M.TECH.
MANUFACTURING ENGINEERING AND TECHNOLOGY
SYLLABUS
I SEM
MA2108
M.TECH. MANUFACTURING ENGINEERING AND TECHNOLOGY
APPLIED NUMERICAL ANALYSIS
[3 1 0 4]
Mathematical modeling and engineering problem solving: simple mathematical model,
conservation laws and engineering.
Approximations and round of errors: Accuracy and precision, error definitions, round off errors,
truncation errors and Taylor’s series.
Roots of equations: Bracketing methods, open methods, roots of polynomials applied to
engineering problems.
Linear algebraic equations: LU decomposition and matrix inversion, special matrices and Gauss
Seidel applied to engineering problems.
Numerical Differentiation and Integration: Newton Cotes Integration formulas, integration of
equations, numerical differentiation applied to engineering problems.
Ordinary Differential Equations: RK methods, Boundary value and Eigen value problems.
Partial Differential Equations: Finite difference method for elliptic and parabolic equation applied
to engineering problems.
References:
1. Steven. C. Chapra and Raymond P. Canale, (2006), “Numerical Methods for Engineers”,
Tata McGraw Hill Edition.
2. S.S.Sastry, (2002), “Numerical Analysis for Engineers” Tata McGraw Hill Edition
ME2101
INDUSTRIAL ROBOTICS
[3 1 0 4]
Introduction:Definition of Robots; Types of Robots; Robot Generation; Classification of Robots;
Degrees of Freedom; Degrees of Movements; Robot Configuration; Selection of Robots;
Definition and factor affecting the Control Resolution, Accuracy and Repeatability; MTBF;
MTTR; Robot application; Robot programming languages; Control in Robots: Requirements for
drives; Classification of Actuators, D.C motor Actuator in Robots; Stepper, AC Servo Motors;
Electric Drives; Robot Transmission Systems;Sensing systems: Sensors; Types and classification
of Robot Sensors, Potentiometer; Tachometer; Working of Resolver, Moire Fringes technique;
Robot Vision;Robot safety consideration: Need for safety; legal requirements; codes of practice;
potential safety hazards; safety planning check list; safety guidelines, ways to prevent accidents
and injuries; treatment of accident victims;Robot social consideration: Integrating robot into the
workplace; Robots and management; Economic consideration;Future perspectives: Features of
future robots; Interactions of robots with other technologies; Characteristics of future robot tasks.
Text Books:
1. YoramKoren, Robotics, McGraw Hill, 1992.
2. Grover M.P., Cam and Automation, Prentice Hall, 1995,
References:
1. Janakiraman P.A, Robotics and image processing, Tata McGraw Hill., 1995.
2. Jain K.C., Agrawal L.N,Robotics Principles and Practice, Khanna Publishers, 1997.
ME2102
QUALITY CONTROL AND RELIABILITY ENGINEERING [3 1 0 4]
Introduction: Definitions of the term quality, Functions of Inspection and Quality Control.
Introduction to Total Quality Control, Organization for quality, General quality control
engineering fundamentals: Measures of central tendency , Range, Variance, Concept of variation,
Frequency distribution, The Normal distribution curve, Tchebyeheff’s and Camp-Meidell’s
Inequality theorems, Shewhart’s bowl drawing experiments;Control Charts: Control chart for
variables: X ,R&s charts, Type I and Type II Errors, Process capability analysis, Process capability
indexes - Cp and Cpk. Control charts for attributes: p, np, c and u charts;Sampling: – Single, Double
and Multiple sampling plans, Operating characteristic curve (OC curve), AOQ curve, AOQL,
Average Total Inspection (ATI), Average Fraction Inspected(AFI), ASN curve; Specifications
and Reliability: Concepts of reliability, Statistical Models of reliability, Reliability of hazard
functions, System reliability, Redundancy techniques in system design, Failure modes
Text Books:
1. E.L.Grant,Statistical Quality Control,6th Edition, McGraw Hill Publications, 1988.
2. Duncan, Quality Control and Industrial statistics,Irwin Press, New York, 1970.
3. J.M.Juran,Quality Planning and Analysis,McGraw Hill Publications, Delhi, 1980.
References:
1. Bertrand L. Hansen,Quality Control-theory & applications, Prentice Hall India, Delhi, 1987.
2. C.Douglas, Introduction to Statistical Quality Control,2nd Edition, John Wiley & Sons, New
York, 2005.
ME2103
COMPUTER AIDED MANUFACTURING
[3 1 0 4]
Introduction: Introduction to Control, Open loop and Closed Loop control Systems, Drives and
Controls Interpolators for CNC machine tools. Numerical Control;NC/CNC
Machines:Specification of CNC system, Classification of NC /CNC machines, Tape, Tape codes
and tape readers, construction of CNC machine, NC/CNC tooling, fundamentals of manual part
programming, word address format manual part programming for machine operations, canned
cycles; Computer assisted part programming:Automated Programmed Tools language;
Flexible manufacturing system: flexibilities, their measurements, various mathematical
techniques for flexibility measurements. Manufacturing cells, Application of JIT and GT to
FMS;CIMS: hardware and software requirement for CIMS, computer technology and
manufacturing, database requirement, fundamentals of communication, data base management,
DBMS architecture, SQL, management, Computer vision, lasers in manufacturing, multimedia
communications, CAD/CAM Integration programming, Post processors.
Text Books:
1. P.Radhakrishan,S.Subramaniam,CAD CAM and CIM, New Age International, 2002.
2. David Bed worth, Computer Integrated Design and Manufacturing, Tata McGraw Hill.
References:
1. S.Vajpayee Kant, Computer integrated Manufacturing, Prentice Hall of India, 1995.
2. Ranke andG.Paul, Computer Integrated Manufacturing, Prentice Hall International, 1986.
ME2104
PROJECT MANAGEMENT
[3 1 0 4]
Introduction: Definition of project management, Importance, Difficulties and types of capital
investment, Objectives and phases of capital budgeting, Facets of project analysis, Project
development cycle; Generation and Screening of project Ideas: Generation of ideas, monitoring
the environment, corporate appraisal, “Porter Model” for profit potential of industry;
Market and Demand Analysis: Steps in market and demand analyses, Situation analysis and
specification of objectives, Collection of secondary information; Technical Analysis: Steps in
technical analysis, Manufacturing process technology, Technical arrangement, Product mix, Plant
capacity, Location & site, Project implementation; Financial Estimates and Projections: Cost of
project, Means of financing, Estimates of sales and production, Cost of production, Working
capital requirements; Project Management Techniques: Network Techniques for project
Management: Development of project networks, Time estimation, Determination of critical path
scheduling. Case Studies for SSI: Preparing feasibility report, Estimating cost of project, means of
finance and cost.
Text Books:
1. Chandra prasanna, Projects-Planning, Analysis, Financing, Implementation and Review,Tata
McGraw Hill, New Delhi, 2002.
2. Desai Vansant, Project Management & Entrepreneurship, Himalaya Publishing House,
Mumbai, 2000.
References:
1. John Nicholces, Project Management for Business & Technology,Person Education, Delhi2002.
2.ICFAI, Project Management, ICFAI, Hyderabad, 2002.
3.Bhavesh ,Project Management, Thomson learning, Australia, 2002.
ME2105
RESEARCH METHODOLOGY
[3 0 0 2]
Introduction: Concepts, meaning, objectives, motivation, Types of research, descriptive research,
conceptual research, theoretical research, applied research, experimental research. Research
process, Criteria for good research, Problems encountered by Indian researchers, Formulation of
Research Task: Literature Review, Methods ,Sources ,Quantification of Cause Effect Relations
,Field Study, Critical Analysis of Generated Facts, Hypothetical proposals for future development
and testing, selection of Research task, Mathematical modelling and simulation: Concepts of
modelling, Types mathematical models Modelling with ,Ordinary differential equations,
Difference equations, Partial differential equations, Graphs, Simulation , Process of formulation
of model based on simulation, Interpretation and report writing: Techniques of interpretation ,
Precautions in interpretation , Significance of report writing , Different steps in report writing,
Layout of research report, Mechanics of writing research report,Layout and format,Style of
writing, Typing, References, Tables, Figures, Conclusion , Appendices.
Text Books:
1. C. R. Kothari, Research Methodology, New Age Publishers.
2. K.L.Willktnsion, P.L.Bhandarkar, Formulation of Hypothesis, Himalaya Publication
REFERENCES
1. J.W Bames, Statistical Analysis for Engineers and Scientists, McGraw Hill, N.York
2. Schank Fr., Theories of Engineering Experiments, Tata McGraw Hill Publication.
.
ME2130
CNC MACHINING LAB
[0 0 4 2]
Machine Shop Practice: Preparing turning Models by using Lathe. Exercises involving plain
turning, step turning, knurling, chamfering, taper turning, facing, free hand turning and “V” &
Square thread cutting. Demonstrations on eccentric turning, internal threading, taper turning by
taper turning attachment and tail stock set over method, Capstan and turret lathe etc.
Cylinder boring, Honing, Crankshaft grinding, Surface grinding, Brake drum skimming, valve
seat cutter and valve refacing. CNC Programming and Robotics: CNC program simulation
for turning center, CNC program simulation for machining center, Demonstration of CNC
machines and robot Operation of milling, cutting, turning and drilling by CNC machines.
II SEM M.TECH. MANUFACTURING ENGINEERING AND TECHNOLOGY
ME2201
ADVANCED COMPUTER AIDED DESIGN
[3 1 0 4]
Introduction: Definition of CAD Tools, Types of system, CAD/CAM system evaluation criteria,
brief treatment of input and output devices, software documentation, efficient; Geometric
Modeling: Types of mathematical representation of curves, wire frame models wire frame entities
parametric representation of synthetic curves her mite cubic splines Bezier curves, rational curves;
Surface Modeling: Mathematical representation surfaces, Surface model, Surface entities,
Parametric representation of surfaces,Tabulated Cylinder;Parametric Representation of
Synthetic Surfaces: Hermite ,Bicubic surface, Bezier surface, B- Spline surface, COONs surface,
Blending surface , Surface manipulation,Transformations;Geometric Modeling-3D:Solid
modeling, Solid Representation, Boundary, Representation (13-rep), Constructive Solid Geometry
(CSG); Finite Element Modeling and Analysis and Mechanical Assembly Collaborative
Engineering: Collaborative Design, Principles, Approaches, Tools, Design Systems.
Text Books:
1. Ibrahim Zeid, CAD/CAM Theory and Practice, McGrawHil International.
2. IbrhimZeid,Mastering CAD/CAM, McGrawHIll International.
References:
P.N.Rao,CAD/CAM,TMH.
ME2202
MANUFACTURING MATERIALS
[3 1 0 4]
Introduction: Composite materials, Micro mechanics and prediction of elastic constants. Strength
of composites ;Polymer matrix composites: matrix materials. Metal Matrix Composites,solidand
liquidstate, in-situ.Ceramic Matrix Composites, Fabrication methods, Fabrication, properties, and
applications, superconducting composites ; Ceramic materials: structural ceramics, functional
ceramics, characteristics of ceramics, Properties, Ceramic fabrication , Electronic ceramics,
cermet;High temperature and high strength alloys: Ti- base alloys, Super alloys like Fe-base,
Ni- base, Co- base, Cr-base alloys, and Ni-Fe alloys. Refractory metals and alloys, high
temperature ceramic materials, Shape memory alloys ;Surface Engineering: Diffusion coatings,
Electro and electro less plating, Hot dip coating, hard facing, Metal spraying, flame and Arc
processes, conversion coatings, selection of coating for wear and corrosion resistance,Laser and
Electron Beam Hardening,Thermal evaporation, Arc vaporization, Sputterning, Ion plating.
Text Books:
1. P.RamaRao,Ed.-Advances in materials and their application, Wilely Eastern Ltd., NewDelhi,
1993.
2. Dieter –Mechanical Metallurgy(revised Edition)- McGraw Hill, 1989.
3. D.G. Gabe- Principles of Metal surface treatment and protection, Pergamon Press, 1978.
References:
1. D.G. Gabe- Principles of Metal surface treatment and protection, Pergamon Press 1978.
2. Dowling, Mechanical Behaviourof materials, Engineering methods of Determination fractureMcGrawHill ,1999.
3. Xing Sheng Li & Low I.M.,Advanced Ceramic, TranstechPulbications, 1994.
ME2203
THEORY OF METAL CUTTING
[3 1 0 4]
Introduction: Nomenclature of single point tool, multi point tool, Effect of cutting parameters on
tool geometry, Indexable inserts, forces in turning, drilling, milling, conversion;Tool materials:
Desirable properties of tool materials, Development of Tool materials, carbon tool steels, H.S.S
cemented carbides, CBN and coated tools;Mechanics of Metal Cutting: chip formation, types of
chips, Mechanism of chip formation, forces on chip velocity relationship, Friction in Metal
Cutting, Mechanism of grinding. Measurement of Cutting forces, Lathe tool, Drilling, Milling and
Grinding Dynamometer;Thermal Aspects in Metal Cutting: Temperature in chip formation,
temperature distribution, and experimental determination of tool temperature, properties, selection
and application of cutting fluids;Tool wear and Tool life: Different wear mechanisms, reasons
for failure of cutting tools, tool wears like crater, flank, and diffusion, tool wear measurement,
Different tool wear criterion, Tool life equations, tool life tests, parameters;Economics of
Machining: Costs associated with machining operations cutting speed and tool life for minimum
cost of production.
Text Books:
1. AmitabhBhattacharya, Metal Cutting-Theory and Practice, New central Book Agency Pvt. Ltd.,
Kolkata.
2. M.C. Shaw, Metal cutting principles,Oxford Publication.
3. V.C. Venkatesh, S. Chandrasekharan, Metal cutting, Prentice Hall.
References:
1. V.C. Venkatesh, S. Chandrasekharan ,Metal cutting, Prentice Hall.
2. B.L. Juneja ,G. S. Sekhon, Fundamentals of Metal cutting & Machine Tools, New Age
International (p) Ltd.
3. E. H. Trent, Metal cutting.
ME2204
ADVANCED MANUFACTURING TECHNOLOGY
[3 1 0 4]
Introduction: Need for non-traditional machining processes. Process selection, Principle, process,
various influencing parameters and theories of mechanics,Abrasive Jet machining; Ultrasonic
Machining: Mechanism of metal removal elements of the process-Tool feed
mechanism;Abrasive Jet Machining: Principles-parameters of the process; Thermal Metal
Removal Processes: Electric discharge machining-Principle of operation-mechanism of metal
removal basic EDM circuitry-spark erosion generators;Electro chemical machining: Principle of
ECM, Chemistry of the ECM process-parameters of the process, metal removal rate, dynamics of
ECM process, hydrodynamics;Plasma arc machining: Introduction-Plasma-Generation of
Plasma and equipment-Mechanism of metals removal;Electron beam machining: Equipment for
production of Electron beam-Theory of electron beam machining;Laser Beam Machining:
principles of generation of lasers, Equipment;Ion Beam Machining: Introduction-Mechanism of
metal removal and associated equipment;Rapid Prototyping: Stereo lithography, selective laser
sintering, vacuum casting, Resin injection.
Text Books:
1. PS Payday & H.S Shah, Modern Machining Process, Tata McGraw Hill.
2. Bhattacharya, New technology, Institution of Engineers, India
References:
1. P. K Mishra, Modern Machining Processes.
2. Bhattacharya,Theory of metal cutting, NCB Agency
ME2205
COMPUTER AIDED PRODUCTION PLANNING
[3 1 0 4]
Introduction: Introduction to Process planning in manufacturing, Computer aided production
management and planning, process planning and production planning, concurrent engineering,
Advantages of conventional process planning over CAPP;Computer aided forecasting: sources
of data, Demand patterns, Forecasting models, selection of forecasting technique, computerized
relative allocation of facility technique, automated layout design program and computerized
relationship layout planning; Group Technology: Significance, Structure, Implementation and
applications, Algorithms and models for G.T , Rank order clustering, Design and manufacturing
attributes , coding;Computer aided process planning, operation management MRP: Objective,
procedure, manufacturing resources planning;ERP: Generic model of ERP system, Selection of
ERP, Job sequencings, Simulation of machining processes, NC tool path generation, Graphical
implementation;Computer aided measurement and inspection: Computer Aided Testing,
Simulation, Process quality simulator, Co-ordinate and universal measuring machines, Laser
viewers, Image shearing microscope.
Text Books:
1. P.N.Rao, N.K.Tewari,T.K.Kundra, Computer Aided Manufacturing, Tata McGraw Hills,
2000.
2. P.B. Mahapatra., Computer Aided Production Management, Prentice Hall of India Pvt. Ltd.,
2004.
References:
1. Gideon Halevi and Roland D. Weill, Principles of Process Planning, A logical
approach,Chapman & Hall, 1995.
2. M.P.Groover, Automation production systems and computer Integrated
manufacturing,Prentice Hall, 2001.
ME2230
CAD LAB
[0 0 4 2]
Introduction: Modeling using Pro/Engineer software, Sketching, Extrude, cut, hole, chamfer,
round, shell, rib, draft, revolve, pattern, sweep, blend, Datum’s – Plane, axis, points, Swept blend,
variable section sweep, helical sweep, assembly, Drawing – Views, dimensioning, tolerances;
Modeling using CATIA software: Sketcher Work Bench, drawing and constraining sketches,
Part modeling - Sketch based features, 3D transformations, Advanced 3D modeling with loft, rib,
loft remove, slot features, Surface modeling - Wire frame and surface creations, Editing and
modifying the surfaces. Practicals will be conducted.
Text Books:
1. Sham Tickoo, Pro/Engineer Wildfire for Engineers & Designers,Dreamtech Press New
Delhi, 2003.
References:
1. Sham Tickoo, CATIA – for Engineers and Designers,Dreamtech Press
Electives
ME-2290
TOTAL QUALITY MANAGEMENT
[3 0 0 3]
Introduction : Basics of Quality Management, Functional planning deployment from Strategic
plans, Quality measurement,TQM, Quality management philosophy, Deming’s philosophy,
PDCA cycle, Juran philosophy, Quality Trilogy;Technical Tools for Quality: Basic techniques
for statistical analysis,Design and analysis;Scope of Human Resource Management: HR
Management in TQM environment;The importance of employee participation: classical and
industrial engineering approaches, Behavioral management innovations, Quality circles and selfmanaged teams;Quality Assurance and Control:concepts and objectives of quality assurance
(QA), designing QA system, role of inspection quality control (QC); QualityAudits: Supplier
Evaluation and Performance evaluation, Planning Quality Audits; Supply chain management:
relevance to TQM, activities involved;TQM in services:quality in service, dimensions,
determinants;ISO philosophy:development of Quality Management Systems (QMS), Quality
Planning, Malcolm Baldrige criteria.
Text Books:
1. Juran J.M. and Gryna, Quality Control Hand Book, McGraw Hill, New York, 1993.
2. Evans R. J. and Lindsay M. W., The Management and control of quality, 2nd Ed., Jaico
Publishing house, 1994.
References:
1. Lulla Suresh, World-Class Quality: An Executive Handbook, Tata McGraw Hill, New Delhi,
2003.
2. Sharma D.D., Total Quality Management, Principles, Implementation & Cases, Sultan Chand
& sons, New Delhi, 2000.
3. Bhat K Shridhara, Total Quality Management: Text and Cases, Himalaya Publishing House,
Mumbai, 2005.
ME-2291
OPERATIONS RESEARCH
[ 3 0 0 3]
Introduction: Definition, phases, applications, advantages and disadvantages of Operations
Research. Allocation Models, Transportation Problem: Initial Basic Feasible Solution algorithms
for transportation problems using North-West Corner (NWC) Method, Least Cost (LC) Method,
Vogel's Approximation Method (VAM), finding optimal solution by Modified Distribution
(MODI) Method, Maximization and Unbalanced problems, Sensitivity Analysis;Assignment
Problem: Solution algorithm for Assignment Problem, Maximization and Unbalanced problems,
Application problems, travelling salesman/Job sequencing problem: Solution algorithm for
Travelling Salesman Problem, application to job sequencing problem. Game Theory: Introduction
to game theory, Saddle point, Dominance, Two-person-zero sum games, pure and mixed strategies,
solution methods for 2 x 2 games, graphical method (2 x n games; m x 2 games), approximate
method, Formulation as a L.P.P;Waiting Line Models & Simulation: Queuing Theory: Poisson
arrival rate and exponential service times, system characteristics, Introduction to
simulation;Network Models: Critical Path Method (CPM): Introduction to network analysis,
critical path, determination of project duration, Project Crashing;Project Evaluation and Review
Technique (PERT): Calculation
Text Books:
1. Paul Loomba, Management, A Quantitative Perspective, MacMillan, New York, 1978.
2. H. A.Taha, Operations Research, Pearson Education, 7Th Edition, 2002.
3. N. D.Vohra, Quantitative Techniques in Management, New Delhi , 2007.
References:
1. Prem Kumar Gupta and Hira, Operations Research, Sultan Chand and Sons, 2003.
2. S. D.Sharma,Operations Research, Kedar Nath Ramnath Publications,14th Edition , 2005.