Power and Grounding Compression Connector System KUBE® Connectors STANDARD BARREL LENGTH CONNECTORS FOR COPPER CONDUCTOR One-Hole Lugs — Standard Barrel 600V to 35kV Two-Hole Lugs — Standard Barrel 600V to 35kV Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Cat. No. Code Wire Size Flex Die Color Die Bolt Code Size Cat. No. Code Wire Size Flex 256-30695-1351 256-30695-1352 #14-10 N/A AWG 256-30695-263 54101 N/A N/A N/A N/A #8 b b b 54172-TB 54173 250 kcmil 250 Navy 54174 54113 54104 54130 23 Navy 54131 #8 AWG #8 Weld 54132 37/24 = 14.9 kcmil 256-30695-424 RED 21 21 21 21 21 #10 b j c d 58168 256-30695-1361 54134 #30 Navy 54105 #6 Weld #6 AWG 54135 61/24 = 24.6 kcmil 54136 133/.014 256-30695-282 256-30695-422 BLUE 24 24 24 24 24 24 24 #12 #10 b j c c d 256-30695-1362 54138 40-50 Navy 54106 91/24 = 36.7 kcmil 54139 #4 AWG 133/.0177 54140 49/.029 256-30695-233 256-30695-264 GRAY 29 29 29 29 29 29 29 #12 #10 b j c c d 54107 #60 Navy 54142-TB #2 AWG 125/24 = 50.5 kcmil 54143-TB #4 Weld 54145-TB BROWN 33 33 33 33 b j c d 75 Navy, #2 Weld 150/24 = 60.5 kcmil 175/24 = 70.6 kcmil 133/.0223 GREEN 37 37 37 37 b j c d PINK 42 42 42 42 42 b j c d e BLACK 45 45 45 45 45 b j c d e 150 Navy, 2/0 Weld 325/24 = 131 kcmil 3/0 AWG ORANGE 133/.0316, 259/.0227 427/.0177 50 50 50 50 b j c d PURPLE 54 54 54 54 54 b j c d f YELLOW 62 62 62 62 62 b j c d e 54108 54147 #1 AWG 54148 54150 54152-TB 54153-TB 54109 54155-TB 256-30695-1383 #100 Navy #1 Weld 1/0 AWG 225/24 = 90.8kcmil 133/.0254 54157 54158 54110 2/0 AWG 54160 256-30695-131 54162-TB 54163-TB 54111 54165-TB 125 Navy 1/0 Weld 275/24 = 111 kcmil 427/.0155 133/.0282 54167 200 Navy 54168 3/0 Weld 54112 4/0 AWG 450/24 = 182 kcmil 54170 703/.0154 256-30695-1174 58161 58162 58163 58165 58166 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286 637/.0183 Die Color YELLOW 250 Weld, 650/24 = 262 kcmil, 259/.0311, 703/.0189 WHITE 300 Weld, 259/.034, 427/.0265, 889/.0183 775/24 = 313 kcmil 58174 d j c d e 71 d c d e 350 Weld, 259/.0368, 427/.0285, 703/.0224, BLUE 889/.0201 76 d BLUE 400 Weld 925/24 = 373 kcmil 259/.0393 or 427/.0306 58180 66 71 71 71 N/A 76 76 d e 80 80 c d BROWN 87 87 87 c d e 1100/24 = 444 kcmil, 500 Weld, 259/.0417, GREEN 427/.0325, 703/.0253 94 e 500 kcmil 500 Navy 256-30695-339 54118 54187 b j c d RED 54116 400 kcmil 400 Navy 54185 256-30695-1403 58177 62 62 62 62 66 66 66 66 RED 350 kcmil 350 Navy 256-30695-112 54115 54183 WHITE 54178 54179 300 kcmil 300 Navy 54114 54181 58171 Die Bolt Code Size 256-30695-1054 256-30695-1370 54120 600 kcmil GREEN 94 94 94 g d e 54122-TB 700 kcmil PINK 99 e 99 99 99 99 c d d e BLACK 106 106 106 d e g 1600/24 = 646 kcmil BLACK 106 e 800 Navy ORANGE 107 e 256-30695-843 900 kcmil 1925/24 = 777 kcmil YELLOW 54126 115 115 d e 125 e 256-30695-1404 256-30695-1405 1325/24 = 535 kcmil 256-30695-840 427/.0342 58182 256-30695-193 54123-TB 256-30695-937 750 kcmil 58184 54124-TB 800 kcmil 1000 kcmil 54128 PINK N/A 1000 Navy For Bell Ended Connectors, add suffix BS to the end of the catalog number. Cat. No. 256-30695-1302 54201 Code Wire Size Flex Die Die Bolt Color Code Size Ctr. #14-10 N/A AWG #10 #10 #10 b b b c 30 Navy #6 AWG #6 Weld 61/24 = 24.6 kcmil 133/.014 BLUE 24 24 24 24 24 24 24 24 24 #12d-e #10 d #10e-f b e b d b 1 b f b 1 c 1 40-50 Navy 91/24 = 36.7 kcmil 133/.0177, 49/.029 GRAY 29 b e 29 j 1 29 c 1 BROWN 54207 256-30695-1355 60 Navy 256-30695-1185 #2 AWG 125/24 = 50.4 kcmil 256-30695-257 #4 Weld 256-30695-1049 54208 75 Navy 256-30695-1233 #1 AWG 150/24 = 60.5 kcmil GREEN 256-30695-1236 175/24 = 70.6 kcmil, 133/.0223 256-30695-329 54255 100 Navy 256-30695-1234 #1 Weld 1/0 AWG 54209 225/24 = 90.8 kcmil 256-30695-1265 133/.0254 256-30695-886 256-30695-1175 125 Navy 54261 1/0 Weld 256-30695-832 2/0 AWG 275/24 = 111 kcmil 54210 133/.0282 54260 33 33 33 33 33 b b b c d e e e e 1 f 1 PINK f g 1 1 1f L BLACK 45 45 45 45 45 b j j c d f g 1 1 1 Die Die Bolt Color CodeSizeCtr. c d b b j 1 1f e f 1 YELLOW 62 c 1 62 d 1f 256-30695-345 256-30695-399 256-30695-452 58265 YELLOW 4/0 Weld 550/24 = 222 kcmil 133/.0399 259/.0286, 637/.018 WHITE 350 kcmil 350 Navy RED 54216 400 kcmil 54283 256-30695-439 58277 256-30695-839 BLUE 62 62 62 62 c c c d 54504 #8 AWG RED 61/24 = 24.6 kcmil, #6 Weld, 133/.014 BLUE #4 AWG 54506 91/24 = 36.7 kcmil, 133/.0177, 49/.029 GRAY 29 125/24 = 50.4 kcmil, #4 Weld BROWN 33 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil, #2 Weld, 133/.0223 GREEN 37 42 66 c 1 66 d 1f 71 71 71 71 3/0 AWG 54511 325/24 = 131kcmil, 2/0 Weld, 133/.0316, 259/.0227, 427/.0177 ORANGE 375/24 = 179 kcmil, 133/.0355, 259/.0255, 427/.0199 ORANGE 50 b j c d 54509 f 1f 1 1f 53962 80 c 1 80 d 1f 80 c 1 c c c d d 4/0 AWG 450/24 = 182 kcmil, 3/0 Weld, 703/.0154 PURPLE 54 250 kcmil YELLOW 62 550/24 = 222 kcmil, 4/0 Weld, 133/.0399, 259/.0286, 637/.0183 YELLOW 62 54514 300 kcmil WHITE 54515 350 kcmil RED 71 54516 400 kcmil BLUE 76 1100/24 = 444 kcmil, 500 Weld, 259/.0417, 427/.0325, 703/.0253 BROWN 87 BROWN 54520 600 kcmil GREEN 94 PINK 99 PINK 99 54522-TB 700 kcmil 106 c 1 BLACK 106 d 1f 53969 256-30695-1376 54224 800 kcmil ORANGE 107 c 1a 107 d 1f 54528 c d c e Thomas & Betts Dies Offer Inspection Capability. 1325/24 = 535 kcmil, 427/.0342 54523-TB 750 kcmil 1000 kcmil BLACK 106 N/A 125 Thomas & Betts can solve your difficult wire bending and terminating problems in confined power distribution panels, switchgear and motor control enclosures. We have the design and production capability to deliver exactly the type of lug you need, manufactured to your specifications. • Straight, 45° and 90° angle • Stacking or non-stacking • Narrow tongue or standard • Custom bolt holes sizes and centers • Tin, silver, lead and nickel platings for inspection purposes. The inspector compares the die code number embossed on the connector with the die table to ensure that the proper connector was compressed Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate Cat. No. Cat. No. 54901BE 54929BE 54930BE Wire Size Code Flex Die Color #14-10 AWG 37/24 = 14.9 kcmil #8 AWG 54904BE 54905BE #6 AWG 54908BE 54906BE #4 AWG 91/24 = 36.7 kcmil 61/24 = 24.6 kcmil Die Bolt Code Size N/A N/A b RED 21 21 #10 b BLUE 24 24 #10 b 29 29 #10 b GRAY 54933BE 54942BE #2-3 AWG 125/24 = 50.4 kcmil BROWN 33 33 #10 j 54945BE 54947BE #1 AWG 150/24 = 60.5 kcmil GREEN 37 37 #10 j 54946BE 54949BE 54909BE 54950BE kcmil 1/0 AWG 225/24 = 90.8 42 42 42 42 #10 j c d 54910BE 54951BE 2/0 AWG 275/24 = 111 kcmil BLACK 45 45 c d 54965BE 3/0 AWG 325/24 = 131 kcmil ORANGE 50 d 256-30695-1252 450/24 = 182 kcmil 256-30695-1253 4/0 AWG PURPLE 3/0 Weld 54970BE 54 54 54 b c d PINK Cat. No. Wire Size Code Flex Die Color Die Bolt Code Size 550/24 = 222 kcmil, YELLOW 4/0 Weld 54913BE 250 kcmil 62 d 54914BE 300 kcmil WHITE 66 d 54915BE 350 kcmil 650/24 = 262 kcmil RED 71 d 54916BE 54917BE 400 kcmil 775/24 = 313 kcmil 54918BE 54919BE 54921BE 54920BE 76 76 d e 500 kcmil 925/24 = 373 kcmil BROWN 87 87 d e 600 kcmil 1100/24 = 444 kcmil GREEN 94 94 d e 700 kcmil 54979BE BLUE Pink 1325/24 54922BE 54923BE 750 kcmil 1325/24 = 535 kcmil BLACK 99 d 106 106 d e 54984BE 1600/24 = 646 kcmil BLACK 106 e 58926BE 900 kcmil 1925/24 = 777 kcmil YELLOW 115 e 125 125 e g N/A 54928BE 1000 kcmil 256-30695-918 For Bell-Ended Connectors, add suffix BS to the end of the catalog number. Thomas & Betts introduces a new line of copper lugs for flexible and extra-flexible cable including welding cable. The Color-Keyed belled-end lugs feature a flared barrel to permit easy insertion of flexible cables. The flared end offers up to 20% more surface area upon insertion than standard lugs. This virtually eliminates crushed or broken strands that may occur on tight fits. The belled-end design gradually compresses the fine strands as the cable is inserted into the lug. All Color-Keyed® Copper Connectors shown on this chart are available in belled-end style. Add suffix “-BS” to catalog number when ordering. Wire Size Code Flex Die Die Bolt Color Code Size Ctr. 54801BE 2256-31426-3 256-31426-3SPH #14-10 AWG N/A 256-30695-1298 256-30695-1730 N/A b N/A #10 N/A #10 N/A b N/A b Cat. No. e e e-f e e-f 54850BE 54851BE 256-30695-1157 #8 AWG 37/24 = 14.9 kcmil #8 Weld RED 21 21 21 b b c e f 1 54852BE 256-30695-1014 256-30695-1225 256-30695-1158 256-30695-868 61/24 = 24.6 kcmil #6 AWG #6 Weld BLUE 24 24 24 24 24 b b b c d e 1 f 1 1f 54854BE 256-30695-1246 256-30695-1015 256-30695-1337 256-30695-1159 256-30695-733 91/24 = 36.7 kcmil #4 AWG #4 Weld 29 b 29 b 29 b 29 j 29 c 29 d e f 1 1 1 1f 256-30695-1016 54855BE 256-30695-1300 54856BE 54810BE 256-30695-1160 256-30695-869 54811BE kcmil #2-3 AWG 125/24 = 50.4 BROWN 33 33 33 33 33 33 33 33 b b b j c c d d 1 e f f 1f 1 1f 1f 54809BE 54812BE 54858BE 256-30695-1161 54857BE 150/24 = 60.5 kcmil #1 AWG 175/24 = 70.6 kcmil, #2 Weld GREEN 37 37 37 37 37 b b j c d e f g 1 1f 256-30695-1016 256-30695-1018P 54859BE 54813BE 54860BE 256-30695-1162P 256-30695-1162 256-30695-593 1/0 AWG 225/24 = 90.8 kcmil PINK 42 42 42 42 42 42 42 42 b b b b j c c d 1 1 e f g 1 1 1f 54814BE 256-30695-1299 256-30695-1116 256-30695-1116P 54862BE 2/0 AWG 275/24 = 111 kcmil 1/0 Weld BLACK 45 45 45 45 45 b b c c d e f 1 1 1f GRAY Wire Size Code Flex Die Die Bolt Color Code Size Ctr. 54815BE 54816BE 54864BE 3/0 AWG 325/24 = 131 kcmil 50 ORANGE 50 50 b c d f 1 1f 54817BE 54818BE 256-30695-1117 256-30695-1117P 54866BE 450/24 = 182 kcmil 4/0 AWG 3/0 Weld PURPLE 54 54 54 54 54 b c c c d f 1f 1 1 1f 256-30695-1245 256-30695-1245P 54868BE 62 550/24 = 222 kcmil, 250 kcmil YELLOW 62 4/0 Weld 62 c c d 1 1 1f 54819BE 54870BE 300 kcmil 54820BE 256-30695-1118 256-30695-1118P 54872BE 350 kcmil 650/24 = 262 kcmil WHITE 66 66 c d 1 1f 71 71 71 71 b c c d f 1 1 1f RED One-Hole Narrow-Tongue Lugs 54138NT #4 AWG 91/24 Die Color Gray Die Bolt Code Size 29 #10 Pink MD30F-3 3/0 AWG 3 Orange MD40F-3 4/0 AWG 3 Purple Die Color Die Code RED 21 54804 #8 AWG 37/24 = 14.9 kcmil 54805 #6 AWG 61/24 = 24.6 kcmil BLUE 24 54806 #4 AWG 91/24 = 36.7 kcmil GRAY 29 54807 #2 AWG 125/24 = 50.4 kcmil BROWN 33 150/24 = 60.5 kcmil, 175/24 = 70.6 kcmil GREEN 37 54808 #1 AWG 350 MCM — Red 71H 54218NT 54286NT 500 MCM 500 MCM 925/24 925/24 Brown Brown 87 87 3 54878BENTPH 600 MCM — Green 94 1 54223NT0628 750 MCM 54223NT 750 MCM 58884BENTPH — 1325/24 1325/24 1600/24 Black Black Black 106H 106H 106H 3 1 66 1 54115NT 54115NT06 350 kcmil 350 kcmil — — Red Red 71 71 1 54118NT 500 kcmil — Brown 87 1 54123NT08 54123NT 54879NT 750 kcmil 750 kcmil 750 kcmil — — 1325/24 = 535 kcmil Black Black Black 106 106 106 1 ⁄4 ⁄4 ⁄2 3 ⁄8 ⁄2 ⁄2 5 ⁄8 3 ⁄8 ⁄8 ⁄2 3 1 Thomas & Betts Corporation • 8155 T&B Boulevard • Memphis, Tennessee 38125 © 2009 Thomas & Betts Corporation. All rights reserved. Printed in U.S.A. Rev. 1 10/09/5M GM-1089 ⁄16 ⁄8 3 ⁄8 ⁄8 3 ⁄8 ⁄8 ⁄8 ⁄2 1 ⁄2 ⁄8 1 ⁄2 1 ⁄2 4 1 R0-6 0 6 REC-2 2 R0-8 0 8 REC-3 3 R0-10 0 10 3 4 12 54811 3/0 AWG 325/24 = 131 kcmil ORANGE 50 R1-6 1 6 54812 4/0 AWG 450/24 = 182 kcmil PURPLE 54 R1-8 1 8 54813 250 kcmil 550/24 = 222 kcmil YELLOW 62 R1-10 1 10 54879BE 700 kcmil Pink 99 d YELLOW 115 R3-8 3 8 256-30695-1222 256-30695-1222P 750 kcmil 1325/24 = 535 kcmil BLACK 106 c 106 c 1 1 54880BE 750 kcmil BLACK 106 d 1f Copper H-Taps Material: Copper per ASTM designation B-124-55 Alloy 12 •C opper colloidal surface treatment protects, lubricates and enhances conductivity • Prevents “Green Scourge” corrosion • Eases terminal installation and removal Aluma-Shield® Compound •F or aluminum cable connections • Contains fine zinc particles that break through oxide film on cable strands upon compression of connection • Seals out air and moisture Conductor Size Code (Flex Cable) ColorInsulating Cat. No. Main Branch 1 Branch 2 Branch 3 Code Covers (750-500) (750-500) HTCV-4 CHT750350-1F (750) (350) – White HTC1000 Flex Only Flex Only Cat. No. Description Kopr-Shield™ 201-31879 201-31879-1 CP8-TB CP16 CP128 1d oz. Container with brush 4 oz. Container with brush 8 oz. Container with brush 16 oz. Container with brush 1 Gallon Can Kopr-Shield® and Aluma-Shield® are trademarks of Jet Lube, Inc. Aluma-Shield 21059 Squeeze Bottle Pt. AP8 8 oz. Brush Cap Can M53 50 Gallon Drum ™ Note: UL Listed only for use on electrical cables in cable connector assemblies, or on bus bars rated for NEC applications up to 8 kV and 90°C. CHT214-9 CHT814-10 CHT75040-11 2-6 Str/Sol 2-6 Str/Sol (2-8) (2-8) 1 Str. 2-6 AWG (1-8) 1 Str. 2-6 AWG (1-8) 12 4 12 3 d" 2 AWG-2/0 AWG 15G121R e" 2 AWG-2/0 AWG 15G121R CTP2020 #1 STR. - 2/0 STR. #1 STR. - 2/0 STR. 15501A 1 GR34-202 f" 2 AWG-2/0 AWG 15G121R 54855LR12* d" 2 AWG-250 kcmil 15G86R 15G121R CTP25020 3/0 STR. - 250 kcmil #6SOL. - 2/0 AWG** 15G86R 1 15G121R 54885LR12* d" 250 kcmil-500 kcmil 15G126R 15G121R CTP250250 3/0 STR. - 250 kcmil 3/0 STR. - 250 kcmil 15G86R 1 GR12-40250 d" 3/0 AWG-250 kcmil 15G121R 54865LR58* e" 2 AWG-250 kcmil 15G86R 15G121R CTP50020 300-500 kcmil #6 SOL. - 2/0 AWG** 15G121R 2 GR58-40250 e" 3/0 AWG-250 kcmil 15G121R 54895LR58* e" 250 kcmil-500 kcmil 15G126R 15G121R CTP500250 300-500 kcmil 3/0 STR. - 250 kcmil 15G121R 2 GR34-40250 f" 3/0 AWG-250 kcmil 15G121R 54875LR34* f" 2 AWG-250 kcmil 15G86R 15G121R CTP500500 300-500 kcmil 300 - 500 kcmil 15G121R 3 15G121R 54900LR34* f" 250 kcmil-500 kcmil 15G126R 15G121R 15G121R 54910LR100 1" 2 AWG-250 kcmil 15G86R 12 15G121R 1" 250 kcmil-500 kcmil 15G126R 15G121R 2-14 Yellow (2-14) • Requires adapter Cat. No. 15500-TB when used with hydraulic head TBM15I. Available packaged with HTC series covers Add -WC to standard catalog number. MEETS IEEE 837 REQUIREMENTS Die Selection for Element AElement BElement B to Element B to TBM14M, 13100A or TBM15I Cat. No. Cable to CableGround RodRebarA B Cat. No.Insulating Female Male Body Color Boot Disconnect Disconnect Wire Size Size Code Cat. No. MD1614F-0 MD1614M-0 16-14 AWG 0 MDBOOT-0 BLUE MD1614F-1 MD1614M-1 16-14 AWG 1 MDBOOT-1 MDBOOT-1 YELLOW MDBOOT-2 54855L #6SOL-#2STR #6SOL-#2STR – 54865L #1STR-250 kcmil #6SOL-#2STR d"-e" 3 54875L #2STR-250 kcmil #2STR-250 kcmil d"-e" 3 54885L 250 kcmil-500 kcmil #6SOL-#2STR e"-d" 5 54895L 250 kcmil-500 kcmil #2STR-250 kcmil e"-d" 5 54900L 250 kcmil-500 kcmil 250 kcmil-500 kcmil e"-d" 5 MD1210M-1 MD1210M-2 12-10 AWG 12-10 AWG 1 2 MD8F-1 MD8F-2 MD8M-1 MD8M-2 8 AWG 8 AWG 1 2 RED MDBOOT-1 MDBOOT-2 MD6F-1 MD6F-2 MD6F-3 MD6M-1 MD6M-2 MD614-3 6 AWG 6 AWG 6AWG 1 BLUE 2 3 MDBOOT-1 MDBOOT-2 MDBOOT-3 MD4F-2 MD4M-2 4 AWG 2 GRAY MDBOOT-2 MD2F-2 MD2F-3 MD2M-2 MD2M-3 2 AWG 2 AWG 2 3 BROWN MDBOOT-2 MDBOOT-3 MD1F-2 MD1F-3 MD1M-2 MD1M-3 1 AWG 1 AWG 2 3 GREEN MDBOOT-2 MDBOOT-3 MD10F-3 MD10M-3 1/0 AWG 3 PINK MDBOOT-3 MD20F-3 MD20M-3 2/0 AWG 3 BLACK MDBOOT-3 54875 MD30F-3 MD30M-3 3/0 AWG 3 ORANGE MDBOOT-3 MD40F-3 MD40F-4 MD40M-3 MD40M-4 4/0 AWG 4/0 AWG 3 4 PURPLE MDBOOT-3 MDBOOT-4 MD250F-4 MD250M-4 250 kcmil 4 YELLOW MDBOOT-4 MD350F-4 MD350M-4 350 kcmil 4 RED MDBOOT-4 MD500F-4 MD500M-4 500 kcmil 4 MD1210F-1 MD1210F-2 6 BROWN MDBOOT-4 12 – 15501A 15501A ⁄8-1⁄2" #3-#4 Rebar 15G86R 15501A ⁄8- ⁄2" #3-#4 Rebar 15G86R 15G86R ⁄8-3⁄4" #5-#6 Rebar 15G126R 15501A ⁄8-3⁄4" #5-#6 Rebar 15G126R 15G86R ⁄8-3⁄4" #5-#6 Rebar 15G121R15 G121R 1 Figure 6 Compression Ground Tap Connector MEETS IEEE 837 REQUIREMENTS Dies for TBM 14M, Cable to Rebar Application Application 13100A Cat. No. MainTap A Ground Rod B Cable Range or TBM15I Material: High Conductivity Copper. *Cat. No. 15500 adapter required if using TBM15I and 155XX series dies. **#6 AWG branch must be doubled. MEETS IEEE Cable or Rod Connector GR1-202 GR34-300500 f" 300-500 kcmil 15G121R GR1-300500 1" 300-500 kcmil 15G121R *Tin-plated version available of galvanized ground rods. Add suffix -TP. MEETS IEEE Die Code 29 29 29 45 45 Cat. No. 53509 53510 53511 53512 53513 Die Size 1/0AWG 2/0AWG 3/0AWG 4/0AWG 250 kcmil Die Code 45 66 66 66 76 Cat. No. 53515 53518 53523 Die Size 350 kcmil 500 kcmil 750 kcmil Die Code 99 99 112 Use hydraulic tools with hex dies. 9 #2 or #1 45 #2 or #1 45 – – – – GG10-10 1/0 54 1/0 54 – – – – GG2030-21 2/0 or 3/0 60 #2 45 – – – – GG2030-10 2/0 or 3/0 60 1/0 54 – – – – GG2030-2030 2/0 or 3/0 60 #1 50 – – – – GG40250-21 4/0 or 250 71 #2 #1 45 50 d" e" 71 80H #2 or #1 #2 or #1 45 50 GG40250-10 4/0 or 250 71 1/0 54 d" e" 71 80H 1/0 65 GG40250-2030 4/0 or 250 71 2/0 or 3/0 60 d" e" 71 80H 2/0 or 3/0 2/0 or 3/0 60 60 GG40250-40250 4/0 or 250 71 4/0 or 250 71 d" e" 71 80H 4/0 or 250 4/0 or 250 71 71 1/0 STR. - .250 kcmil or d" - e" ROD #4 SOL. - #2 STR. #3 Rebar c thru d #4 Rebar #4 SOL. - #2 STR. 15G86R 54860 1/0 STR. - .250 kcmil or d" - e" ROD 1/0 STR. - 2/0 STR. #3 Rebar c thru d #4 Rebar 1/0 STR. - 2/0 STR. 15G86R 54865-CK 1/0 STR. - 250 kcmil or d" - e" ROD 3/0 STR. - 250 kcmil #3 Rebar c thru d #4 Rebar 3/0 STR. - .250 kcmil 15G86R #6 SOL. - #2 STR. #6 SOL. - #2 STR. – – 15501A GG500-40250 500 kcmil 87 4/0 or 250 71 e" f" 80H 87H 500 500 87 87 54885 250 kcmil - 500 kcmil or e" - f" ROD #4 SOL. - #2 STR. #5 Rebar e thru f #6 Rebar – 15G126R GG500-500 500 kcmil 87 f" 87 500 87 54890 250 kcmil - 500 kcmil or e" - f" ROD 1/0 STR. - 2/0 STR. #5 Rebar e thru f #6 Rebar 1/0 STR. - 2/0 STR. 15G126R 80H 3/0 STR. - 250 kcmil #5 Rebar e thru f #6 Rebar 3/0 STR. - 250 kcmil 15G126R e" f" 350 250 kcmil - 500 kcmil or e" - f" ROD 500 kcmil 87H 350 80H 87H 54895 GG500-350 54900 250 kcmil - 500 kcmil or e" - f" ROD 350 kcmil - 500 kcmil #5 REBAR e thru f #6 Rebar 350 kcmil - 500 kcmil 15G121R GG500-2030 500 kcmil 87H 2/0 or 3/0 60 e" f" 87H 2/0 or 3/0 60 GG350-350 350 kcmil – – – – 80H Die Size 8AWG 6AWG 4AWG 2AWG 1AWG Ground Plates Die Code GG21-21 350 Cast Copper Two-Way Connector Applications — Heavy Duty Cat. No. 53504 53505 53506 53507 53508 • Replaces exothermic welds • Conforms to IEEE standard 837 • UL 467 Cable to Cable RangeGround Rod to Cable Cat. No. Main Die Code Branch Die CodeRod Die Code Cable 80H 300-500 kcmil e" 54920LR100 837 REQUIREMENTS 500 3/0 AWG-250 kcmil 1" Dies for TBM14M, A B 13100A Ground Cable or TBM15I Cat. No. Rod Range Element A Element B Material: Cast Copper, Finish: Electro Tin Plated burial or in concrete 87 2 AWG-2/0 AWG 1" GR1-40250 8 High-conductivity wrought copper, one-piece construction for cable to cable, cable to rod, “T” and “X” connections. Suitable for direct • One-piece construction • Connects cable to cable and cable to rod, “T” and “X” connections • Suitable for direct burial or in concrete 837 REQUIREMENTS A B Dies for Ground CableTBM14M 13100A Cat. No. RodRange or TBM15I GR58-300500 54855 * Tin plated version available of galvanized ground rods. Add suffix -TP IEEE 837 REQUIREMENTS Thomas & Betts offers its complete line of grid-ground compression connectors. Our E-Z-Ground™ connectors are designed for direct burial and offer a safe, efficient alternative to exothermic welding products. Grid ground installations do not require explosive charges, and can be installed in various climate conditions. These range-taking products will reduce the number of connectors and dies needed for your installation. Thomas & Betts E-Z-Ground™ products meet all applicable standards (IEEE837, UL467, CSA 22.2). Connectors are pre-filled with oxide inhibitors and sealed. Figure 6 to 6 Compression Ground Grid Connectors 4 MEETS 837 REQUIREMENTS 4 5 5 •Q uick connections — eliminates nuts, bolts and washers • Reliable insulation — no more “miles” of insulating tape • Labor savings — fast snap-together assembly • Quick disconnect — no cutting through a melted mass of tape IEEE 12 Figure 6 Connector 8 2 MEETS 11 I Beam Clamp 5 10 3 6 5 KUBE® Connectors Motor Lead Disconnects For Bell-Ended Connectors, add suffix BS to the end of the catalog number. 6 Figure 6 to 8 Compression Ground Rod to Grid Connectors GR58-202 10 Pigtail Connectors 4 Figure 8 Compression Ground Rod Tap Connector GR12-202 10 1925/24 = 777 kcmil 87H 11747 94H TBM12D-3 94H 94H 11748 99H TBM12D-2 99H 11749 106H TBM12D-2 106H 11750 107H 11751 112H TBM12D-1 112H 11753 115H TBM12D-1 115H 1000MCM 800MCM 1000MCM 1 2 900 kcmil 66H 71H 76H 1 R2-10 58526 13465 13473 13476 11742 66H TBM12D-5 13466 13458 13472 13476 11743 71H TBM12D-4 13467 4/0 only 13472 13476 11744 76H TBM12D-4 13479 13476 11745 80H 13468 13478 13478 11746-TB 87H TBM12D-3 HBKC 94 6 15501A GREEN 4 37 42 45 50 54 62 45 50 54 60 #6 SOL. - #2 STR.** 1100/24 = 444 kcmil 3 TBM12D-3 TBM12D-3 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 TBM12D-4 TBM12D-4 TBM12D-5 TBM12D-5 #6 SOL. - #2 STR.** 600 kcmil 3 37 42 45 50 54 62 45 50 54 60 #6 SOL. - #2 STR. 9 R3-6 11736 11737 11738 11739 11740 11771 11738 11739 11740 11741 #1 STR. - 2/0 STR. 8 R3-4 13477 13477 13477 13477 13477 13476 13477 13477 13477 13476 CTP202 2 106 13474 13475 13474 13474 13475 13473 13474 13474 13475 13473 CTP22 R2-8 106 C-TAPS ONLY order order 13462 13455 order order rple 13463 13456 order order 13464 13457 e Grounding Plate 87 BLACK 21 24 29 33 Splice/2-Way/Connector BROWN BLACK 99 106 107 112 115 125 140 150 Die Code No. TBM12D-1 TBM12D-1 TBM12D-2 TBM12D-2 8 925/24 = 373 kcmil 1600/24 = 646 kcmil 11424 74506 11425 11426 11308 11416 11418 11419 Die Cat. No. 21 24 29 33 Lug 500 kcmil 1325/24 = 535 kcmil 94 Die Code No. 11732 11733 11734 11735 7 54818 1 1f 10 6 750 kcmil 87 11364 Die Cat. No. 13477 13477 13476 13477 Dies for TBM14M, 13100A or Cat. No. Main Tap TBM15I * Crimps 2 58524 11423 TBM8 Die Cat. No. TBM5 Die Cat. No. Cable or Rod Connectors R2-6 54823 29 33 37 42 45 50 54H 62 45 50 54 60 66 71 76 Cat. No. Lower Die 13475 13475 13472 13474 6 76 1 1f 11401 11402 11333 11334 11405 11406 11407 297-31669-7 11405 11406 11407 11408 11409 11363 11410 Cat. No. Upper Die order order 13461 13454 Figure 6-6 Connectors BLUE c d TBM25STBM4STBM8-750/-1TBM-8 / 8STBM-5 / 5STBM6 / 6S (25000)13642M (13400) Hydraulic HeadTBM12 Hydraulic Head Die Code No. 5 775/24 = 313 kcmil 94 94 1f 5 400 kcmil GREEN 125 c 125 d 1 2 54816 2 Die Cat. No. Figure 6-8 Connectors 4 R3-12 UL Listed 4 12 R3-10 TBM8-750M-1 12-Ton Compression Tool Weight: 13 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping 8 AWG – 750 kcmil CU, 750 kcmil AL TBM4S Die-less Adjustable Indent Manual Compression Tool Weight: 5 lbs. Index Dial Selector for Copper and AL Connectors 8 Awg-250 kcmil CU, 4/0 AL Includes Shure-Stake® Control Mechanism for correct crimping Steel Grounding Stud TBG Series 1 125 Hand Crimping Tool Weight: 14 lbs. 3 2 600 kcmil 1100/24 = 444 kcmil N/A 9 R2-4 N/A Mechanism C-Taps 1 R1-12 Easy Die Nest for die insertion (dies not included) Easy Gauging and Tool Adjustment TBM6S Includes Shure-Stake® Control Mechanism for correct crimping Figure 8 71 1000 kcmil TBM14M 14-Ton Manual Hydraulic Hand Crimping Tool Uses standard 15500 series crimp dies (sold separately) 1.65" jaw opening accommodates large compression terminals and joints 180° rotating head Weight: 15.4 lbs. UL Listed Crimps connectors to 900 kcmil Cu and 750 kcmil Al TBM14M(C) 14-Ton Compact Manual Hydraulic TBM6S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors 2 66 R2-12 TBM5S Manual Compression Tool Weight: 5 lbs. 8 Awg – 250 kcmil, 4/0 AL Installs C-Tap Connectors to 3/0 Includes Color Coded Dies to fit Easy Die Nest Easy Gauging and Tool Adjustment TBM5S Includes Shure-Stake® Control C-Taps RED 54828 Weight: 35 lbs. 10,000 PSI Weight: 35 lbs. 1 WHITE 54824BE 54878BE 1000 kcmil 7 9 99 13810 Electric Hydraulic Pump High Flow Rate 1.5 HP 115V, 60Hz., 23 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately ***15500 Series dies require 15500-TB adapter. 15500F for full size die to fit TBM151 without adapter 650/24 = 262 kcmil BROWN 54826BE 54882BE Die Code No. 350 kcmil 54820 1f Die Cat. No. 300 kcmil f 1 1 1f BLACK 106 d Die Code No. 54815 b c c d YELLOW 115 d Die Cat. No. 54814 87 87 87 87 1600/24 = 646 kcmil Die Code No. **Standard barrel only. Long barrel requires Black 106H 5 12 11 0 Pink 8 AWG – 750 kcmil CU, 750 kcmil AL UL Listed COMPRESSION GROUNDING 1 500 kcmil 925/24 = 373 kcmil 900 kcmil 1925/24 = 777 kcmil Red Blue Gray Brown Green Pink Black Orange Purple Yellow Gold Tan Olive Ruby White Red Blue N/A N/A Brown *Standard barrel only. Long barrel requires Brown 87H R1-4 54823BE 256-30695-1119 256-30695-1119P 54876BE 58826BE 99H 106H 107H 112H 115H 125H 140H 150H R0-12 f 1 1f 58884BE 15505 15515-CK 15608 15609 15504 15603 15602 15601 45 1325/24 TBM8-750 12-Ton Compression Tool Operating Pressure: 10,000 PSI Weight: 9 lbs. Die-less Crimp Positive Verification Range Taking “Smart” (Connector Diameter Sensing) Crimping Mechanical Hydraulic 21940 (40 TON) 94H 94H 42 700 kcmik 13610A Electric Hydraulic Pump 115B, 50/60 Hz., 12.5 amps Includes Shure-Stake® Control Mechanism for correct crimping Hand (13611) or Foot (13612) Switch Required Order Switch and Hose (13619) separately BPLT15BSCR / TBM151*** BPLT14BSCR / TBM14M / 14M / 13100A 15611 15536-CK PINK b c d 1f Die Cat. No. BPLT62BSCR 6TON94 94H 600MCM 1100/24 400MCM Green 15536-CK 94H Green Pink 1325/24** 15505 99H 700MCM 500MCM Pink 99H 15515-CK 106H 750MCM 650MCM Black 106H 800MCM Orange 107H 700MCM Purple 112H 15504 115H 900MCM 1925/24 750MCM Yellow 115H 1000MCM 800MCM 1000MCM BLACK 76 76 76 1325/24 BPLT6BSCR / TBM6H 21 24 29 33 37 42H 45 50 54H 62 45 50 54H 60 66H 71H 76H 80H 80 87H 275/24 = 111 kcmil 54821 13600 Electric Hydraulic Pump 115V, 50/60 Hz., 10 amps Hand (13620) or Foot (13589A) Switch Required Order Switch and Hose (13619) separately Weight: 25 lbs. 10,000 PSI TBM8S Manual Compression Tool Weight: 5 lbs. 8 Awg – 500 kcmil, 350 kcmil AL Installs C-Taps and H-Tap Connectors Easy Die Nest for die insertion (dies included) Easy Gauging and Tool Adjustment TBM8S Includes Shure-Stake® Control Mechanism 15520 15522 15527-CK 15528 15513-CK 15508 15526 15530 15511 15510-CK 15526 15530 15511 15532-CK 15534 15514-CK 15512 15517 15606 15506 225/24 = 90.8 kcmil HTCV-4 HTC500 54282NT 3 62 White 0 REC-1 BLUE 13642M 12-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight: 9 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed BPLT13970P2(Battpac® LT) Battpac® LT Battery-Powered Pump 60-minute full recharge using battery charger supplied. Highly visible display allows instant evaluation of residual battery power level after each operation. Guided battery insertion and locking. Socket for 24V dc external supply connection. Nominal pressure 100000 PSI Weight 20.9 lbs. with Battery 6TON21 21 TBM6221 21 15520 21 6TON24 24 TBM6224 24 15522 24 6TON29 29 TBM6229 29 15527-CK 29 6TON33 33 TBM6233 33 15528 33 6TON37 37 TBM6237 37 15513-CK 37 6TON42 42 TBM6242 42 15508 42 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON62 62 TBM6262 62 15510-CK 62 6TON45 45 TBM6245 45 15526 45 6TON50 50 TBM6250 50 15530 50 6TON54 54 TBM6254 54 15511 54 6TON60 60 TBM6260 60 15532-CK 60 6TON66 66H TBM6266 66 15534 66H 6TON71 71H TBM6271 71 15514-CK 71H 6TON76 76H TBM6276 76 15512 76H 6TON80 80H TBM6280 80 15517 80H 6TON87 87H TBM6287 87 15506 87H 8 AWG 37/24 10AWG 6 AWG 61/24 8AWG 4 AWG 91/24 6AWG 2 AWG 125/24 1 AWG 150/24 4AWG 1/0 225/24 2AWG 2/0 275/24 3/0 325/24 4/0 450/24 250MCM 550/24 1AWG 1/0 2/0 3/0 300MCM 4/0 350MCM 775/24 (short) 250MCM 400MCM 775/24 (long) 300MCM 925/24* 500MCM 350MCM 2/0 AWG 350-4/0 Str. Cu. – – Yellow & Flex 62 Yellow — For Connector NO. OF ROD Body SizePOSTITIONS Multi-Tap Rods R0-4 TBM54BSCT(S) (Battpac®) Fast Cycle Cutting Tool 14.4V Batteries Weights only 7.2 lbs. Cuts Copper, AL Maximum Diameter Cut 21/8 in./ 750 kcmil CU/ 636 kcmil ACSR (S model) Includes Carrying Case, Charger, 2 Batteries, Carry Strap Die Code No. 1/0 AWG 750 Str. (750-500) 3 — 300 kcmil Cat. No. 13100A 14-Ton Compression Tool Forged Steel Head Operating Pressure: 10,000 PSI Weight:10 lbs. 8 AWG – 900 kcmil CU, 750 kcmil AL UL Listed TBM45S Ergonomic Manual Compression Tool Nesting Die Head – Rotary Color Coded Die Wheel 10 Awg – 2 Awg CU, 6 Awg AL 1 Awg (Green Color Coded) C-Taps Die Code Embossing MD2 Motor Disconnects Includes Shure-Stake® Control Mechanism for correct crimping Die Cat. No. 54810 HTCV-1 HTC2S 62 250 kcmil 54178NT04 For Connector Body Size Connector SizeColor Keyed Die Groove Flex/24AL/CU 54809 8-14 – – Green (8-14) 54 Yellow Yellow 54172NT 3 Cat. No. Multi-Tap Insulators 1REC-0 0 8-14 (8-14) Purple 550/24 550/24 1 Code Copper Black HTCV-2 HTC40 450/24 250 MCM 250 MCM 54 3 Wire Size Code Flex BPLT14BSCR (Battpac® LT) 14-Ton Battery-Powered Compression Tool Installing Range: Up to 900 mcm copper lugs & splices Up to 750 mcm aluminum lugs & splices CHT814-10 to CHT2502-6 copper H-taps 63105 to 63148 aluminum H-taps 54755 to 54775 C-taps Output Force: 14 tons Dimensions (L x W x H): 181⁄8" x 37⁄8" x 10" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 18.1 lbs. TBM15I 15-Ton Compression Tool Insulated Open Forged Steel Head Dies are interchangeable with BPLT15BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 16.5 lbs. 8 AWG – 1500 kcmil CU, 1000 kcmil AL UL Listed Tool and Die Selection Chart for Power Connectors 3 8-14 Brown (8-14) 4/0 AWG 54213NT 54275NT Purple •E liminates the need for expensive flexible-conductor cable • Individual connectors can be rotated 360º on rod for multidirectional connections • Versatile, modular design supports a myriad of connection possibilities • UL 486AB Listed and CSA Certified for field installation • Compression connections maintain integrity even under vibration and high temperatures • Suitable for applications up to 600 volts (1000 volts in signs and fixtures) 2/0 AWG Cat. No. TBM8-750BSCR (Battpac®) 12-Ton Dieless Battery Powered Compression Tool Self-contained 12-ton compression tool features a unique dieless compression system. Batteries: 14.4V Batteries Open Forged Steel Head 8 AWG – 750 kcmil Copper Connectors, 750 kcmil Aluminum Weight: 9 Lbs. with Battery Die-less Crimp UL Listed Includes carrying case, charger, two-batteries, carry strap (no dies). BPLT58BSCT (Battpac® LT) 8-Ton compression tool Includes carrying case, charger, two-batteries, carry strap (no dies). Crimping Force: 8-Ton Cutting Tool Batteries: 14.4V Batteries Construction: Forged Steel Head and Cutter Blades 2 Forward Speeds Cuts Copper, Aluminum, Steel, Rebar, ACSR, Wire Rope Weight: 17.2 Lbs. with Battery Max. Dia. Cut: 1.5 in. BPLT15BSCR (Battpac LT) 15-Ton Battery-Powered Compression Tool Installing Range: Up to 1500 mcm copper lugs & splices Up to 1000 mcm aluminum lugs & splices CHT814-10 to CHT750-350-1F copper H-taps 63105 to 63180 aluminum H-taps 54755 to 54790 C-taps Output Force: 15 tons Dimensions (L x W x H): 21" x 31⁄2" x 11" Battery: 14.4V 3.0Ah Ni-MH Weight with Battery: 23.75 lbs. 1/0 AWG 8-14 (8-14) 54212NT 450/24 500 kcmil MD20F-3 HTCV-2 HTC40 3 4/0 AWG 350 kcmil — MD10F-3 8-14 – Purple (8-14) 5 54167NT — TEE500 Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 8-14 (8-14) 50 50 1 TEE350 FLAG500 Green 250-2 (4/0-2) Orange Orange 50 FLAG350 2 3 CHT250214-8 325/24 325/24 Orange 250 kcmil 1 AWG 1 AWG HTCV-2 HTC40 3/0 AWG 3/0 AWG 325/24 4/0 — MD1F-2 MD1F-3 8-14 – Purple (8-14) 54266NT 54211NT 3/0 AWG CROSS40 TEE250 Two-Way Splice Connectors — Long Barrel 600V to 35kV Applications 2-6 Str/Sol (2-8) 5 54162NT TEE40 FLAG250 Brown 250-2 (4/0-2) 45 45 •N arrow-width tongue and barrel, engineered for dimensional consistency the entire length of the lug • Perfect for connections in limited-space applications • High-conductivity copper alloy construction • Electro-tin-plated finish resists corrosion • T&B Color-Keyed® marking system makes connections and verification easy • Chamfered barrel eases insertion of wire FLAG40 BPLT62500BSCR (Battpac® LT) 6-Ton Compression Tool and die set. Installing Range: Up to 500 mcm copper lugs & splices Up to 350 mcm aluminum lugs & splices 54705 to 54750 C-taps Output Force: 6 tons Dimensions (L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs. BPLT6500BSCR (Battpac® LT) 6-Ton Compression Tool and Die Sets Installing Range: Up to 600 MCM copper lugs & splices Up to 400 MCM aluminum lugs & splices CHT814-10 to CHT214-9 copper H-taps 63105 to 63148 aluminum H-taps 54705 to 54750 C-taps Output Force: 6 tons Dimensions(L x W x H): 11" x 33⁄4" x 117⁄8" Battery: Ni-MH 14.4V 3.0Ah Weight with Battery: 8 lbs. TBM6H 6-Ton Compression Tool Forged Steel Head Dies are interchangeable with BPLT6BSCR Battery Powered Tool Operating Pressure: 10,000 PSI Weight: 6.5 lbs. 8 AWG – 600 kcmil CU, 400 kcmil AL Including C-Tap and H-Tap Type Connectors UL Listed Mechanical Tools 2 3 CHT25014-7 Black Black 45 3/0 2 AWG 2 AWG ⁄16 ⁄8 275/24 275/24 Black 2/0 CROSS30 MD2F-2 MD2F-3 HTCV-2 HTC40 2/0 AWG 2/0 AWG 275/24 ⁄4 ⁄16 1 5 CROSS20 TEE30 Blue 250-2 – – Purple (4/0-2) 54261NT 54210NT 2/0 AWG ⁄4 TEE20 FLAG30 GRAY 250-2 (4/0-2) ⁄4 54157NT 1 FLAG20 2 CHT2502-6 5 1 1/0 4 AWG ⁄16 42 42 CROSS10 MD4F-2 HTCV-3 HTC40 Pink Pink TEE10 1 2 8-14 Brown (8-14) 225/24 225/24 #1 FLAG10 6 AWG 6 AWG 250-1/0 (4/0-1/0) 1/0 AWG 1/0 AWG #2 CROSS1 MD6F-1 MD6F-2 500-4/0 (350-4/0) 54255NT 54152NT ⁄4 CROSS2 TEE1 RED CHT50010-5 ⁄4 1 TEE2 FLAG1 250–500 kcmil 1 2 HTCV-3 HTC500 ⁄4 37 FLAG2 F-INSUL-4 8 AWG 8 AWG 500-4/0 – – Brown (350-4/0) 37 37 Green #4 MD8F-1 MD8F-2 500-250 (350-4/0) Green Green 150,175/24 CROSS4 YELLOW CHT50040-4 150,175/24 150,175/24 #1 AWG TEE4 1/0–4/0 Blue HTCV-4 HTC500 ⁄4 1 ⁄4 1 ⁄4 FLAG4 #4–1 F-INSUL-3 1 2 4/0-1/0 (250-1/0) 1 #6 12-10 AWG 12-10 AWG 750-350 (550-500) #1 AWG #1 AWG One- and Two-Hole, Standard Barrel, 600V Applications 54108NT ⁄4 CROSS6 MD1210F-1 MD1210F-2 CHT75010-3 54208NT 54208NT0516 1 TEE6 #8–6 F-INSUL-2 0 1 HTCV-4 HTC500 #10 FLAG6 F-INSUL-1 16-14 AWG 16-14 AWG 750-500 750-500 – – Yellow (550-500) (550-350) 33 33 33 33 115 115 29 #8 MD1614F-0 MD1614F-1 CHT750350-2 Brown Brown Brown Brown Yellow Yellow Gray Die Bolt Code Size 125/24 125/24 125/24 125/24 1925/24 = 777 kcmil 1925/24 = 777 kcmil Two-Hole Narrow-Tongue Lugs 54206NT0310 #4 AWG 91/24 Die Color #2-3 AWG #2-3 AWG #2-3 AWG #2-3 AWG 900 kcmil 900 kcmil Wire Size Code Flex 54207NT 54207NT0412 54207NT0416 54107NT 58825NT 58825NT0828 Cat. No. CROSS8 400 kcmil 775/24 = 313 kcmil Kopr-Shield ® Compound Wire Size Code Flex TEE8 54822BE 54821BE 54874BE Joint Compound Cat. No. FLAG8 Flag Insulators F-INSUL-0 #16–10 COLOR CODE Copper H-Taps — 600V Application Narrow-Tongue Lugs #12-10 BODY SIZE LONG BARREL Two-Hole Lugs — Long Barrel 600V to 35kV #16-14 CROSS1210 Wire Size CONNECTORS FOR COPPER CONDUCTOR LENGTH One-Hole Lugs — Long Barrel 600V to 35kV CROSS1614 TEE1210 Cat. No. Contact T&B Customer Service for price and delivery schedules of your custom lugs. In most cases, a minimum order quantity is required. Die code embossed TEE1614 FLAG1210 KUBE® Connectors Multi-Tap Color-Keyed® Special Lugs for Special Problems — Angled, Shaped and Trimmed the Way You Need Them 125 d 1f FLAG1614 87 For Bell Ended Connectors, add suffix BS to the end of the catalog number. 1 1f 1 1d Colored bands with the correct die for that particular size conductor. Flagwire size CAT. NO. (AWG) wire size (AWG) ® 500 kcmil 750 kcmil 115 115 YELLOW 115 115 66 54518 256-30695-237 54223 50 54513 53968 1 1 1 1f 1f FlagTeecross CAT. NO.cat. no. cat. no. 45 54512 53964 94 c 1 94 d 1f 99 99 99 99 99 1/0 AWG Remote Hydraulic Tools & Pumps •O ffers lowest installed cost for the application • Versatile, modular design enables thousands of field-constructible connection possibilities • UL Listed and CSA Certified for field installation • Used with standard Color-Keyed® lugs and splices 24 BLACK GREEN N/A #2 AWG PINK 600 kcmil 1100/24 = 444 kcmil 1000 Navy 21 37/24 = 14.9 kcmil, #8 Weld #6 AWG 54505 275/24 = 111 kcmil, 1/0 Weld, 427/.0155, 133/.0282 54220 54289 1000 kcmil Die Code 225/24 = 90.8 kcmil, #1 Weld, 133/.0254 87 c 1 BROWN 87 d 1f 87 d 1b 54228 Die Color 2/0 AWG 54510 500 kcmil 500 Navy 256-30695-694 54226 kcmil 900 kcmil 1925/24 = 777 256-30695-846 256-30695-844 Wire Size Flex #1 AWG 54508 For Bell Ended Connectors, add suffix BS to the end of the catalog number. Dies that are used in Thomas & Betts connector tools contain “die code” numbers that are engraved on the compression surface of the die. Under compression, this number becomes embos­sed on the completed connection Code g 1 g 1f 54218 54286 256-30695-188 PINK Cat. No. Battpac® and Battpac® LT Battery Powered Tools KUBE® Connectors Flag, Tee and Cross Material: High-Conductivity Wrought Copper Finish: Electro Tin Plate 54507 76 c 1 76 c 1h N/A 400 Weld 925/24 = 373 kcmil 259/.0393, 427/.0306 256-30695-1406 256-30695-842 256-30695-898 700 kcmil 1325/24 = 535 kcmil 54291 58281 54266 150 Navy, 2/0 Weld 50 j 1 54211 3/0 AWG 325/24 = 131 kcmil ORANGE 50 c 1 54265 133/.0316, 259/.0227, 427/.0177 50 d 1f 54 54 54 54 54 54213 250 kcmil 250 Navy 54275 256-30695-332 256-30695-1240 54215 54282 37 b e 37 j 1 37 c 1 b j j c c d Wire Size Flex 54214 300 kcmil 300 Navy 54280 e f 1 1 f 42 42 42 42 42 42 Code 54212 54270 200 Navy 256-30695-1247 4/0 AWG 3/0 Weld PURPLE 256-30695-331 450/24 = 182 kcmil 256-30695-1261 703/.0154 21 21 21 21 21 21 21 54206 256-30695-1184 #4 AWG 256-30695-255 Cat. No. N/A c 1 N/A b e 54204 256-31426-33 256-31426-33PH 23 Navy 542040410 8 AWG #8 Weld RED 542040416 37/24 = 14.9 kcmil 256-30695-1094 256-30695-251 256-30695-1070 256-30695-1153 256-30695-1183 54205 256-30695-1095 256-30695-252 256-30695-372 256-30695-913 256-30695-253 Two-Way Splice Connectors — Standard Barrel 600V to 35kV TOOLS MEETS IEEE 837 REQUIREMENTS Cat. No. Cable Range Dies Cat. No. Cable Range Dies GP2250-2 2-250 kcmil 15G86R GP250500-2 250-500 kcmil 15G86R GP2250-4 2-250 kcmil 15G126R GP250500-4 250-500 kcmil 15G126R Steel Grounding Studs, Lugs, and I-Beam Clamps not shown on this chart. Please refer to T&B Power and Grounding Catalog for complete details. 10 Pigtail Connectors • Figure-8 connectors • Hex compression intimately bonds cable directly to ground rod. • Conforms to IEEE std. 837 • UL 467 Cat. No. MEETS IEEE 837 REQUIREMENTS Cable RangeGround Rod Die Code for TBM14M, 13100A or TBM15I GR12-306 One Cable: 3/0 to 6 AWG, Two Cables: 2 to 6 AWG d" 87H GR58-406 One Cable: 4/0 to 6 AWG, Two Cables: 2 to 6 AWG e" 87H GR34-4010 One Cable: 4/0 to 1/0 AWG f 99H For technical questions, call 1-888-862-3289 • www.tnb.com