ClimaDry® II MODULATING REHEAT Table of Contents Example of TL Series Nomenclature with ClimaDry® II Option 2 General Information 3 ClimaDry II Sequence of Operation 4 Wiring Diagram Matrix 7 Typical Wiring Diagrams 8 ® TL Blower Performance Data - Units with ClimaDry® (PSC Motor) 15 TS Blower Performance Data - Units with ClimaDry® (PSC Motor) 16 TR Blower Performance Data - (Standard) Units with ClimaDry® 17 TR Blower Performance Data - (High Static) Units INSTALLATION, OPERATION & MAINTENANCE 97B0087N01 Rev.: 26 January, 2012 with ClimaDry® 18 Flushing/Purging Units with ClimaDry® 19 Revision History 20 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 Example of TL Series Nomenclature with ClimaDry® II Option 1 2 3 4 5 6 7 9 8 10 11 12 13 14 15 TL V 0 9 6 A H D 3 A D B T S Heat Exchanger Options ClimaDry Reheat Non Coated Air Coil Coated Air Coil Copper Cupro-Nickel Copper Cupro-Nickel E P D F General Information Notes: 1. ClimaDry® II reheat option (Digit 12–D, E, F or P) must be ordered with original equipment (cannot be field added). Unit must have DXM control. 460 volt Models 072 and below require 4 wire power supply withCreated: neutral. Not 2009B available 17 Sept., for units with internal water valve, flow regulator options, or 575Volt. Check unit submittal for limitations and specific requirements. 2. Antifreeze is not required for models listed in Table 1 but may be required due to EWT in heating or other models with original ClimaDry® Option on the same loop. 3. ClimaDry® II is not recommended for applications with poor water quality (see water quality guidelines in unit IOM). The copper heat exchanger (Digit 12–D or E) with cast iron pump are designed for closed loop systems. 4. The Cupro-nickel heat exchanger (Digit 12–F or P) also includes bronze pump, and is required for use with open loop or ground water systems. 5. Max working water pressure for the ClimaDry® II option is 145psig. 6. Available with TL models (see Table 1). Check unit submittal data nomenclature for models with ClimaDry® II reheat option. 7. Thermostat must be either: A. Thermostat with dehumidification mode (ATP32U04 or similar) B. Thermostat and separate humidistat or dehumidistat controller (see Table 2 for DXM DIP settings). ClimaDry® II units must have minimum entering air temperature of 70°F DB / 61°F WB while in the cooling, continuous fan, or dehumidification mode. Minimum entering air temperature while operating in heating mode (not continuous fan) is the minimum entering air temperature for the standard model (without the ClimaDry® option) in the heating mode. Operating below these minimum entering air temperatures may result in nuisance faults. Table 1: ClimaDry® II Availability Model TL TT TS TR Configuration Yes Vertical X Vertical Upflow X Vertical Downflow 2 X Horizontal X Vertical Upflow X Vertical Downflow X Horizontal X Vertical Upflow X Vertical Downflow Horizontal No X X C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY Storage Pre-Installation ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 General Information ClimaDry® II Modulating Reheat Option ClimateMaster’s patented ClimaDry® II Dehumidification option is an innovative means of providing modulating reheat without the complication of refrigeration controls. ClimaDry® II is hot gas generated reheat, which utilizes one of the biggest advantages of a Water-Source Heat Pump (WSHP), the transfer of energy through the water piping system. ClimaDry® II simply diverts condenser water through a water-to-air coil that is placed after the evaporator coil. If condenser water is not warm enough, the internal “run-around” loop increases the water temperature with each pass through the condenser coil (see figure 1, below). ClimaDry® II Benefits - ClimaDry® II is like no other reheat option on the market. Proportional reheat is controlled to the desired leaving air temperature set point (factory set point of 72°F, 22°C), no matter what the water loop temperature is. Since dehumidification operation will occur under less than full load cooling conditions a good percentage of the time, it is important to have a reheat function that provides 100% reheat in the spring and fall when the water loop is cool. Supply air temperature is field adjustable to +/- 3°F [+/- 1.7°C] for even greater flexibility with the optional potentiometer. It is recommended that the ClimaDry® supply air temperature be set to match the space cooling setpoint so that ClimaDry® does not impact room temperature. Competitors without ClimaDry® II typically use an on/off (non-modulating) refrigeration based reheat circuit, typically referred to as “Hot gas reheat” (HGR). HGR needs higher condensing temperatures to work well, typically 85°F [29°C] entering water temperature (EWT). With HGR, cooler water temperatures produce cooler supply air temperatures, which could overcool the space, requiring additional space heating from another source or a special autochange-over relay to allow the unit to switch back and forth between reheat and heating. Rarely does HGR provide 100% reheat, like ClimaDry® II. ClimaDry® II has a simple and easy to troubleshoot refrigerant circuit. No switching valves or hard to diagnose leaky check valves are utilized. No unusual refrigerant pressures occur during the reheat mode. The ClimaDry® II refrigerant circuit is like every other ClimateMaster unit (without reheat), so everything the technician already knows applies to troubleshooting the ClimaDry® II refrigeration circuit. Plus, the water loop portion of the ClimaDry® II option is easy to understand and diagnose. ClimaDry® II Applications - ClimaDry® II can be applied to a number of common applications, such as: • Classrooms. • Condominiums. • Apartments. • Computer rooms. • Spaces with high latent loads like auditoriums, theaters, convention centers, etc. • Most applications where humidity is a problem. • (Note: ClimaDry® is not for use in high fraction outdoor air applications or in applications with corrosive atmospheres, such as pool rooms.) Figure 1: ClimaDry® II Schematic WATER OUT (TO WATER LOOP) MODULATING MIXING VALVE REFRIGERANT IN (COOLING) WATER IN (FROM WATER LOOP) INTERNAL PUMP COAX REFRIGERANT OUT (COOLING) Note: All components shown are internal to the heat pump unit. c l i m a t e m a s t e r. c o m ENTERING AIR EVAPORATOR COIL LEAVING AIR REHEAT COIL 3 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 ClimaDry® II Sequence of Operation With the ClimaDry® II option, return air from the space is cooled by the air-to-refrigerant (evaporator) coil, and then reheated by the water-to-air (reheat) coil to dehumidify the air, but maintain the same space temperature (thus operating as a dehumidifier). The moisture removal capability of the heat pump is determined by the unit’s latent capacity rating. Latent capacity equals Total capacity minus Sensible capacity. Using unit performance data from submittals (climatemaster.com) select the correct model, use your maximum entering water temperature (EWT) and flow rate to select TC and SC. For example, at 80°F [26.7°C] EWT and 15 GPM, the moisture removal capability (latent capacity) of a ClimateMaster TLV120 is 30.4 Mbtuh [8.8kW] as shown in figure 2. Dividing the latent capacity by 1,069 BTU/LB of water vapor at 80°F DB and 67°F WB [26.7°C DB and 19.4°C WB] moist air enthalpy, converts the amount of moisture removal to pounds per hour (multiply pounds per hour by 0.4536 to obtain kg/hr). Calculations are shown in figure2. Most ClimateMaster heat pumps have a sensible-to-total (S/T) ratio of 0.72 to 0.82. Therefore, approximately, 25% of the cooling capacity is dedicated to latent cooling capacity (moisture removal). When selecting a unit with ClimaDry® II, the space sensible and latent loads should be calculated. If the unit will be used for space cooling, a unit with at least enough capacity to satisfy the building sensible load should be selected. If the latent cooling load is not satisfied by the selection, a larger unit with enough latent capacity will be required. If the unit will be used for dehumidification purposes only, the latent capacity is the only consideration necessary. In this case, sensible load is immaterial. Performance Data Figure 2: Example TLV120 Performance TLV120 LC = TC - SC = 115.4 - 85.0 = 30.4 Mbtuh 30,400 Btuh ÷ 1069 = 28.4 lbs/hr (12.9 kg/hr) 4000 CFM Nominal Airflow Heating & Cooling WATER/BRINE 15.00 1.1 2.4 115.4 85.0 9.0 145.9 12.9 160.5 9.4 128.2 106.6 5.0 80 22.50 3.3 7.6 119.6 87.0 8.5 148.5 14.1 169.1 9.6 136.2 108.6 5.1 30.00 6.4 14.7 121.8 88.1 8.2 149.9 14.8 173.8 9.8 140.5 109.7 5.2 15.00 1.1 2.4 111.9 83.5 9.4 143.8 12.0 169.9 9.7 136.8 109.0 5.1 22.50 3.2 7.4 116.2 85.5 8.9 146.4 13.2 174.6 9.5 142.0 110.6 5.4 30.00 6.3 14.4 118.3 86.5 8.6 147.7 13.8 177.2 9.5 144.8 111.4 5.5 15.00 1.0 2.3 108.5 81.9 9.8 141.7 11.1 179.4 10.0 145.3 111.4 5.3 22.50 3.2 7.4 112.7 83.9 9.2 144.2 12.2 180.0 9.4 147.8 112.5 5.6 30.00 6.2 14.3 114.9 84.9 9.0 145.5 12.8 180.5 9.2 149.1 113.1 5.8 15.00 0.9 2.2 102.1 79.3 10.7 138.5 9.6 90 100 110 120 PD ft. Heating - EAT 70°F FLOW gpm 85 PD psi Cooling - EAT 80/67°F EWT °F TC SC kW HR EER 22.50 3.1 7.2 106.1 80.9 10.1 140.5 10.5 30.00 6.0 13.9 108.2 81.8 9.8 141.6 11.0 15.00 0.9 2.0 96.1 77.2 11.7 136.1 8.2 22.50 3.0 6.9 99.7 78.4 11.1 137.5 9.0 30.00 5.8 13.4 101.7 79.1 10.8 138.4 9.5 15.00 0.8 1.9 90.6 76.0 12.9 134.7 7.0 22.50 2.9 6.7 93.8 76.6 12.2 135.4 7.7 30.00 5.6 13.0 95.5 77.0 11.8 135.9 8.1 HC kW HE LAT COP Operation Not Recommended Note: Minimum entering air temperature of 70°F DB / 61°F WB 4 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 A heat pump equipped with ClimaDry® II can operate in three modes; cooling, cooling with reheat (dehumidification), and heating. The cooling/heating modes are like any other ClimateMaster WSHP. The reversing valve (“O” signal) is energized in cooling, along with the compressor contactor(s) and blower relay. In the heating mode the reversing valve is de-energized. Almost any thermostat will activate the heat pump in heating or cooling modes. The DXM microprocessor board, which is required with the ClimaDry® II option, will accept either heat pump (Y,O) thermostats or non-heat pump (Y,W) thermostats. The reheat mode requires either a separate humidistat/ dehumidistat or a thermostat that has an integrated dehumidification function for activation. The DXM board is configured to work with either a humidistat or dehumidistat input to terminal “H” (DIP switch settings for the DXM board are shown below in table 2). Upon receiving an “H” input, the DXM board will activate the cooling mode and engage reheat. Table 4 shows the relationship between thermostat input signals and unit operation. There are four operational inputs for single stage units and six operational inputs for dual stage units: -Fan Only -1st Stage Cooling -2nd Stage Cooling -1st Stage Heating -2nd Stage Heating -Reheat Mode • Fan Only: A (G) call from the thermostat to the (G) terminal of the DXM control board will bring the unit on in fan only mode. • 1st Stage Cooling: A simultaneous call from (G), (Y1), and (O) to the (G), (Y1), (O/W2) terminals of the DXM control board will bring the unit on in 1st Stage Cooling. • 2nd Stage Cooling: A simultaneous call from (G), (Y1), (Y2), and (O) to the (G), (Y1), (Y2), and (O/W2) terminals of the DXM control board will bring the unit on in 2nd Stage Cooling. When the call is satisfied at the thermostat the unit will continue to run in 1st Stage Cooling until the 1st Stage Cooling call is removed or satisfied, shutting down the unit.. NOTE: Not all units have twostage cooling functionality (e.g. TLV084-150 units). Table 2: Humidistat/Dehumidistat Logic and DXM (2.1, 2.2., 2.3) DIP settings Sensor 2.1 2.2 2.3 Logic Reheat (ON)–H Reheat (OFF)–H Humidistat OFF OFF OFF Reverse 0 VAC 24 VAC Dehumidistat OFF ON OFF Standard 24 VAC 0 VAC Table 3: ClimaDry® II Operating Modes Mode Input Output O G Y1 Y23 H O G Y1 Y23 Reheat No Demand ON/OFF OFF OFF OFF OFF ON/OFF OFF OFF OFF OFF Fan Only ON/OFF ON OFF OFF OFF ON/OFF ON OFF OFF OFF Cooling 1st Stage ON ON ON OFF OFF ON ON ON OFF OFF Cooling 2nd Stage ON ON ON ON OFF ON ON ON ON OFF Cooling & Dehumidistat1 ON ON ON ON/OFF ON ON ON ON ON/OFF OFF Dehumidistat Only ON/OFF OFF OFF OFF ON ON ON ON ON ON Heating 1st Stage OFF ON ON OFF OFF OFF ON ON OFF OFF Heating 2nd Stage OFF ON ON ON OFF OFF ON ON ON OFF Heating & Dehumidistat2 OFF ON ON ON/OFF ON OFF ON ON ON/OFF OFF 1 Cooling input takes priority over dehumidify input. DXM is programmed to ignore the H demand when the unit is in heating mode. 3 N/A for single stage units; Full load operation for dual capacity units. 4 ON/OFF = Either ON or OFF. 2 c l i m a t e m a s t e r. c o m 5 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 • 1st Stage Heating: A simultaneous call from (G) and (Y1) to the (G) and (Y1) terminals of the DXM control board will bring the unit on in 1st Stage Heating. • 2nd Stage Heating: A simultaneous call from (G), (Y1), and (Y2) to the (G), (Y1), and (Y2) terminals of the DXM control board will bring the unit on in 2nd Stage Heating. When the call is satisfied at the thermostat the unit will continue to run in 1st Stage Heating until the call is removed or satisfied, shutting down the unit. NOTE: Not all units have two-stage heating functionality (e.g. TLV084-150 units). • Reheat Mode: A call from the Humidistat/Dehumidistat to the (H) terminal of the DXM control board will bring the unit on in Reheat Mode if there is no call for cooling at the thermostat. When the Humidistat/ Dehumidification call is removed or satisfied the unit will shut down. NOTE: Cooling always overrides Reheat Mode. In the Cooling mode, the unit cools and dehumidifies. If the cooling thermostat is satisfied but there is still a call for dehumidification, the unit will continue to operate in Reheat Mode. NOTE: Care must be taken when using a humidistat to operate ClimaDry®. When the DIP switch on the DXM controller is set for ‘humidistat’ it reverses the control logic so that an “open” control circuit initiates a ClimaDry® run cycle. If a humidistat is not connected, or if a manual switch on the humidistat is set to “off”, ClimaDry® will see the open circuit and call for dehumdification. The Loop Pump circulates condenser water through the hydronic reheat coil during the reheat mode of operation. In this application, the loop pump is only energized during the reheat mode of operation. The Hydronic Coil is utilized during the reheat mode of operation to reheat the air to the setpoint of the proportional controller. Condenser water is diverted by the motorized valve and pumped through the hydronic coil by the loop pump in proportion to the control setpoint. The amount of reheating is dependent on the setpoint and how far from setpoint the supply air temperature is. The factory setpoint is 72°F [22°C], generally considered “neutral” air. ClimaDry® II Application Considerations–The reheat coil adds a small amount of resistance to the air stream. In some cases the high static option may be required for applications with higher static ductwork. Consult the submittal data or the Installation/Operation/Maintenance (I.O.M.) manual for the specific heat pump to review blower tables. Unlike most hot gas reheat options, the ClimaDry® II option will operate over a wide range of EWTs. Special flow regulation (water regulating valve) is not required for low EWT conditions. Water-Source Heat Pumps with ClimaDry® II should not be used as make-up air units. These applications should use equipment specifically designed for makeup air. ClimaDry® II Component Functions–The ClimaDry® II option consists of the following components: • Motorized Valve/Proportional Controller • Supply Air Sensor • Loop Pump • Hydronic Coil • Expansion Tanks • Low Pressure Switch The Proportional Controller operates on 24 VAC power supply and automatically adjusts the water valve based upon the Supply Air Sensor. The Supply Air Sensor senses supply air temperature at the blower inlet providing the input signal necessary for the proportional control to drive the motorized valve during the reheat mode of operation. The Motorized Valve is a proportional actuator/ three-way valve combination used to divert the condenser water from the coax to the hydronic reheat coil during the reheat mode of operation. The proportional controller signals the motorized valve based on the supply air temperature of the supply air sensor. 6 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 Wiring Diagram Matrix Only representative diagrams are presented in this submittal. All diagrams can be located online at climatemaster.com using the part numbers presented below Model Wiring Diagram Part Number TLV168-300 DXM w/Reheat 96B0128N02 Voltage TLV084-150 DXM w/Reheat 96B0128N03 208-230/60/3, 460/60/3, 575/60/3 TT/TS DXM w/ECM, Reheat 96B0007N29 208-230/60/3 TS DXM w/PCS, Reheat 96B0008N32 460/60/3 TS DXM w/PCS, Reheat 96B0006N33 208-230 & 265/60/1 c l i m a t e m a s t e r. c o m 7 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 Typical Wiring Diagrams 8 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 c l i m a t e m a s t e r. c o m 9 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 10 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 c l i m a t e m a s t e r. c o m 11 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 12 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 c l i m a t e m a s t e r. c o m 13 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 14 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 TL Blower Performance Data - Units with ClimaDry® (PSC Motor) Coil Face Velocity FPM TLV with ClimaDry - ESP Loss TLV084, 096, 168 & 192 In. of Water TLV120 & 240 In. of Water TLV300 In. of Water 200 0.14 - - 225 0.15 - - 250 0.16 - - 275 0.17 0.17 - 300 0.18 0.18 - 325 0.19 0.19 0.23 350 0.21 0.21 0.25 375 0.22 0.22 0.26 400 - 0.24 0.28 425 - 0.26 0.30 450 - 0.29 0.33 475 - - 0.35 500 - - 0.38 525 - - 0.41 550 - - 0.45 575 - - 0.48 All data is for wet coil. Example: Reheat coil loss can be determined from the above table. Coil velocity (FPM) = Airflow (CFM) / Face Area (sq. ft.) 1. 2. 3. 4. TLV120 has a face area of 12 sq. ft. (see physical data table). At 4,200 cfm, coil velocity (FPM) = 4,200 / 12 = 350 FPM From above table, ESP is .21. TLV120 (without reheat) A Drive at .5 ESP, 2.5 turns = 4200 CFM TLV120 (with reheat) A Drive at .71 ESP, 2.5 turns = 3900 CFM If drop in CFM is not acceptable, adjust turns to 1.5 for 4200 CFM. Note - Sometimes drive package must be changed. Air Coil Face Area Model Square Feet TLV 084 - 150 12 TLV 168 - 300 24 Note: For blower performance, see unit IOM or submittal. c l i m a t e m a s t e r. c o m 15 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 TS Blower Performance Data - Units with ClimaDry® (PSC Motor) Coil Face Velocity FPM TSH/V/D with Reheat ESP Loss TSH/V/D 018 In. of Water TSH/V/D 024, 030 In. of Water TSH/V/D 036 In. of Water TSH/V/D 042, 048 In. of Water TSH/V/D 060, 070 In. of Water 200 0.037 0.033 0.031 0.028 0.026 250 0.052 0.046 0.042 0.038 0.034 300 0.077 0.066 0.059 0.051 0.044 350 0.113 0.096 0.085 0.073 0.061 400 0.181 0.160 0.145 0.131 0.117 450 0.242 0.226 0.215 0.205 0.194 500 0.360 0.345 0.335 0.326 0.316 For TS units with ClimaDry® Reheat coil applications, calculate face velocity of the entering air. From the table above, find ESP for Reheat application. The loss includes wet coil loss. Example: Reheat coil loss can be determined from the above table. Coil velocity (FPM) = Airflow (CFM) / Face Area (sq. ft.) 1. 2. 3. 4. TSH036 has a face area of 4.86 sq. ft. (see physical data table). At 1,100 cfm, coil velocity (FPM) = 1,100 / 4.86 = 226 FPM From above table, it will be necessary to subtract 0.037 from the blower performance ESP. On medium speed, the TSH036 (without reheat - see blower table) can deliver 1,100 CFM at 0.28 in. wg. with the standard PSC motor; with the reheat coil, it now delivers 1,085 CFM at 0.28 in. wg. or 1,100 CFM at 0.24 in. wg. 5. If the decrease in airflow is acceptable, no changes are necessary. Otherwise, high speed fan should be used to overcome the pressure drop of the reheat coil. Air Coil Face Area Model Square Feet TS018 3.33 TS024–030 3.88 TS036 4.86 TS042–048 5.56 TS060–070 6.25 Note: For blower performance, see unit IOM submittal. Tranquility® 27 (TT) Series and Tranquility® 20 (TS) Series with ClimaDry® Reheat Option (ECM Motor) All TT/TS units with optional ECM fan motor automatically adjusts for the reheat coil. The small additional pressure drop of the reheat coil causes the ECM motor to slightly increase RPM to overcome the added pressure drop, and maintain selected CFM up to the maximum ESP. 16 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 TR Blower Performance Data - (Standard) Units with ClimaDry® Model TR 015 TR 018 TR 024 TR 030 TR 036 TR 042 TR 048 TR 060 Fan Speed Rated Airflow Min CFM Airflow (cfm) Standard TR w/ ClimaDry® (in. wg) 0.00 0.10 0.20 0.30 0.40 0.50 0.60 547 463 421 598 517 428 HIGH MEDIUM 525 375 0.70 0.80 530 LOW 601 583 564 520 459 HIGH 755 724 699 649 547 463 679 656 633 598 517 428 601 583 564 520 459 1002 932 871 769 681 880 834 770 702 602 MEDIUM 600 450 LOW HIGH MEDIUM 800 600 LOW 985 959 798 783 HIGH MEDIUM 729 699 652 602 1099 1029 945 841 748 1145 1090 1035 968 888 748 LOW 1074 1030 977 929 869 789 709 HIGH 1478 1425 1374 1316 1213 1114 962 1142 1133 1123 1095 1036 940 LOW 997 988 979 968 926 HIGH 1582 1517 1453 1373 1289 1191 1443 1389 1336 1265 1191 1095 1127 1120 1098 1056 1981 1906 1796 1675 1485 1390 1901 1859 1771 1707 1600 1407 1220 LOW 1728 1685 1647 1567 1449 1329 HIGH 2230 2200 2120 2060 2010 1960 1880 1790 2040 1990 1940 1890 1830 1780 1710 1620 1840 1810 1780 1730 1670 1600 1510 MEDIUM 1200 1350 750 764 1161 1199 MEDIUM 1000 918 900 1050 LOW HIGH MEDIUM MEDIUM LOW 1600 2000 1200 1500 906 1095 1280 1660 Black areas denote ESP where operation is not recommended. Units factory shipped on medium speed. Other speeds require field selection. All airflow is rated and shown above at the lower voltage if unit is dual voltage rated, e.g. 208V for 208-230V units. Only two speed fan (H & M) available on 575V units. Performance stated is at the rated power supply, performance may vary as the power supply varies from the rated. c l i m a t e m a s t e r. c o m 17 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 TR Blower Performance Data - (High Static) Units with ClimaDry® Model Fan Speed Rated Airflow Min CFM Airflow (cfm) at External Static Pressure w/ ClimaDry® (in. wg) 0.00 0.10 0.20 0.30 0.40 0.50 HIGH TR 015 MEDIUM 525 375 LOW 619 HIGH TR 018 MEDIUM 600 450 LOW MEDIUM 800 493 583 566 527 419 758 726 694 646 531 428 389 699 673 658 628 599 493 644 619 599 583 566 527 419 945 841 700 620 600 968 888 748 929 869 789 709 1248 1155 1039 919 800 1194 1128 1034 930 819 752 955 914 841 752 1470 1397 1294 1173 1153 1066 1173 1084 977 1000 750 LOW 1026 992 HIGH TR 036 TR 042 MEDIUM 0.90 1.00 1335 1.20 1503 955 1297 1263 1227 LOW 1011 996 988 964 929 HIGH 1587 1553 1523 1470 1452 1377 1244 1369 1349 1324 1296 1247 1179 1080 1960 1880 1790 1660 1510 1320 1050 1.10 751 1316 1350 900 0.80 1339 MEDIUM 1200 389 599 599 HIGH MEDIUM 428 723 LOW TR 030 0.70 531 628 HIGH TR 024 0.60 LOW HIGH TR 048 TR 060 MEDIUM 1600 1200 1990 1940 1890 1830 1780 1710 1620 1490 LOW 1840 1810 1780 1730 1670 1600 1510 1380 1220 HIGH 2388 2372 2336 2298 2244 2195 2126 2055 1976 1893 1787 1657 2152 2137 2077 2040 2016 1978 1933 1878 1821 1747 1656 1531 1923 1908 1893 1878 1852 1828 1796 1748 1698 1616 1533 MEDIUM LOW 2000 1500 Black areas denote ESP where operation is not recommended. Units factory shipped on medium speed. Other speeds require field selection. All airflow is rated and shown above at the lower voltage if unit is dual voltage rated, e.g. 208V for 208-230V units. Only two speed fan (H & M) available on 575V units. Performance stated is at the rated power supply, performance may vary as the power supply varies from the rated. 18 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s THE SMART SOLUTION FOR ENERGY EFFICIENCY ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 Flushing/Purging Units with ClimaDry® When flushing/purging units equipped with ClimaDry® the unit should be fully flushed/purged before attempting to flush/purge the ClimaDry® coil. Once the unit is flushed, energize the modulating three-way dehumidification valve to allow flow through the ClimaDry® hydronic circuit. De-energize the valve by removing the red wire from the ACC1 ‘NC’ terminal on the DXM board. The valve will spring return to its normal position in just a few seconds. After the valve has fully returned, repeat the process of running the valve through its cycle and purging air from the reheat coil. The unit must be powered (but not operating) during flushing/purging. Unit power is required to operate the three-way modulating valve during flushing. Under extreme circumstances this procedure may be required multiple times to purge all air from the circuit. After completing the flushing/purging procedure, reconnect the red wire to the ACC1 ‘N.O.’ terminal on the DXM for normal operation. Reconnect the white sensor wire to the LVTB, as shown below. If air is allowed to collect in the ClimaDry® piping, nuisance trips may occur. Additional flush/purge cycles may be used when required. Disable the ClimaDry® sensor located in the supply air stream by removing the white wire from the low voltage terminal block (LVTB) as shown in the figure that follows. Energize the modulating three-way dehumidification valve by removing the red wire from the ACC1 ‘N.O.’ terminal on the DXM board. Connect this wire to the ACC1 ‘NC’ terminal of the DXM controller, as shown in figure 1, to energize the modulating three-way dehumidification valve. Once energized, the valve will take 45 – 75 seconds to fully shift. Continue flushing during this time. After the valve has completed its shift, use the air bleed from the top of the reheat coil to purge air from the coil. Normal Unit Wiring White Thermistor Wire Red Three-Way Valve Wire Flushing/Purging Wiring White Thermistor Wire Red Three-Way Valve Wire c l i m a t e m a s t e r. c o m 19 CLIMATEMASTER WATER-SOURCE HEAT PUMPS ClimaDry ® II R e v. : 2 6 J a n u a r y, 2 0 1 2 Revision History Date: Item: Action: 01/26/12 Flushing Procedure 08/19/11 Example of TL Series Nomenclature with ClimaDry® II Option Edits to supply air sensor disable Revised 460 neutral wire to only 072 and lower. 01/03/11 Format–All Pages Updated Wiring Diagrams Updated 06/11/10 Format–All Pages Updated 06/4/10 TT and TS Units Added 11/20/09 First Published BR I HE AT P U M P S R ST AND 3 ARD 1 6 -1 IS O R AI A TO NE WATER TO IFIED TO ARI A RT S C CE NG WITH LYI MP O IR MANUFACT UR ER 07/26/10 25 7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: 405-745-6000 Fax: 405-745-6058 climatemaster.com *97B0087N01* 97B0087N01 ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products. For the latest version of this document go to climatemaster.com. ClimateMaster is a proud supporter of the Geothermal Exchange Organization - GEO. For more information visit geoexchange.org. © ClimateMaster, Inc. 2009 20 C l i m a t e M a s t e r Wa t e r - S o u r c e H e a t P u m p s