Installation Manual

Instructions and Operation

P19461

Effective August 2011

Supersedes November 2010

Catalog No. C400GK Cover Control Kit Start - Stop

With or Without Pilot Light

SCREWS

EXTERNAL OPERATOR ASSEMBLY

1. Loosen screws and remove and discard blank cover insert

(Figure A).

2. Install external operator assembly in cover (Figure B).

BLANK

COVER

INSERT

EXTERNAL

OPERATOR

ASSEMBLY

Figure A Figure B

GENERAL INFORMATION - INTERNAL SWITCH ASSEMBLY

If this catalog number is supplied with an “L” shaped bracket, it will be mounted to the back of the enclosure case. Use Figures H, J,

K, and Sketch “A” for mounting instructions. All other enclosure catalog numbers (bracket not supplied) use Figures C, D, E, F, and G for mounting switch directly to the side of the starter.

INTERNAL SWITCH ASSEMBLY - Without Pilot Light (Mounted Directly to Starter)

SPRING

CLIP

NOTCHES RELEASE

LATCH

1A

2A

1B

2B

INTERFACE PLATE

Figure C

ALIGNMENT

PINS

Figure D Figure E

MOUNTING

HOOKS

1. Insert alignment pins of switch into proper positioning holes of

interface plate as shown in Fig. C. (Size 00 and 0 use Position

1 A - Size 1, 1-3/4, and 2 use Position 2A)

3. Align mounting hooks of interface plate with notches of

auxiliary contact per Figure E.

2. Install spring clip over detent of center alignment pin (Fig. D).

Make sure spring clip is fully engaged into detent and concave

side of clip is toward interface plate. If the spring clip is

assembled incorrectly, the switch will not fi t tight against the

interface plate.

4. Slide interface plate and switch into auxiliary contact until

release latch engages detent of auxiliary contact.

INTERNAL SWITCH ASSEMBLY - With Pilot Light(s) (Mounted Directly to Starter)

Repeat Steps 1 through 4 above and include the following steps:

PILOT

LIGHT

1. Install pilot light onto bracket with 8-32 x .375 screws (Fig. F).

2. Attach bracket to proper positioning holes of interface plate with

self-tapping screws (Fig. G). (Size 00 and 0 use Position

1B - Size 1, 1-3/4, and 2 use Position 2B)

BRACKET

Figure F

8-32

SCREWS

SELF-TAPPING

SCREWS

Figure G

2

Instructions and Operation P19461

Effective August 2011

Catalog No. C400GK Cover Control

Kit Start - Stop

INTERNAL SWITCH ASSEMBLY - (Mounted to L-Shaped Bracket)

NOTE - If this kit includes pilot light(s), the “L” bracket must be removed from the enclosure case to allow completion of Step 2 below.

Save the two mounting screws to remount the bracket. In some instances, removal of the auxiliary interlock may be required to gain access to the bracket mounting screws. If it is necessary to remove the bracket, there is no need to unwire the auxiliary interlock; just depress the release latch and lift upward. This will allow access to the bracket mounting screws for removal and remounting.

SWITCH

MOUNTING

SCREWS

MOUNTING

SCREWS

PILOT

LIGHT

SPRING

CLIP L

BRACKET

BRACKET

Figure H

PILOT LIGHT

MOUNTING

BRACKET Figure J

MOUNTING

SCREW

Figure K

1. Assemble switch to bracket on the opposite side of the bracket’s mounting foot. Insert spring clip over detent of center alignment pin

(see Figure H). Make sure spring clip is fully engaged into detent and concave side of clip is toward “L” bracket. If the spring clip is

assembled incorrectly, the switch will not fi t tight against the “L” bracket.

2. If this cover control kit includes a pilot light, the “L” bracket must be removed from the enclosure case. Mount the pilot light bracket to

the “L” bracket using two 8-32 x .250 inch threadcutting screws. Mount the pilot light unit to the pilot light mounting bracket using the

8-32 x .375 inch screw (see Figure J). NOTE - If this kit includes one pilot light unit, make sure the unit is mounted to the top mounting

hole for correct alignment with the external operator assembly.

3. Assemble “L” bracket to enclosure case as shown in Figure K using the two 10-32 x .250 inch thread rolling screws. NOTE - Make sure

that the “L” bracket’s mounting foot is located away from the case side wall. See Sketch A for “L” bracket mounting location.

Enclosure

Catalog Number

C799B12

C799B13

C799B14

Dimension "A"

(inches)

1.80

1.80

1.80

enclosure case top plate

A

Dimension "B"

(inches)

4.10

4.40

10.30

L bracket mounting holes

B

2.00

enclosure case right-hand side wall

Sketch A

EATON CORPORATION www.eaton.com

Catalog No. C400GK Cover Control

Kit Start - Stop

CONNECTIONS FOR ELECTRICALLY HELD STARTERS/CONTACTORS

(Refer to diagram in enclosure cover)

Connect internal switch conductors to the starter terminals as follows:

Red Lead-

Yellow Lead-

Black Lead-

Connect to Terminal #1 (L1 on contactor)

Connect to Terminal #2/13

Connect to Terminal #3/14

The starter is now wired for Figure 1 and A as shown on the diagram in the starter cover.

Instructions and Operation P19461

Effective August 2011

CONNECTIONS FOR MECHANICALLY HELD STARTERS/CONTACTORS

(Refer to diagram in enclosure cover)

Connect internal switch conductors to the starter terminals as follows:

Red Lead-

Yellow Lead-

Black Lead-

Connect to Terminal #3

Connect to Terminal #1 (L1 on contactor)

Connect to Terminal #2

SINGLE PILOT LIGHT

Connect black leads to contactor coil terminals A1 and A2 per

Figure D as shown on the diagram in the starter cover.

DUAL PILOT LIGHT

Connect black leads of one pilot light to coil terminals A 1 and A2.

(Figure 1).

AND ....

Connect black leads of second pilot light across Terminal 2/13 and

Terminals 95 or 96 (as shown in Figure 2) via the N.C. contacts of auxiliary contact C320KGS3 (ordered separately).

OR ....

Connect black leads of second pilot light to separate control lines as shown in Figure 3, using the N.C. contacts of auxiliary contact

C320GS3 (ordered separately).

A1

2/13

COIL TERMINALS

Figure 1

Figure 2

A2

3/14 A1

M

A2 95

OL

96

C320KGS3

SEPARATE CONTROL LINES

C320KGS3

Figure 3

EATON CORPORATION www.eaton.com

3

Instructions and Operation P19461

Effective August 2011

Catalog No. C400GK Cover Control

Kit Start - Stop

Eaton Corporation

Electrical Group

1000 Cherrington Parkway

Moon Township, PA 15108

United States

877-ETN-CARE (877-386-2273)

Eaton.com

© 2011 Eaton Corporation

All Rights Reserved

Publication No. P19461 / 002

August 2011

Eaton is a registered trademark of Eaton

Corporation.

All other trademarks are property of their respective owners.