Construction Chemicals - Pakistan Coating Show

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Protective Coatings
&
Construction Chemicals
BERGER PAINTS PAKISTAN LIMITED
COMPANY
PROFILE
The Foundation
In 1760 a color chemist living
in London, Louis Steigenberger,
manufactured Prussian Blue, the
color of military uniform, using a
secret process. That lead to
birth of a company Berger.
By 1870, Berger had mastered
at sale of 19 different pigments.
Currently BERGER group has
worldwide affiliations with
companies operating in 46
countries.
Berger- The Success Story
• 1950 - Started operations as a trading firm
• 1955 - Established local manufacturing
facility
• 1974 - Became a public limited company
• 1979 - Established Vehicle Refinishes
department.
• 2000 - Established construction chemicals
division-Berdex
• 2000 - Established printing ink division
• 2007 - Berger acquired commercial inks
business of SICPA.
• 2008 - Acquired OxyPlast
• 2010 - Acquired Marketing & Distribution
Rights of Dupont (Now Cromax)
Berger’s First
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Pioneers of LEAD - FREE paints in Pakistan
Special Plastic Emulsion
Exterior Emulsion with special polymer for long lasting finish
Premium quality paint
Road Marking paint
PU Enamels
Color Bank concept
Timber coat range for furniture industry
Protective coatings
ISO certification
First local manufacturer of Thermo Plastic paint
First local manufacturer of Laminating Adhesive
BERGER Plant at Lahore
BERGER’s Operations
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All over the country from Khyber to Karachi
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Total strength of over 900 employees
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Head office in Lahore with Regional Offices in Karachi &
Islamabad and main production plant located at 28 km
Multan road, Lahore
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Sales Offices in Quetta, Gujranwala, Multan, Faisalabad,
Hyderabad and Peshawar
Green Environment Policy
• All FLUE gases from stack emission and
diesel generators are tested by EPA
approved laboratory to ensure these gases
remain in NEQS limits.
• Chemical waste water is treated by EPA
approved contractor in compliance with
EPA regulations.
Divisions and Business Lines
Decorative
Finishes
Vehicle
Refinishes
Printing Inks
Industrial &
Automotive
Finishes
Powder
Coatings
Construction
Chemicals
Govt & Marine
Coatings
Road safety
products
Adhesives
Protective
coatings
Protective Coatings
This division provides a range of customized
solution for reliable protection of Telecom
Towers, Oil & Gas installations, Storage Tanks
and different industrial installations.
Product Range
Heat Resistant/Boiler Coatings
Epoxy Primer & Finishes
A/D Enamels/ Camouflage Paints
Thinner & Varnishes
Chlorinated Rubber Finish
Polyurethane Finishes
SURFACE TREATMENT
1- Hand Tool Cleaning
2- Power Tool Cleaning
3- Flame Cleaning
4- Acid Pickling
5- Abrasive Cleaning
A- Grit Blast Cleaning
B- Shot Blast Cleaning
C- Sand Blast Cleaning
PROTECTIVE COATINGS:
TYPES
CONVENTIONAL EPOXIES
1- Epilux-610
2- Epilux-78
3- Epilux-4 Zinc Rich
4- Epilux-4 Zinc Chromate
5- Epilux-4 Enamel
6- Protectros 402S Zinc Silicate
7- Epilux-5 Coaltar Epoxy
8- Epilux-200 Coaltar
9- Epilux-218 High Build
10- Epilux-300 High Build
11- Epilux-168 HB MIO
12- Epilux-155
13- Epilux-300 HB
BOILER PAINTS
1- Apexior No. 1
2- Apexior No. 3
CHLORINATED RUBBER PAINTS
1- Luxachlor 738 Primer
2- Luxachlor Finish
3- Luxachlor HB Finish
4- Berger CR Primer
5- Berger CR Finish
6- CR Undercoat
7- CR Zinc Phosphate Primer
HEAT RESISTANT PAINTS
1- Robialac Aluminium Finish
2- Berger HR Aluminium Paints 260 oC
3- Berger HR Aluminium Paints 650 oC
4- Zinc Dust Graphite Paint
POLYURETHANE PAINTS
1- Polyurethane Color Fast Enamel
2- Polyurethane Clear
PROTECTON PRIMERS
PRODUCT DESCRIPTION
APPLICATION / USES
2-PACK WASH PRIMER
PRIMER TYPE OF PRETREATMENT FOR ALUMINIUM, GALVANIZED STEEL,
METAL SPRAY AND LIGHT TYPE OF ALLOYS. IT IMPROVES ADHESSION OF
SUBSEQUENT PRIMER COATS. ALSO USED ON STEEL WHEN BLASTING AND
PICKLING ARE NOT POSSIBLE
EPILUX 610 BLAST PRIMER
ANTI CORROSIVE EPOXY PRIMER FOR APPLICATION ON BLAST CLEANED
STEEL. SPECIALLY SUITABLE FOR USE INSIDE OF CLOSE VESSELS AND TANKS.
USED AS A BASE COAT FOR A NUMBER OF 2-PACK PRODUCTS
EPILUX 78 PRIMER
ANTICORROSIVE PRIMER FOR USE ON BLAST CLEANED STEEL. HIGH BUILD
COATING TO GIVE EXTENDED PROTECTION TO EXPOSED STEEL WORK
SPECIALLY FOR PROLONGED STORAGES. EXCELLENT ABBRASION
RESISTANCE
EPILUX 4 ZINC RICH PRIMER
ZINC DUST EPOXY PRIMER. PROVIDES ADEQUATE PROTECTION TO BLAST
CLEANED STEEL DURING FABRICATION, SITE STORAGE AND ERECTION.
SUITABLE FOR A NUMBER OF 1-PACK AND 2-PACK SYSTEMS
EPILUX 4 ZINC CHROMATE
PRIMER
2-PACK EPOXY PRIMER FOR STEEL AS WELL AS NON-FERROUS SUBSTRATES
DESIGEND TO BE USED IN NORMAL CHEMICAL ENVIRONMENTS. SUITABLE
FOR USE AGAINST SEVER CORROSIVE CONDITIONS. NON SUITABLE FOR
IMMERSED CONDITIONS
PROTECTROS 402S
INORGANIC ZINC SILICATE
PRIMER
CONTAINS METALLIC ZINC TO PROVIDE EFFECTIVE CATHODIC PROTECTION
TO STEEL. EXCELLENT OVERCOATABLITY PROPERTIES AND MULTIPLE
COATS CAN BE APPLIED
EPILUX 66 BLAST PRIMER
ANTICORROSIVE PRIMER FOR BLAST CLEANED STEEL. FAST DRYING, RUST
INHIBITING PRIMER WHICH FACILITATES RAPID HANDLING
PROTECTON ENAMELS / TOP COATS
PRODUCT DESCRIPTION
APPLICATION / USES
EPILUX 4 POLYAMIDE CURED
EPOXY
ANTICORROSIVE AND CHEMICAL RESISTANT ENAMEL WITH BETTER
ABBRASION RESISTANCE THAN CONVENTIONAL ENAMELS. CAN ALSO BE USED
AS PRIMER FOR FLOOR EPOXY COATINGS
EPILUX 5 POLYAMIDE CURED
COALTAR EPOXY
HIGH PERFORMANCE COATING WITH OUTSTANDING RESISTANCE TO FRESH
AND SLAT WATERS. USED ON STEEL PIPE LINES, HARBOUR AND SHORE
INSTALLATIONS, DOCK GATES, SEWERAGE PLANT AND WATER PROOFING OF
CONCRETE
EPILUX 218 HIGH BUILD
EPOXY
GENERAL PURPOSE HIGH BUILD EPOXY COATING WITH EXCELLENT WATER,
CHEMICALS AND ORGANIC SOLVENTS’ RESISTANCE. ALSO USED AS TOP COAT
FOR FLOOR EPOXY COATINGS
EPILUX 168 HIGH BUILD
MICACIOUS IRON OXIDE
EXCELLENT DURABILITY AND ABRASION RESISTANT COATING. IT CAN BE
COATED WITH OTHER 2-PACK OR 1-PACK COATING EVEN AFTER MONTHS OF
EXPOSUSRE
EPILUX 200 HIGH BUILD
COALTAR EPOXY
HIGH BUILD COALTAR EPOXY WITH EXCELLENT RESISTANCE AGAINST FRESH
AND SALT WATER AND A NUMBER OF CHEMICALS. SUITABLE FOR DAMS,
BRIDGES, BARRAGES, CHEMICALS WORKS, FERTILIZER INDUSTRY
EPILUX 155 HIGH BUILD
EPOXY
HIGH BUILD COATING SUITABLE AS A BUILD COAT FOR HULL AND DECK
COATINGS. EXCELLENT SOLVENT AND CHEMICAL RESISTANCE. CARRAIAGE
TANKS FOR PETROLEUM PRODUCTS, CRUDE OIL CAN BE COATED WITH EPILUX
155
EPILUX 300 HIGH BUILD
EPOXY
HIGH PERFORMANCE, HIGH BUILD COATING WITH EXCELLENT RESISTANCE
AGAINST FRESH WATER, SALT WATER, ALIPHATIC PETROLIUM PRODUCTS.
CAN ALSO BE USED AS “FILLING” IN EPOXY COATINGS
PROTECTON CHLORINATED RUBBER PAINTS
PRODUCT DESCRIPTION
APPLICATION / USES
LUXACHLOR 738 PRIMER
ANTICORROSIVE PRIMER FOR STEEL TO BE USED IN CONJUCTION WITH
PROTECTON LUXACHLOR FINISH
LUXACHLOR FINISH
LEAD FREE, NON-TOXIC COATING WITH EXCELLENT WATER RESISTANCE.
SUITABLE FOR CHEMICAL, COASTAL AND MARINE ENVIRONMENTS
INCLUDING BATTERY ROOMS, ELECTROPLATING PLANTS AND
BREWERIES
LUXACHLOR HIGH BUILD
FINISH
PROVIDES HIGH BUILD FILM WHEN COATED THROUGH AIRLESS SPRAY.
EXCELLENT WATER AND CHEMICAL RESISTANCE. SUITABLE FOR STEEL
AND MASSONARY WORKS IN THE AREAS OF HIGH HUMIDITY
BERGER CHLORINATED
RUBBER PRIMER
ANTICORROSIVE PRIMER FOR STEEL. USED IN CONJUCTION WITH
BERGER CHLORINATED FINISH
BERGER CHLORINATED
RUBBER FINISH
NON-TOXIC, LEAD FREE COATING WITH GOOD CHEMICAL AND WATERV
RESISTANCE
CHLORINATED RUBBER
UNDERCOAT
INTERMEDIATE COAT (MIDDLE COAT) DESIGNED TO PROVIDE ADHESSION
AND FILLING PROPERTIES. OVER-COATING WITH BERGER CHLORINATED
RUBBER FINISH IS RECOMMENDED
CHLORINATED RUBBER ZINC
PHOSPHATE PRIMER
DURABLE, ANTICORROSSIVE PRODUCTS FOR STEEL STRUCTURES. ZINC
PHOSPHATE AND INERT EXTENDERS MAKE IT SUITABLE FOR RUST
INHIBITION
PROTECTON HEAT RESISTANT PAINTS
PRODUCT
DESCRIPTION
APPLICATION / USES
ROBBIALAC ALUMINIUM
FINISH
GENERAL PURPOSE ALUMINIUM FINISH FOR INTERIOR AS
WELL AS EXTERIOR EXPOSURE ON FERROUS AND NONFERROUS METALS. HEAT RESISTANCE FROM COLD TO 150 oC
BERGER HEAT RESISTANT
ALUMINIUM PAINT (250 oC)
A DURABLE, BRILLAINT FINISH FOR INTERIOR AS WELL AS
EXTERIOR ON FERROUS AND NON-FERROUS METALS. HEAT
RESISTANCE UPTO 260 oC. GOOD WATER, CORROSION AND
WEATHER RESISTANCE
SUPER HEAT RESISTANT
ALUMINIUM PAINT (650 oC)
DESIGNED FOR METALS PRONE TO PROLONGED HIGH
TEMPERATURES. RESISTS INDOOR AS WELL AS OUTDOOR
TEMPERATURES UPTO 650 oC. SUITBALE FOR CHIMNEYS,
FURNACE DOORS, HEAT EXCHANGERS AND ROTARY KILNS
ZINC DUST GRAPHITE
PAINT
EXCELLENT HEAT RESISTANCE UPTO 450 oC. SUITBALE FOR
CHIMNEYS, MUFFLERS, EXHAUSTS AND FURNACE DOORS
POLYURETHANE AND BOILER PAINTS
PRODUCT DESCRIPTION
APPLICATION / USES
POLYURETHANE COLOR
FAST ENAMELS
2-PACK COLD CURED PRODUCT WITH OPTIMUM COLOR
RETENTION COUPLED WITH HARD WEARING AND
DECORATIVE PROPERTIES. GOOD LIGHT REFLACTANCE
MAKES IT SUITABLE FOR TUNNELS AND SUB-WAYS
POLYURETHANE CLEAR
EXCELLENT HARDNESS AND ABBRASION RESISTANT CLEAR
COAT. SUITABLE FOR TIMBERS, DOORS, PANELLING, TABLE
TOPS, LABORATORY BENCHES, WOODEN FLOORS. RESISTANT
TO MILD CHEMICAL SPILLAGE AND BOILING WATER
APPEXIOR NO. 1
ANTICORROSIVE COATING FOR “HOT AND WET” METAL
SURFACES. SUITABLE FOR INTERIOR OF BOILERS,
ECONOMISERS, EVAPORATORS, STEAM ACCUMULATORS,
CLARIFIERS, STEAM TURBINE CASINGS, WATER SOFTENERS IN
CONTACT WITH HOT WATER WITH ABOVE 90 oC TEMPERATURE
APPEXIOR NO. 3
ANTICORROSIVE COATING FOR EXTERIOR OF BOILERS,
CONDENSERS, CHIMNEYS etc. IN CONTACT WITH FRESH OR
SALT WATER AT TEMPERATURE BELOW 52 oC. DRY HEAT
RESISTANCE UPTO 232 oC.
SPECIAL PROTECTIVE COATINGS
PRODUCT
DESCRIPTION
APPLICATION / USES
EPILUX 4 PRIMER MEET
JP4 SPECS
AN ANTICORROSIVE PRIMER FOR APPLICATION TO BLAST
CLEANED STEEL. IT IS DESIGNED AS BASE COAT FOR JP FUEL
TANKS.
EPILUX 4 ENAMEL MEET
JP4 SPECS
AN EPOXY BASED PAINT SPECIALLY DESIGNED FOR OUT
STANDING RESISTANCE TO CHEMICALS AND AVIATION FUEL (JP4)
EPILUX 518
A TWO COMPONENT, HEAVY DUTY, CHEMICALLY RESISTANT
SOLVENT FREE AMINE CURED EPOXY COATING. AS AN INTERNAL
TANK LINING SUITABLE FOR USE WITH A WIDE RANGE OF
CHEMICALS E.G. CRUDE OIL, EDIBLE OIL, EFFLUENT WASTEWATER
ETC. ENVIRONMENT FRIENDLY. ZERO VOC COATING.
(Epoxy Tank Lining)
EPILUX 815
(Solvent Based Epoxy
Phenolic)
A TWO COMPONENT, HIGH SOLIDS, HIGH BUILD, CHEMICALLY
RESISTANT EPOXY PHENOLIC TANK LINING AN INTERNAL TANK
LINING SUITABLE FOR USE WITH A WIDE RANGE OF CHEMICALS.
EXCELLENT CHEMICAL RESISTANCE TO CHEMICALS SUCH AS
CRUDE OIL, UNLEADED GASOLINE, JET FUEL, MTBE, ACIDIC AND
CAUSTIC SOLUTIONS ETC.
Epoxy/Enamels
Colour Pallet
Epoxy/Enamels
Introduction of
Construction
Chemicals
Construction Chemicals
Berger provides customized solutions to
its customers for improving, repairing
and protecting concrete structures with
its complete product range.
Construction Chemicals
Introduction:
 Construction Chemicals are specialty products that are used in civil projects to
improve the speed of construction and durability of structures - the most required
characteristics of good construction projects
 Construction Chemicals are specialty products that are used in structures
to increase their life, and also to impart additional protection from
environmental hazards.
 Certain chemical products also help in minimizing the quantities of
cement and water generally required during the construction.
 A variety of construction chemicals are used in most large-scale
construction projects as well as projects of special design and engineering,
depending on their specific needs.
 These include concrete admixtures, surface treatment materials,
waterproofing materials, grouts, floor toppings, coating, sealing materials
and floor hardeners.
Construction Chemicals
 Therefore, the potential demand for construction chemicals
expands to cover the creation of civil infrastructure, high-rise
buildings and industrial plants etc.
 In addition, construction chemicals also cover the renovation
and repair of civil infrastructure projects.
 Construction chemicals comprises of a number of different
products such as cement admixtures, cold-applied products,
hot-applied products, membranes, acrylic, epoxy, resin, and
sealant /adhesive.
Product Range
Admixtures
Waterproofing
Flooring
Grouts/Concrete repair products
Sealants
Admixtures
BerPlast
300
Series
BerPlast
200
Series
• Super Plasticizer
• High range water reducing concrete admixture
• Recommended for producing pumpable concrete and
reduces water in the mix by about 12 - 25% which results in
high early compressive strength
• Plasticizer
• Water reducing concrete admixture
• To produce concrete of high workability & reduces water in
the mix by about 5 - 12% and improves the strength
Waterproofing
 Single component Acrylic
based
water
proofing
coating for Roofs, GI roofs,
walls etc.
 Two component Acrylic
copolymer
cementitious
based water proofing for
roofs, walls, basement,
shore areas etc
 Mixture of stearates and
polymer along with water
reducing agents
Flooring Systems
Bertop 500 Micron
Hygienic self leveling resin floor finish which
provides protection to floors in light to
medium duty conditions
Bershield SL-1 & 4
Self leveling epoxy flooring for dry areas with
light to medium duty trafficking
Bershield SL-1: thickness 1.0 ~ 1.5 mm
Bershield SL-4: thickness 2.0 ~ 4.0 mm
Bertex Mortar
A multi component solvent free heavy duty
epoxy based screed system
Grouts
Ber Grout 20 & 40
Ber Grout EP
High strength, non-shrink, free
flowing cementitious grout with fine &
large aggregate size
Epoxy resin grout for structural
applications including grouting of
machinery, foundations, heavy duty
support for crane, rails and dynamic
loads
Repairing Systems
Ber Bond EP
Ber Latex SBR
Ber Polymer Latex
BerGrip
Epoxy resin structural bonding agent (bonding
between old & new concrete)
Water resistant, concrete additive and bonding
agent
Polymer additive and bonding agent for
cementitious system
Single component, pre packaged polymer
modified mortar for repairs and renovation
Repairing System
Berfibercrete
Easy to use ready mixed powder.
Excellent adhesion to concrete surfaces.
Non-Shrink.
Fibers eliminate the possible formation of
cracks even when applied in thick coats.
Joint Sealant
Berseal PU 501
2- components part gun grade/ pouring
grade low module Polyurethane sealant,
which cure at room temperature.
 High performance polyurethane sealant.
Excellent weather resistance during
storage/ logistics.
 Highly durable.
 Excellent adhesive to concrete surface
as well as brick, steel, glass, aluminum and
wood.
Joint Sealant
Berseal PU JP-8
Designed specifically for sealing joints in
airport runways, terminal ramps, hangars
and transportation storage areas but is
equally effective in driveways, parking
decks, canals, sidewalks or other areas
where the various fuels and liquids may
come into contact.
Prestigious Clients
Thanks
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