*030794*
T-Series
030794
INSTALLATION INSTRUCTIONS FOR INSTALLING
Installation Instructions
T-SERIES EXTRA HEAVY DUTY LEVER LOCKSET
Extra Heavy Duty Lockset
IMPORTANT: THIS LOCK IS NON-HANDED. LOCK IS FACTORY PACKED PREADJUSTED FOR 1³⁄₄" (45 mm)
THICK DOORS. TO ADJUST LOCK FOR OTHER DOOR THICKNESS, SEE STEP 8, 9 & 10. SPACERS MUST BE
USED FOR DOORS THINNER THAN 1³⁄₄ " (45mm) THICK. FOR FUNCTIONS T351, T381, T561 AND T571,
SEE STEPS 16 (STANDARD CYLINDER) OR 17 (IC CORE) FOR TIMING INSTRUCTIONS.
Set Screw
¹⁄₄-20 x ¹⁄₄"
Mounting Screws
#10-32 x 1"
Inner Lever
Rose
Outer Trim Assembly
Interchangeable Core Cylinder
Inner Trim Assembly
Flanged Nut
Inner Mounting Plate
*Spacer
INSIDE
Attaching Screws
#8 Combination
LEFT
HAND
REVE
RSE
E
VERS
D RE
HAN
T
H
RIG
*Spacer required for all
doors less than 1³⁄₄" thick.
DOOR HAND DETERMINED FROM OUTSIDE
LEFT HAND REVERSE SHOWN
MARK THE DOOR
High Edge Of Bevel Door
Fold the template on the line indicated.
Place on HIGH EDGE of door bevel.
Position centerline of the template on heightline
(suggested height is 38" (965 mm) from floor).
&
RE GH
HE HI
D ON OOR
D
2"(51mm) DR
DOOR CENTERING ADJUSTMENT
1 34/ "(45mm) DR
2 14/ "(57mm) DR
A) Mark 2¹⁄₈" Hole
OL
Locate and mark center for 1" (25 mm) latch bolt hole
in the door edge.
TE
M
P
L
T–SINSTAATE F
ER LLI OR
I
N
E
LO S LEG
CK VE
S R
D.
B) Mark Notches
F E
H
C
F
A
TC S.
PL GE O E OF LAICKNES
ED TERLINOOR TLHE.
D HO
N
CE CT
RK RE DIA
MA COR 5mm)
R
2
FO L 1"(
IL
DR
Locate and mark center for two (2) ⁵⁄₁₆" (8 mm)
through-bolt holes.
D) Mark Latch Hole
/4"
1 3 mm)
(45 )
m
1m
2"(5 )
m
7m
C.
MA
LAT
C
5 RK
H
/
1
6" CEN
(
8m TE
MA
US
m R
IN
R
23
030G DR ) HO FO
2 K
/
4
1
736 ILL
"(7
L R
/8"(CENT
F
0m
RE -000-5 IXTU ES
IM
54m ER
C
m)
m) FO ENOMME0NIS RE
BA
CH POR
R S D
H
U
C
O
KS
LE ALIGRNE PREOD TO
BA ECK TAN
ET
CK LO T:
TH MEN PER
RU T
SE CK
T B FO
HO -BOL OF
LE T
EF R
S.
O
RE PRO
DR PER
ILL
ING
Locate and mark positions for notches.
Caution: Notches must be horizontal.
P
B.
5/3
2"(
4m
m)
5
x1/ /32"(4
8"( m
3m m)
m)
DE
E
Locate and mark center for 2¹⁄₈" (54 mm) hole.
HIGH EDGE
A.
OUTSIDE
/4"(5
IDE
TS
OU
IDE
INS
21
Chassis Assembly
STEP 1
RIGH
T HA
ND
Latch Assembly
*Spacer
Outer Trim Assembly
Standard Cylinder
D
HAN
LEFT
C) Mark Thru-Bolt Holes
Note: If steel frames are used, the latch centerline must
be in line with the center of the strike preparation.
Hint: For retrofitting of existing 2¹⁄₈" (54mm) holes, fold template in half to locate position for the two (2) ⁵⁄₁₆" (8mm) holes.
STEP 2
BORE HOLES: INSTALL LATCH
A) 5/16" (8 mm)
Thru hole
When drilling through the door, be careful not to damage the door finish.
A.
B.
Bore a 2¹⁄₈" (54 mm) hole and two (2) ⁵⁄₁₆" (8 mm) holes
from both sides of door to avoid splintering wood.
Bore a 1" (25 mm) hole into door edge. Using the latch faceplate
as a pattern, trace outline and mortise the door edge so the latch
is flush with door. If ³⁄₄" projection latch is to be installed see Step 19.
Note: For wood jambs, close the door and using a strike-locating tool
or other pointed object, mark the position of the hole in the jamb.
Open the door and drill 1" (25 mm) hole in the jamb a minimum of ³⁄₄"
19 mm) deep.
C) File Notches
B) 1" (25 mm) Hole
A) 2-1/8" (54 mm)
Thru hole
Latch
Bolt Bevel
Latch Unit
Use faceplate as pattern for mortise.
C. File two (2) ⁵⁄₃₂" (4 mm) x ⁵⁄₃₂" (4 mm) x ¹⁄₈" (3 mm) deep notches
into both sides of the door.
D.
5/32" (4 mm)
A) 5/16" (8 mm)
Thru hole
Backset
Locator
Insert the latch unit in the door, making certain that the latch bolt
bevel faces the direction of the closing door. Attach with two (2)
#8 combination screws provided.
Note: Use of a drill guide is recommended to ensure
straight and level holes.
IF USING THE FALCON OPTIONAL DRILL GUIDE
Install Drill Guide (M204-198) into the door. Make certain the
correct backset locators are even with door edge. Drill two (2) ⁵⁄₁₆" (8 mm)
holes from both sides to the center.
Note: Drill guide replacement is recommended after ten (10) door preparations.
Lock Housing
STEP 3
Latch Prong
INSTALL CHASSIS AND OUTER TRIM ASSEMBLY
Latch Tail
Note: For ease of installation, the lock should be in
the unlocked position.
Slide the chassis assembly into the door from outside
making sure that the lock housing engages the latch
prongs. Retractor must also engage the latch tail.
Retractor
Latch Case
Chassis Assembly
Important: The chassis assembly must be positioned
in the center of the door for proper operation.
See Step 9 for door thickness adjustment.
STEP 4
A.
B.
Outside of Door
INSTALL INNER MOUNTING PLATE
Notches
Place the inner mounting plate onto the chassis assembly
making sure that the plate tabs engage the horizontal
notches in the door.
Position the flanged nut over the chassis assembly and
tighten securely with hex wrench provided.
Tab
Flanged Nut
Chassis Assembly
Tab
Inner Mounting Plate
Black Hex Wrench
STEP 5
INSTALL INNER TRIM ASSEMBLY
Thru Post
Inner Trim Asssembly
Slide the inner trim assembly over the chassis spindle. Thru-posts will
engage the inner trim asembly on 1 ³⁄₄ " (45 mm) thick doors.
Secure to the door with two #10-32 x 1" machine screws provided.
Thru Post
Mounting Screws
#10-32 x 1"
Chassis Spindle
STEP 6
A.
B.
INSTALL INNER LEVER
Groove
Position the rose over the inner trim assembly making
sure the rose detent engages the groove in the
spindle assembly.
Rose Detent
¹⁄₄-20 x ¹⁄₄"
Set Screw
Install the lever handle and tighten the set screw with
the hex key provided.
STOP! Test operation to be sure the latch bolt moves freely.
DO NOT FORCE. If the lockset does not operate properly, remove the
lockset from the door and check the door preparation and door thickness
adjustment. Go back to Step 3 to re-install the chassis.
Inner Trim Assembly
Rose
STEP 7
A.
B.
C.
Jamb
LOCATE AND INSTALL THE STRIKE
ANSI Dust Box
For wood jambs, center the strike latch opening over 1" (25 mm)
hole in jamb. Trace the outline around the strike on the door jamb.
Mortise the door jamb to accommodate the strike box
and the strike.
ANSI Strike
Mortise for
dust box
and strike
#12 Combination Screw
Insert the strike box if required and fasten the strike to the
jamb with #12 or #8 combination screws provided.
Jamb
Caution: Deadlocking plunger of the latch bolt must not enter the
opening in the strike plate.
Note: When the strike box is not used, the recess in the jamb must
be a minimum of ⁹⁄₁₆" (14 mm) deep to allow the latch bolt to extend
to its full projection.
STEP 8
Inner Lever
Dust Box
T-Strike
Mortise for
dust box
and strike
#8 Combination
Screw
INSTRUCTIONS FOR REMOVING OUTSIDE TRIM
A.
Remove the outside trim retaining screw (A).
B.
Slide the outside trim (B) from the chassis assembly.
C.
See Step 9 for chassis adjustment procedure,
or Step 10 for spacer installation.
D.
Slide the outside trim (B) onto the chassis.
E.
Replace the outside trim retaining screw (A).
B
A
ADJUST LOCK FOR DOOR THICKNESS
2"(51mm) DR
2 1/4"(57mm) DR
USING DRILL
FIXTURE
030736-000-50 IS
MARK CENTER FOR
5/16"(8mm) HOLES
1 3/4"(45mm) DR
TEMPLATE FOR
INSTALLING
T–SERIES LEVER
LOCKS
DOOR CENTERING ADJUSTMENT
5/32"(4mm)
Cap
Flanged Nut
2"
1³⁄₄"
2¹⁄₄"
(57 mm) (51 mm) (45 mm)
Black Hex Wrench
Place the spacer on over the outer chassis spindle
as shown.
C.
Re-install the outer mounting plate and flanged nut.
Using the adjusting gage provided, adjust the flanged nut
for proper door thickness as shown.
D.
Go back to Step 3 for chassis installation.
E.
Place the second spacer over the inner chassis
spindle before installing the inner mounting plate
and flanged nut. Continue at Step 5.
DOOR CENTERING
ADJUSTMENT GAGE
NT FALCON T-SERIES LEVER
LOCKS FOR DOORS LESS THAN
1 3/4 (45mm) THICK
1 3/4 (45mm)
Remove the flanged nut with the black hex wrench
provided, and remove the outer mounting plate.
1 1/2 (38mm)
B.
INSTALLING SPACER FOR DOORS THINNER
THAN 1³⁄₄" (45 mm)
1 1/4 (32mm)
A.
MARK CENTERLINE OF LATCH
FOR CORRECT DOOR
THICKNESS.
LATCH
Button Mount Legs
Pinch the button mount legs together and
move the cap to the desired position.
STEP 10
FOLD HERE &
PLACE ON HIGH
5/32"(4mm)
x1/8"(3mm) DEEP
MARK CENTER FOR RECOMMENDED TO
2 1/8"(54mm) HOLE ENSURE
PROPER
ALIGNMENT
C.
2 3/4"(70mm) BACKSET
If adjustment is necessary, use hex wrench provided
Chassis Assembly
and rotate flanged nut counterclockwise to adjust.
Again, use the template markings to measure adjustment
before installing lock on door.
Hint: Three full turns of the nut equals (=) ¹⁄₈" (3 mm) adjustment.
IMPORTANT:
B.
CHECK LOCK FOR PROPER
BACKSET BEFORE DRILLING
Place the template provided against the retractor housing to find
the mark for door thickness.
1 3/4"
(45mm)
2"(51mm)
A.
HIGH EDGE
The lock is factory packed preadjusted for 1³⁄₄" (45 mm) doors unless
special ordered.
2 1/4"(57mm)
STEP 9
Gage
Flanged Nut
Inner Mounting Plate
NT FALCON LOCK
P/N 030793-001-70
PRINTED IN U.S.A.
Spacer
Outer Mounting Plate
Spacer
Chassis Assembly
e
tsid
Ou
Flanged Nut
ide
Ins
Spacer
Outer Mounting Plate
STEP 11
TO REMOVE ALL LEVERS WITH INTERCHANGEABLE CORE CYLINDERS
A.
Insert the control key into the core and rotate 15 degrees clockwise.
Pull the key to remove the core.
B.
Insert a screwdriver into the “figure 8” core hole and into the
lever retainer.
C.
Depress the retainer and slide the lever off the spindle.
TO RE-INSTALL THE LEVER
D.
Slide the lever over the spindle and push on over the retainer.
E.
Pull on the lever to be sure the retainer is engaged with the lever.
F.
Re-install the core with the tailpiece pushed into the core.
Control Key
A
B
Push
Retainer
IC CORE AND TAILPIECE
STEP 12
Be certain to use the correct tailpiece with the core.
Six pin cores should only use the "6P" tailpiece.
FA
L
FA
L
CO
CO
N
STEP 13
7 Pin Core
6 Pin Core
Seven pin cores should only use the "7P" tailpiece.
N
TO REMOVE ALL CYLINDER LEVERS
(Except Interchangeable Core)
A.
Insert the key and rotate clockwise
approximately 60 degrees.
B.
Depress lever retainer with tool provided.
C.
Slide lever off spindle.
TO RE-INSTALL THE LEVER
D.
Insert cylinder into spindle.
E.
Slide lever onto spindle.
F.
Insert key into cylinder and rotate clockwise approximately
60 degrees and push lever over retainer.
G.
C
B
Pull on lever to be sure the retainer is engaged with the lever.
STEP 14
TAILPIECE INSTALLATION
A
Cylinder
For proper function of the lock, the tailpiece must be
installed correctly.
All T-Series tailpieces should be installed
VERTICALLY in the cylinder.
Spring
Pin
Tailpiece
Cap
STEP 15
A.
B.
SINGLE DUMMY TRIM, T12
Inner Trim Assembly
Using the template described in Step 1,
locate and mark the center for
two (2) mounting holes.
Groove
For Wood Door - Drill two (2) pilot holes
⁵⁄₃₂" (4 mm) x ⁷⁄₈" (22 mm) deep for #12 wood screws.
For Metal Door - Drill and tap two (2) holes
for #12-24 machine screws.
C.
Position the spindle assembly over the
mounting holes and secure to the door
with the screws provided.
D.
See Step 6 for lever installation.
Inside of Door
Screws for Metal Doors
#12-24 x ³⁄₄"
Screws for Wood Doors
#12 x 1¹⁄₂"
STEP 16
TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS FOR THE FOLLOWING FUNCTIONS:
T351, T381, T561, T571
A.
If the cylinder and lever are installed, refer to Step 13 for
lever removal instructions.
B.
Using a thin flat screw driver, turn the action bar slot clockwise
(cw) until it stops at about 2:00.
C.
Then turn the action bar counterclockwise (ccw) to the 9:00
position. NOTE: There is no physical stop at this location.
D.
With the key out, install the standard cylinder into the spindle.
E.
Refer to Step 13 for lever re-installation.
F.
Operate the key to test for proper operation.
RH Shown
Action
bar
slot
Door
edge
TIMING INSTRUCTIONS FOR IC CORE LOCKS FOR THE FOLLOWING FUNCTIONS:
T351, T381, T561, T571
STEP 17
A.
If the core is installed, refer to Step 11 for IC core removal instructions.
B.
Using a thin flat screw driver, turn the action bar slot clockwise
(cw) until it stops at about 11:00.
C.
Then turn the action bar counterclockwise (ccw) to the 7:00
position. NOTE: There is no physical stop is at this location.
D.
Using the control key, insert IC core into the lever and spindle.
E.
Remove the control key.
F.
Operate the key to test for proper operation.
STEP 18
bar
Action
slot
RH Shown
Door
edge
TAILPIECE INSTALLATION INSTRUCTIONS FOR T381 FUNCTION
SEE STEP 14 FOR STANDARD CYLINDER
TAILPIECE INSTALLATION
LONG TAILPIECE
OUTER STANDARD CYLINDER ASSEMBLY
SHORT TAILPIECE
INNER STANDARD CYLINDER ASSEMBLY
CLUTCH
ON
OUTSIDE
SEE STEP 12 FOR IC CORE
TAILPIECE INSTALLATION
LONG TAILPIECE
OUTER IC CORE ASSEMBLY
SHORT TAILPIECE
INNER IC CORE ASSEMBLY
Customer Service
1-877-671-7011
www.allegion.com/us
© Allegion 2014
Printed in U.S.A.
030794 Rev. 01/14-f
25.500
FRONT
11.000
8.500
Front
3.670
BEGINNING SHEET
folded SHEET
Additional Notes:
1. None
Revision History
A
B
C
D
E
5440
0790
5496
012600
029486
Material
White Paper
Notes
1. printed two sides
2. printed black
3. tolerance ± .13
4. printed in country may vary
5. drawings not to scale
F
Revision Description:
f > Revised artwork
Edited By
Approved By
EC Number
Release Date
D. Spence
M. Sasso
042749
01-01-14
Title
T SERIES IS
Creation Date
12-02-2013
Created By
D. Spence
Software: InDesign CS6
Number
Revision
030794
Activity
3899 Hancock Expwy
Security, CO 80911
f
© Allegion 2014