NO.
COURSE
OBJECTIVE
COURSE OUTLINE
DURATION
14
Airfield
Ground
Lighting
i) AGL products/ system characteristics and
maintenance principles
ii) AGL compliance requirements and
international standards set by ICAO and FAA
iii) How to conduct product evaluation and
audits
iv) Maintenance procedures and and
documentation
v) Maintenance Plan and schedule preparation
following knowledge
AGL Products : Inset Fittings, Elevated Fittings, Transformers
AGL Products : CCR’s, PAPI’s, Control Systems, Power Supplies
AGL Product Maintenance Approach Systems, Runway Systems,
Taxiway Systems
AGL Product Training, CCR, Primary Circuit Checks
AGL Product Training, Isolating Transformer Checks, Light
Fitting Alignment
AGL Product Maintenance Inset & Elevated fitting Maintenance
AGL Product & Systems Fault Finding & Maintenance
techniques
Planned Maintenance & programming
Operational Maintenance planning procedures
Facilities & Safety, evaluation & report
5 working
days
15
Automotive
Workshop
Safety
i) To provide participants with an
understanding of Auotmotive workshop
safety, legal requirements and employee
responsibilities
•
•
•
•
•
Automotive in automotive workshop
Tools and equipment safety, OSHA 1994
Legal requirements and employee responsibilities
Penalties and General written policy
Hazard Identification, Risk Assessment and control
2 working
days
16
Fire Truck
Maintenance
This course is to provide an understanding on :
i) The purpose, construction, and operation of
airport firetrucks
ii) Trouble- shooting and repair works
•
•
•
•
•
•
•
Industrial Automated System
Fire Trucks specifications
Identified and describe the function of an airports fire trucks
Test the serviceability of the truck main components
Troubleshooting and diagnostic method
component repair and installation
Electrical and pneumatics diagram
3 working
days
17
Motor Starters
and Equipment
i) Familirization with starting motors and
variable speed drive principles, etc
ii) Strong knowledge on schematic diagrams,
control appratus, and electrical motors in
accordance with actual safety regulations
• Control and Power Circuit, Protection Devices, Control
ElementS and Electrical Motors
• Selection of Starting Methods:
* Direct on line starting (D.O.L)
* Star-Delta
* Starting by Eliminating of Stator Resistances
* Starting by Autotransformer
* Asynchronous Motor with two speeds of rotation
* Electronics Starter (Alistart 3)
* Various Starting Methods
2 working
days
18
Trouble Shooting
in Industrial
Automation
i) To understand, diagnose and
troubleshoot an automated system
ii) To understand and carry out simple
programming
•
•
•
•
Diagnosis and troubleshooting Industrial Automated System
Functioning of a sequential system
Function description of an installation
Command looping
* Input program, preactuator, actuator control looping
* Sensor, input program
• Troubleshooting method
* Study of the installation files, electrical diagram
* Input/output addressing
2 working
days
19
Predictive
Maintenance
using Vibration
Analysis
i) Understand the concept of predictive
maintenance and the ability to apply the
vibration analysis method
ii) Identify and understand the different sources
of vibration in running machines
•
•
•
•
•
•
•
•
•
2 working
days
20
Baggage
Handling
System
i) Familiarize participants on the fundamentals
of operating an airport’s Baggage
Handling System (BHS) to maximize airport
operational effectiveness and efficiency and
minize operational and maintenance costs
Introduction
Planning Your Routine Repairs
How to establish Six Step Preventive Maintenance Program
How to establish a Six Step Preventive Maintenance Program
How to implement a Predictive Maintenance System
Motion Economy. How to Work Smarter
Cleaning, Inspecting and Lubricating Equipment
General view of maintenance
Definition of Predictive Maintenance
Introduction to Machinery Vibration Monitoring and Analysis
Vibration Measurement Terminology
Technical components of Predictive Maintenance
Vibration analysis in case examples
Imbalance, Misalignment, Mechanical looseness
Rolling element bearings
Gear, Belts, Motors and Resonance
Airport
Technical
Services
Training
Modules
5 working
days
MALAYSIA AIRPORTS CONSULTANCY SERVICES SDN BHD
(375245-X)
Target Audience
Capacity
:
:
Manager (Engineering Team)
Executive (Engineering Team)
Supervisor (Engineering Team)
Minimum 10 pax
Maximum 25 pax
(Formerly known as Malaysia Airports Management and Technical Services Sdn. Bhd.)
Malaysia Airports Corporate Office, Persiaran Korporat KLIA, 64000 KLIA, Sepang, Selangor, Malaysia.
D/L : +603 8777 7410/ 7408 • G/L : +603-8777 7000 • Fax : +603-8777 7550
E-mail : macs@malaysiaairports.com.my • Website : www.malaysiaairports.com.my
Airport Technical Services Training Modules
MALAYSIA AIRPORTS CONSULTANCY SERVICES SDN BHD (MACS)
Airports depend on a wide variety of sophisticated technological systems to function effectively. These systems
range from the aeronautical ground lighting systems that guide aircraft landings to the baggage handling
system that separates and loads baggage onto aircraft. These systems are complex and highly technical, and
require personnel with the right knowledge and skills to operate.
NO.
Malaysia Airports Consultancy Services (MACS) offers a comprehensive range of Airport Technical Services
training modules to equip participants with the requisite technical skills and know-how to become qualified and
highly competent Airport technical modules personnel able to ensure the technical side of airport operations
function as smoothly as possible.
NO.
1
2
COURSE
Effective
Supervisory
Skills
Facilities
Maitenance
Management
OBJECTIVE
Upon completion of this program, the trainees
are expected to :
• Understand the purpose and functions of a
supervisor
• Have an enhanced awareness of a
supervisor’s responsibilities and expectations
in today’s world
• Develop more effective people skills in
handling subordinates
• Be able to exercise alternatives for handling
team decisions
• Understand the various levels of
empowerment- Empowerment vs Capability
• Build employee morale via positive approach
to correcting errors and use of delegation in
improving employee productivity
• Manage change and resolve conflicts
respectfully
• React to and discuss major changes
occurring in organization.
i) Demonstrate an understanding of troubleshooting technques to identify issues
regarding facilities and equipment
ii) Participate in gathering information related
to repair and maitenance of facilities and
equipment to be used as inputs during
maitenance analysis
3
Failure Modes
and Effect
Analysis
i)
ii)
iii)
iv)
Defining Failure Mode and Effect Analysis
Identifying the benefits of using FMEA
Learn the steps in carrying out an FMEA
How to create typical FMEA design and
process
v) Prioritize Potential Failures according to Risk
and Drive actions to eliminate/ reduce their
likelihood of occurence
vi) Translate this analysis into effective product/
process contol by addressing critical
characteristics of product /process through
process control
vii) Develop a Control Plan - written depscription
of system for controlling production parts
and processes
COURSE OUTLINE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
DURATION
Introduction
• Overview, Objectives and Airport Level of Service (LOS),
Terminal Key Performance Indicators (KPIs)
Functions and responsibiltiies of a supervisor
Human Relations and Communication
The 5 foudnations of Leadership and Supervision
Fundamental Principles of Leadership
Laws of Motivation
Critical Characteristics ofLeadership
Effective Task delgation
Improving Employee Work Habits
Improving Employee Performance
Problem employees and employe problems
Dealing with Employee Complains
Motivating and Inspiring Staff
Handling Work Conflicts
Building productive teams
Managing Change- Effective Change
Management, OD Interventions and Employee Involvement
2 working
days
Overview
Repair Programs
Equipment malfunctions
Six big equipment-related wasters
Advantages of repairing own machines
Preventive maintenance database requirements
Approaches to improving machine reliability
Steps in trouble-shooting for causes
Seven Points For Root Cause Analysis (RCA) :
Description of breakdown:
i.
Define the physical phenomena of the breakdown.
iii. Organize the details of the breakdown by using the
‘3W2H’ ( what, when, where, how, how much) tool.
iv. Work as a team, respecting each other’s expertise and
knowledge,
v.
Consider every possible cause of the breakdown.
vi. Verify all logical causes and eliminate all illogical ones.
vii. If determined that the cause of the breakdown was
human error,
separate that cause from the physical causes.
viii. The latent causes of industrial failures How to identify them and what actions to take?
ix. Tools for data collections and trends analysis.
3 working
days
INTRODUCTION TO FMEA
QUALITY PLANNING & TYPES OF FMEA
STEPS OF ANALYSIS & CREATING A FMEA
• Create & Design FMEA
• Creating A Process FMEA
• Learn & select the appropriate FMEA
• Understanding the importance of FMEA in
Manufacturing
• Applying the FMEA Methodology to your own case
FMEA PRACTICAL PROCESS
REVIEW OF KEY TERMS
FMEA IMPLEMENTATION
REVIEW OF PROCESS FLOW CHART
PROCESS CONTROL PLAN
NO.
COURSE
4
Air Conditioning
Maintenance
i) This course is designed to ensure
participants are able to gain the technical
knowledge required in air conditioning
maintenance
•
•
•
•
•
•
•
Introduction - Operating conditions
Pump-down and Charging
Service diagnosis and repairs
Electrical fault finding and controls
Chiller installation and features
AHU - element and controls
Course condition - real case studies
2 working
days
Air Conditioning
Technology
i) This course is an entry levelo course to
prepare participants to locate faults and
carry out basic maintenance works on
air-conditioners
• Units and measurements
• Refrigeration and air conditioning
* Fumdamental principles
* Refrigeration cycle
* Pressure Enthalphy Chart
* Factors effecting refrigeration system
• Types of systems
• Psychrometrics
• Air Handling System
• Component of refrigereting
2 working
days
Introduction to PLB Layout
Introduction to VGDS Layout
LB’s Safety Procedures
Operations PLB & VGDS
Care & Periodics Maintenance
Sistem Calibration
Worthiness Checks
5 working
days
Introduction to Pavement
Fundamental of Pavement Construction
Defination of Pavement
Pavement Design
Pavement Classification
Pavement Materials Rigid & Flexible
Method of Construction
Type of Equipments
Distress in Airport Pavement, Its defination & effect,
component and its charecteristics
Distress Factors and Remedial Processes
Pavement Situation Case Studies
Inspection & Maintenance SOP
Site Visits
2 working
days
Electricity Economics – regulation & Deregulation
Market Operation - LV & HT
Electricity Supply Industry & Malaysian Grid Code
Power System Operation Basics
Load forecasting and demand curves
System planning and expansion
Unit commitment & Intergration Strategy
Frequency regulation & economic dispatch
Basic system protection practices for safety operation
Network switching & isolation
SCADA and Energy Management Systems
Defence & Restoration Plans Interchange Evaluations
Switch gears Operation
5 working
days
5
6
7
8
2 working
days
Passenger
Loading Bridges
OBJECTIVE
This course is designed to help participants gain
the following knowledge :
i) Knowledge and skills needed for operational
worthiness and ensure readiness of the
Passesnger Loading Bridge
ii) Learn the best pracitices to minimize
downturn and ensure service reliability
iii) Understand concepts of Airside Safety and
Aerodome Rules and Regulations
Airport Pavement i)
Management
System
This course provides participants
with the following knowledge
regarding Pavement Management:
• Co-ordination, design, construction,
maitenance and evaluation activities
• Making efficient use of existing knowledge
and practices
ii) Plan all work activities and services necesary
to provide, operate and maintain airfield
pavements in a safe and cost-effective
manner
Electrical Power
System
This course provides participants with the
following :
i) insight on the various equipment types in a
typical high voltagee substation and how
they contribute to overall system reliability
ii) Learn and understand the practical aspects
related to the various phases in engineering
and design, project implementation,
comissioning and maintenance
iii) Understanding contractual requirements
and technical compliances required
iv) Experienced instructors who have
encountered and solved serious issues with
electrical power systems
COURSE OUTLINE
COURSE
OBJECTIVE
COURSE OUTLINE
DURATION
9
Electrical for
non-electrical
Personal
i)
ii)
iii)
iv)
Adherence to electrical safety precautions
Identify types of fuses, circuit breakers
Read and interpret electrical drawings
Measure voltage, current, resistance
in circuits and components
v) identify types of electrical AC motors
vi) Read and interpret circuit diagrams for
starters
vii) Wire up different types of starters
viii) Trouble - shoot fault in starting system
• Safety precaution in Handling 415 volts 3 phase and 230
volts single phase.
• Basic electrical circuit, current, resistance, voltage & power
calculations.
• Measurement of current, resistance, voltage, insulation and
etc.
• Principle construction and operation of AC motors
• Principle of starters for AC motors
• Trouble shooting in Electrical AC motors
• Common fault and rectification
• Practical exercises using multimeters, series, parallel, seriesparallel circuits.
3 working
days
10
Sensor in
Industry
Process Control,
Selection and
Sizing
i)
To be able to undestand the operating
principles for different types of sensors
ii) To understand the principle of regulation
loop and role of each component and
setting effects
• Role and Control system in automation system
• Different types of loop, ie. Open and close
• Functional description and field application
* PT 100 probe
* J, K, type Thermal Convector
* Notion of analogue and digital convector
* Control power point
• Setting and Sensor Selection
• Sensor and Industrial Application
2 working
days
11
Sensor in
Industry
Process Control,
Selection and
Sizing
i)
To be able to understand the general
structure of a PLC, how its set up in an
automated system, and how to carry out
simple programming on the PLC
ii) To equip a programmer with advanced
techniques typically found in larger or more
complex control operations
• PLC Structure
* Power supply, I/o interface,
* The bus, The network, The memories,
* Extension racks, wiring, Program language
• Programming and Industrial language
• Arithmetic; Word manipulation, Functions
• Process control and data acquisition
* Intro to process control and data acquisition
* Transducers
* Transmitters
* Data acquisition theory
* Analog–to-digital conversation, operational amplifiers
4 working
days
12
Electro
Pneumatic
i)
•
•
•
•
•
4 working
days
DURATION
To provide an introduction to AGL products/
system characteristics and maintenance
principles, as well as related international
standards established by ICAO and FAA
•
•
•
•
•
•
•
•
•
•
•
•
13
ElectroHydraulics
For participants to:
i) Understand the functions of the main
hydraulic components and trouble shoot
hydraulic circuits
ii) Understand the main parts of electrohydraulic circuits in order to improve
settings and trouble-shooting ability
Introduction and Applicable Standards & Safety
Intoduction to AGL
Airfield and Electrical Safety
AGL Series Circuit
Approach Lighting Systems: Introduction, Categories and
Design Principles
Approach Lighting Systems: Design and Application
Runway Lighting Systems: Introduction, International
Categories
Runway Lighting Systems: Design and Application
PAPI & APAPI: Design & Application
Constant Current Regulators: Principles of Operation & Types
Taxiway Systems: Design and Application (Taxiway & Apron
Edge, Centreline)
Taxiway Systems: Design and Application (Taxiway Lead On/
Off, Hold & Stop Bars)
Surface Movement Guidance: Signs-Design and Application
and Basic Principles of SMGCS
Remote Control & Monitoring Systems: Design and
Application-Simple & CAT 1)
Remote Control & Monitoring Systems:
Design and Application-SMGCS & CAT II/III)
Introduction to Main & Standby Power: Design and
Application
Introduction to Service Manuals, Planned & Preventive
Maintenance
• Principles of hydraulics and electro control
• Hydraulic fluids, power supply unit and electrical
components used in electro-hydraulics
• Symbols, valves, cylinders and accumulators
• Design, Constructions and troubleshooting of hydraulic
control circuits
• Logic functions in electro-pneumatics
• Process sequential control in electro-pneumatics
2 working
days