WINCH
MOUNT KIT
For POLARIS UTVs
ASSEMBLY / OWNER’S
MANUAL
MODEL NUMBER: 25-3270
© 2010 Cycle Country Accessories Corp.
4/11/12
MAN0069
Rev. 02
ITEM NO. QTY.
PART NO.
1
1 CYC5722
2
1 CYC5726
3
4 CYC0020
4
2 CYC0020
5
2 CYC0020
6
6 CYC0020
7
2 CYC0020
8
1 CYC0895
9
1 CYC4958
10
2 CYC0020
11
2 CYC0020
12
2 CYC0020
DESCRIPTION
Winch Mount Plate
Roller Hawse Weldment
M8 x 20mm Hex Bolt
M10 x 25mm Hex Bolt
M8 x 25mm Hex Bolt
Flange Nut M8 Nylock
Locknut M10 Nylock
Switch Bracket
Switch Back Plate
Locknut M6 Nylock
M6 x 20mm Hex Bolt
Flatwasher M6
Hardware package part No. CYC0020
2
THIS WINCH MOUNTING KIT CAN BE USED TO MOUNT
EITHER CYCLE COUNTRY WINCHES OR OTHER
AFTERMARKET WINCHES TO YOUR UTV.
Please Note:
•
All directions referring to right and left are when the rider is sitting on the
machine.
•
Mounting of winches can be accomplished using either the 2-bolt pattern
or the 4-bolt patterns (inner and outer holes), depending on the
manufacturer. See Illustration.
Cycle Country
2500 lb Winch
Cycle Country
1500 lb Winch
Other 4 Bolt Pattern
Symmetric Winches
3
Model Number 25-3270
WINCH MOUNT INSTALLATION INSTRUCTIONS
1. Remove the front hood and disconnect the wiring for the lights. Remove the
front plastic bumper.
2. Remove the small plastic panel on the lower front of the bumper. This area is
where the roller hawse fairlead and winch cable will pass through the
bumper.
3. Insert winch plate (Item 1) and bolt into position as shown below.
4. Insert your winch and position it according to the positioning guide on page 3.
If installing a 2-Bolt Pattern winch, install with the motor to the LEFT side of
the vehicle. If installing a 4-Bolt Pattern winch, install with motor to the
RIGHT side of vehicle. Many other winch models can be installed using this
winch plate. Note: some of the earlier Polaris RZR models have a radiator
hose configuration that may rub on certain winch motors. Installer may
choose to install a sleeve on the hose or use some other means of protecting
the radiator hose from rubbing on the winch.
4
5.
Route the winch cable through the frame and the roller hawse mount
weldment (Item 2). Mount the roller hawse mount weldment into place as
shown. Remove one of the long rollers to route the winch cable through the
roller hawse. Route the cable through the roller hawse and mount into
position.
5
6. Mount the switch housing (Items 8-12) and switch in a location where it will
not be accidentally activated and will not come into contact with the operator
or occupant when operating or entering and exiting the vehicle. See below
for possible mount locations for relay and switch.
Possible relay location
Possible switch location
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7. Reinstall the front plastic bumper and the hood and reattach the wiring for the
lights.
See Winch Wiring Instructions supplied with the Winch for proper
installation.
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CYCLE COUNTRY WINCH SWITCH MOUNTING INSTRUCTIONS:
NOTE: Other winch manufacturers may require a different assembly process or alternate
hardware to attach switch to the bracket.
•
To mount the winch switch, remove the auxiliary switch bracket (A) and
place the winch switch inside the switch mount bracket. Align the two
holes of the winch switch mount bracket with the mounting holes in the
switch. Fasten with nuts and screws provided with the winch switch.
Hand-tighten fasteners only.
Remove ‘A’
•
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Mount the assembled switch housing in a location that suits your
needs, using the switch mount back plate for support. Hand-tighten
fasteners only.
One Year Limited Warranty
For the period of one (1) year from the purchase date, Cycle Country (a Kolpin Powersports Brand) will replace
for the original purchaser, free of charge, any part or parts found upon examination by Cycle Country
to be defective in material, workmanship, or both.
All transportation costs incurred submitting product to Cycle Country for warranty consideration must be
borne by the purchaser. If Cycle Country determines that the product must be returned to the factory for
credit, please call 1-800-841-2222 for a Return Merchandise Authorization (RMA) number and shipping
instructions.
This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper
maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to protect you and
your ATV, certain parts of the plow system and/or hardware are designed to fail when the equipment is
over-stressed.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s
warranty. Please call Cycle Country for more information.
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