INFINITY RTU The Infinity RTU is a stand-alone, PLC-based pump station controller for water and wastewater applications. It is sophisticated and SCADA-ready with virtually unlimited userconfigurable control options available in a standardized, affordable package. Infinity RTU Features • • • • • • • SCADA ready, expandable PLC-based system Runs as a stand-alone pump controller, or as part of a SCADA system when an Infinity MTU is used Graphical user interface shows station status, pump status, alarm logs, and pump operational data such as run times and starts 84 different, user-assignable discrete input functions, all with alarm capability 147 different, user-assignable discrete output functions 24 different, user-configurable analog input functions for control or data logging; analog inputs may also be set to alarm on high and/or low readings Super flexible pump alternation control, allows all possibilities for up to 4 pumps – you define the exact pump sequence and the maximum number of pumps to run at any one time RTU The Infinity Remote Terminal Unit (RTU) is a controller for local station operations, as well as a data gatherer for a complete SCADA system. Data is polled from the MTU and displayed on a SCADA server. While it is part of the SCADA system, it functions autonomously at the station. Infinity RTU Common Applications • • • • • • • Sewer lift station control Water pump station control Well pump control Water flow and quality monitoring Reservoir monitoring Security monitoring at remote sites Weather, rain, and temperature monitoring Hardware and software capabilities are easily expanded in the future because standard off-the-shelf industrial components are used. Industry standard PLC with 2 communication ports, user expandable by means of snap-in place I/O and communication cards. PLC runs BCI ‘PCS 400’ software. Controls up to 4 pumps per RTU. A configurable PID function allows for exact Variable Frequency Drive (VFD) control of pumps whether maintaining level, pressure, or flow rate. Boreal Controls Inc. www.borealcontrols.com (907) 586-8367 Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 INFINITY RTU Input w/ Alarm Number P1 HAND 43 P1 AUTO 44 P1 RUNNING 45 P1 OVERLOAD 46 P1 SEAL FAIL 47 P1 OVERTEMP 48 P1 CHECKVALVE 49 P1 FLOW SWITCH 50 P1 FAULT 51 P2 HAND 52 P2 AUTO 53 P2 RUNNING 54 P2 OVERLOAD 55 56 P2 SEAL FAIL P2 OVERTEMP 57 P2 CHECKVALVE 58 P2 FLOW SWITCH 59 P2 FAULT 60 HIGH ALARM FLOAT 61 LOW ALARM FLOAT 62 PUMP OFF FLOAT 63 LEAD FLOAT 64 LAG FLOAT 65 HIGH SUMP 1 FLOAT 66 HIGH SUMP 2 FLOAT 67 BATTERY CHGR FAIL 68 PB ACKNOWLEDGE 69 PB RESET 70 PB OPERATOR TBL 71 POWER FAIL 72 GENERATOR RUNNING 73 GENERATOR TBL 74 ATS IN NORMAL 75 VOLT/PHASE RELAY 76 INTRUSION 77 FIRE 78 LOW TEMPERATURE 79 RAIN TIP BUCKET 80 DISCRETE LVL 1 81 DISCRETE LVL 2 82 DISCRETE LVL 3 83 DISCRETE LVL 4 84 Input w/ Alarm DISCRETE LVL 5 DISCRETE LVL 6 DISCRETE LVL 7 DISCRETE LVL 8 DISCRETE LVL 9 DISCRETE LVL 10 LEVEL SENSOR TBL FLOW SENSOR TBL LEVEL 2 SELECTED USER INPUT 1 USER INPUT 2 FLOWPULSE 1 P3 HAND P3 AUTO P3 OVERLOAD P3 SEAL FAIL P3 OVERTEMP P3 CHECKVALVE P3 FLOW SWITCH P3 FAULT P3 RUNNING P4 HAND P4 AUTO P4 OVERLOAD P4 SEALFAIL P4 OVERTEMP P4 CHECKVALVE P4 FLOW SWITCH P4 FAULT P4 RUNNING LAG2 FLOAT LAG3 FLOAT P1 READY TO RUN P2 READY TO RUN P3 READY TO RUN P4 READY TO RUN REMOTE LOCKOUT USER INPUT 3 USER INPUT 4 FLOWPULSE 2 FLOWPULSE 3 FLOWPULSE 4 Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Output Function P1 RUN P2 RUN ALARM LIGHT ALARM HORN HIGH LEVEL LOW LEVEL HIGH LEVEL FLOAT LOW LEVEL FLOAT P1 RUNNING LT P2 RUNNING LT P1 FAIL P2 FAIL P1 OVERLOAD P2 OVERLOAD P1 OVERTEMP P2 OVERTEMP P1 SEAL FAIL P2 SEAL FAIL P1 FAIL TO START P2 FAIL TO START P1 EXCESS RUN P2 EXCESS RUN P1 CHECKVALVE P2 CHECKVALVE P1 STANDBY P2 STANDBY PLC FAULT GENERATOR TBL FIRE ALARM SUMP 1 ALARM SUMP 2 ALARM FLOW SENSOR TBL STATION LOW TEMP VOLT/PHASE ALARM LEVEL SENSOR TBL MIX VALVE 1 MIX VALVE 2 ALARM GROUP 1 ALARM GROUP 2 ALARM GROUP 3 ALARM GROUP 4 ALARM GROUP 5 ALARM GROUP 6 ALARM GROUP 7 ALARM GROUP 8 ALARM GROUP 9 ALARM GROUP 10 ALARM GROUP 11 ALARM GROUP 12 ALARM GROUP 13 Number 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Output Function ALARM GROUP 14 ALARM GROUP 15 ALARM GROUP 16 USER1 ALARM USER2 ALARM OP TRBL ALARM P1 NOFLOW P2 NOFLOW P1 FAULT P2 FAULT ATS NOT NORMAL POWER FAIL INTRUSION BATT CHGR FAIL P3 RUN P3 RUNNING LT P3 FAIL P3 OVERLOAD P3 OVERTEMP P3 SEAL FAIL P3 FAIL TO START P3 EXCESS RUN P3 CHECKVALVE P3 STANDBY P3 NO FLOW P3 FAULT MIX VALVE 3 PLC BATTERY ALARM P4 RUN P4 RUNNING LT P4 FAIL P4 OVERLOAD P4 OVERTEMP P4 SEAL FAIL P4 FAIL TO START P4 EXCESS RUN P4 CHECKVALVE P4 STANDBY P4 NO FLOW P4 FAULT MIX VALVE 4 ANALOG 1 HIGH ANALOG 2 HIGH ANALOG 3 HIGH ANALOG 4 HIGH ANALOG 5 HIGH ANALOG 6 HIGH ANALOG 7 HIGH ANALOG 8 HIGH ANALOG 9 HIGH Number 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 Output Function ANALOG 10 HIGH ANALOG 11 HIGH ANALOG 12 HIGH ANALOG 13 HIGH ANALOG 14 HIGH ANALOG 15 HIGH ANALOG 16 HIGH ANALOG 17 HIGH ANALOG 18 HIGH ANALOG 19 HIGH ANALOG 20 HIGH ANALOG 1 LOW ANALOG 2 LOW ANALOG 3 LOW ANALOG 4 LOW ANALOG 5 LOW ANALOG 6 LOW ANALOG 7 LOW ANALOG 8 LOW ANALOG 9 LOW ANALOG 10 LOW ANALOG 11 LOW ANALOG 12 LOW ANALOG 13 LOW ANALOG 14 LOW ANALOG 15 LOW ANALOG 16 LOW ANALOG 17 LOW ANALOG 18 LOW ANALOG 19 LOW ANALOG 20 LOW Panel AL Light P1 Starts/Hr Exceeded P2 Starts/Hr Exceeded P3 Starts/Hr Exceeded P4 Starts/Hr Exceeded P1 Bypass P2 Bypass P3 Bypass P4 Bypass P1 READY TO RUN P2 READY TO RUN P3 READY TO RUN P4 READY TO RUN REMOTE LOCKOUT USER3 ALARM USER4 ALARM ............................................. • • • • • • • • • • • • • • More Infinity RTU Features Battery backed PLC, radio, and controls allow full SCADA operation through AC power outages Premium individually replaceable industrial off-the-shelf components such as socketed relays and 30mm switches Hardwired high-level-float based redundant pump controls are standard. If a high level occurs, pumps will always be called to run. Redundant controls are enabled when H-O-A is in ‘Auto’ mode. Individual circuit breakers are used for each element of the control circuit – this results in a system with maximum reliability, easy troubleshooting, and eliminates the need for spare fuses Accommodates all types of analog or discrete type level or pressure sensing devices for primary pump control. Accepts mA, voltage, or pulse inputs for data logging and monitoring. Available in indoor (NEMA 4) or outdoor (NEMA 4X) configurations Available with controls for 1, 2, 3 or 4 pumps, or for monitoring only (w/o pump controls) Includes security system with multiple level user access (logs individual user activity at RTU) Sewer lift station flow monitoring (calculated flowrate based on well volume), system also accepts flowmeter analog and pulse inputs RTU may be safely installed and commissioned by an experienced electrician working with an experienced operator Intrinsically safe circuits for sensors in classified areas Controls Pumps via starters, soft starters or VFDs Boreal Controls Inc. UL 508A listed control panel, made in USA www.borealcontrols.com (907) 586-8367