KEY POINTS OF INTEREST: CASE STUDY A A O N C A S E S T U D Y x A LEED Platinum Certified building project x Underfloor air distribution x Seven patentable claims x AAON patented design promoting energy savings of 20— 40% over comparable air-cooled models x Challenge of condensation and dehumidification x Partnering to reduce millions of dollars by reducing absenteeism and increasing productivity x Optional individual comfort control capabaility Can you say... C S 3 . 6 . 2 0 0 7 Greenist? Signature Centre—Denver, CO The Signature Centre is a 186,000 SF office building developed by Aardex Corporation, and designed by the world renowned architect Binh Vinh. Located at Denver West, Jefferson County, the Signature Centre has opened the door to what may be considered Denver’s ‘Greenist’ office building, and one of America’s top LEED buildings. Aardex Corporation is known for their development of usereffective buildings, a harmonious environment on the interior and the exterior of the structure. With an exterior complete with high-efficiency glazing, the Signature Centre has panoramic views of downtown Denver and the surrounding foothills of Golden Colorado. Volker Hartkopf, director of the Center for Building Performance and Diagnostics at Carnegie Mellon University said, “...I’m impressed by what Aardex is doing. This is breaking the mold in development.” The building’s mechanical system consists of highefficiency heating and cooling systems comprised of four AAON evaporative-condensed rooftop units and one AAON evaporative-condensed chiller. This equipment efficiently provides the air and water required for the underfloor air distribution system and chilled beam technology, respectively. AAON’S unique evaporative condenser operates with a refrigerant desuperheater located in the evaporative condenser section. SEVEN PATENTABLE DECLARATIONS AAON gives direct benefit to the customer when comparing the AAON evaporative-condensed design to other evaporative condensers in the industry. x 22-100% less water usage x 22-100% less chemical usage x Reduced tendency to form scale with all water chemistry—refrigerant tube temperature is lowered by the desuperheater before the refrigerant tube comes in contact with the water x Lower energy consumption due to reduced fouling and more efficient heat transfer x Longer condenser fan motor life—the desuperheater allows the motor to operate in a maximum 70% RH ambient versus 100% RH for models without a desuperheater x 100% total heat rejection achievable at 33°F DB with no water flow—desuperheater functions as an air-cooled condenser at low ambient temperature conditions x 50% of total heat rejection at 70°F DB with no water flow achievable through desuperheater models (part load conditions) “This building is the wave of the future… [a] leading-edge kind of building.” Preston Gibson, President/CEO Jefferson Economic Council PAGE 2 “A chill[ed] beam technology used mostly in Europe is designed to mitigate heat gain through outside windows, and a high-grade commercial tinted glass window exterior also helps with energy efficiency.” - Ben Weeks, Executive Principal over project Beams Chilled Via AAON Chiller Chilled beams operate by pumping chilled water through cooling elements in the ceiling. Heat-generated from solar loads, building occupants and office equipment rises to the ceiling. This hot air is then cooled by the chilled beams and falls, creating a natural convection process of hot air rising and cold air falling. Additional radiant cooling from the chilled beam supports the convection process. A roof-mounted AAON evaporative-condensed chiller with a factory-installed distribution pumping package serves the chilled beams. The water is blended and delivered to the chilled beams at 64 °F. the need to house the chiller or pumps in an internal mechanical equipment room, because the pumps, chiller and condenser are packaged together and installed on the roof— saving valuable square footage that can be used by the owner or rented by tenants. The water temperature is elevated approximately 2 °F above dewpoint to prevent condensation. Usable building space is maximized by eliminating Patented Evaporative Condenser VFD Controlled Fans From Compressor Air-Cooled Desuperheater Moisture Eliminators Spray Misters R410A Evaporative Condensing Coil To Cooling Coil/ Heat Exchanger Reservoir CAN YOU SAY... GREENIST? Pump A A O N C A S E S T U D Y PAGE C S 3 . 6 . 2 0 0 7 3 Annual Water Usage Comparison (Evaporative Condensers) Water Usage Conventional Gallons PB Albq, NM 100 8760 12.1 1,604,683 804,617 49.9% Dallas, TX 100 8760 14.7 1,478,941 914,909 38.1% Tampa, FL 100 8760 14.7 1,481,039 1,052,485 28.9% Location Water Usage AAON Gallons Water Savings % Chiller (Tons) Hours of Operation Underfloor Air Distribution Underfloor Air Distribution, known as UFAD, is a system of supplying conditioned air from a pressurized plenum that is created between the floor slab and a raised floor system. diffusers utilized in a traditional underfloor air distribution system are generally higher to provide a ‘mixed’ condition within a few feet above the floor. The concept behind an underfloor air distribution system is to create a stratified condition from floor to ceiling, as opposed to a mixed condition, thus relying on the natural buoyancy of the air to remove heat and contaminants away from the occupants. Cool conditioned air (typically between 62 °F and 68°F) is supplied by a central air handling unit to the underfloor plenum, entering the conditioned zone through floor diffusers—or as part of workspace furniture or partitions. The air velocity from the diffusers, in a true displacement ventilation system, are extremely low and do not typically induce any mixing within the occupied zone. However, the discharge velocity from either passive or active With adjustable outlets, occupants have moderate control over thermal comfort conditions in their environment. [Automatic diffusers are used primarily to serve conference rooms or zones with varying interior loads.] SYSTEM DIFFERENCES UFAD is different from a conventional overhead air system in multiple ways: 1. Air moves from a bottom to top manner because it is supplied at low levels directly into the occupied portion of the space. This also means that conditioned air and outside/fresh air is provided much closer to occupants. 2. Air is supplied at low level and removed at high level. 3. Air can be supplied at a warmer temperature (63°F to 65°F) than it can with an overhead system (55°F to 57°F). Additionally, it’s a lowpressure system, which means the air isn’t forced through branching supply ducts. Raised floors enable delivery of a continuous source of fresh air to employees and allow maximum flexibility for electrical, phone and data systems. Dehumidification A challenge that UFAD systems pose is condensation problems and dehumidification needs. In humid climates, outside air must be properly dehumidified before delivering supply air to the underfloor plenum where condensation may occur on cool structural slab surfaces. In most climates, the outside air must be cooled 10 °F to 15 °F cooler than the desired supply air temperature in order to dehumidify the air. The problem is, air this cold can not be supplied to the space without significant comfort concerns. AAON modulating hot gas reheat uses energy that would have been rejected in the condenser to reheat the supply air to the desired discharge air temperature. AAON’S Modulating hot gas reheat offers enhanced temperature and comfort control over on/off reheat systems by providing the exact amount of reheat needed. Conventional systems cycle on and off, creating uncomfortable temperature swings for the tenant. The on/off system is unable to maintain as an exact temperature setpoint as the modulating reheat seem is able to maintain. (AAON offers multiple methods of humiidty control, including modulating hot gas reheat, two-stage hot gas reheat, return air bypass, and mixed air bypass.) Getting Green with R-410A The Signature Centre’s mechanical system operates using the environmentally-friendly and LEED-preferred R-410A refrigerant. Most air-conditioners and heat pumps sold around the world use a refrigerant called R22. Emissions of R-22 are considered by some experts to be a significant factor in depleting the ozone layer. R-410A air conditioners and heat pumps are today’s “state of the art” systems, and utilize the most current technology available for efficient and reliable operation. The heart of every air conditioner or heat pump is the compressor, and newer systems are specifically designed to use R-410A refrigerant. Since R-410A can absorb and release heat more efficiently than R-22 ever could, compressors with R-410A run cooler than R-22 systems, reducing the risk of burnout due to overheating. mechanical system—as R-22 is to be phased out by the year 2010. This environmental approach meant more costs up-front, but Aardex built-in ‘enormous efficiencies’ and has been able to present a cost-benefit analysis illustrating annual cost savings per square foot, said Steve Grund, Chief Marketing Officer for Aardex. Aardex estimates the average tenant will recoup any additional leasing costs in about three years. AAON and Engineered Mechanical Systems would like to thank Aardex for the fortunate opportunity to be part of this spectacular creation, ‘LEEDING’ the way to an environmentally-safe and economically sound future—for which we all ultimately strive. “The complete mechanical system will be a livingbreathing entity— adapting to the environmental changes inside and outside of the building.” Randy Rinker Professional Engineer E3MS Increased efficiency is obtained and probable future costs are avoided by using R-410A refrigerant in the Signature Centre’s AAON LL Chiller AAON Incorporated 2425 South Yukon Avenue Tulsa, Oklahoma 74107 Phone: 918-583-2266 Fax: 918-583-6094 E-mail: marketing@aaon.com AAON RL Rooftop Unit We’re on the Web! www.aaon.com