 2012
●
IEC60331: 750ºC/180min
●
IEC 60331-21 1999
●
BS6387: 950ºC/180min
●
BS 6387:1994
WavePro-F Busway New Generation of Fire Rated Busway
3 Product features
3.1 Advanced cast process
3.3 Quick and reliable joint connection
WavePro-F is the first busway which uses an APG process and
Traditionally, to connect joints of fire resistant busway, it is
a unique formulation of epoxy resin that has been specially
necessary to install a special casting mold at the connection
developed for WavePro-F busway. The resin is mixed in a
points one by one during the time of installation. After curing,
sealed vacuum for 2 hours to ensure a consistent quality with
these molds need be disassembled and cleaned before they
even distribution of the mixture with no air voids. The epoxy
can be used for casting the next joint connection. Many molds
resin mixture is injected into the APG mold using a pressurized
are needed, and labor costs for repeated disassembly can be
pump and the temperature is raised to 140°
C. Under controlled
high. Casting quality on site is difficult to ensure and the joint
temperature and pressure conditions, the materials in the mold
appearance is poor.
will set gradually. After curing, the result is an insulated busway
WavePro-F busway uses an integrated connection process.
that is compact, void-free, has low internal stress and a smooth
While making connection points during field installation, the
outer surface.
joint connection cover acts as the casting mold. After casting,
With regard to mechanical strength, withstand voltage and
the connection cover and joint become a single piece and
insulation resistance, the APG busway is superior to common
there is no need to remove the cover. The connection cover is a
busway cast in the standards cold cast process.
prefabricated component, its material and production process
are the same as the fire resistant busway and provides double
protection for the connection points. The joint connections can be
3.2 Excellent fireproof performance
●
WavePro-F busway uses fireproof resin designed for the
cast one by one, or several joints can be cast at the same time.
The construction period is shortened and what is normally an
installation bottleneck is eliminated.
aerospace industry which incorporates flame retardant filler
and a specially formulated composition of materials. The
optimal component mix was determined based on extensive
laboratory research and testing, and meets UL94 V-0
requirements
●
Excellent fireproof performance. WavePro-F busway has
passed two fireproof tests, a 750°C/180min test as specified
by IEC60331-21 standards and 950°
C/180min test as specified
by BS6387 standards
●
Certified for resistance to flame propagation (IEC 61439-6,
Article 10.101) and fire resistance in wall penetrations (IEC
61439-6, Article 10.102, with fire resistance of 180 minutes
and flame temperature up to 1056°C)
D-3
Power Equipment Solutions
3.4 Straight length with
Power take-off connection
3.5 GE circuit breaker
3.6 Protection level
The standards configuration of WavePro-F
The protection degree is up to IP68 for
The power take-off is an integral part of a
power take-off boxes use GE's Record
feeder busway, and IP54 for busway with
cast straight length section. The tapered
Plus circuit breakers to provide reliable
power take-off boxes which comply with
design ensures water will run off from
protection for the circuit.
the requirements of IEC 60529 degrees
the joint. The power take-off connection
Record Plus circuit breakers have unique
of protection provided by enclosures. The
can be customized according to the site
current limiting characteristics and an
IP68 designed product can work under
requirements.
integrated protection device known as a
water over a long period of time or be laid
trip unit. They meet the protection and
in cable conduit or directly buried.
TM
TM
isolation requirements of low-voltage
power distribution products.
4 Electrical Characteristics
WavePro-F cast resin busway is a Class II insulation device with two standards configurations:
●
4P (L1, L2, L3, 100%PEN)
●
5P (L1, L2, L3, 100%N, 60%PE)
4.1 Grounding resistance
3L+N+PE grounding resistance (60% independent ground wire @20°
C)
D-4
No.
Rated Current (A)
Resistance (10-6Ω/m)
1
630
145.8
2
800
110.7
3
1000
86.5
4
1250
67.2
5
1600
50.2
6
2000
38.8
7
2500
28.5
8
3150
22.3
9
4000
17.2
10
5000
13.0
WavePro-F Busway New Generation of Fire Rated Busway
4.2 Resistance/Reactance/Impedance and voltage drop
Rated
short-time
withstand
current (Icw)
Rated peak
withstand
current (Ipk)
A
kA
kA
cosφ=0.6
cosφ=0.7
cosφ=0.8
cosφ=0.9
630
30
63
87.5
107.7
92.0
141.6
0.151
0.154
0.154
0.150
0.118
800
30
63
66.4
81.7
70.4
107.9
0.146
0.149
0.149
0.145
0.113
Rated
Current
(1)
20°
C
Full load/stable state (50Hz)
Resistance
Resistance
Reactance
Impedance
(10-6Ω/m, phase line to neutral line)
Line to line voltage drop (V/m) - Concentrated load①
cosφ=1.0
1000
30
63
51.9
63.9
55.5
84.7
0.143
0.146
0.146
0.142
0.111
1250
30
63
40.3
49.6
43.4
65.8
0.140
0.142
0.142
0.138
0.107
1600
65
143
30.1
37.1
32.7
49.4
0.134
0.137
0.137
0.132
0.103
2000
65
143
23.3
28.6
25.5
38.4
0.130
0.133
0.132
0.128
0.099
2500
65
143
17.1
21.1
19.1
28.4
0.121
0.123
0.123
0.119
0.091
3150
100
220
13.4
16.5
14.6
22.0
0.118
0.120
0.120
0.116
0.090
4000
100
220
10.3
12.7
11.4
17.0
0.116
0.118
0.117
0.114
0.088
5000
100
220
7.8
9.6
8.7
13.0
0.111
0.112
0.112
0.108
0.083
Note
(1). For 60Hz application the 1600A, 2000A, 2500A, 3150A and 4000A busway current rating shall be reduced to 95% of the rated current.
D-5
Power Equipment Solutions
2
Spectra IEC/CCC
Series ™ Busway
GE engineers have broken the weight barrier with Spectra IEC/CCC Series Busway.
Its computer-designed, all-aluminum housing is up to 50% lighter than comparable
wire and conduit – and lighter than competitors' busway – while providing the
currentcarrying capacity (up to 5,000 amps) and short-circuit protection you've always
counted on from GE busway.
1 State-of-the-Art Busway Systems
All Spectra Series ™ IEC/CCC bus bars
Automated process applies durable
Our experts closely monitor production
are integrity tested utilizing state of the
bakedenamel ANSI 61 finish (tough .09"
performance – to help protect your
art automated Hi-pot system at 5000
thick aluminum 6061-T6 housings) –
investment.
Vac to verify the dielectric strength of the
for consistent, repeatable quality and
blue epoxy coated insulation system for
protection.
absolute performance confidence.
D-6
Spectra IEC/CCC Series ™ Busway
Spectra IEC/CCC Series ™ Busway features
Easy-to-install, rugged vertical riser
an aluminum housing that cuts busway
hanger supports simplify busway
weight up to 50% – reducing installation
installation and adjustment.
costs. Single bolt joint with positive
torque connection at 50 ft.-lbs. (67 N m) is
standards. See the back cover for optional
Joint Guard ™ bolt.
Sections can be hung every 10 feet (3048
mm) with just a single drop rod hanger
standards up to 2000 amp aluminum
or 1600 amp copper. Spectra bus is
extremely light – enough to lighten ceiling
loads up to 50%.
For secure, flexible longterm reliability and
Plug-assist and plug-position locators
minimal maintenance, Spectra Busway
simplify connection – assuring positive,
offers up to ±1/2" (25 mm) adjustable
safe installation. See General Electric
joints with belleville spring washers that
installation instructions, pub number
do not require re-torquing.
DEH-40087A for recommended low
maintenance procedures.
Note: It is a good practice to de-energize the busway
when installing or removing plugs. Please follow all
guidelines in GE
publication DEH-40087A carefully.
Flex-A-Joint ™ removable isolation
joints allow individual sections to be
conveniently taken out of service with
minimum downtime or interruption of
power. Accepts Flex-A-Tap ™ bolted power
take-off devices up to 1600 amps at every
joint, plug-in or feeder.
D-7
Power Equipment Solutions
2 Voltage drop: plug-in or feeder
Spectra IEC/CCC Series ™ Busway has excellent low-voltage drop values. Minimum reactance (X)
is due to very close bar spacings (sandwiched construction) and a non-magnetic housing. Values
shown are identical for plug-in and feeder.
50 Hz values shown, for 60 Hz multiply reactance (X) by 1.205 and resistance values do not change.
For 400 Hz, multiply reactance by 3.9 and multiply resistance by 1.4. Calculate new voltage drop Vd
= amps load X √ 3 (R cos Θ + X sin Θ) ft/100 (30480 mm), where cos Θ = Power Factor. Contact
your local GE representative for a free copy of the Busway Tool Kit (DEU-066) to help with electrical
calculations.
Spectra
Series
Aluminum
Copper
Rated
Load
Amps
Bar
Width x 1/4"
Thickness
Voltage Drop – Concentrated Load ①
Line-to-Line/100 Ft. (30480 mm) @ 100% Rated Load, 25°
C Amb.
Ohms x 10-3/100 Ft.
(30480 mm)
Line-to-Neutral
Power Factor
Inches
MM
R
X
Z
.3
.4
.5
.6
.7
.8
.9
1.0
250
1.63
41
4.09
1.06
4.29
0.97
1.13
1.28
1.43
1.57
1.69
1.79
1.77
400
1.63
41
4.2
1.06
4.39
1.58
1.84
2.09
2.33
2.56
2.77
2.94
2.91
630
1.63
41
4.52
1.06
4.7
2.59
3.04
3.47
3.89
4.28
4.64
4.94
4.93
800
2.88
73
2.48
0.66
2.6
1.9
2.21
2.51
2.79
3.05
3.29
3.49
3.44
1000
3.38
86
2.17
0.56
2.27
2.06
2.4
2.73
3.04
3.33
3.59
3.81
3.76
1250
4.25
108
1.73
0.46
1.81
2.07
2.4
2.73
3.04
3.33
3.59
3.8
3.75
1350
5.75
146
1.24
0.34
1.31
1.63
1.89
2.14
2.38
2.6
2.8
2.96
2.9
1600
6.5
165
1.12
0.3
1.18
1.72
2
2.27
2.52
2.76
2.98
3.15
3.1
2000
8.25
210
0.89
0.24
0.94
1.72
2
2.26
2.52
2.75
2.97
3.14
3.08
2500
(2)4.50
(2)114
0.82
0.22
0.86
1.96
2.28
2.58
2.88
3.15
3.4
3.6
3.55
3000
(2)5.75
(2)146
0.64
0.17
0.67
1.86
2.16
2.45
2.72
2.97
3.2
3.39
3.33
3200
(2)6.50
(2)165
0.57
0.15
0.59
1.74
2.02
2.3
2.56
2.8
3.02
3.2
3.16
4000
(2)8.25
(2)210
0.45
0.12
0.47
1.7
1.98
2.26
2.51
2.76
2.98
3.16
3.12
250
1.63
41
2.33
1.06
2.66
0.74
0.83
0.9
0.97
1.03
1.08
1.11
1.01
400
1.63
41
2.38
1.06
2.7
1.2
1.33
1.46
1.58
1.68
1.76
1.8
1.65
630
1.63
41
2.48
1.06
2.79
1.92
2.14
2.36
2.55
2.72
2.86
2.94
2.71
800
1.63
41
2.62
1.06
2.92
2.49
2.8
3.09
3.36
3.59
3.79
3.91
3.63
1000
2.25
57
1.9
0.81
2.14
2.33
2.61
2.87
3.1
3.31
3.48
3.58
3.29
1250
2.88
73
1.49
0.66
1.69
2.32
2.59
2.84
3.07
3.27
3.43
3.52
3.23
1350
3.38
86
1.27
0.56
1.44
2.15
2.4
2.63
2.84
3.02
3.17
3.25
2.97
1600
4.25
108
1
0.46
1.14
2.04
2.27
2.48
2.67
2.84
2.98
3.05
2.77
2000
5.75
146
0.73
0.34
0.84
1.88
2.09
2.29
2.46
2.61
2.73
2.79
2.53
2500
7.5
191
0.57
0.27
0.65
1.84
2.04
2.23
2.4
2.55
2.66
2.72
2.47
3000
(2)4.00
(2)102
0.53
0.24
0.58
2.02
2.25
2.46
2.65
2.82
2.95
3.02
2.75
3200
(2)4.50
(2)114
0.51
0.21
0.55
1.95
2.18
2.41
2.62
2.8
2.95
3.05
2.83
4000
(2)5.75
(2)146
0.37
0.17
0.42
1.92
2.13
2.33
2.5
2.66
2.78
2.83
2.56
5000
(2)7.50
(2)191
0.28
0.13
0.32
1.82
2.02
2.21
2.37
2.52
2.63
2.68
2.42
① For plug-in distributed loads divide by 2
Actual voltage drop = Vd (from Table)
D-8
actual load
rated load
X
actual distance (ft/mm)
100 feet (30480mm)
Spectra IEC/CCC Series ™ Busway
3 Physical Data
Straight lengths:
dimensions and weights
Spectra IEC/CCC Series ™ Busway plug-in
One bar per phase
One bar per phase
plug-in and feeder
Two bars per phase
"A"
"A"
A
4.50 IN.
114 MM
5.875 IN.
150 MM
inches
millimeters
Spectra
Series
Aluminum
Copper
Standards Bar
+1 Bar
Approximate
Weight ft./lbs. (kg/m)
AC
Ampere
Rating
Fig.
No.
Inches
MM
Inches
MM
Inches
MM
Inches
MM
3-Wire
kg/mm
4 Wire
250
11.3
3
76
1.63 x .25
19 x 6
4.38
111
1.63
41
5
6.7
6
8.13
6.5
8.81
400
11.3
3.38
86
1.63 x .25
29 x 6
4.38
111
1.63
41
5
6.7
6
8.13
6.5
8.81
"A" Width
Bar Sizes Width x Thickness
"A" Width
Bar Size
kg/mm Int/Grnd kg/mm
630
11.3
4
102
1.63 x .25
44 x 6
5
127
2.25
57
5
6.7
6
8.13
6.5
8.81
800
11.1
5.63
143
2.88 x .25
73 x 6
6.13
156
3.38
86
6
8.13
7
9.49
7.5
10.16
1000
11.1
6.13
156
3.38 x .25
86 x 6
7
178
4.25
108
7
9.49
8
10.84
8.5
11.52
1250
11.1
7
178
4.25 x .25
108 x 6
7.25
184
4.5
114
8
10.84
9
12.2
9.5
12.88
1350
11.1
8.5
216
5.75 x .25
146 x 6
9.25
235
6.5
165
9
12.2
10
13.55
10.5
14.23
1600
11.1
9.25
235
6.50 x .25
165 x 6
11
279
8.25
210
10
13.55
12
16.26
13
17.62
2000
11.1
11
279
8.25 x .25
210 x 6
15
381
(2)4.25
(2)108
12
16.26
15
20.33
16.5
22.37
2500
11.2
15.5
394
(2)4.50 x .25
(2)114 x 6
18
457
(2)5.75
(2)146
17
23.04
20
27.11
21.5
29.15
3000
11.2
18
457
(2)5.75 x .25
(2)146 x 6
19.5
495
(2)6.50
(2)165
19
25.76
23
31.18
25
33.89
3200
11.2
19.5
495
(2)6.50 x .25
(2)165 x 6
-
-
-
-
21
28.47
24
32.53
25.5
34.57
4000
11.2
23
584
(2)8.25 x .25
(2)210 x 6
-
-
-
-
25
33.89
30
40.67
32.5
44.06
250
11.1
4.38
111
1.63 x .25
41 x 6
4.38
111
1.63
41
8
10.84
9
12.2
9.5
12.88
400
11.1
4.38
111
1.63 x .25
41 x 6
4.38
111
1.63
41
8
10.84
9
12.2
9.5
12.88
630
11.1
4.38
111
1.63 x .25
41 x 6
4.38
111
1.63
41
8
10.84
9
12.2
9.5
12.88
800
11.1
4.38
111
1.63 x .25
41 x 6
5
127
2.25
57
8
10.84
9
12.2
9.5
12.88
1000
11.1
5
127
2.25 x .25
57 x 6
5.63
143
2.88
73
10
13.55
12
16.26
13
17.62
1250
11.1
5.63
143
2 7.8 x .25
73 x 6
6.13
156
3.38
86
12
16.26
15
20.33
16.5
22.37
1350
11.1
6.13
156
3.38 x .25
86 x 6
7
178
4.25
108
14
18.98
17
23.04
18.5
25.08
1600
11.1
7
178
4.25 x .25
108 x 6
7.25
184
4.5
114
16
21.69
20
27.11
22
29.82
2000
11.1
8.5
216
5.75 x .25
146 x 6
9.25
235
6.5
165
21
28.47
26
35.25
26.4
35.79
2500
11.1
10.25
260
7.50 x .25
191 x 6
11
279
8.25
210
26
35.25
33
44.74
36.5
49.48
3000
11.2
14.5
368
(2)4.00 x .25
(2)102 x 6
15
381
4
102
32
43.38
40
54.23
44
59.6
3200
11.2
15.5
394
(2)4.50 x .25
(2)114 x 6
-
-
-
-
34
46.09
43
58.3
47.5
64.4
4000
11.2
18
457
(2)5.75 x .25
(2)146 x 6
19.5
495
(2)6.50
(2)165
42
56.94
52
70.5
57
77.28
5000
11.2
21.5
546
(2)7.50 x .25
(2)191 x 6
23
584
(2)8.25
(2)210
52
70.5
66
89.48
59
79.99
D-9
Power Equipment Solutions
3
WavePro LT Busway
The WavePro LT busway launched by GE to complement it's range of foire proof and
epoxy busway. Using the latest design, it has superior performance. Rated working
voltage up to 415V, rated insulation voltage up to 690V, and rated working current
100-5000A.
With low magnetic material housing, WavePro LT busway system can effectively reduce
the eddy current hysteresis loss. The conductors, made from high conductivity copper or
aluminum, will deliver a superior performance. It is particularly suitable for applications of
high-rise commercial buildings, industrial plants and acts as an important part of the highperformance power distribution system:
WavePro LT busway system provides 100% or 200% neutral busbar, which can meet with
the requirements of power system with high level of harmonic.
The all-aluminum housing of WavePro LT busway provides perfect ground path.
WavePro LT busway system has a variety of protection class such as IP40 the IP42, IP54
and IP65. Users can choose according to installation environment. Busway of different
protection class can be freely combined.
1 Standards
Complies with:
Certificates
IEC 60439-1
KEMA KEUR
IEC 60439-2
CCC
GB 7251.1
GB 7251.2
D-10
WavePro LT Busway
2 Electrical Data
Resistance, reactance, impedance and voltage drop
WavePro LT busway has low-voltage-drop values. Minimum reactance (X) is due to very close bar spacings (sandwiched construction)
and a non-magnetic housing. Values shown are identical for plug-in and feeder.
Copper
20℃
Full load/Steady-state (50Hz)
Rated
current
Rated shorttime tolerant
current (Icw)
Rated peak
tolerant current
(Ipk)
A
kA/s
kA
cosφ=0.6
cosφ=0.7
cosφ=0.8
cosφ=0.9
250
30
63
104.0
114.4
35.3
119.7
0.042
0.046
0.049
0.051
0.050
400
30
63
104.0
114.4
35.3
119.7
0.067
0.073
0.078
0.082
0.079
630
30
63
89.6
116.1
32.1
120.5
0.104
0.114
0.122
0.129
0.127
800
30
63
70.5
92.8
27.4
96.8
0.108
0.117
0.126
0.132
0.129
Resistance
Resistance
Reactance
Voltage Drop-Concentrated Load①
Line-to-Line (V/m) @ 100% Rated Load
Impedance
(10-6Ω/m, Line-to-Neutral)
cosφ=1.0
1000
50
105
47.1
56.1
20.7
59.8
0.087
0.093
0.099
0.103
0.097
1250
50
105
40.5
47.4
18.3
50.8
0.093
0.100
0.106
0.110
0.103
0.115
1600
50
105
32.1
41.4
15.7
44.3
0.104
0.111
0.118
0.122
2000
65
143
25.0
28.0
12.5
30.6
0.093
0.099
0.104
0.106
0.097
2500
80
176
18.8
23.9
10.7
26.2
0.099
0.105
0.111
0.113
0.103
3150
100
220
14.4
18.1
9.5
20.5
0.101
0.106
0.110
0.112
0.099
3800
100
220
12.4
15.7
6.5
17.0
0.096
0.103
0.109
0.112
0.104
4000
100
220
11.7
15.0
6.3
16.3
0.097
0.104
0.110
0.113
0.104
4500
100
220
9.4
11.5
5.4
12.7
0.088
0.093
0.097
0.099
0.090
5000
100
220
8.7
10.9
5.0
11.9
0.091
0.097
0.101
0.104
0.094
Rated
current
Rated shorttime tolerant
current (Icw)
Rated peak
tolerant current
(Ipk)
A
kA/s
kA
cosφ=0.6
cosφ=0.7
cosφ=0.8
cosφ=0.9
100
10
17
171.3
187.9
35.3
191.2
0.024
0.027
0.030
0.032
0.033
160
10
17
171.3
187.9
35.3
191.2
0.039
0.043
0.048
0.051
0.052
Aluminium
20℃
Resistance
Full load/Steady-state (50Hz)
Resistance
Reactance
Voltage Drop-Concentrated Load①
Line-to-Line (V/m) @ 100% Rated Load
Impedance
(10-6Ω/m, Line-to-Neutral)
cosφ=1.0
200
10
17
171.3
187.9
35.3
191.2
0.049
0.054
0.059
0.064
0.065
250
10
17
171.3
187.9
35.3
191.2
0.061
0.068
0.074
0.080
0.081
400
30
63
129.9
148.7
29.5
151.6
0.078
0.087
0.095
0.102
0.103
500
30
63
105.3
128.3
25.6
130.8
0.084
0.093
0.102
0.110
0.111
630
30
63
89.0
108.8
22.8
111.1
0.091
0.101
0.110
0.118
0.119
800
30
63
69.0
84.0
19.1
86.2
0.091
0.100
0.109
0.116
0.116
0.130
1000
50
105
59.7
74.9
17.1
76.8
0.101
0.112
0.122
0.130
1250
50
105
47.6
60.3
14.5
62.0
0.103
0.114
0.123
0.131
0.130
1350
50
105
43.0
52.1
13.6
53.8
0.098
0.108
0.116
0.124
0.122
1600
50
105
36.7
44.7
12.1
46.3
0.101
0.110
0.119
0.126
0.124
2000
50
105
31.7
40.6
10.9
42.0
0.115
0.125
0.135
0.143
0.141
2500
50
105
25.2
30.8
9.1
32.1
0.111
0.121
0.130
0.137
0.133
3150
80
176
17.5
21.4
5.8
22.2
0.095
0.104
0.112
0.119
0.117
3800
80
176
14.3
17.5
5.0
18.2
0.096
0.104
0.112
0.118
0.115
4000
80
176
12.6
15.5
4.8
16.2
0.091
0.099
0.106
0.111
0.107
Note:
① Concentrated Load: Voltage Drop
= 3 l(Rcosφ+Xsinφ)
Distributed Load: Voltage Drop = [ 3 l(Rcosφ+Xsinφ)]/2
D-11
Power Equipment Solutions
3 Physical Data
3.1 Straight lengths: Plug-in and feeder
Feeder busway has the minimum length of 400mm, and the maximum length of 3000mm. Other lengths can customize as needed.
Plug-in busway has the minimum length of 1000mm, and the maximum length of 3000mm.
Plug-in busway has a flexible design with optional plug outlets on both sides. The minimum space between plugs is 600mm and up to
4 plug outlets may be fixed on each side of the 3-meter standards length. The customer may reserve plug outlets for extension in the
future when changes occurs in terms of the equipment load or busway run.
600mm
600mm
600mm
3000mm
fig.1
600mm
600mm
3000mm
fig.2
Straight length busway
Joint cover
Side ground plate
Straight length busway
Joint
Double-headed torque limiting joint bolt
fig.3
D-12
W=128mm
W=128mm
WavePro LT Busway
H
H
fig.4
Rated current
(A)
250
400
500
630
800
1000
1250
1350
1600
2000
2500
3150
3800
4000
4500
5000
H
(mm)
89
89
94
104
129
144
169
204
264
341
391
411
501
541
Copper
Approximate Weight (kg/m)
fig.5
4 Wire
5 Wire
H
(mm)
13.4
13.4
14.8
17.4
24.1
27.9
34.4
43.6
59.3
72.6
85.7
91.0
114.6
125.1
14.4
14.4
15.9
18.8
26.1
30.5
37.8
48.0
65.5
80.2
94.8
100.6
126.9
138.6
89
99
109
119
139
154
184
199
219
259
309
461
551
591
-
Aluminum
Approximate Weight (kg/m)
4 Wire
5 Wire
8.8
9.9
11
12
14.1
15.8
18.9
20.5
22.7
26.9
32.2
48
57.9
62.3
-
9.2
10.3
11.5
12.7
15
16.8
20.1
22
24.3
29
34.9
51.9
62.8
67.6
-
fig.
4
5
Note：The size and weight data for 100A-250A aluminum busway is the same.
3.2 Busway Plugs with GE Record PlusTM breaker
With FD160 Breaker-3 Poles/3 Trips, Rotary Handle
Rated current (A)
Icc/415V
Breaker
SKU(standards)
SKU(with shunt trip)
25
50kA
FDN160 25A, 50KA 3P
WTPR3P0240FDN
WTPR3P0240FDNS
32
50kA
FDN160 32A, 50KA 3P
WTPR3P0340FDN
WTPR3P0340FDNS
40
50kA
FDN160 40A, 50KA 3P
WTPR3P0440FDN
WTPR3P0440FDNS
50
50kA
FDN160 50A, 50KA 3P
WTPR3P0540FDN
WTPR3P0540FDNS
63
50kA
FDN160 63A, 50KA 3P
WTPR3P0640FDN
WTPR3P0640FDNS
80
50kA
FDN160 80A, 50KA 3P
WTPR3P0840FDN
WTPR3P0840FDNS
100
50kA
FDN160 100A, 50KA 3P
WTPR3P1040FDN
WTPR3P1040FDNS
125
50kA
FDN160 125A, 50KA 3P
WTPR3P1340FDN
WTPR3P1340FDNS
160
50kA
FDN160 160A, 50KA 3P
WTPR3P1640FDN
WTPR3P1640FDNS
With FD160 Breaker-4 Poles/4 Trips, Rotary Handle
Rated current (A)
Icc/415V
Breaker
SKU(standards)
SKU(with shunt trip)
25
50kA
FDN160 25A, 50KA 4P
WTPR4P0240FDN
WTPR4P0240FDNS
32
50kA
FDN160 32A, 50KA 4P
WTPR4P0340FDN
WTPR4P0340FDNS
40
50kA
FDN160 40A, 50KA 4P
WTPR4P0440FDN
WTPR4P0440FDNS
50
50kA
FDN160 50A, 50KA 4P
WTPR4P0540FDN
WTPR4P0540FDNS
63
50kA
FDN160 63A, 50KA 4P
WTPR4P0640FDN
WTPR4P0640FDNS
80
50kA
FDN160 80A, 50KA 4P
WTPR4P0840FDN
WTPR4P0840FDNS
100
50kA
FDN160 100A, 50KA 4P
WTPR4P1040FDN
WTPR4P1040FDNS
125
50kA
FDN160 125A, 50KA 4P
WTPR4P1340FDN
WTPR4P1340FDNS
160
50kA
FDN160 160A, 50KA 4P
WTPR4P1640FDN
WTPR4P1640FDNS
D-13
Power Equipment Solutions
With FE/FG Breaker-3 Poles with 3 Trips, Rotary Handle
Rated current (A)
Icc/415V
Breaker
SKU(standards)
SKU(with shunt trip)
25
50kA
FEN160 25A, 50KA 3P
WTPR3P0240FEN
WTPR3P0240FENS
32
50kA
FEN160 32A, 50KA 3P
WTPR3P0340FEN
WTPR3P0340FENS
40
50kA
FEN160 40A, 50KA 3P
WTPR3P0440FEN
WTPR3P0440FENS
50
50kA
FEN160 50A, 50KA 3P
WTPR3P0540FEN
WTPR3P0540FENS
63
50kA
FEN160 63A, 50KA 3P
WTPR3P0640FEN
WTPR3P0640FENS
80
50kA
FEN160 80A, 50KA 3P
WTPR3P0840FEN
WTPR3P0840FENS
100
50kA
FEN160 100A, 50KA 3P
WTPR3P1040FEN
WTPR3P1040FENS
125
50kA
FEN160 125A, 50KA 3P
WTPR3P1340FEN
WTPR3P1340FENS
160
50kA
FEN160 160A, 50KA 3P
WTPR3P1640FEN
WTPR3P1640FENS
200
50kA
FEN250 200A, 50KA 3P
WTPR3P2040FEN
WTPR3P2040FENS
250
50kA
FEN250 250A, 50KA 3P
WTPR3P2540FEN
WTPR3P2540FENS
400
50kA
FGN630 400A, 50KA 3P
WTPR3P4040FGN
WTPR3P4040FGNS
With FE/FG Breaker-4 Poles with 4 Trips, Rotary Handle
D-14
Rated current (A)
Icc/415V
Breaker
SKU(standards)
SKU(with shunt trip)
25
50kA
FEN160 25A, 50KA 4P
WTPR4P0240FEN
WTPR4P0240FENS
32
50kA
FEN160 32A, 50KA 4P
WTPR4P0340FEN
WTPR4P0340FENS
40
50kA
FEN160 40A, 50KA 4P
WTPR4P0440FEN
WTPR4P0440FENS
50
50kA
FEN160 50A, 50KA 4P
WTPR4P0540FEN
WTPR4P0540FENS
63
50kA
FEN160 63A, 50KA 4P
WTPR4P0640FEN
WTPR4P0640FENS
80
50kA
FEN160 80A, 50KA 4P
WTPR4P0840FEN
WTPR4P0840FENS
100
50kA
FEN160 100A, 50KA 4P
WTPR4P1040FEN
WTPR4P1040FENS
125
50kA
FEN160 125A, 50KA 4P
WTPR4P1340FEN
WTPR4P1340FENS
160
50kA
FEN160 160A, 50KA 4P
WTPR4P1640FEN
WTPR4P1640FENS
200
50kA
FEN250 200A, 50KA 4P
WTPR4P2040FEN
WTPR4P2040FENS
250
50kA
FEN250 250A, 50KA 4P
WTPR4P2540FEN
WTPR4P2540FENS
400
50kA
FGN630 400A, 50KA 4P
WTPR4P4040FGN
WTPR4P4040FGNS
WavePro LT Busway
D-15
E
SE Rapid
SE System Reliable IEC LV switchgear solutions
E-1
Power Equipment Solutions
1
SE System reliable IEC LV
switchgear solutions
Flexible system to suit your requirements
SEN Plus system can meet the most demanding requirements from high current
applications up to 6400A down to motor control applications for a few kW. Furthermore the
system is available in different configurations, which include:
● Fixed, plug-in, withdrawable execution
● Main- & Sub-Distribution
● Front or rear access
● Motor control
● The system offers varying forms of separation up to Form 4B to IEC 61439-2 and ingress
and protection from IP30 to IP54
1 Standards
1.1 Type tests
●
●
IEC 61439-2 Low-voltage switchgear and control assemblies-
1.2 Special tests
●
Part 2: Power switchgear and controlgear assemblies
Vibration-Time history method
The modified and updated standards released by International
- Seismic vibration environment test in horizontal and vertical
Electrical Committee in 2009, based on IEC 60439 standards
●
●
IEC 60068-2-57 Environment testing-Part 2-57:Test Ff:
GB7251.1-2005 Low-voltage switchgear and control assemblies-
direction
●
IEC/TR3 61641 : 2008-01 Enclosed low-voltage switchgear
Part 1: Type-tested and partially type-tested assemblies
and controlgear assemblies-Guide for testing under
Type test includes: verification of temperature-rise limits,
conditions of arcing due to internal fault
dielectric properties, short-circuit withstand strength,
- International arcing fault protection standards
effectiveness of the protective circuit, clearances and creepage
●
IEC 60529 Degrees of protection provided by enclosures
- Define IP numbers used to quantify the degree of protection
distances, mechanical operation, degree of protection
provided by enclosures
●
IEC 60068-2-30 Defining resistance to damp and heat
- Wet Heat, 6 cycle with 24 h, 40°
C, 95 % rel. humidity
●
IEC 60068-2-11 Defining resistance to salt mist
- Salt fork, 2 cycle with 24 h, 35°
C
●
E-2
ABS certified for marine vessels or facilities
SE System Reliable IEC LV switchgear solutions
2 Applications
The SEN Plus system has been designed from the outset based on customer requirements. The result is a product that offers unrivalled
flexibility and user safety, backed up by comprehensive testing and support for many specific applications:
2.1 Commercial
2.2 Industrial
2.3 Utilities
●
Small and large offices
●
Printing
●
Water treatment plants
●
Warehouses
●
Machinery
●
Waste management
●
Shopping malls
●
Pharmaceutical
●
Energy distribution
●
Schools
●
Automotive, paper and pulp
●
Hospitals
●
●
Airports
●
●
(Electricity and Gas)
Chemical industry
●
Telecommunications
Marine
●
Cable providers
Oil and Gas
●
Public transport
3 Technical Data
3.1 Electrical Data
Rated operational voltage
Rated frequence
Rated impulse voltage / Overvoltage category
Back Busbar System
Top Busbar System
Ue
690V AC / 600V DC
690V AC / 600V DC
f
50 / 60Hz
50 / 60Hz
Uimp
8kV / III
8kV / III
up to 7800A
up to 4500A
Rated current horizontal busbars
Rated current vertical busbars fixed design
Rated current vertical busbars plug-in / with drawable design
1600 / 2700A
1600 / 2700A
1000 / 1200 / 1550 / 1900A
1000 / 1200 / 1550 / 1900A
Peak withstand current horizontal busbars
Ipk
up to 220kA
up to 220kA
Short time withstand current vertical busbars
Icw
up to 100kA-1s / 50kA-3s
up to 100kA-1s / 50kA-3s
Short time withstand current:
Icw
50kA-3s-85kA-1s
50kA-3s-85kA-1s
85kA-1s
85kA-1s
Fixed design
Plug-in / withdrawable design
3.2 Mechanical Data
Modularity / Available height for modules
Dimensions (mm)
Degree of protection
Form of internal separation
1E=25mm
80E
70E
Height
2000 / 2200
2200
Depth
600 / 800 / 1200
600 / 800
Width
400 / 500 / 600 / 800 / 1000 / 1200 / 1400
400 / 500 / 600 / 800 / 1000 / 1200
IP30 / IP41 / IP42 / IP54
IP30 / IP41 / IP42 / IP54
up to Form 4b
up to Form 4b
RAL 7035
RAL 7035
Epoxy-Polyester
Epoxy-polyester
Type tested
IEC-EN 61439-2
IEC-EN 61439-2
Internal arc tests
IEC / TR 61641
IEC / TR 61641
Seisimic withstand
UBC
-
Marine certification
ABS
-
Colour
3.3 Standards
E-3
Power Equipment Solutions
4 Safety
The combination of SEN Plus and the new EntelliGuard ™ Air
As a manufacturer of various types of protective equipment
Circuit Breaker excel in terms of safety – both for personnel as
GE offers a complete choice, which includes:
well as system protection. Limitation of internal arc faults has
●
Miniature, Moulded Case and Air Circuit Breakers
been independently tested to ensure compartmentalisation of
●
Fuses and Switch Disconnectors
the functional areas to limit the fault to the point of origin. The
●
Variable Speed Drives and Contactors
switchboard has been independently tested to IEC 61439 .
●
Intelligent motor management solutions
With a fault withstand rating of 100kA the system is equipped to
Communication and control increasingly forms part of a
deal with large faults.
system – data exchange via Profibus or Modbus is available for
most components, to ensure a homogeneous setup.
5 Environmental considerations
The care of the environment in which we live and work is playing
an increasingly important place in the considerations for the
purchase of electrical equipment. SEN Plus has taken this into
account through every aspect of its design.
5.1 Manufacturing process
The manufacturing plants are certified to ISO 14001 eliminating
waste and packaging. Six Sigma and ISO 9001 ensure that waste
is eliminated through highest efficiency in processing and design.
SEN Plus is fully RoHS compliant.
5.2 Components
The steelwork used is mild steel and does not contain harmful
Cadmium. The frames are zinc plated to prevent corrosion and
ensure the product has a long life.
5.3 Operation
You can manage your impact upon the environment while
operating SEN Plus by using the various accessories that can
improve energy efficiency, like usage of variable speed drives,
kWh meters or intelligent motor management modules. A range
of software is available to get the highest grade of efficiency
while using such products.
E-4
SE System Reliable IEC LV switchgear solutions
6 SE System - Power Center
Type tested, standardized main- and sub distribution
●
Full verification by test according IEC 61 439-2
boards for currents up to 6400A optional equipped with:
●
Small footprint
●
Air circuit breakers type EntelliGuardTMG
●
RELT (reduced energy let thru)
●
Moulded case circuit breakers type Record Plus
●
2 breaker per column up to 2500 A
●
Load break switches type DILOS
●
3 separate or one big compartment door
●
Incomers, feeders & buscouplers up to 6400A
●
Form of internal separation up to form 4b
●
Comprehensive trip unit providing full selectivity
●
Degree of protection up tp IP54
●
Profibus & Modbus communication capabilities
●
Arc proof according IEC 61641
●
More than 500 standards configurations
●
E-5
Power Equipment Solutions
7 SE System - Control Center
Due to the high modularity the SEN Plus Control Center provides
maximum flexibility for the enduser.
A hugh variety of different functions & solutions allows to realize
the optimal configuration for all possible customer- and market
requirements.
●
Same basic design for all panel layouts
●
Plug-in & withdrawable modules can be mixed
●
Motor starter-combinations up to 250 kW
●
Sub distribution with MCCB and fused load break switch unit
up to 800A
E-6
●
VPS modules for lighting distribution
●
Form of Internal separation 2, 3, 4a & 4b
7.1 Fixed application
●
Very compact design
●
Simple & fast module assembly & wiring
●
Significantly improved stacking density
●
Form2 & 4 internal separation
●
Optional: IP 40 cover plate
●
MCCB – vertical orientation possible
●
Full KEMA test reports
●
New efficorTM motor starter units
SE System Reliable IEC LV switchgear solutions
7.2 Plug-in application
7.3 Fully withdrawable application
●
Configuration for plug-in modules
●
maximum safety for the operator
●
vertical busbar L profile in the back
●
withdrawable incoming plug – special worm gear drive
●
internal degree of protection - IP 20 (finger proof)
●
connection of incoming plugs while the door is closed
●
use of LBS modules possible (LBS adapter)
●
high availability
●
internal separation from form 2 up to form 4b
●
standards modules for feeders & motor starters
●
vertical busbar 3 & 4 pole
●
24 pole auxiliary plug – automatic contacting
●
Currents from 850 to 1900 A
●
module sizes 5E .....36E
●
Currents from 850 to 1900 A
●
internal degree of protection - IP 20 (finger proof)
E-7
Power Equipment Solutions
8 EntelliPro – Intelligent Motor Manager
8.1 ES3 - Relay
8.2 ES5 - Relay
Protection
Diagnostic
●
Overload (Class 5 to 40)
●
Time to overload trip, release
●
Earth fault (Residual current))
●
Number of operations
●
Phase loss
●
Number of motor starts
●
Thermistor (PTC)
●
Motor ON-time, OFF-time
●
Start current
●
Number of overload trips
●
Blocked rotor
●
Number of thermistor trips
●
Under load
●
Maximum currents
●
Maximum starts per time
●
Trip currents
●
Self monitoring
●
External device monitoring
More
E-8
●
Local control and display devices
●
Profi bus DP and Modbus RTU
●
Profi bus DP certifi ed
●
Predefi ned control logic
●
Free programmable logic
●
SIL, ATEX certifi ed
Options
●
24 V DC or 110 – 240 V AC supply
SE System Reliable IEC LV switchgear solutions
8.3 Features and benefits
Engineering phase
Features
Benefits
Fast initialisation no risk
Preprogrammed and tested typicals
Easy adaptation to special requirement
Configuration of preprogrammed typicals
Individual control and protection solutions
Fully free programmable logic
Cost-effective solution
Adaptation to the customer need
Easy communication adn typical function pre-test
Demanstration kit available
Trusted
SIL and ATEX certified
Based on more than 20 years of experience in intelligent motor management technology
Profibus-DP certified
Commissioning phase
Features
Benefits
"Repair"wiring errors by software
I/O free configurable
Easy trouble shooting of fully flexible logic
Debug information within WinESG
Operation phase
Features
Benefits
All information available at switchgear level
Touch control panel for local handling
High communication availability
Separated segments per switchgear
Redundant communication with 2 independent field bus interfaces possible
Advanced trouble-shooting capability
logging of analogue values in field device
Event logging in field device
Real time time stamping in field device
Easy parameter management
Comfortable user software WinESG
Maintenance phase
Features
Benefits
Simple spare part handing, plug and play
Communication address set by switches
Automatic configuration
Easy communication maintenance
Service plug in each switchgear
Simple expansion of existing installations
EPOS systems can be upgraded to EntelliPro
Fully compatible to EPOS system
E-9
Power Equipment Solutions
9 SEN Plus – Marine
9.1 Product highlights
9.2 Product qualification
●
Type Approved by ABS Classification society
●
All qualification tests @ independent test lab
●
Marine clearance & creepage distances
●
Inclination test
●
Prepared to operate in rough environment
●
Vibration test
●
High degree of protection
●
Environmental testing
●
Door stopper
●
Hand rails
9.3 Relevant specifications
●
American Bureau of shipping: Rules for building and Classing Steel Vessels 2011 – Part 4 Vessel Systems & Machinery
●
IACS E10: Rev. 5, Dec 2006 Test specification for Type Approval
●
IEC 60092-504: 2001: Electrical installation in ships – Part 504: Special features – Control & Instrumentation
●
Det Norske veritas: Standards for Certification No.2.4, April 2006: Environmental test specification for instrumentation and
automation equipment
E-10
●
IEC 60068-2-30 Ed. 3.0 b:2005 - Environmental testing - Part 2-30: Tests - Test Db: Damp heat, cyclic (12 h + 12 h cycle)
●
IEC 60068-2-11 Ed. 3.0 b Cor.1:1999 - Corrigendum 1 - Environmental testing - Part 2: Tests. Test Ka: Salt mist
SE System Reliable IEC LV switchgear solutions
E-11
F
SE Rapid
QuiXtra™ 4000 & QuiXtra™ 630
QuiXtraTM 630
IEC Low-voltage distribution
boards up to 630A
QuiXtraTM 4000
IEC Low-voltage distribution
boards up to 4000A
F-1
Power Equipment Solutions
1
SE System
Reliable IEC LV switchgear solutions
The QuiXtra platform, QuiXtra 4000 and QuiXtra 630, has been developed as a range of
system enclosures. GE's complete solution for low-voltage distribution boards up to 4000A
for commercial and industrial environments.
The combination of the QuiXtra enclosures and original GE LV electrical devices are certified
according the new standards IEC 61439-2.
QuiXtra is designed to be a reliable, simple, flexible and easy to use system enclosure, with
the added value of its fresh and attractive design
1 Standards
The combination of the QuiXtra enclosures and original GE LV
electrical devices are certified according the new standards
IEC 61439-2, 2011.
The certification has been perform by the third party DEKRA
2 Applications
The QuiXtra platform, QuiXtra 4000 and QuiXtra 630, is the GE's complete solution for low-voltage distribution boards up to 4000A, and
also for control applications, for commercial and industrial environments.
2.1 Industrial and Infrastructures
F-2
2.2 Commercial
●
Construction materials
●
Cement
●
Large & small commercial offices
●
Railways
●
Water applications
●
Food and beverage
●
Shopping malls
●
Subways
●
Ports
●
OEM
●
Airports
●
Governmental buildings
●
Tunnels
●
Components/parts production
●
Hospitals
●
Telecommunication
●
Small factories
●
Small assembly lines
●
Banks
●
Data/call centers
●
Waste recycling
●
Printing
●
Public transport
QuiXtra ™ 4000 & QuiXtra ™ 630
2
QuiXtraTM 630
IEC Low-voltage distribution
boards up to 630A
QuiXtra 630 is a range of sheet steel system enclosures, delivered as a flat kit. It is GEs
solution for low-voltage distribution boards up to 630A, in commercial and industrial
environments.
The QuiXtra 630 range consists of 24 different enclosures. There are nine enclosure heights
available, from 450mm up to 1800mm, and three enclosure widths, for functions of 12, 24
and 36 modules. All enclosures have the same depth (220mm without door and 250mm
with door), allowing horizontal coupling and providing the user total flexibility to define the
layout of the LV distribution boards.
1 Features and Benefits
1.1 Simple and flexible
1.2 Easy and quick to assemble
●
Enclosures widths for 12, 24 and 36 modules
●
Assembly by a single person
●
Enclosures heights from 3 up to 12 rows of 150mm
●
"Click in" supports for functions and busbar holders. No tools
●
Horizontal coupling of 2 or more enclosures
●
needed
Functional kits for GE low-voltage electrical devices up to
●
90º screws for cover plates
Pre-assembled captive screws
630A. Modular concept
●
●
Mounting of GE devices in vertical or horizontal position
●
Guiding ledges in back panel for top and side panel fixation
●
The busbars can be assembled in vertically or horizontally
●
Door assembly without tools. Doors delivered with locking
●
Accessories to facilitate panel wiring and assembly
●
Each functional unit includes all parts necessary for assembly:
system and hinges pre-mounted
●
mounting plate or DIN rail, supporting brackets, cover plate
(with precise cut-outs) and all required fixation elements
Generous wiring space, enough for vertical cable ducts of
60mm on each side
●
Frame allowing the removal of all cover plates at the same
time
●
Pre-punched cable entry glands as option
F-3
Power Equipment Solutions
1.3 Safe for users, reliable and sturdy
Verification tested system enclosure, certified according to
●
Optimal integration in commercial environments
the new IEC 61439-2
●
Combination of two colours:
●
IP 30 / IP40 / IP43 configurations
●
RAL 9006 (metallic silver) and
●
Back panel galvanized sheet steel, 1,5mm
●
RAL 7024 (dark grey)
●
External panels sheet steel, 1,25mm, power coated
●
Aluminium corner parts provide additional rigidity to both
●
stand-alone and coupled enclosures
F-4
1.4 Attractive design
●
Internal segregation: Form 2
●
Tempered glass for the transparent door
QuiXtra ™ 4000 & QuiXtra ™ 630
2 Full enclosures range
2.1 12 modules - width: 364 mm/depth: 250 mm
H
600/750
750/900
900/1050
1050/1200
1200/1350
1350/1600
1500/1750
1800/2050
R
4R
5R
6R
7R
8R
9R
10R
12R
2.2 24 modules - width: 660 mm/depth: 250 mm
H
450/600
600/750
750/900
900/1050
1050/1200
1200/1350
1350/1600
1500/1750
1800/2050
R
3R
4R
5R
6R
7R
8R
9R
10R
12R
H
750/900
900/1050
1050/1200
1200/1350
1350/1600
1500/1750
1800/2050
R
5R
6R
7R
8R
9R
10R
12R
H
Useful height/external height
R
Number of rows of 150 mm
Kit form
3 point locking system
Assembled
1 point locking system
Mandatory added base
F-5
Power Equipment Solutions
3 Main technical characteristics
3.1 Useful and external dimensions (mm)
External
height
Useful
height
Rows
150mm
External width
12 modules
24 modules
36 modules
Depth
with door
250
600
450
3
-
660
-
750
600
4
364
660
-
250
900
750
5
364
660
876
250
1050
900
6
364
660
876
250
1200
1050
7
364
660
876
250
1350
1200
8
364
660
876
250
1600
1350
9
364
660
876
250
1750
1500
10
364
660
876
250
2050
1800
12
364
660
876
250
3.2 Useful and external dimensions (mm)
Rear panel & mounting profiles
Sendzimir zinc plated steel 1,5 mm
Side, top and bottom panel
Epoxy-polyester coated sheet steel 1,25 mm
Plain door
Epoxy-polyester coated sheet steel 1,25 mm
Transparent door
Epoxy-polyester coated sheet steel 1,25 mm and smoked
safety glass 3 mm.
Cover plates
Epoxy-polyester coated sheet steel 1 mm
External corner and coupling parts
ABS
Internal corner plates
Die-cast aluminium
Enclosure colour
RAL 9006
Floor base colour
RAL 7024
3.3 Protection degree and segregation form
Protection class
l
Pollution degree
2
Segregation
Form 1 & Form 2
Protection degree
Without door
IP30, IK08
With plain door
IP40, IK09
With plain door, IP43 profile and IP43 kit
IP43, IK09
With transparent door
Same IP as plain door, IK08
3.4 Standards and approvals
Standards
IEC 61439-2
EN 61439-2
Approval
with KEMA quality testreport
Certification
RoHS
with KEMA quality testreport
Compliant
3.5 Electrical characteristics
F-6
Rated current (In)
630 A
Rated operational voltage (Ue)
415 V
Rated insulation voltage (Ui)
690 V
Rated frequency (fn)
50/60 Hz
Rated short-circuit current (Icw)
30 kA/1s
Rated current of busbar systems
630 A in IP43
QuiXtra ™ 4000 & QuiXtra ™ 630
3
QuiXtraTM 4000
IEC Low-voltage distribution
boards up to 4000A
QuiXtra 4000 is a range of sheet steel system enclosures. It is GE's solution for low-voltage
distribution boards up to 4000A, in commercial and industrial environments.
QuiXtra 4000 is designed to be a reliable, simple, flexible and easy to use system
enclosure, with the added value of its fresh and attractive design, expanding the benefits
of QuiXtra 630.
The QuiXtra 4000 range consists of 9 different enclosures. There are three enclosure depths
available, 450 mm, 600 mm and 800 mm, and three enclosure widths, for functions of 12,
24 and 36 modules. All enclosures have the same useful height of 1800 mm. It is possible
to couple enclosures horizontally and back to back, and L and U configurations. This huge
range of enclosures provides the user total flexibility to define the layout of the LV distribution
boards.
1 Features and Benefits
1.1 Simple and fl exible
1.2 Easy and quick to assemble
●
Enclosures widths for 12, 24 and 36 modules
●
Enclosures depths of 450 mm, 600 mm and 800 mm
●
Side by side and back to back coupling
●
90º screws for cover plates
●
Corner enclosure with depth 450, 600 and 800 mm for L- and
●
Pre-assembled captive screws for coverplates
U-shapes.
●
Accessories to facilitate panel wiring and assembly.
●
Modular concept. All functions in steps of 50 mm in height
●
Ready to assemble copper connections
●
Functional kits for GE low-voltage electrical devices up to
●
Door assembly without tools. Doors delivered with locking
●
"Click in" supports for functions. Reduced number of tools
needed
4000A
system and hinges pre-mounted
●
Mounting of GE devices in vertical or horizontal position
●
Generous wiring space for all functions
●
The 10 mm thickness busbars can be assembled on top, at the
●
Optional functional door to fi x all the coverplates
rear or in vertical
F-7
Power Equipment Solutions
1.3 Safe for users, reliable and sturdy
●
Verification tested system enclosure, certified according to the
●
One common line: QuiXtra 630 and QuiXtra 4000
Same benefits, same aesthetics
new IEC 61439-2 standards
●
●
IP55 with door and IP55 panels
●
Combination of two colours:
●
IP30 without door or with door and IP30 panels
●
RAL 9006 (metallic silver)
●
External panels sheet steel, 1,5 mm, power coated
●
RAL 7024 (dark grey)
●
Door sheet steel, 1,5 mm, power coated
●
Rigid frame built with bent sheet steel profi les fi xed to zamak
corner parts
F-8
1.4 Attractive design
●
Internal segregation: up to Form 4a
●
Tempered glass for the transparent door
QuiXtra ™ 4000 & QuiXtra ™ 630
2 Full enclosures range
2.1 12 modules - external width: 447 mm
H
1800/2155
1800/2155
1800/2155
D
375/450
525/600
725/800
DA
275
425
625
2.2 24 modules - external width: 743 mm
H
1800/2155
1800/2155
1800/2155
D
375/450
525/600
725/800
DA
275
425
625
2.3 36 modules - external width: 959 mm
H
1800/2155
1800/2155
1800/2155
D
375/450
525/600
725/800
DA
275
425
625
H
2155
2155
2155
D
450
600
800
H
Useful height/external height
D
Useful depth/external depth
DA
Useful depth after cover plates
2.4 Corner enclosure
F-9
Power Equipment Solutions
3 Main technical characteristics
3.1 Useful and external dimensions (mm)
Depth 450
Depth 600
Depth 800
Useful dimensions
External dimensions
Mounting plate
width
Width for devices
Depth
Height
Width
Depth
Height
12 mod
238
216 (12 mod.)
375
1800
447
450
2155
24 mod
534
432 (24 mod.)
375
1800
743
450
2155
36 mod
750
648 (36 mod.)
375
1800
959
450
2155
12 mod
238
216 (12 mod.)
525
1800
447
600
2155
24 mod
534
432 (24 mod.)
525
1800
743
600
2155
36 mod
750
648 (36 mod.)
525
1800
959
600
2155
12 mod
238
216 (12 mod.)
725
1800
447
800
2155
24 mod
534
432 (24 mod.)
725
1800
743
800
2155
36 mod
750
648 (36 mod.)
725
1800
959
800
2155
3.2 Material and colour
Frame profiles
Sendzimir zinc plated steel 1.5 mm
External panels
Epoxy-polyester coated sheet steel 1.5 mm
Plain door
Epoxy-polyester coated sheet steel 1.5 mm
Transparent door
Epoxy-polyester coated sheet steel 1.5 mm and smoked safety
glass 3 mm
Cover plates
Epoxy-polyester coated sheet steel 1 mm
External plastic
ABS
Internal corners
Die-cast aluminium alloy
Enclosure colour
RAL 9006
Floor base colour
RAL 7024
3.3 Protection degree and segregation form
Protection class
I
Pollution degree
3
Segregation
Up to Form 4a
Protection degree
Without door
IP30, IK08
With plain door and with IP55 panels
IP55, IK09
With plain door and with IP30 panels
IP30, IK09
With transparent door and with IP55 panels
IP55, IK08
With transparent door and with IP30 panels
IP30, IK08
3.4 Standards and approvals
Standards
IEC 61439-2
EN 61439-2
Approval
with KEMA quality testreport
Certification
with KEMA quality testreport
RoHS compliant
Yes
REACH compliant
Yes
3.5 Electrical characteristics
F-10
Rated current (In)
4000A
Rated operational voltage (Ue)
415V, 690V
Rated insulation voltage (Ui)
1000V
Rated frequency (fn) 50/60 Hz
50/60Hz
Rated short-circuit current max (Icw)
85kA/1s
Rated current of busbar systems
4000A in IP30
QuiXtra ™ 4000 & QuiXtra ™ 630
F-11
G
SE Rapid
SE Rapid
1
Power Equipment Solutions
1
SE Rapid
Traction Power System DC Switchgear
SE Rapid traction power system DC switchgear developed by GE is a complete power
distribution system with feeder protection and control for the DC traction power system
in railway transportation.
SE Rapid consists of incoming cubicle, feeder cubicle, negative cubicle, shunt trip
cubicle and over voltage limiting cubicle.
1 Features
1.1 Safety and Reliability
●
●
●
1.3 Powerful Communication Function
Equipped with Gerapid high-speed DC breaker with large
●
TCP/IP, MODBUS communication
capacity and high reliability
●
RS485, RS232, Ethernet ports, and PC communication
Compliant with international standards EN 50123 and
●
Transmission rate up to 10M/100M
IEC60439-1/ IEC61992
●
Optical fiber communication, anti-electromagnetic interference
GE's Digital Relay MPR-32 provides protection and monitoring
functions for DC feeder systems
1.4 Flexible and Easy Operation
1.2 Reliable Protection Performance
●
Protection module is separated from trolley with only sampling
●
Friendly user-interface in Chinese and English
●
Easy installation assisted by smooth-moving trolly
●
The trolley is suitable for all feeder cubicles and makes
operation effortless
module installed
Relay communication network
●
Electromagnetic trip and static trip
●
Comprehensive protection with multi-level operating authority
●
Compact framework with high stabilization
●
Reliable electromagnetic interlock to prevent incorrect
●
Secondary connector for optical fiber communication inside
operation
●
Fault simulation CPU is used to simulate over-current
protection
G-2
Flexible parameter configuration and easy operation, can be
●
●
set remotely
the cubicle
SE Rapid
2 Applications
DC traction power systems are used for railway transportation system like metro, light rail and tram systems.
3 Operating Conditions
3.1 Normal operation conditions
●
Ambient temperature: -5℃ ~+40℃ ; average temperature within 24h is less than +35℃
●
Atmosphere conditions: clean air; ambient relative humidity shall not exceed 50% when the highest temperature is +40℃ .
When the temperature is low, it allows higher humidity
●
Altitude: ≤ 1400m
●
Pollution degree: III.
4 Technical Description
Electrical Data
Nominal voltage Un
1500V DC
Rated insulation voltage UNm
3000V DC
1800V DC
Rated voltage UNe
Impulse withstand voltage UNi primary circuit 1.2/50μs
Power frequency withstand voltage Ua Main circuit 50HZ/1min
Power frequency withstand voltage Ua Auxiliary circuit 50HZ/1min
Main busbar conventional thermal current Ithe1
Between main circuit and earth
15kV
Across the isolating distance
18kV
Between main circuit and earth
6.9kV
Across isolating distance
8.3kV
Between main circuit and frame
2.0kV
6000A
Feeder conventional thermal current Ithe2
4000A
Frame rated earth fault current INcwe
31.5kA
Main busbars rated short-time withstand current INcw [250ms]
70kA
Main busbar rated peak withstand current Ipk
100kA
CB rated short-circuit restraint current INss [250ms]
70kA
CB rated short-circuit peak current Iss
100kA
Over voltage category
Material category
Protection level
III
I and II
IP2X/IP4X
G-3
H
APO
ARIA
POLYSAFE
Power Equipment Solutions
Polyester Enclosures
Enclosures made of hot moulded, glass-fiber reinforced polyester. These
enclosures are ideally suited for outdoor installations and use in hot,
humid and /or chemical aggressive environments
1
APO
● Range of nine medium size, modular multipurpose boxes for indoor and outdoor
applications.
● Based on 185 and 300 mm modules. Each large box is multiple of a smaller one
● Polycarbonate transparent or plain polyester covers
● IEC, UL, CSA, Lloyd's Register of Shipping, Germanischer Lloyd, KEMA KUR
● High protection degree: IP67 IEC 60529 & IK10 IEC 62262, Nema Type 3, 3R, 4 ,4X,
12 & 13
1 Applications
● Automation and control applications in oil and steel industry, petrochemical plants, breweries.
● Applications in utilities such as public lighting, traffic control, signalization.
● For installation in aggressive environments such as ship-yards, offshore oil production platforms, mining sites.
H-2
Polyester Enclosures
2
ARIA
● Range of seven universal multipurpose cabinets for indoor and outdoor
applications. Ideal for high performance applications.
● The range available in seven sizes, from 315x215 up to 1035x835 mm
● Plain or transparent door. Door with 1, 2 or 3 points locking mechanism
● IEC, UL, CSA, Lloyd's Register of Shipping,
● High protection degree: IP65 / IP66 IEC 60529 & IK10 IEC 62262, Nema Type 3, 3R,
3S, 4 ,4X, 12 & 13
1 Applications
● Heavy industry (pulp & paper mills, mining sites, wood & lumber
production, steel mills,…)
● Petroleum refineries, chemical and petrochemical plants
● Temporary connection (for construction yards, camping sites,
harbors for pleasure crafts, market places, fairs,…)
● Alimentation industry and breweries
● Waste water treatment, public lighting, traffic control,
signalization
● For installation in aggressive environments such as ship-yards,
offshore oil production platforms, mining sites
H-3
Power Equipment Solutions
3
POLYSAFE
● Range of fourteen multipurpose, factory assembled cabinets in one depth 320 mm,
for indoor and outdoor stationary use
● 14 standards dimensions (from 500 x 500 up to 1250 x 1000) in one depth 320 mm
● Plain or transparent door. Door with 5 points latching mechanism
● IEC, UL, CSA, Lloyd's Register of Shipping
● High protection degree: IP54 / IP65 IEC 60529 & IK10 IEC 62262, Nema Type 3, 3R,
3S, 4 ,4X, 12, 12K & 13
1 Applications
● Commercial: leisure (market places, camping sites, harbors
for pleasure crafts, amusement parks), fuel stations, car
washes, launderettes and laundries, service enclosures for
construction yards, …
● Industrial: shipyards, mining, automotive, paper & pulp,
food and beverage, petrochemicals, transformers, system
monitoring, …
● Utilities: waste water treatment, waste management,
telecommunications, traffic signalization, traffic control,
public transport, energy distribution (electricity, gas, water),
cable television (CATV), public lighting, railways, …
H-4
Polyester Enclosures
H-5
I
GE Multilin
Power Equipment Solutions
Multilin 8 Series Platform Summary
850
869
Feeder
Protection
Device
Motor
Protection
Device
845
Transformer
Protection
Device
889
Generator
Protection
Device
Platform Highlights
Quality / Reliability
Performance
●
No electrolytic capacitors
●
1/8 cycle protection pass
●
IEC61850
●
Extruded aluminum chassis
●
1/16 cycle digital input pass
●
IEC62439 / PRP
●
Field swappable PSU
●
128 samples / cycle oscillography
●
DNP 3.0
●
IPC Class 3 manufacturing
●
64 samples / cycle protection
●
MODBUS RTU, TCP/IP
●
Component traceability
●
1024 lines of flexlogic
●
IEC60870-5-103 & 104
●
ALT & HALT testing
●
1024 SOE / T.S. 1ms
●
2 – Independent IP addresses
●
Automated final testing
●
32 digital inputs
●
2 - Fiber Ethernet ports
●
100% complete burn-in
●
16 digital inputs
●
1 - Copper Ethernet port
●
1 – 485 port
●
USB front port
●
Optional Wi-Fi for configuration
●
IEEE1588/ IRIG-B / SNTP
Diagnostics
Environment Diagnostics
I-2
Communications
Asset Diagnostics
●
Temperature monitoring
●
Broken rotor bar
●
Humidity monitoring
●
Stator turn fault
●
Surge monitoring
●
Break wear & travel time
●
Vibration monitoring
●
Hot Spot detection
●
Loss of life detection
GE Multilin
850 Feeder Protection System
Advanced Feeder Protection for Industrial and Distribution Utilities
ANSI Device Numbers
Typical Applications
1
52
●
Oil and Gas
●
Mining
79
1
50BF
1
●
Cement
●
WTP / WWTP
27X
TRIP
49
3
50PH 50PL
3
3
3
46
48
3
3
32FP
3
32
32N
3
3
BROKEN
CONDUCTOR
3
59X
51PH/V 51PL/V 67P
3
50N
R
R
3
3
3
51N
3
3
67N
3
25
1
1
●
Balance of Plant
●
IOU / Distribution utilities
●
Municipal utilities
●
CLOSE
Monitoring
3
3
2
51G
67G
3
3
50SG 51SG
3
3
27
59
50IG
3
67SG
METERING
3
3V_0
3
47
3
3
3
VTFF
1
81U
3
81O
3
81R
3
59NH
3
59NL
F650 Digital Bay Controller
Rural utilities
ANSI Device
Number
2
50G
1
3
EN F650 BLOCK F.CDR
Description
ANSI Device
Number
Device
Number
Function
N/A
81R
VTFF
Bus/Line Overvo
Neutral Overvol
Phase Direction
Neutral Directio
Ground Directio
Sensitive Groun
Autorecloser
Under/Over Fre
Detection
Load Encroachm
Frequency Rate
VT Fuse Failure
25
27/27X
32
32FP
32N
46
47
48
49
50 BF
50PH/PL
50N
50G
50SG
50IG
51N
51G
51SG
51PH/V
51PL/V
59/59X
59NH/NL
67P
67N
67G
67SG
79
81 U/O
Synchrocheck
Bus/Line Underv
Sensitive Directi
Forward Power
Wattmetric zero
Negative Seque
Negative Seque
Blocked Rotor
Thermal Image
Breaker Failure
Phase Instantan
Neutral Instanta
Ground Instanta
Sensitive Groun
Isolated Ground
Neutral Time Ov
Ground Time Ov
Sensitive Groun
Voltage Restrain
Description
25
Synchrocheck
59P
Phase Overvoltage
27P
Phase Undervoltage
59x
Auxiliary Overvoltage
Neutral Overvoltage
27x
Auxiliary Undervoltage
59N
32
Directional Power
59_2
Negative Sequence Overvoltage
32N
Wattmeter Ground Fault
67P
Phase Directional Overcurrent
47P
Phase Reversal
67N
Neutral Direction Overcurrent
49
Cable Thermal Model
67G
Ground Direction Overcurrent
50BF
Breaker Failure
67SG
Sensitive Ground Directional Overcurrent
50P
Phase Instantaneous Overcurrent
67_2
Negative Sequence Directional Overcurrent
50N
Neutral Instantaneous Overcurrent
79
Autorelcose
50G
Ground Instantaneous Overcurrent
81U
Underfrequency
50SG
Sensitive Ground Instantaneous Overcurrent
81O
Overfrequency
50_2
Negative Sequence Instantaneous Overcurrent
81R
Frequency Rate of Change
51P
Phase Time Overcurrent
87G
Restricted Ground Fault
51N
Neutral Time Overcurrent
I1/I2
Broken Conductor
51G
Ground Time Overcurrent
VTFF
VT Fuse Failure
51SG
Sensitive Ground Time Overcurrent
RGF
Restricted Ground Fault
51_2
Negative Sequence Timed Overcurrent
CLP
52
AC Circuit Breaker
Cold Load Pickup
Load Encroachment
I-3
Power Equipment Solutions
Multilin A60 Arc Flash System – Key Features
●
Arc-Flash system utilizing light & pressure waves as the detection method
●
One fiber sensor will detect both light and sound
●
5 Arc-Flash sensors per A60 module
●
Relay independent and will operate with other types of protection relays
●
Supervisory input contact available for added security
●
5 Solid State outputs for trip initiation or signaling
●
1 critical fail relay
●
6 digital inputs for 'daisy chaining' multiple devices or remote control
●
Programmable Logic Device processing for extremely fast 100µs operation
●
LED indication for fiber health
●
Status, Trip & Trouble LED's are provided
●
Combination of 6' and 12' sensor cable lengths are available
SR Platform
Key Features
SR 489
SR 469
Generator
Protection
●
Thermal model biased with
●
RTD
SR 750
Transformer
Protection
Feeder
Protection
Thermal model biased with
●
Variable dual slope
●
Dir. TOC/IOC –Ph/G/SG
RTD
●
Inrush & over excitation
●
Restricted E/F
blocking
●
Negative sequence OC
●
TOC/IOC –Ph/G
●
TOC/IOC –Ph/G
●
Under/Over voltage
●
Under/Over voltage
●
TOC/IOC - Ph/G
●
Under/Over voltage Ph/N
●
Frequency
●
Frequency
●
Under/Over frequency
●
Frequency
●
Cable thermal image
●
Cable thermal image
●
Over excitation (V/Hz)
●
Reverse Power
protection
●
Restricted ground fault
●
Synchro check
●
Transformer overload
●
Cold load pickup
●
4 Shot auto recloser
Protection
●
Start supervision and inhibit
●
Start supervision and inhibit
●
Mechanical jam
●
Mechanical jam
●
Current phase reversal
●
Current phase reversal
Acceleration time
I-4
SR 745
Motor
Protection
acceleration time
●
Undercurrent / Underpower
●
Undercurrent / Underpower
●
Starts per hour
●
Starts per hour
GE Multilin
3 Series Platform
339
350
Motor
Protection
345
Feeder
Protection
Transformer
Protection
Key Features
339
350
345
●
Thermal model biased with RTD
●
TOC/IOC –Ph/N/G
●
Dual slope, dual breakpoint
●
TOC/IOC –Ph/G
●
Under/Over voltage
●
Second harmonic inrush and fifth
●
Under/Over voltage
●
Frequency
●
Frequency
●
●
Cable thermal image protection
●
●
Start supervision and inhibit
●
●
Mechanical jam
●
●
Current phase reversal acceleration
●
time
●
harmonic over-excitation inhibits
Cable thermal image protection
●
Instantaneous differential
Breaker failure
●
Restricted ground fault
Cold load pick
●
Percent differential protection
Up Four-shot auto-reclose
●
Thermal model
8 digital inputs, 7 contact outputs
●
TOC/IOC –Ph/N/G
Two setting groups
●
Negative sequence TOC
Breaker failure
Logic elements
●
Undercurrent / Underpower
●
●
Starts per hour
●
I-5
Power Equipment Solutions
MM300 – Compact and Fully Loaded
Comprehensive motor protection
Powerful Metering
●
Thermal overload, mechanical jam
●
RMS currents, %UB, thermistor
●
Unbalance, thermistor
●
Control voltage, frequency, power
●
Ground fault (residual & CBCT)
●
3 Phase voltage, metering (optional)
●
UVR, power, RTD (optional)
●
Eliminate stand-alone metering
Advanced Automation
●
Standards starter logic: FVNR, FVR, Two speed, wye-delta,
Universal Footprint
●
Door, DIN & high vibration mount
inverter/soft-start
●
Automatic I/O assignment based on starter
●
Local Process interlocks reduce field wiring
●
FlexLogic™ for sequencing applications
●
Eliminate external timers, counters & relays
●
Scalable I/O options
Powerful Comms for Easy Integration
I-6
High Reliability
●
Automotive grade components
●
Conformal coating standards
●
-20°
C to +70°
C continuous operation
●
Wide voltage range 60-300vac
Motor Diagnostic Information
●
Standards Modbus RS485
●
256 line event recorder (1mS)
●
Optional Ethernet Modbus TCP + Fieldbus
●
Alarms, trips & events
●
Profibus DPV0 / DPV1
●
RMS capture per event
●
DeviceNet (ODVA)
●
Motor learned data
●
Run / stop time counters
●
Trip counters
●
Optional waveform capture
●
Optional RMS data logger
GE Multilin
MM200 Motor Manager
Comprehensive Motor Protection
Advanced Automation
●
Thermal overload
●
Pre-programmed starter logic
●
Mechanical jam
●
FVNR
●
Unbalance
●
FVR
●
Thermistor
●
Two speed
●
Ground fault (CBCT)
Metering
Powerful Comms for Easy Integration
●
RMS currents,
●
Modbus RTU (RS485) standards
●
% Unbalance
●
Profibus DPV0 / DPV1
●
Thermistor
●
DeviceNet (ODVA)
●
Thermal capacity used
●
Small footprint
●
Conformal coating option
●
-20°
C to +60°
C continuous operation
Motor Diagnostic Information
●
Motor learned data
●
Learned starting current
●
Learned starting capacity
●
Learned acceleration time
●
Average motor load
I-7
Power Equipment Solutions
GE Multilin EPM/PQM Meters
GE Mulitlin's Electronic Power Meter (EPM) and Power Quality
GE Multilin understands the criticality of our customer's
Meter (PQM) family offers a full range of commercial, industrial
infrastructure and is committed to continuous improvement
and utility meters with highly accurate, revenue grade energy
through Innovation and Quality of our products from initial design
and advanced power quality measurements as well as innovative
stages to product manufacturing and verification ensuring long-
communications capabilities and multiple protocol support.
term reliability in the most demanding conditions. GE EPM Meters
are covered under GE Multilin's 10 Year Worldwide Warranty
From basic energy measurement and sub-metering to advanced
power quality analysis, GE EPM meters provide reliable
measurements, logging and visualization of energy usage, power
quality metrics and revenue grade energy data throughout an
energy system infrastructure. Furthermore, with user-friendly
setup, field upgradability/maintenance, and multiple protocol
support GE EPM meters can to be installed and integrated easily
with both new and existing infrastructure investments. Metering
data is readily accessible through GE Multilin EnerVista software
for monitoring, control and cost allocation. Additional information
about the GE EPM Meter family can be found at:
http://www.gedigitalenergy.com/multilin/catalog/Meters.htm
I-8
(http://www.gedigitalenergy.com/multilin/warranty.htm)
After Sales & Service
Professional solutions for increasing maintenance demands to improve
plant performance and safety.
The reliability and efficiency of your electrical infrastructure ultimately
depends upon the maintenance programs you choose. The best power
protection system in the world is only as good as the maintenance and
supervision of the system.
A maintenance agreement is an opportunity for you to increase productivity
and availability while lowering your owning and operating costs. Preventive
maintenance helps you find equipment problems before they cause
failure, leaving you with fewer repairs and less unscheduled downtime. Our
maintenance agreements are tailor made service contracts to meet your
individual demand.
Benefits
Using GE's experience supplying preventive and corrective services could
have a vast impact on output, efficiency and profitability of the plant
● Reduction of production downtime and associated productivity losses
● Minimization of health and security risk for plant personnel
● Reduction and transparency of maintenance costs
● Fast return on investment
● Minimization of equipment damage risk
Greater China
Shanghai
4F, Building 2, CTP, No.1 Hua Tuo Rd. Zhang Jiang Hi-Tech
Park, Shanghai, China 201203
T : +86 21 3877 7888
F : +86 21 3877 7600
Taiwan
6F, No. 8, Min Sheng E. Rd., Sec. 3, Taipei 10480
T : +886 2 2183 7000
F : +886 2 2516 6829
South East Asia
Malaysia
Level 6, 1 Sentral, Jalan Travers,
Kuala Lumpur 50470
T : +603 2273 9788
F : +603 2273 3481
Philippines & Guam
8F Net Cube Building, 30th Street, Corner 3rd Avenue,
Crescent West Park, Global City Taguig 1634
T : +63 2 877 7000
F : +63 2 846 0629
Indonesia
BRI II Tower, 27th floor, Jl. Jend. Sudirman No. 44-46
Jakarta 10210
T: +62 21 573 0430
F: +62 21 574 7089
Thailand & Myanmar
7th floor, Capital Tower, All Seasons Place, 87/1 Wireless
Road, Lumpini, Pathumwan, Bangkok 10330
T : +66 2 648 0199
F : +66 2 648 0100
Vietnam, Cambodia & Laos
83B Ly Thuong Kiet, Hoan Kiem District V1505-1508,
Pacific Place, Hanoi, VN
T: + 84 4 39306400
F: + 84 4 30461515
Singapore
Level 9, The Metropolis Tower 2
11 North Buona Vista Drive, Singapore 138589
T: +65 6220 7022
India
India
Plot No. 42/1 & 45/14, Electronic City-Phase II
Bangalore-560100
T: (080) 41434000
F: (080) 41434199
Australia & New Zealand
572 Swan Street, Building 2, Richmond, VIC 3121
T: 1800 733 632
North Asia
Japan
11F, Akasaka Park Bldg.,5-2-20, Akasaka, Minato-ku
Tokyo 107-6111
T : +81 3 3588 5288
F : +81 3 3585 3010
Korea
22, Daewangpangyo-ro 712 beon-gil, Bundang-gu,
Seongnam-si, Gyeonggi-do, 463-400, Korea
T: +82-31-620-6000
F: +82-31-620-7070
Europe & Middle East
Spain & Portugal
Miño 122, naves E - F
08223 - Terrassa - Barcelona
T: +34 93 736 57 00
Belgium
Nieuwevaart 51, B-9000 Gent
T: +32 (0)9 265 21 11
Finland
Kuortaneenkatu 2, FI-00510 Helsinki
T: +358 (0)10 394 3760
France
Paris Nord 2, 13, rue de la Perdrix
F-95958 Roissy CDG Cédex
T: +33 (0)800 912 816
Poland
Ul. Odrowaza 15, 03-310 Warszawa
T: +48 22 519 76 00
and
Ul. Leszczyńska 6, Bielsko-Biała 43-300
T: +48 33 828 62 33
Italy
Centro Direzionale Colleoni
Via Paracelso 16, Palazzo Andromeda B1
I-20864 Agrate Brianza (MB)
T: +39 039 637 3701
Netherlands
Parallelweg 10, Nl-7482 CA Haaksbergen
T: +31 (0)53 573 03 03
Germany
Robert-Bosch Str. 2a, 50354 Hürth-Efferen
T: +49 (0) 2233/ 9719-0
United Arab Emirates
Injaz Building, 3rd Floor
Dubai Internet City, PO Box 11549, Dubai
T: +971 4 4546912
Hungary
Vaci ut 81-83. H-1139 Budapest
T: +36 1 447 6050
Russia
27/8, Electrozavodskaya street, Moscow, 107023
T: +7 495 937 11 11
South Africa
Unit 4, 130 Gazelle Avenue, Corporate Park Midrand 1685
P.O. Box 76672 Wendywood 2144
T: +27 11 238 3000
United Kingdom
2 The Arena, Downshire Way
Bracknell, Berkshire RG12 1PU
T: +44 (0) 800 587 1239
Turkey
Windowist Tower Eski Büyükdere Cad. No: 26 Kat: 5
Maslak 34467, Sarıyer, İstanbul
T: +90 212 214 76 91
F: +90 212 214 77 30
Latin America
Latin America Headquarters
790 N.W. 107th Avenue, Suite 200, Miami, Fl 33172 USA
T: +1 305 551 5155
Chile
Vespucio Norte, Avenida Presidente Eduardo Frei
Montalva 6001, Edificio N° 66
Comuna: Conchalí, Sector el Cortijo, Santiago
T: (56 2) 928-4700
Brazil
Av. María Coelho Aguiar, 215, Bloco C - 6.Andar
Jd.São Luiz, 05804-900, São Paulo
T: +55 11 36141900
Mexico
Av. Churubusco 3900 Nte, Col. Industrial Benito Juárez
Monterrey, N.L. 64517
T: (01-800) 800-1968
North America
USA
41 Woodford Avenue, Plainville CT, USA 06062
and 12305 Kurland Drive, Houston, TX USA 77034
T: +1 800-431-7867
2000 Centre Green Way Suite 200 Cary, NC 27513
T: +1 919-238-6620
Canada
2300 Meadowvale Blvd. Mississauga, ON L5N 5P9
T: 1-800-GE1-STOP
For more information, please visit
www.geindustrial.com
Printing Code: IN201411B12EN
© Copyright GE Industrial Solutions 2014