Capabilities of power devices Courtesy of Wikipedia (Cyril Progress in IGBTs Courtesy of Infineon 2011 Evolution of power semiconductor devices Active devices are a large fraction of the total system cost actual design try to minimize the number of active devices used and their maximum ratings (cost) Progress in Power devices DRIVE changes in circuit choices and market adoption. Examples: • power MOSFETs —> switched-mode power supplies • IGBT -> Energy efficient motor drives with inverters Next New materials: SiC, GaN -> Class D audio amplifier, inverter for motion control – AC-DC and DC-DC power supply Alternative semiconductors Bandgap at Room T (eV) Thermal conductivity (W/(cm K)) Max Temp. (C) Max Electric Field (V/m) Saturation velocity (cm/s) Si GaAs SiC GaN 1.12 1.43 2.2-3 3.4 1.5 0.5 5 1.3 150 3e5 300 4e5 600-1000 4e6 400 3e6 1e7 2e7 2.5e7 2.5e7 GaN and SiC have better DC figures of merit AlGaN/GaN Courtesy of Transphorm Inc. Power versus frequency Courtesy of Infineon 2011 SiC • SiC diodes, SiC JFETs, SiC MOSFETs • SiC JFET (Infineon) GaN-AlGaN MIS-HEMT Only 2 producers now: IRF and EPC • No pn junctions (only majority carriers) • Lateral device (reduced capacitances, high fields in the upper layers) DC-DC Converters DC-DC Converters Typical uses: • DC Power supplies • DC Motor drive Types of converters • Step-down (buck) • Step-up (boost) • Buck-boost • Cuk • Full-Bridge Ideal concept of step-down converter with PWM* switching (* Pulse Width Modulation) input output load Assumptions: Switches, L, C are lossless, DC input has zero internal impedance, load is an equivalent R This cannot work: 1. Load is inductive and can destroy switch by dissipating all stored energy, 2. output voltage must be continuous Step-down (buck) converter DC power supplies, DC motor drives -- Vo < Vd Low-pass filter keeps output voltage constant Note: 2nd order non dissipative filter 1 1 = ≪ 2 Diode avoids voltage spike on switch (when switch is off, diode provides current to L) Continuous-conduction mode Limit of continuous conduction If the ripple amplitude ≡ = , the converter is at the limit of continuous conduction (i.e. = 0) ! " #$ ! 1 " # ≡ = = = %& 4# 1 " # 2 2 2 Discontinuous-conduction mode with constant Vd Motor drives ()*+ = ()*+ ()*+ ! " #$ = ∆- $ ! # = # + ∆- ! $ #∆= # + ∆- #∆= 4/01*2 # + ∆- ()*+ # + ∆- $ $ = 2 = 4/01*2 #∆- #$ ! ∆- $ # = # + /(4%& ) Limits of continuous-discontinuous conduction (constant Vd) Continuous > 4# 1 " # /01*2 =# ! Discontinuous < 4# 1 " # /01*2 ! # = # + 4/01*2 Discontinuous-conduction with DC voltage constant Vo supply At the limit of continuous conduction $ (1 " #) = = /01*2 1 " # 2 We can write D explicitly from: ()*+ = ∆- $ = 2/01*2 ∆- ()*+ # + ∆ = = /01*2 ∆- # + ∆2 /01*2 = ! # 1" ! #= ! ! %& # + ∆= # 1" ! 9- Discontinuous-conduction with DC voltage constant Vo supply Continuous: > # >1" %& #= ! Discontinuous: < # <1" #= %& ! %& 1" ! 9- Output voltage ripple First order calculation: The average iL flows in the load, and the ripple component in C. Additional charge: 1 ∆ $ ∆: = 2 2 2 Current ripple: ∆ = ( /) 1 " # $ Voltage ripple: ∆: ∆= = $ 1 " # 8 ∆ = (1 " #) 2 Step-up (boost) converter • DC power supplies • Regenerative breaking of DC motors Output voltage always larger than the input Switch on diode off, output isolated, L accumulates energy from input Switch off diode on, load receives energy from input and from L Continous-conduction mode Periodic conditions: <= ! <>> ! " + =0 if <= = #$ and <>> = (1 " #)$ $ ! + $ 1 " # 1 = 1"# ! No losses: = ! ! =0 Continuous-discontinuous boundary Average current in L = ripple : ! = 2 1 " # $ # = 2 Average output current at the limit: = 1 " # $ 1 " # # = 2 ?@ AB , C ? A %& = @ B D ILB is max if D=0.5 %& = IoB is max if D=1/3 = D E 1 " # #%& Discontinuous conduction mode (constant Vo) Periodic conditions: #$ ! ∆- $ ! " + =0 # ! =1+ = ∆- ! Average current in L #$ ! # + ∆- $ ! $ = 2 Average output current $ ! ∆= #∆ = ! 2 # + ∆27 ! ! = %& # 4 " ! 4 #= 27 ! ! "1 %& Continuous-discontinuous mode (constant Vo) Continuous mode: > 27 1 " # # = %& 4 ! # =1" Discontinuous mode: < 4 #= 27 ! ! "1 %& Losses and ripple Losses: inductor, capacitor, switch, diode Ripple: first order assumption: when the switch is on the C is discharged through the load ∆ ∆: #$ #$ = = = G ∆ $ =# H Buck-boost converter Negative DC power supply Switch on: inductance accumulates energy, diode off, C supplies the load Switch off: diode on, inductance transfers energy to the capacitance and to the load Periodic conditions in continuous conduction mode: #$ ! 1 " # $ " =0 Digitare l'equazione qui. ! # ! = = 1 " # = + ! = 1"# Continuous-discontinuous boundary Current in L at the boundary #$ ! = 2 Output current at the boundary: $ = 1 " # = 1"# 2 = %& 1 " # = %& 1 " # Discontinuous conduction Periodic conditions: # ! $ ∆- $ " =0 # ! = = ∆- ! Average current in L: ! #$ # + ∆- $ $ = 2 Therefore: # ! $ = # # + ∆ = 1 + ∆2 ! = #∆= # %& ! →#= ! %& Continuous-discontinuous mode Continuous operation > = %& 1 " # #= " Discontinuous operation > ! #= ! %& Output voltage ripple When the switch is ON, C is discharged through the load ∆ ∆: #$ ∆ $ = = → =# G H Cuk DC-DC converter Negative DC power supply DC analysis: Y- = ! + note: ( Y- > ! ) Assumption: Large C1 (Voltage almost constant) Switch OFF: C1 is charged through L1 and the input, Diode ON, L2 supplies energy to R (currents in L1 and L2 decrease) Switch ON: L1 receives energy, Diode OFF, C supplies current to R, C1 gives energy to L2 (currents in L1 and L2 increase) Cuk Periodic conditions in L1 ! #$ + 1 " # $ ! " Y- = Y- = Y- =0 ! 1"# Periodic conditions in L2 Y- " #$ " V< 1 " D $ = 0 # Therefore # = 1"# ! Pro: currents in L1 and L2 ripple free Con: C1 must be large Full bridge DC-DC converter When switch TA+ is on: > 0: through TA+ < 0: through DA+ a) = dutycycle($` [\ ! When switch TB+ is on: < 0: through TB+ > 0: through DB+ a) = dutycycle($b \ ! = [\ " \ Four quadrant operation on , PWM with bipolar voltage switching When defg > defh , TA+ and TB- are ON Duty cycle 1 defg 1 #- = + i 2 2 efh When defg < defh , TA- and TB+ are ON # = 1 " # = [\ " \ = #- ! " # = 2#- " 1 ! = ! i efh defg ! PWM with unipolar voltage switching When defg > defh , TA+ and TB- are ON Duty cycle 1 defg 1 #- = + i 2 2 efh When "defg < defh , TA- and TB+ are ON # = 1 " # = [\ " \ = #- ! " # ! = 2#- " 1 ! = ! i efh defg Less ripple w.r.t. the bipolar case because frequency of Vo is double PWM signal generation