7551-7552 7551-7552 Position limit switch 5 Features OPtiOns •Designedtoguaranteeexcellentperformanceinthemost challengingoperatingconditions. •Rodswith4maintainedpositionsevery90°. •4ixingholes. •PositiveopeningNCcontactsforsafetyfunctions. •Mechanicallifeofswitches:1millionoperations. •Operationfrequency:3600operations/hourmax. •IPprotectiondegree:7551-7552areclassiiedIP66with speciiccableclampM20. •Extremetemperatureresistance:-40°Cto+70°C. •Itfeaturesdie-castaluminumalloyenclosure,withbushings madeofsinterizedmaterialandheadmadeofzamatoresist anyviolentimpact,chemicalaggressionandrustandreduce theneedforroutinemaintenanceoperationonthehead. •Allmaterialsandcomponentsusedarewearresistantand guaranteeprotectionoftheunitagainstwateranddust. •4snapactionswitcheswith1NO+1NCchange-overcontacts orslowactionswitcheswith1NCcontact. •3outputsforcableclampstoreduceinstallationtimeand makewiringeasier. Thedataandtheproductsillustratedinthisbrochuremaybemodiiedwithoutnotice.Underno circumstancescantheirdescriptionhaveacontractualvalue. Crosspositionlimitswitchesdesignedforcontrolling themovementofoverheadtravellingcranes,hoistsand complexmachinetools. Thechoiceofmaterialsandtechnicalsolutionsadopted enableuseinharshoperatingconditions. CertiFiCatiOns •CEmarkingandEACcertiication. 1 7551-7552 CertiFiCatiOns Conformity to Community Directives 2006/95/CE Low Voltage Directive 2006/42/CE Machinery Directive EN 60204-1 Safety of machinery - Electrical equipment of machines EN 60947-1 Low-voltage switchgear and controlgear 5 Conformity to CE Standards EN 60947-5-1 Low-voltage switchgear and controlgear - Control circuit devices and switching elements - Electromechanical control circuit devices EN 60529 Degrees of protection provided by enclosures Markings and homologations C General teChniCal sPeCiFiCatiOns Ambient temperature Storage -40°C/+70°C Operational -40°C/+70°C IP protection degree IP66 max. with dedicated cable clamp M20 Insulation category Class I Operation frequency 3600 operations/hour max Cable entry Cable clamp M20 teChniCal sPeCiFiCatiOns OF the miCrOswitChes Code PRSL0036XX PRSL0037XX AC 15 Utilisation category Rated operational current 3A Rated operational voltage 250 Vac 10 A Rated thermal current 300 Vac Rated insulation voltage 1x106 operations Mechanical life Screw-type terminals Connections Wires 1x2.5 mm2, 2x1.5 mm2 (UL - (c)UL: use 60°C or 75°C copper (CU) conductor and wire 16-18 AWG) 0.8 Nm Tightening torque Microswitch type Contacts Double break, snap action Double break, slow action 1NO+1NC (All NC contacts are of the positive opening ) operation type 1NC (All NC contacts are of the positive opening operation type ) 13 21 11 14 22 12 Scheme Markings and homologations 2 C X 7551-7552 maximum aCtuatinG dimensiOns rods with 4 maintained positions •Pre-travelangleforrotationcontactoperation:49° •Maximumrotationangleforeachmaintainedposition:90° •Averageangleforthemechanicaltripping:48° •Maintainedpositionseach:90° 5 Inordertoensureproperoperations,thedimensionsshallnotbeincreased;anyhow,theycanbedecreased,takingintoaccount thattheclosertheimpactpointistothecenterofthehead,thehighertheimpactandthemechanicalwearofrodandshaftare. IMPORTANT:themaximumimpactspeedis1.35m/s,referingtotheidealimpactpointsshowedinthedrawing. 100 mm rod Actuating point 60 mm 125 mm rod Actuating point 70 mm 150 mm rod Actuating point 93 mm 30° 200 mm 250 mm 300 mm Rod length Overall dimensiOns (mm) 200 6 6 100 82 90° 45 126 9 94 125 143 9 200 5.5 4.5 69 75 90 95 3 7551-7552 exPlOded drawinG 35 10 5 11 12 7 6 13 5 4 14 15 16 17 18 3 19 8 9 20 2 1 35 21 22 23 24 25 26 27 28 29 31 32 1 33 34 4 30 7551-7552 limit switChes 13 21 Thelimitswitchesareequippedwith1NO+1NCsnapactionswitchesPRSL0036XX No. of switches PRSL0036XX Actuating travel . 14 22 Rod length Code 4 200 mm PF26755100 4 200 mm PF26755200 5 5 7551-7552 assemBlY drawinG 5 a3 a3 a2 a2 a1 6 7551-7552 COmPOnents switches Ref. Drawing Description Scheme Code 13 21 1NO+1NC snap action switch 5 PRSL0036XX 14 22 A1 11 1NC slow action switch PRSL0037XX 12 accessories Ref. Drawing Description Code Head for 7551 PF267551TE Head for 7552 PF267552TE Rod 6x6x200 mm PRTO3006PE A2 A3 7 7551-7552 use and maintenanCe instruCtiOns 5 The 7551 and 7552 limit switches are electromechanical devices for low voltage control circuits (EN 60947-1, EN 60947-5-1) for use as electric equipment on machines (EN 60204-1) in compliance with the essential requisites of the Low Voltage Directive 2006/95/CE and the Machine Directive 2006/42/CE. -Makesurethewiresarenottaut,twistedand/orforcedinto excessivecurvatures. -Theinstallationwillbecompleteaftercheckingonceortwice thatthemachineisproperlyslowedand/orstoppedbythe limitswitchinstalled. Thelimitswitchisdesignedforuseinindustrialenvironments withevenverysevereclimaticconditions(working temperaturesfrom-40°Cto+70°Candissuitableforuse intropicalenvironments).Theequipmentisnotsuitablefor useinenvironmentswithapotentiallyexplosiveatmosphere, inthepresenceofcorrosiveagentsorhighpercentageof sodiumchloride(salinemist).Contactwithoil,acidsand solventsmaydamagetheequipment;avoidusingthem forcleaning.Thelimitswitchisnotsuitableforusein environmentswithapotentiallyexplosiveatmosphere. Periodic maintenance steps -Makesurethelimitswitchissecurelyfastenedinplaceand thefastenersaretightenedproperly. -Makesuretherearenoiniltrationsofwaterthroughthewire clamp(s)andthattherubbersleeveisintactandflexible. -Openthelid(34)andcheckthatthegasket(33)isintactand flatinitshousing. -Checkthattheswitches(30)areproperlywiredandthe terminalssecurelyfastened;testtheon/offmechanismby hand.Makesuretheheadturnswithoutforcing,thatitis cleanandmoveswithoutuncertaintybetweenoneposition andthenext;makesurethescrews(1)ontheheadare properlytightened.Ifthereisanydificultyinswitchingand positioningthehead,replacethelimitswitch. -Checktheconditionsoftherods(3)andmakesuretheyare positionedcorrectly:iftherodsarenotperfectlystraightthey shouldbereplacedandrepositionedcarefullyinaccordance withthespeciications. Mechanicaltestforworkingstobecarriedoutwithactivated microswitches. steps for the proper installation of the limit switch -First,positionthelimitswitchsothatthemachineorone armofitstrikestherodinthepositionsindicatedinthe maximumdrivemeasurements. -Markthefasteningholesonthesupportingwallanddrillthe holes. -Afterfastening,makesuretherodisperfectlyvertical,that therods(3)*aresecurelyfastenedinthehead(4)andthatthe pointsofimpactareasveriiedpreviously. -Proceedwithelectricwiringtakingcaretotightenthe terminalsontheswitches(30),aftermanuallycheckingthe on/offfunction. -Tightentheterminalscrewswithatorqueof0.8Nm (insertabilityofwiresintotheterminals1x2,5mm2- 2x1,5mm2)(UL-(c)UL:use60or75°Cconductorandwiresize No.16-18AWG,strandedorsolid). -Closethelid(34)takingcaretopositionthegasket(33)inits housing. -Tightenthewireclamptakingcaretoseethattherubber insideadherestothesheathingonthewire. 8 CAUTION:FOLLOWTHEINSTRUCTIONSCAREFULLYWITH REGARDTOTHESPEEDANDPOSITIONOFTHERODS INDICATEDINTHEMAXIMUMDRIVEMEASUREMENTS. FAILURETOFOLLOWTHESPECIFICATIONSINDICATEDMAY JEOPARDIZETHEFUNCTIONANDSAFETYOFTHESYSTEM. Anychangetopartsofthelimitswitchwillinvalidatethe ratingplatedataandidentiicationofthedevice,andrender thewarrantynullandvoid.Incaseofreplacementofanypart, useonlyoriginalreplacements. TERisnotliablefordamagescausedbyimproperuseofthe deviceandinstallationwhichisnotmadecorrectly. *Pleaserefertotheexplodeddrawinginthecatalogue.