Modeling of Bi-directional Converter for Wind Power Generation THESIS Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in the Graduate School of The Ohio State University By Muthanna Saleh Abu-hamdeh Graduate Program in Electrical and Computer Science The Ohio State University 2009 Master's Examination Committee: Professor Ali Keyhani, Adviser Professor Donald G. Kasten Copyright by Muthanna Saleh Abu-hamdeh 2009 Abstract The global electrical power demand is steadily increasing. The absolute dependence of conventional energy resources such as oil, coal or natural gas to meet this demand is problematic for many reasons: its environmental impacts such as pollution and global warming caused by greenhouse emissions, the rising and unstable prices for fossil fuels and for some nations energy security is considered as indispensable part of the national security. Therefore, renewable energy technologies have been playing a key role in the worldwide electrical power production. The advancement of power electronics in terms of efficiency and functionality along with their declining cost all have increased the contribution of renewable energy systems in the electricity generation and solved significant problems in integrating those technologies with existing power systems . Among renewable wind energy is the fastest growing, however world has abundant amount of usable wind energy which has not been utilized. This thesis firstly discusses the contributions of some conventional energy sources in electricity generation , then it covers essential topics about wind turbine systems such as the power content of wind , the components and operation of ii wind turbine system , power and speed control methods implemented in modern turbine systems and the electrical systems for wind turbines with focus on generators and power converters used. Finally, it deals with the core topic which is the bi-directional three-phase power converter using pulse width modulation (PWM). PWM techniques in power converters are gaining importance especially for harmonics control. The thesis presents the mathematical modeling of the converter and a computer simulation for its operation using Matlab/Simulink , then the analysis of the input/output characteristics is presented. iii Dedication This thesis is dedicated to my family. iv Acknowledgments I wish first to thank my parents for their unlimited support and care. I am indebted to my professors in the Electrical and Computer Engineering at The Ohio State University for their help and guidance throughout my study. Special thanks to my advisor Professor Ali Keyhani for his information and advices that helped me in my graduate study and will help me in my profession. I wish also to thank Professor Donald Kasten for his advices and for the great deal of knowledge I learned from him in the classes he instructed or during his office hours. v Vita January 1981 ..................................................……………………..Born in Kuwait 2003 ............................................................... …..B.Sc. Electrical Engineering, The University of Jordan 2003-2007 ...................................................... Electrical Engineer for electric utility companies in Jordan and for Gulf Consult in Kuwait Fields of Study Major Field: Electrical and Computer Engineering vi Table of Contents Abstract ................................................................................................................... ii Dedication .............................................................................................................. iv Acknowledgments................................................................................................... v Vita......................................................................................................................... vi List of Figures ......................................................................................................... x Chapter 1: World Energy Scene and Prospective ................................................... 1 1.1 Introduction ................................................................................................... 1 1.2 Fossil Fuel Power Generation ....................................................................... 7 1.3 Nuclear Power ............................................................................................. 11 1.4 Hydro-electric power .................................................................................. 15 1.4.1 Nomenclature ................................................................................................... 15 1.4.2 Notation ........................................................................................................... 16 1.4.3 Introduction ...................................................................................................... 17 1.4.4 Electric Power Output of Hydropower Plant ................................................... 18 1.4.5 Types of Hydro-turbines .................................................................................. 18 1.4.6 Types of Hydro-electric Generators ................................................................. 19 vii 1.4.7 Speed of Hydro-electric Generators ................................................................. 20 1.4.8 Hydro-electric Power World Utilization .......................................................... 21 Chapter 2: Wind energy ........................................................................................ 24 2.1 Nomenclature .............................................................................................. 24 2.2 Notation....................................................................................................... 24 2.3 Introduction ................................................................................................. 27 2.4 The Wind resource ...................................................................................... 28 2.5 Power Production ........................................................................................ 34 2.6 Estimating Annual Energy Production ....................................................... 37 2.6.1 Example ........................................................................................................... 39 2.6.2 Effect of height and surroundings .................................................................... 40 2.7 Horizontal-axis Wind Turbine Components and Operation ....................... 44 2.8 Speed and Power Control of Wind Turbines .............................................. 47 2.9 Wind Speed Range...................................................................................... 53 Chapter 3: Electrical System of a Wind Turbine ................................................. 58 3.1 Nomenclature .............................................................................................. 58 3.2 Notation....................................................................................................... 58 3.3 Introduction ................................................................................................. 60 3.4 Induction (Asynchronous) Generator Directly Coupled to the Grid .......... 63 3.5 Synchronous Generator with DC- link Converter ...................................... 69 3.6 Selection of Converter ................................................................................ 72 viii Chapter 4: Power Electronics for Renewable Energy Systems ............................ 78 4.1 Notation....................................................................................................... 78 4.2 Introduction ................................................................................................. 80 4.3 Power Electronic Switch-mode Inverter ..................................................... 83 4.4 The Single-Phase Full Bridge Voltage Source Inverter.............................. 85 4.5 Principles of PWM ...................................................................................... 91 4.6 The Six-Step Three Phase Voltage Source Inverter ................................... 93 4.7 Three Phase Voltage Source Inverter Utilizing Space Vector PWM Switching .......................................................................................................... 96 4.8 Three Phase Voltage Source Inverter Utilizing Sinusoidal PWM Switching ......................................................................................................................... 102 4.9 Three Phase Voltage Source Rectifier Utilizing Sinusoidal PWM Switching ......................................................................................................................... 108 4.10 Summary of Inverter Operation Range ................................................... 114 4.11 Summary of Rectifier Operation Range ................................................. 116 4.12 Conclusion .............................................................................................. 118 Bibliography ....................................................................................................... 119 Appendix ............................................................................................................. 121 ix List of Figures Figure 1 World net electric power generation in trillion (1012) killowatthours ..... 2 Figure 2 Growth of world net electric power generation and total energy consumption. Year 1990 taken as reference. ......................................................... 3 Figure 3 World electricity generation by energy source in 2006 .......................... 4 Figure 4 World electricity generation by energy source in 2006 and projections for 2010-2030 in trillion (1012) killowatthours ...................................................... 4 Figure 5 Renewable electricity generation in the US ........................................... 5 Figure 6 Diagram showing the components of a coal-fired power plant ............... 7 Figure 7 Diagram of the components of a gas turbine-based power plant ............ 8 Figure 8 CO2 sequestration process. CO2 emissions are captured then sequestrated ........................................................................................................... 10 Figure 9 Diagram of Boiling-Water nuclear Reactor (BWR) components and operation ............................................................................................................... 12 Figure 10 Diagram of Pressurized-Water nuclear Reactor (PWR) components and operation . ............................................................................................................. 12 Figure 11 Top net electricity generation by nuclear power countries in 2007 . ... 15 Figure 12 Diagram of hydro-electric power plant . .............................................. 17 x Figure 13 Contribution of hydroelectricity in the net electricity generation for selected countries in 2007 .................................................................................... 21 Figure 14 Years 2000-2008 worldwide electricity generation for wind, biomass, geothermal and solar resources . .......................................................................... 28 Figure 15 Rayleigh distribution functions for three different mean wind speeds. 31 Figure 16 Rayleigh wind speed frequency distribution functions for two sites each having the same average wind speeds .................................................................. 32 Figure 17 Contiguous United States wind resource map ..................................... 33 Figure 18 Change of wind speed at a wind turbine ............................................. 35 Figure 19 Wind speed data for the case study ...................................................... 39 Figure 20 Effect of obstacles on wind speed, numbers shown are for wind speed as a percent of speed if no obstacle is there ......................................................... 43 Figure 21 Wind turbine main components .......................................................... 44 Figure 22 Wind turbine rotor motion and blade cross-section ........................... 48 Figure 23 Wind forces on rotor blade .................................................................. 48 Figure 24 Distribution of aerodynamic forces over the blade length .................. 50 Figure 25 Rotor power coefficient of different rotor types .................................. 51 Figure 26 Turbine output power vs. wind speed curve ...................................... 55 Figure 27 Technical specifications for Vestas 2-MW wind turbine . ................... 57 Figure 28 Electrical system for wind turbine with synchronous generator and DClink converter ....................................................................................................... 61 Figure 29 Induction machine speed-torque characteristics .................................. 64 xi Figure 30 Induction generator directly coupled to the grid ................................. 65 Figure 31 Fixed speed induction generator speed-power curves for a range of wind speed . .......................................................................................................... 66 Figure 32 Induction generator system with rotor resistance converter for slip control .................................................................................................................. 67 Figure 33 Sample technical specifications sheet for 1-MW/61.4-m fixed-speed wind turbine with induction generator by Mitsubishi. .......................................... 68 Figure 34 Multi-pole synchronous generator with DC-link converter ................ 69 Figure 35 Power limiting at high wind speeds for variable-speed wind generator. ............................................................................................................................... 70 Figure 36 Sample technical specifications sheet for 0.9-MW/44-m variable-speed wind turbine with synchronous generator and inverter by Enercon. .................... 71 Figure 37 Wind turbine system with AC/DC and DC/AC converters. ................. 72 Figure 38 Power conversion applications for renewable energy systems. ........... 81 Figure 39 Switch mode converter application for motor drive. The direction of power flow is shown for motoring action. The opposite direction is for regenerative or braking action when power is injected to the AC grid. ............... 84 Figure 40 Wind turbine system with bi-directional converter using batteries for energy storage. ...................................................................................................... 85 Figure 41 Single phase inverter circuit. ................................................................ 86 Figure 42 Output voltage of full bridge inverter................................................... 88 Figure 43 Output voltage and current with blanking time. .................................. 90 xii Figure 44 Magnitude spectrum. ........................................................................... 91 Figure 45 Three-phase inverter. ............................................................................ 93 Figure 46 Switching functions .. ......................................................................... 94 Figure 47 Output voltage of six-step inverter. ...................................................... 95 Figure 48 Phase voltage normalized spectrum. .................................................... 95 Figure 49 Three phase inverter output voltage space vectors .............................. 96 Figure 50 Allocation of switching periods for sector (I) to achieve minimal switching losses. ................................................................................................... 99 Figure 51 Switched pulses generation for sine-triangle PWM. .......................... 103 Figure 52 Line and phase output voltages. ......................................................... 106 Figure 53 Phase voltage normalized frequency spectrum (Ma=0.566, Mf=15). 108 Figure 54 One-leg model of three-phase PWM rectifier. ................................... 110 Figure 55 Per-phase equivalent circuit at steady-state for fundamental frequency voltage and ignoring line resistance. ................................................................... 110 Figure 56 Phase diagram for rectifier mode (fundamental frequency only). ...... 111 Figure 57 Rectifier mode at unity input power factor (fundamental frequency only). ................................................................................................................... 111 Figure 58 AC side input voltage and current waveforms .................................. 112 Figure 59 DC output voltage.............................................................................. 112 Figure 60 Bridge leg to neutral PWM’ed voltage (VPWM,a) ................................ 113 Figure 61 AC input current spectrum ................................................................. 113 xiii Figure 62 DC output variation with amplitude modulation index for PWM rectifier at constant δ=20o(values in boxes are for AC input power factor at operating point) ................................................................................................... 117 Figure 63 DC output variation with power angle for PWM rectifier at constant Ma=0.7................................................................................................................. 117 Figure 64 Simulink model of switching pulses generation for 6-step inverter ... 123 Figure 65 Simulink model of switching pulses generation for sine-triangle PWM ............................................................................................................................. 124 Figure 66 Simulink model of three-phase voltage source full bridge inverter ... 125 Figure 67 Simulink model of three-phase voltage source full bridge rectifier ... 126 xiv Chapter 1: World Energy Scene and Prospective 1.1 Introduction The increasing interest in developing alternative energy sources is the product of several factors. First, the rapid growth in electrical power demand. According to the US Energy Information Administration (EIA) world electricity generation is projected to increase by 44 percent from 2006 to 2020 as shown in Figure 1 . In 2006, world’s net electricity generation was 18 trillion kilowatthours and will reach 26.02 trillion kilowatthours in 2020. The rising demand associated with high and unstable fossil fuel prices apparently fosters the development efforts towards alternative energy. 1 Figure 1 World net electric power generation in trillion (1012) killowatthours (Data source: EIA,2009) Second, the consumption of fossil fuels is associated with polluting emissions such as COx and other gases causing global warming due to greenhouse effect, besides their harmful effects on the living kinds. As a result, governments make efforts to limit emissions by legislations and incentives to support the use and development of renewable energy sources. Furthermore, annual growth in world net electricity generation since 1990 has outpaced the annual growth in world total energy consumption by 1 per cent, and the growth in demand for electricity is projected to continue to outpace growth in total energy as shown in Figure 2[1]. 2 Figure 2 Growth of world net electric power generation and total energy consumption. Year 1990 taken as reference. (Data source: EIA, 2009) According to EIA, natural gas and coal are the second and third fastest-growing sources of energy for electricity generation after renewable sources as it is illustrated in Figure 4. However, the projections for coal could be changed if more legislations are introduced to limit the emission of greenhouse gases. In the 1960s, nuclear energy started to take a place as an energy source but the share of nuclear electricity of today’s primary energy demand is still relatively low[2]. In 2006, the fossil energy sources (coal, crude oil and natural gas) generated more than 65 per cent of the world electricity as shown in Figure 3. 3 5% 15% Liquids 41% Nuclear Renewables Natural Gas 19% Coal 20% Figure 3 World electricity generation by energy source in 2006 (Data source: EIA, 2009) 14.000 12.000 10.000 Liquids 8.000 Nuclear 6.000 Renewables 4.000 Natural Gas 2.000 Coal 0.000 2006 2010 2015 2020 2025 2030 Figure 4 World electricity generation by energy source in 2006 and projections for 2010-2030 in trillion (1012) killowatthours (Data source: EIA, 2009) EIA anticipates that the current world economic recession will not have any effect on the electricity demand after 2010. Moreover, the recession mainly affects the industrial sector compared to the residential sector since the latter continue to use electrical power for home appliances, heating and cooling. 4 To sum up, the global energy demand will continue to increase in the foreseeable future which demonstrates the need to secure energy supplies in an environmental friendly way. Therefore, exploitation of renewable energies forms the key solution for humanity. As seen in Figure 5 ,although renewable electricity in 2008 represented less than 10% of overall electricity generation in the United States, a high level of penetration for renewable energy sources in electricity generation is projected to be seen especially with the low price per kWh they offer and their high efficiency. Figure 5 Renewable electricity generation in the US [1] 5 Indications of the growing contribution in the US electricity supply include [3]: • Renewable electricity installations in the United States (excluding hydropower) have nearly tripled since 2000. In 2008, it represented 41.9 GW of installed capacity. Wind energy installed capacity in 2008 (25 GW) is almost ten times that of 2000 (2.6 GW). • Wind energy and solar PV cumulative capacity grew 51% and 44%, respectively from 2007 to 2008. 6 1.2 Fossil Fuel Power Generation Fossil fuel-based electrical power plants consist of three main components [4]: 1. Combustion chamber or boiler: to convert fuel to heat. Combustion chamber is used in gas-fired systems whereas boilers heat water in coal plants. 2. Turbine: converts thermal energy to mechanical energy. In coal fired plants high pressure steam spins the turbine which spins the generator. The steam is condensed into water after cooling and pumped back to boiler. 3. Generator (alternator): converts mechanical energy to electrical. Figure 6 Diagram showing the components of a coal-fired power plant [5] 7 Figure 6 shows the components of a typical coal-fired electricity generating plant. Coal plants are normally operated to meet the base load requirements. The efficiency of a conventional coal plant is not more than 40% [6]. As an example, boilers at a 1.7-GW coal-burning power plant heat water to about 540oC to generate steam. The steam at a pressure of about 130 kg/cm2 is piped to the turbine which spins the generator at 3600 rpm to generate voltage at 60 Hz, 20 kV. The plant generates annually about 10 billion kWh and burns daily about 14000 tons of coal [5]. Peak loads appear generally for short period and they are met by gas turbines which start quickly. Open cycle Gas turbines capital cost is lower relative to coal plants but the operation cost for the former is higher. Figure 7 shows the components of gas turbine power plant. Figure 7 Diagram of the components of a gas turbine-based power plant [5] 8 The current developments on fossil fuel power plants aim to achieve the following objectives [4]: 1. Reduce CO2 emissions mainly by replacing existing turbines with poor efficiency with the new generation of turbines. Currently, development of combined cycle gas turbines (CCGT) led to efficiencies of about 50% [6].In these turbines the natural gas is burnt at temperatures of about 1000 °C to spin a turbine and the exhaust gases are subsequently used to produce steam for a traditional steam turbine. Both turbines drive separate generators feeding power to the grid. Despite the international interest and plans to shift towards renewable energy systems, difficulties such as high capital costs and limited renewable energy systems manufactures’ production capacity obstructs the shift and results in that small contribution of renewable energy systems in the total electricity generation as illustrated in the statistics previously. On the other hand, it takes less time to manufacture the new combustion turbines compared to the time required to manufacture an equivalent system of wind or solar power. 2. Utilization of biofuels in electricity generation either by including them in the fuel mix of existing plants or by building new stations biofuel based stations. Biofuels are produced from crops and forest products. The difference between fossil fuels and biofuels is the fact 9 that the carbon in boifuels comes from the atmosphere, therefore, combustion of biofuels causes no net CO2 emission to the atmosphere. The growth of utilizing this recourse is limited by the world needs to foodstocks to feed people. 3. CO2 sequestration : in this process CO2 generated from combustion is separated and transferred in to a sequestration facility .Modifying the existing fossil fuel power plants with such technology would increase their viability in the long run. Figure 8 illustrates the process of sequestration. Figure 8 CO2 sequestration process. CO2 emissions are captured then sequestrated [4]. 10 1.3 Nuclear Power There are two types of nuclear reactions, fusion and fission. Fissioning of Uranium-235 atoms have been used to generate a significant percentage of worldwide electrical power (uranium is the most commonly used nuclear fuel). Fission takes place in the reactor core which comprises metal tubes “fuel rods” containing fissionable material (slightly enriched uranium dioxide). The reactor core is contained within a pressure vessel safety shield. To regulate the chain reaction, water or graphite moderators slow down the neutrons and control rods are inserted into the core to absorb neutrons. Control rods are made of a material such as boron. In Boiling-water Reactors (BWR) water or gas passes through the reactor to absorb heat then it is carried away from the core as steam(see Figure 9). Similar to coal fired station, steam turbine then drives electrical generator [6]. A variation of BWR is implemented in Pressurized-Water Reactors (PWR) shown in Figure 10 where the superheated water in the primary cooling loop flows through heat exchanger “steam generator” that is used to boil water and create steam in a secondary loop that feeds the turbo-generator. The two loop design of a PWR keeps the radioactivity isolated and only clean steam is circulated through the turbine. This helps to minimize maintenance costs and radiation exposures to the plant personnel [1]. 11 Figure 9 Diagram of Boiling-Water nuclear Reactor (BWR) components and operation [5]. Figure 10 Diagram of Pressurized-Water nuclear Reactor (PWR) components and operation [5]. The main advantages of nuclear reactors in electricity generation are: 1. They deliver huge amount of power per mass of fuel consumed. 12 2. Low fuel and operational costs hence they are normally used to supply base loads 3. High load factor. 4. Relatively small footprint for the amount of power generated. 5. No air pollutants emissions from the consumption of nuclear fuel. The environmental advantages of nuclear power are well publicized, even if they are not often paired with the relative disadvantages of spent fuel management and plant decommissioning costs [7]. Following are the main limitations and disadvantages of electricity generation by nuclear reactors: 1. Inflexible and undispatchable. 2. Issues related to plant safety. 3. Hazard and high cost associated with handling radioactive by-products during nuclear fuel extraction, consumption and at the disposal stage. 4. High cost to decommission the nuclear plant and its site and the end of its lifetime. Official estimates in the US projects decommissioning cost of $300 to $500 million per nuclear plant [7]. 5. As coal-fired power plants, nuclear reactors require large amount of water for cooling. 6. Earth has limited reserve of uranium, therefore if all fossil fuel based stations are replaced by nuclear sources then uranium will deplete. 7. Significant indirect CO2 emissions (during construction stage, uranium mining, transport and disposal). 13 8. Final storage of radioactive waste is also very problematic, because this waste will retain its lethal properties over thousands of years [2]. Despite the fact that nuclear power is one of the most readily available sources of energy independence for any country , any decision to utilize the advantages of nuclear power in mitigating greenhouse emissions will arise from a combination of political and economic considerations. The economic component of this decision presently is not encouraging since new nuclear power plants presently cost more to build than do fossil fuel plants whether these plants are coal fired or natural gas-fired [7]. To demonstrate how nuclear power utilization varies from country to another (Figure 11), one could consider France in which nuclear power supplies most of its electricity needs, whereas industrial nations such as Australia, Austria, Denmark, Norway or Portugal do not operate any nuclear power stations at all. After the Chernobyl, disaster Italy decided to abandon nuclear power utilization[2]. 14 Figure 11 Top net electricity generation by nuclear power countries in 2007 [1]. 1.4 Hydro-electric power 1.4.1 Nomenclature The following terms are used throughout this section: Head: The difference in elevation between two specified points, for example, the vertical height of water in a reservoir above the turbine.[8] Low-head plant: A power plant with a head less than 100 ft (30.5 meter) [8]. Reservoir: A body of water impounded in an artificial lake behind a dam [8]. Turbine runner: The rotor-blade assembly portion of the hydraulic turbine where moving water acts on the blades to spin them and impart energy to the rotor [8]. 15 1.4.2 Notation The following notations are used throughout this section: fe : Electrical frequency , Hz g : Standard gravitational acceleration , m/s2 H : Total net head (water height), m Hz : Hertz nr : Rotational speed of the rotor , r.p.m p : Number of magnetic poles in the machine P : Power, Watt (W) Q : Volumetric flow rate, m3/s r.p.m : Revolution per minute ηg : Generator power efficiency ηt : Hydro-turbine power efficiency ρ : Density of water, kg/m3 16 1.4.3 Introduction Large scale hydro makes use of large reservoirs of earth surface water , usually created by damming rivers. Water is allowed to flow out of the reservoir in a controlled manner, turning turbines that drive electrical generators. As illustrated in Figure 12, a weir creates a height or potential difference between the water before and after the weir. The potential difference forces water to flow through a turbine, which transforms the potential energy into mechanical energy. The turbine drives an electric generator which converts mechanical power into electricity. A power transformer converts the generator voltage to the grid voltage. Head (H) Flow rate Q (in m3/s) Figure 12 Diagram of hydro-electric power plant [5]. 17 1.4.4 Electric Power Output of Hydropower Plant The electric power output of the hydropower plant can be calculated from the efficiency of the generator (ηg) and the turbine (ηt), the density of the water, the effective head H (in meters) which includes the effect of friction, the gravitation constant and the flow rate Q (in m3/s). P = ηg × ηt × ρ ×g×Q× H (in Watts) [2] Where water density ρ = 1000 kg/m3 and g = 9.81 m/s2 1.4.5 Types of Hydro-turbines Hydro-turbines are classified according to the relative proportions of power transferred by a change of static pressure and by a change in velocity for water. The term “reaction” is defined as the ratio of this transfer by means of a change in static pressure to the total change in the runner, sometimes “reaction” is called the “degree of reaction”. Based on this concept a hydro-turbine is a reaction turbine if there is any significant pressure change in the runner of a turbine. On the other hand, if there is no change in pressure, only in velocity, the turbine is called “impulse’’ hydraulic turbine [8]. Hydro-turbines are classified further in two separate ways; by the type of runner and by the configuration of the water passages. For reaction turbines, there are different classifications of runners - axial, radial, and mixed depending on 18 whether the flow enters the runner parallel or perpendicular to the shaft, or at some angle in between. In modern reaction turbines, the flow leaves the runner axially. Depending on the head height and flow rate, different turbines are used. Common turbines are the Pelton, Francis or Kaplan turbines. For the lowest head applications, reaction turbines with propeller type runners are utilized [8]. 1.4.6 Types of Hydro-electric Generators The majority of hydro-electric generators are synchronous machines with stationary armatures and salient pole rotor. A three-phase set of windings is embedded in the stator (armature) slots .The stator is made of a steel core encircled by a frame that is mounted to the power plant foundation. Three phase voltages are generated in the stator windings threephase armature winding, in which the alternating current is generated. The stators of hydro-electric generators normally have large diameter compared to other types of generators, and can exceed 60 ft [8]. The rotor is mechanically coupled to the turbine and it produces a rotating magnetic flux. The rotor windings are connected to external DC source using brushes and slip rings to generate the magnetic field. For some generators an amortisseur (damper) winding is mounted on the rotor poles to reduce mechanical oscillations that may occur during abnormal conditions. 19 The capacity of hydroelectric generators may range from a fraction of an MVA to more than 800 MVA. Hydroelectric generators are typically air cooled, for highest capacity generators the stator windings are directly water cooled [8]. 1.4.7 Speed of Hydro-electric Generators The rotational speeds of the generator and turbine are usually the same because their shafts are directly connected. However, in some cases a speed increaser (gearbox) is used to enable the generator to operate at a higher speed than that of the turbine, thus permitting a smaller and less expensive generator to be used. Hydro-generators are relatively low-speed machines, typically ranging from 50 to 600 rpm with large number of poles in the stator. Large diameter units with a lower hydraulic head operate at slower speeds, whereas physically smaller units with high hydraulic head operate at higher speeds. The best speed for each type of turbine is first established, and a generator is then designed that will produce 60 cycle alternating current at that speed [8]. For synchronous generator operating at 60 Hz, the rotational speed of the rotor (nr) in rpm is related to the number of field poles (p) in the rotor as follows. Hence, ππππ = 60 = ππππ × ππ /120 ππππ × ππ = 7200 20 In other words, the higher the number of magnetic poles in the machine the lower the rotor speed will be and vice versa. 1.4.8 Hydro-electric Power World Utilization A significant portion or world energy demand is supplied by hydro-electric power. According to EIA the share was about 15% in 2007. Figure 13 shows the contribution of hydro-electric power in the net electricity generation for selected countries. It is clear that the utilization depends of the availability of the hydro resource (mainly rivers) in the first place. 100 90 Percent share 80 70 60 50 40 30 20 10 United Kingdom Germany United States France Egypt India Sweden Canada Iceland Brazil Norway Paraguay 0 Figure 13 Contribution of hydroelectricity in the net electricity generation for selected countries in 2007 [1]. 21 There are several advantages of hydroelectric power plants: 1. Hydroelectric power plant projects provide multidiscipline development for the targeted are such as flood control, irrigation and water supply. 2. High efficiency of power conversion. 3. Provides abundant amount of electricity at very low cost. According to US department of Energy, the price of hydro-generated electricity in 2008 ranged from 2-5 cents per kWh which is effectively the lowest among all other renewable technologies. 4. No greenhouse gas emission. 5. No fuel required to generate electricity. 6. Flexible and provides the best solution to meet peaking load demands at low operational cost relative to gas turbines for example. 7. Hydro generators are effective in providing critical services to maintain reliable operation of power systems. These include[8]: a) Reactive Supply and Voltage Control: by operating hydro generator in synchronous condense mode they are capable of providing voltage control to the system. b) Regulation: by providing the amount of real power required to balance generation and loads in the system on minute-by-minute basis. 22 c) Spinning reserve: hydro generators can act as stand by generating capacity able to respond immediately in case of system contingency, this capacity is fully available in ten minutes. A side from high capital cost, the disadvantages of hydroelectric plants are mainly related to environmental impacts of these plants and sometimes the need to relocate people. Table 1 shows features of different generators for selected conventional and renewable sources. Table 1 [6] Energy source Gas (Closed Cycle Gas Turbine) Gas (Open Cycle Gas Turbine) Coal Nuclear Hydro with reservoir Wind Photovoltaic Typical unit size Output varies with time? No Predictable Dispatchable Yes Yes 100 MW No Yes Yes 500 MW 500 MW Up to 500 MW Up to 5 MW 1 kW, domestic No No No Yes Yes Yes Yes No Yes Yes Yes Not accurately Not accurately No No Up to 500 MW up to 100 kW commercial 23 Chapter 2: Wind energy 2.1 Nomenclature The following terms are used throughout this chapter: Blade pitching : Adjusting (turning) the turbine blades to vary rotor’s speed. Nacelle: Weather-proof streamlined enclosure for housing shafts, generator, controller and rotor brakes. TSR (tip speed ratio) : The ratio between the rotor’s blade outermost tip speed and the wind speed. Weibull and Rayleigh Distribution Functions: probability distribution functions used to describe random quantities such as wind speed. 2.2 Notation The following notations are used throughout this chapter: A: Area or rotor blades swept area , m2. a: Scale parameter of the distribution function. 24 cP: Rotor’s power coefficient or efficiency. F: Force , Newton. f: Relative probability of wind speed being v during any time interval . h : Height , m. k: Shape parameter of the distribution function . mph: Mile per hour nr : Rotor’s rotational speed , r.p.m. P : Power , Watt. PT: Power captured by the turbine, Watt. r : Radius of the turbine’s rotor, m. r.p.m: Revolution per minute. u: Linear speed of the blade’s outermost tip , m/s. v: Wind speed, m/s. va : Apparent wind speed , m/s. vD : Design wind speed for a turbine , m/s. 25 VRMC : Root mean cube of the wind speed, m/s. vw : Upstream wind speed , m/s. π£π£Μ : Average wind speed, m/s. α : Blade pitch angle , degrees. α : Friction coefficient of the ground surface . β : Blade’s attack angle, degrees. ρ : air density, kg/m3. ω : Rotor’s angular rotational speed , rad/s. ππ : Power efficiency. ππ : Tip speed ratio. 26 2.3 Introduction Historians estimate that wind energy has been utilized to sail ships about 5000 years ago. Besides transpiration, old applications include grains milling and water pumping. The first wind turbine for electricity generation was in Denmark in 1891. In the modern history, the 1973 oil crisis initiated broad development efforts in western industrialized countries to reduce dependence on imported oil. Since that year, Denmark has been the leading country in utilizing small wind turbines in electrical power generation. Nowadays, wind energy is the fastest growing renewable energy technology worldwide as shown in Figure 14. Improved turbine and power converters designs caused a significant drop in wind energy generation cost making it the least expensive source of electricity (from 37 cents/kWh in 1980 down to 4 cents/kWh in 2008). In 2008, wind energy systems worldwide generated 331,500 million kWh which is 1.6% of total electricity generation placing it in the second rank after hydroelectric power (16.6%). Photovoltaic (PV) technology contribution was 0.1% only [1]. 27 Figure 14 Years 2000-2008 worldwide electricity generation for wind, biomass, geothermal and solar resources [1] . World have abundant wind resources. Consider, for example, the United States which possesses more than 8,000 GW of land-based wind resources suitable for harness and an extra 2,000 GW of shallow offshore resources (for the purpose of comparison , US total electricity generating capacity was 1,109 GW in 2008). 2.4 The Wind resource The main consideration for sitting a wind project in a certain site is the wind resource. Other considerations include site accessibility, terrain, land use and proximity to transmission grid for grid-connected wind farms. 28 The main sources of the global wind movements are the earth rotation, regional and seasonal variations of sun irradiance and heating. Local effects on wind include differential heating of the land and the sea (land heats up faster), topographical nature such as mountains and valleys, existence of trees and artificial obstacle such as buildings. At any location wind is described by its speed and direction. The speed of the wind is measured by anemometer in which the angular speed of rotation is translated into a corresponding linear wind speed (in meters per second or miles per hour). A Standard anemometer averages wind speed every 10 minutes. Wind direction is determined by weather vane. Average (mean) wind speed is the key in determining the wind energy potential in a particular site. Although long-term (over 10 years) speed averages are the most reliable data for wind recourse assessment, this type of data is not available for all locations. Therefore, another technique based on measurement, correlation and perdition is used. Wind speed measurements are recorded for a 1-year period and then compared to a nearby site with available long-term data to forecast wind speed for the location under study. The annual available wind energy is obtained by studying wind speed distribution. Weibull [2] probability or frequency distribution function is used to describe the variation in wind speed and it is given by [2] 29 ππ(π£π£) = Where ππ π£π£ ππ−1 −(π£π£ )ππ οΏ½ οΏ½ . ππ ππ ππ ππ f is the relative probability of wind speed being v during any time interval , v is the wind speed, k is the shape parameter of the distribution function, and a is the scale parameter of the distribution function. At most sites, wind speed has the Rayleigh distribution which is a special case of Weibull distribution with k = 2.This makes Rayleigh distribution a simple and fairly accurate representation for wind speed with only the scale parameter (a). The frequency of a particular wind speed band over a period of one year is found from wind speed data by[9] ππ = ππππππππππππ ππππ βππππππππ ππππππ π¦π¦π¦π¦π¦π¦π¦π¦ π‘π‘βππ π€π€π€π€π€π€π€π€ ππππ ππππππππππππππ π£π£ ππππππ π£π£ + βπ£π£ βπ£π£ Mean wind speed over the period of time is defined as the total area under the f–v curve integrated from v = 0 to ∞ and divided by the total number of hours in the period (365×24=8760 if the period is one year). The approximate annual mean speed is given by [9] π£π£Μ = 0.9 ππ 30 Hence, given the mean wind speed for a site and assuming ππ = π£π£Μ , the Rayleigh distribution would be [9] ππ(π£π£) = 2π£π£ −(π£π£ )2 . ππ π£π£οΏ½ π£π£Μ 2 The Rayleigh distribution functions for different mean wind speeds is shown in Figure 15. It is noted that the curve moves to the right for greater mean wind speeds (also greater value of shape parameter a) which means more days have high winds and hence a better potential wind energy revenue. Figure 15 Rayleigh distribution functions for three different mean wind speeds. 31 Figure 16 Rayleigh wind speed frequency distribution functions for two sites each having the same average wind speeds [10]. The wind speed frequency distributions shown in Figure 16 are obtained from wind speed data for a year of 10-minute means for two sites with similar average wind speed. The site on the left experiences prevailing winds while receives most of its wind during high-wind storms. 32 Figure 17 Contiguous United States wind resource map [11] Wind energy resource map for contiguous United States is shown in Figure 17. This wind map provides information about annual average wind speed and wind power density (in W/m2) at 50-meter (164-ft) tower height and it can be used for initial site assessment. It noted that coastal areas have high wind energy potential. However, about 90% of the usable wind resource in the US lies in the wind belt spanning the eleven Great Plain states [9].This map is prepared by The National Renewable Energy Laboratory (NREL) which periodically classifies the US wind resources by wind speed. Areas of wind power class of 4 or higher are favorable locations for wind generation projects. 33 As mentioned previously, even if an area has good wind conditions, other important factors should be considered for sitting wind farm project such as geographical, terrain and meteorological data. Therefore, estimates of the electricity that could potentially be generated by wind power are based on wind resource data and exclude windy lands that are not suitable for development as a result of environmental and land-use considerations [9]. 2.5 Power Production The mechanical power of the wind passing an area of A with speed v is ππ = 1 ππ. π΄π΄. π£π£ 3 2 Where ρ is the density of air. The density of air varies with the air temperature and pressure. For the wind turbine rotor shown in Figure 18 , the area swept by the rotor blades is A and the turbine slows the wind from speed v1 (wind speed at the entrance of the rotor blades)to v2 (wind speed at the exit of the rotor blades).Since A2 > A1 then v1 > v2. It can be noted from the previous equation that the power of the wind varies linearly with the air area swept by rotor blades and with the cube of wind speed. 34 Figure 18 Change of wind speed at a wind turbine [2] Assuming constant pressure and hence constant air density , the mass air flow is the same after and before the turbine [2] ππππ ππππ ππ = (ππ . ππ) = ππ. = ππ. π΄π΄. π£π£ = ππ. π΄π΄2 . π£π£2 ππππ ππππ ππππ Where V is the air volume and v is the wind speed at the height of the turbine rotor. Moreover, v is the average of winds speeds v1 and v2. That is, π£π£ = π£π£1 + π£π£2 2 And the mechanical power taken from or extracted the wind after passing through the turbine[2], 35 ππππ = 1 ππ. π΄π΄. (π£π£1 2 − π£π£2 2 ). (π£π£1 + π£π£2 ) 2 The power content of wind passing through the area A in the absence of the turbine is [2] ππ = 1 ππ. π΄π΄. π£π£ 3 2 Hence, the power coefficient cp or rotor coefficient which is the ratio between PT and P is found[2]. 1 π£π£2 2 π£π£2 ππππ = ππππ /ππ = οΏ½1 − 2 οΏ½ . οΏ½1 + οΏ½ π£π£1 π£π£1 2 That represents the fraction of the upstream wind power that is extracted by the rotor blades .It can be shown that cp is at its maximum when π£π£2 1 = π£π£1 3 Which is the ideal wind speed ratio, the maximum power coefficient will be[2] ππππ,ππππππ ≈ 0.593 This is often called Betz Power Coefficient and it means that theoretically about 60% of the wind power is taken by the turbine if it slows the air to one-third of its original speed. However, practical wind turbines have power coefficient values ranging from 0.4 to 0.5 for modern high-speed turbines and between 0.2 to 0.4 for 36 low speed turbines with more blades [9]. The efficiency of the wind turbine would then be the ratio of the power taken to the ideal usable power ππ = ππππ ππππ,ππππππ . ππ = ππππ . ππ ππππ = ππππ,ππππππ . ππ ππππ,ππππππ In summary, the maximum power output of the turbine per square meter of rotor swept area is (assume rotor coefficient equal to ½ ) ππππ,ππππππ 11 . ππ. π΄π΄. π£π£ 3 1 2 2 = = ππ. π£π£ 3 π΄π΄ 4 2.6 Estimating Annual Energy Production It has been shown that the power extracted by the rotor is proportional to the cube of wind speed , therefore it is useful to define a new value called room mean cube (RMC) of the wind speed which gives better representation to the energy collected over a year πππ π π π π π ∞ ∫ ππ(π£π£). π£π£ 3 . ππππ =οΏ½0 365 × 24 3 Where the f(v) is the frequency distribution function for wind speed at that location (as mentioned previously a Rayleigh function with corresponding scale parameter a best fits wind speed frequency data for most sites). 37 Therefore, the annual average power generation (in watts per square meters of rotor blades swept area) is ππππ,ππππππ = 1 ππ. πππ π π π π π 3 4 And the annual energy production is found as πΈπΈ = 1 ππ. πππ π π π π π 3 × 365 × 24 4 The wind resource map shown in Figure 17 indicates both average wind speed and annual average power density. However, there is no unique correspondence between the two quantities. This is illustrated by the example shown in Table 2 below which shows three wind farm sites with the same average wind speed but different annual power density and hence different energy yield. Table 2 [9] Site Annual Average Wind Speed (m/s) Annual Power Density (W/m2) Culebra,PR 6.3 220 Tinna Beach,NY 6.3 285 San Gorgonio,CA 6.3 365 38 2.6.1 Example Assuming the annual wind speed data for a site are shown in Figure 19 with annual mean speed of π£π£Μ = 13.29 ππ/π π , it is required to estimate the average annual power and energy density for that site . Figure 19 Wind speed data for the example Solution : In order to find the average annual power and energy density, the RMC speed need to be calculated .The annual average wind speed is given as π£π£Μ = 13.29 ππ/π π Assuming Rayleigh distribution with shape parameter a equal to ππ = π£π£Μ = 14.77 0.9 Therefore, the Rayleigh distribution function which fits wind data is 39 ππ(π£π£) = π£π£ 2 2 π£π£ . ππ −(14.77 ) 14.77 Where f is expressed in relative frequency, then the RMC wind speed is found by evaluating the following integral using trapezoidal numerical integration 3 ∞ πππ π π π π π = οΏ½οΏ½ ππ(π£π£). π£π£ 3 . ππππ 0 Hence, πππ π π π π π = 16.24 ππ/π π The wind power density which can be captured by the wind turbine assuming maximum theoretical rotor power coefficient cp=0.5 and air density ρ=1.225 kg/m3 ππππ,ππππππ = 1 ππ. πππ π π π π π 3 = 1311 W/m2 4 And the site estimated annual energy yield per square meter of the turbine rotor swept area is E = 1311 × 365 × 24 = 11500 2.6.2 Effect of height and surroundings kWh /yr m2 Wind speed increases with height up to 450 m from ground level then it decreases. This is an important fact to utilize in the design of modern wind turbine 40 towers by increasing the tower height and consequently increasing the wind power density. To estimate wind speed at a certain height from available measurements at another height the following relationship Where π£π£(β2 ) = π£π£(β1 ). (β2 /β1 )πΌπΌ h1 is the reference height , v1 wind speed at the reference height , h2 the height at which wind speed v2 need to be estimated and α is the friction coefficient of the ground surface . The ground surface friction coefficient is dependent on the terrain type. Friction coefficient α for different terrains is shown in Table 3 . Trees, hills, buildings and other obstacles slow wind speed and cause wind turbulence. Wind turbulence reduces usable wind energy by the so called wind shading -wind speed reduction especially behind the obstacle if it is in the side of upstream prevailing wind-and increases the stress and wear of that turbine which affects its lifetime. 41 Therefore, for sitting the wind turbine in a particular site with obstacles it is important to keep ample clearance between the tower and the obstacle. Furthermore, the bottom of the rotor blade should be three times higher than the obstacle [2]. Co-location of wind turbines can also cause disturbance between them. A noteworthy advantage for offshore wind that wind speed is less dependent on the altitude because of the smooth surface of the water, therefore lower hub height and smaller rotor diameter turbines cab be used . Table 3 [9] Terrain Type Friction Coefficient Lake, ocean smooth hard ground 0.1 Foot-high grass on level ground 0.15 Tall crops, hedges, and shrubs 0.2 Wooded country with many trees 0.25 Small town with some trees and shrubs 0.3 City area with tall buildings 0.4 42 Figure 20 Effect of obstacles on wind speed, numbers shown are for wind speed as a percent of speed if no obstacle is there [12] The effect of wind shading is delineated in Figure 20. A 20-m tall obstacle (shown with dark grey color on the left) is located 300 meter way from a 50-m tall turbine tower. It is noted that wind speed at the hub height is 97% of the speed without obstacle, the corresponding wind power is 0.973=91% and that means a loss of about 10% in wind power. 43 2.7 Horizontal-axis Wind Turbine Components and Operation Figure 21 Wind turbine main components [3] Horizontal-axis wind turbine is made of the following components: 1. Blades: two or three blades are attached to the hub; they are made of high density wood or epoxy and fibreglass composites. Wind exerts drag (perpendicular to the blades) and lift forces on the blades. Since lift forces cause the rotor to turn, blades cross section is designed to minimize drag forces and boost lift forces to increase turbine output power at various 44 speeds. Some aerodynamic blade designs make use of the stall effect to limit the rotor speed at high wind speeds. 2. Rotor. 3. Pitch control (optional) :an electric motor or hydraulic mechanism is used to turn (or pitch) the blades to maximize the power capture of the turbine or to reduce rotor’s rotational speed in high winds. 4. Rotor brake could be disk type to stop the rotor for maintenance or in emergencies. Some modern turbines are provided with hydraulic brakes. Turbines’ manufactures specify the cut-in and the cut-out wind speeds for their turbines and the rotor brakes stop the wind turbine when its power output is either too low or too high. 5. Low-speed shaft transfers mechanical power of the rotor at a speed of 3060 rpm [9] to the gearbox. 6. Gearbox couples low-speed and high-speed shafts and steps-up the rotational speed to 1200-1600 rpm [9] suitable for electric generators. Some turbine designs contain no gearbox due to many disadvantages such as noise, high cost, frictional losses and maintenance requirements. 7. Generator to convert mechanical power to electrical power. Mostly induction generators are used for wind turbines. For gearless or directdriven turbines, the generator must have large number of magnetic poles which means higher cost. 45 8. Controller receives signals from sensors (e.g. anemometer, tail vain) to regulate and control the turbine’s electrical and mechanical operation. 9. Anemometer: measures the wind speed and sends the measurements to the controller. 10. Wind vane to measure wind direction and sends it to the controller which in turn commands the yaw drive to aim the turbine nose cone in the proper orientation as the wind direction changes. 11. Nacelle: a weather-proof streamlined enclosure for housing shafts, generator, controller and rotor brakes. 12. High-speed shaft which mechanically couples the gearbox and rotor of the electric generator. 13. Yaw drive to orient the nacelle and the rotor using the yaw motor or hydraulic mechanism. Yawing is required only for upwind turbines because the wind automatically orients downwind turbines. 14. Yaw motor moves the nacelle with its components. 15. Tower made of steel or concrete which holds the rotor blades and the nacelle. Modern turbines towers are tubular with heights of approximately equal to the rotor diameter, however minimum height is 25 meters [9] to avoid turbulence caused by obstacle. The large masses of the rotor and the nacelle, strong vibrations and wind shear forces acting on the tower all make high tower designs and construction an increasingly serious challenge. For instance, the 46 top head mass (THM) of Vistas 80-2 MW /80–meter three-blades turbine is 107 metric tons , this includes the weight of nacelle, hub and blades. 2.8 Speed and Power Control of Wind Turbines Wind acts on rotor blade by two types of forces. The first is the drag force, which ties to move the blade in the same direction as the wind; this force causes the cup anemometer to rotate, for a wind turbine rotor this force act perpendicularly to the blades and hence it slows the rotor down . The second and the desirable force for a wind turbine is the lift force which a buoyancy force according to Bernoulli principle in fluid dynamics, this force causes the blades to rotate about the hub. As seen in Figure 22 the blade section has unsymmetrical sides for aerodynamic purpose, when wind flows (vw) the upper surface of the section experiences high speed flow (underpressure) and the lower experiences low speed flow (underpressure). The pressure difference produces lift force which moves the blade and rotates the rotor with velocity u (linear speed of the blade’s outermost tip). 47 Figure 22 Wind turbine rotor motion and blade cross-section [2] The apparent wind velocity (vA) is produced from real wind speed (vw) and rotor blade tip speed (u), that is |π£π£π΄π΄ | = οΏ½|π’π’|2 + |π£π£ππ |2 An important ratio is called the Tip Speed Ratio (TSR) λ ππ = π’π’/π£π£ππ Figure 23 Wind forces on rotor blade [2] 48 As illustrated in Figure 23, lift force (FL) and drag force (FD) provide a resultant force (FR). The resultant force can be decomposed into tangential component (FT) which produces rotational torque and the axial component (FA) pushing the blade backward. For the blade shown, the aerodynamic drag force is [2] πΉπΉπ·π· = 1 ππ. π΄π΄ππ . π£π£π΄π΄ 2 . πππ·π· 2 The drag coefficient cD depends on the blade shape. Ap is the projected body area, for a blade with chord (t) and span equal to rotor radius Ap=r.t . The aerodynamic lift force is found in similar way πΉπΉπΏπΏ = 1 ππ. π΄π΄ππ . π£π£π΄π΄ 2 . πππΏπΏ 2 Where cL is the lift confident and depends on the blade shape. In Rotor designs it is an objective to maximize the so called lift force to drag force (L/D) ratio. Ratios up to 400 [2] can be achieved. Figure 24 shows how blowing wind produces the driving torque for the rotor, tangential components of the wind force produces mechanical thrust on the rotor structure. 49 Figure 24 Distribution of aerodynamic forces over the blade length [13] Rotor speed control in pitch-controlled turbines utilizes the fact that changing the blade pitch angle (α) with respect to rotor plane changes the wind angle of attack (β) and the resultant wind force on the blade, and that changes the tip speed (u) at a given wind speed (vW). This consequently alters the tip speed ratio. The tip speed ratio affects the rotor power coefficient and therefore varies the power captured by the turbine. 50 Figure 25 shows the differences in the rotor power coefficients (the envelope of the family of power characteristics in the case of adjustable-pitch rotors) vs. tip speed ratio for rotors of various designs. While the historical wind wheels, which essentially only operated with aerodynamic drag, only achieved power coefficients of about 0.3 at the most, modern rotors achieve power coefficients of almost 0.5 which clearly demonstrate the superiority of the principle of using aerodynamic lift [13]. Figure 25 Rotor power coefficient of different rotor types [13] Moreover, it is noteworthy here that the blade tip speed is related to the rotor angular speed as follows ππ = 51 π’π’ ππ Where (r) is the rotor radius . The rotor speed in revolutions per minute is ππππ = ππ 30. π’π’ . 60 = 2ππ ππππ This clearly shows that rotor rotational speed is an indicator of blade tip speed. For example, a 900-kW turbine with 44-m rotor diameter has a maximum rotational speed of 34 rpm so its maximum blade-tip speed is 78.3 m/s (175 mph).The rotational speed decreases as the rotor diameter increases. As depicted in Figure 25 , the maximum rotor efficiency for the turbine occurs at a tip speed ratio of about 8, therefore to maximize power extraction for this turbine TSR need to be maintained at its optimal value and that is achieved by controlling the pitch-angle. Therefore, the rotor needs to spin faster at high wind speeds so that TSR remains constant. In pitch-controlled rotors, to start-up the turbine (low tip speed ratio) high pitch angles are chosen to increase the rotor speed. On the other hand, at higher wind speeds lower angle of attack is chosen by increasing pitch angle to decrease the power captured by the blades. Pitch control is also helpful in storm condition when wind generator is shut down for protection. This is achieved by adjusting the blades in the feathered position which effectively decreases the mechanical power input of the turbine. For small wind turbines with no pitch control, passive or self-regulatory speed control method at high wind speeds is implemented and that is the stall control .Rotor blades are aerodynamically designed such that in storms above a certain wind speed lift or buoyancy force is destroyed by flow separation which limits the 52 mechanical power extracted from the flowing wind stream, without adjusting rotor pitch angle. The rotor’s rotational speed (or tip speed) remains constant but tip speed ratio drops at high wind speeds for stall-controlled wind turbines. To summarize the above, rotor speed control must be implemented in wind turbines for the following objectives: 1. To maximize power extracted from wind. 2. To protect the turbine components from overload due to over-speed wind. 3. When the turbine is not loaded (generator is disconnected for some reason), the rotor must to be protected from over speeding which can destroy it. 2.9 Wind Speed Range For fixed-speed wind turbines, the so called design wind speed vD is found as [2] π£π£π·π· = Where π’π’ 2ππππ. ππ/60 = ππππππππ ππππππππ λopt is the optimum tip speed ratio at which rotor power efficiency is maximum , it ranges between 7-8 for three bladed rotors [13] , n is the rotor rotational speed in rpm and r is the rotor radius. However, variable speed turbines can achieve maximum power capture at a range of wind speeds, therefore manufactures specify a range of wind speeds at which 53 turbine can operate. Table 4 lists the advantages of fixed-speed and variable speed turbines. Table 4 [9] Fixed-speed turbine Variable-speed turbine Fewer parts and higher reliability Higher annual energy capture due to higher rotor efficiency Simple and low cost electrical system Low cost gearbox due to fewer gear steps Lower risk of mechanical resonance of the structure Mechanical damping system not needed, electrical system could provide damping (if required) No frequency conversion , no current harmonics No synchronization problems with the grid Lower capital cost Power electronics could reduce voltage sags 54 Figure 26 Turbine output power vs. wind speed curve [9] Wind turbine systems have five regions of operation depending on the wind speed [9] as shown in Figure 26: 1. The cut-in or starting wind speed at which the turbine starts generating power. Below the cut-in speed the brake should stop the rotor since it is not efficient to turn the turbine on; otherwise with very little power generated the turbine system may act as a load rather than a generator. 2. The constant rotor efficiency cp region where the rotor speed varies with the wind speed variation to operate at the constant TSR corresponding to the maximum cp value. 3. During high winds, the rotor speed is limited to an upper constant limit based on the design limit of the system components. Since the rotor speed is held constant, the rotor efficiency drops which makes the power output constant at the rated value even if wind speed increased further. 55 4. At still higher wind speeds, such as during a gust, the machine is operated at a controlled constant power to protect the generator and power electronics from overloading. This can be achieved by lowering the rotor speed by the rotor brake. 5. The cutout speed, at which the rotor is shut off by the rotor brake (and if possible turned away from the wind direction) to protect the blades, the electrical generator, and other components of the system beyond a certain wind speed. Typically, these wind speeds have the following ranges [2]: a) Cut-in speed = 2.5–4.5 m/s b) Design speed = 6–10 m/s c) Nominal speed = 10–16 m/s d) Cut-out speed = 20–30 m/s e) Survival speed = 50–70 m/s. Figure 27 shows specification data sheet for 2 MW/ 80-meter variable speed wind turbine manufactured by the leading Danish company Vestas . It is noted from the wind speed-output power curve that for wind speeds above the rated the output power is limited. 56 Figure 27 Technical specifications (www.vestas.com). 57 for Vestas 2-MW wind turbine Chapter 3: Electrical System of a Wind Turbine 3.1 Nomenclature The following terms are used throughout this chapter: Nacelle: Weather-proof streamlined enclosure for housing shafts, generator, controller and rotor brakes. 3.2 Notation The following notations are used throughout this chapter: f1 : Grid’s electrical frequency, Hz. λotp : Optimal tip-speed ratio of a wind turbine (to achieve maximum power capture). LC filter : Electrical filter consisting of inductor (L) and capacitor (C). L-N : Line to neutral or phase-voltage . Ma : Amplitude modulation index. MB : Breakdown torque of an induction machine. 58 Mf : Frequency modulation index. nr or n: Rotational speed of the rotor in a machine, r.p.m. nsync: Synchronous speed of the generator, Hz or r.p.m. p: Number of magnetic poles in the electric machine. r.p.m: Revolution per minute. r.p.s: Revelation per second. rms : Root mean square value. s : Slip speed of an induction machine. sB : Breakdown slip of an induction machine. v: Wind speed, m/s. 59 3.3 Introduction The complexity of the electrical system of a wind turbine depends mainly on the generator system used. For instance, a fixed-speed grid-connected induction generator requires less complicated electrical system than a variable-speed synchronous generator with DC link converter (both types are discussed in details later in this chapter). The components of electrical system for a large wind turbine with a generator from the second category are shown in Figure 28. The nacelle holds the generator and the rectifier, whereas the inverter is installed at the base of the tower or in a weather proof enclosure near the tower. Control and supervisory system is provided to control power and speed and to monitor operation. DC supply and distribution system provides DC to instrumentation and control system, ac voltage often is used for generator control system , cooling pumps, fans , actuators, heaters and lights. The generator output voltage is usually 690V and most modern commercial wind turbines have a transformer to step-up the voltage to MV level (e.g. 20 kV). For induction generators, reactive power compensators (capacitor bank or synchronous generator in condensing mode) are used to supply the reactive consumed by the generator. For grid-connected turbines the reactive power needed is proportional to the real power output, therefore for fixed-capacitor systems any additional reactive power is supplied by the grid. Other compensation systems involve continuous switching of capacitor banks following the output power. 60 The inverter produces harmonics that must be filtered out using LC filters. The turbine tower is also equipped with lighting protection system and some towers have aviation warning lights. Figure 28 Electrical system for wind turbine with synchronous generator and DClink converter [13] Several generator systems have been developed for wind turbines. Two systems 61 are presented here , one uses induction generator and the other uses synchronous generator with DC/AC and AC/DC power electronic converters . Table 5 compares various generator systems implemented in wind turbines in terms of rotor speed range, maximum electrical efficiency and relative cost .The comparison is based on rated power of 1 MW . Table 5 [13] System Induction generator (squirrelcage rotor) with static reactivepower compensation Pole-changing two-speed induction generator Induction generator with oversynchronous cascade with harmonic frequency filter and reactive-power compensation Double-fed induction generator with static inverter (AC-DCAC) with harmonic frequency filter and reactive-power compensation Synchronous generator with static inverter (AC-DCAC)with harmonic frequency filter Direct-drive synchronous generator with static inverter (AC-DC-AC) and harmonics filter Direct-drive synchronous generator (permanent magnet excitation) static inverter (ACDC-AC) with harmonics filter and reactive-power compensation Speed range Efficiency of generator with inverter 100 ± 0.5% 0.955 100 ± 0.5% 66 2/3 ± 0.5% 0.945 110% 100 + 30% 0.935 150% 100 ± 50 % 0.94 160% 100 ± 50 % 0.94 180% 100 ± 50 % 0.94 350% 100 ± 50 % 0.94 450% 62 Approximate cost ratio 100% 3.4 Induction (Asynchronous) Generator Directly Coupled to the Grid The rotor of the induction generator rotates at a higher speed than the synchronous speed . The synchronous speed depend on the number of magnetic poles (p) in the machine and the grid frequency (f1) πππ π π π π π π π = ππ1 ππ/2 Which is the rotational speed of the stator-produced magnetic field. For example, a 4-pole 60-Hz machine has a synchronous speed of 1800 r.p.m (30 r.p.s. or Hz). For induction generator, the rotor rotates at slightly higher speed (nr) than the synch speed, the difference is expressed in terms of slip π π = πππ π π π π π π π − ππππ πππ π π π π π π π Therefore, the rotor speed is dependent on the mains frequency and the slip as follows ππ ππππ (ππππππ) = (1 − π π ) × 120 × 1οΏ½ππ Note that slip is negative for generator mode .Induction generators required reactive power for magnetizing the rotor, and this power is supplied by different ways: from the grid for grid-connected turbines, by power electronic circuits, by a capacitor bank, by a small synchronous generator with field current adjusted to operate in condensing mode or by a combination of these methods. 63 Induction generators start from standstill (nr=0) at unity slip as shown in Figure 29. After rotor speed passes the synchronous speed (s=0) the machine operates at the normal range (slip range from 0 to -sB) and for mechanical torque less than the breakdown torque (MB). If in gust-wind the rotor torque exceeded breakdown torque , rotor speed increases rapidly (high slip values in the critical range) which could cause mechanical damage .Therefore, the generator system shown in Figure 30 must be provided with pitch ,stall or active stall control to limit power at high wind speeds. Figure 29 Induction machine speed-torque characteristics [2] 64 Figure 30 Induction generator directly coupled to the grid [19] A power electronic soft starter is required to smooth the connection and disconnection of the generator to the grid by limiting the unwanted inrush current to about 1.5 times the nominal current. Soft starters also protect the mechanical parts of the turbines (such as gearbox and shaft) against high forces. Using controllable thyristors the generator is soft started and after two seconds the soft starter is bypassed by contactor and coupled directly to the grid. The speed of the rotor for fixed speed generators is almost constant for different wind speeds as shown in Figure 31. This means that the turbine does not work at optimal power point (at optimal tip-speed ratio λotp). For this case no power can be extracted from the wind for wind speeds below 4 m/s and for wind speed of 8 m/s optimal power efficiency is achieved. 65 Figure 31 Fixed speed induction generator speed-power curves for a range of wind speed [2]. Variable rotor speed (consequently variable slip) provides the capability to increase the power captured from the wind at different wind speeds. This can be achieved by changing the slip via external resistors connected to the wound rotor of the generator (Figure 32). The external resistors will only be connected in order to produce the desired slip when the load on the wind turbine becomes high [13]. 66 Figure 32 Induction generator system with rotor resistance converter for slip control [13] Sample technical data sheet for a wind turbine with induction generator system is shown in Figure 33. 67 Figure 33 Sample technical specifications sheet for 1-MW/61.4-m fixed-speed wind turbine with induction generator by Mitsubishi. 68 3.5 Synchronous Generator with DC- link Converter The rotor of the synchronous generator rotates at synchronous speed (that is , nr=nsync ) , the frequency of the voltage induced in the stator windings is ππ1 = ππππ . ππ/2 As shown in Figure 34 , this variable-speed turbine is gearless (often called directdrive) therefore the speed of the rotor for the synchronous generator is the same as that for the blades rotor (low r.p.m.).Although gearless systems require much less maintenance, such generators have high number of poles (80 or more) [2] and large-diameter stator and that generator is very heavy and hard to cool .Technical specification data sheet for a sample turbine of this type is shown in The DC excitation in the rotor is produced by a small rectifier which makes it possible to control the generators’ power factor and terminal voltage. 1 2 Figure 34 Multi-pole synchronous generator with DC-link converter [19] 69 Power electronic converters used in this system of course put extra power losses, however they improve the performance of the system especially from the speed range point of view (see Table 5). Moreover, active and reactive power flows both are controllable which makes wind turbine systems resemble complete power plants expect in the fact that wind power is not always available. Also, power electronic converters made it possible to employ wind turbine systems as reactive power source for the power system whenever needed. Converter (1) shown in Figure 34 changes the generator frequency and consequently varies the rotor speed when wind speed changes to operate at the optimum speed for maximum power efficiency. This is valid for low and medium wind speeds. To limit the power for gust-winds various approaches are used: stall control system, blades-pitch control system, the converter can keep rotor speed constant or inverter (2) can keep the output power constant (see Figure 35 , fixed rotor speed technique is marked 1 whereas fixed power technique is marked 2). Figure 35 Power limiting at high wind speeds for variable-speed wind generator. 70 Figure 36 Sample technical specifications sheet for 0.9-MW/44-m variable-speed wind turbine with synchronous generator (www.enercon.de). 71 and inverter by Enercon 3.6 Selection of Converter This section provides problems and solutions for sizing AC/DC converter and DC/AC inverter used in the wind turbine system shown in Figure 37. AC bus Rectifier Inverter Step-up Transfomer DC bus G DC AC AC c DC Power System PM Three-phase synch Gen. Local Loads Figure 37 Wind turbine system with AC/DC and DC/AC converters. Assuming the following data for the wind turbine system: 1. Wind turbine characteristics: 500 kW, Rotor speed 16 – 15.4 r.p.m. 2. Generator characteristics: PM synchronous generator, rated rms line- neutral voltage 120 V, 140 poles, speed 16 – 15.4 r.p.m. 3. DC-bus characteristics: 600 V nominal. It is required to size the AC/DC and DC/AC converters for the system. 72 Solution: Sizing the AC/DC Converter For a given rotor speed in r.p.m the frequency of the generator output voltage in Hz is ππππ = ππππ . ππ/120 Where p is the number of poles (140) Rotor speed varies from 16 – 15.4 r.p.m., therefore the frequency of the generator output voltage ranges from 18.7 – 60 Hz and the output voltage of the generator varies from 37.4 –120 V (L-N). @ 18.7 Hz and 37.4 V the amplitude modulation index of the AC/DC converter is (ππππππ )peak = ππππ ππππππ /2 ππππππ = 600 V Therefore, ππππ = 2 × √2 × 37.4 = 0.18 600 @ 30 Hz and 60 V the amplitude modulation index of the AC/DC converter is (ππππππ )peak = ππππ ππππππ /2 73 ππππππ = 600 V Therefore, ππππ = 2 × √2 × 60 = 0.28 600 @ 40 Hz and 80 V the amplitude modulation index of the AC/DC converter is (ππππππ )peak = ππππ ππππππ /2 ππππππ = 600 V Therefore, ππππ = 2 × √2 × 80 = 0.38 600 @ 50 Hz and 100 V the amplitude modulation index of the AC/DC converter is (ππππππ )peak = ππππ ππππππ /2 ππππππ = 600 V Therefore, ππππ = 2 × √2 × 100 = 0.47 600 @ 60 Hz and 120 V the amplitude modulation index of the AC/DC converter is (ππππππ )peak = ππππ ππππππ /2 74 ππππππ = 600 V Therefore, ππππ = 2 × √2 × 120 = 0.57 600 The following chart can be used for sizing the AC/DC converter. Vac L-N rms (V) f (Hz) Vdc (V) Ma 37.4 18.7 600 0.18 60 30 600 0.28 80 40 600 0.38 100 50 600 0.47 120 60 600 0.57 Sizing the DC/AC Converter The inverter can be used for AC bus voltage (Vac bus ) of 120 V ± 5 % by adjusting the amplitude modulation index . Assuming that DC bus voltage is 600 V and AC bus voltage is 114 V (rms L-N) ππππ = 2 × √2 × 75 114 = 0.54 600 Assuming that DC bus voltage is 600 V and AC bus voltage is 120 V (rms L-N) ππππ = 2 × √2 × 120 = 0.57 600 Assuming that DC bus voltage is 600 V and AC bus voltage is 126 V (rms L-N) ππππ = 2 × √2 × 126 = 0.59 600 The following charts can be used for sizing the DC/AC inverter. Vac L-N rms (V) Vdc (V) Ma 114 600 0.54 120 600 0.57 126 600 0.58 Minimum Maximum DC input voltage (V) 325.7 660 AC output voltage L-N rms (V) 114 126 Amplitude modulation index 0.49 0.99 No restriction, and determined only by the inverter switching frequency as specified by the manufacturer. Frequency modulation index 76 Output voltage as Amplitude Modulation Index (Ma) varies AC output voltage Ma L-N rms (V) 0.3 90 0.6 180 0.9 270 Output voltage as Frequency Modulation Index (Mf ) varies for Ma=0.566 fs AC output voltage (Hz) L-N rms (V) 15 900 120 20 1200 120 25 1500 120 Mf 77 Chapter 4: Power Electronics for Renewable Energy Systems 4.1 Notation The following notations are used throughout this chapter: a or Ma: Amplitude modulation index . f1 or fo: Fundamental frequency, Hz. fs : Switching frequency, Hz. GW: Giga watts. I or i : Current , Amps. L: Inductance, Henries. Mf: Frequency modulation index. PWM: Pulse width modulation. R: Resistance, Ohms. r.m.s: Root mean square value. 78 SW or S: Power-electronic switching device. Tz: Switching time period, sec. Vdc : DC bus or battery voltage, Volts. VL: Load voltage, Volts. ω : Angular frequency , rad/sec. X : Reactance, Ohms. 79 4.2 Introduction The term ‘power electronics’ refers to electronic devices with power rating from less than few watts to more than 2 GW [14]. The need for power electronic converters arises from the fact that renewable energy sources such as sun, wind and tidal power are of variable nature seasonally and even daily and the output power they generate is variable. Hence, power converters provides the control and power conditioning required to make renewable energy suitable for existing electrical systems and to store the excess energy as well. Different conversions of electric power are used to interface renewable energy sources: DC/DC, DC/AC, AC/DC and AC/AC as shown in Figure 38 where renewable energy systems and storage systems are classified as follows [14]: • Static renewable energy systems include fuel cells and photovoltaic arrays. These systems require unidirectional power flow ( silent since they have no moving parts and no vibration) • Rotating renewable systems which employ AC generators to convert mechanical power into electrical in gas turbines, wind and hydropower systems. These systems require bidirectional power flow (rotating parts generate noise , volume and weight , inrush/starting currents) 80 • Static storage systems such as batteries and super capacitors (bidirectional conversion is required for charging and discharging). • Rotating storage systems such as flywheels( bidirectional conversion is necessary) Rotating Storage System AC Static Renewable Energy system DC Rotating Renewable Energy system AC Static Storage System DC Figure 38 Power conversion applications for renewable energy systems. 81 According their function, power electronic circuits for renewable energy systems are classified as follows [14] 1. Regulators or battery charge controllers are used to protect battery from overcharging and discharging. 1.1 Shunt regulators commonly used for wind turbine systems, the power from the wind turbine is dissipated in a shunt-connected dump load when the batteries are fully charged. 1.2 Series regulators .They Switch off the power from the renewable energy source when the batteries are fully charged. 1.3 Chopper regulators: a high frequency switching is used to control the level of charging required according to the battery state. 2. Inverters : most renewable energy sources provide DC power .Inverters convert DC power to AC suitable for appliances and injection in the main power grid. If they interface with the main grid, they need to comply with harmonic distortion standards. However, they can be part of a stand-alone system. Inverter systems incorporate circuits for load management and battery charging control. 3. Protection and monitoring units: system controllers receive signals indicating the status and measurements of loads and devices in the system . A 82 microprocessor sends commands to make changes in the system operation if necessary. They perform functions which include: 3.1 Disconnecting and reconnecting renewable energy sources and loads. 3.2 Load management 3.3 Synchronizing AC power sources such as inverters , diesel generators and gas turbines 3.4 Shutting systems off in overload condition 3.5 Monitoring and recording main system parameter This chapter discusses the principle of power electronic inverters , then it illustrates two pulse width modulation that are widely used and finally presents a computer simulation using Matlab/Simulink for three-phase voltage source bidirectional converter utilizing PWM switching . 4.3 Power Electronic Switch-mode Inverter The objective of switch mode inverters is to produce a sinusoidal AC output with controllable magnitude and frequency .Typical applications are AC motor drives and uninterruptible power supplies (UPS) [15]. The power flow in switch-mode inverter is revisable. For the circuit shown in Figure 39 , most of the time the AC grid supplies power to the DC bus and then the DC is inverted to drive the AC motor. However, it is sometimes required for this converter to allow bidirectional operation as in braking (slowing down) of the 83 motor when the kinetic energy of the motor is dissipated by operating as a generator and feeding the power back to the DC bus. P P Vdc + AC voltage Ac Motor Switchmode converter Switchmode converter Figure 39 Switch mode converter application for motor drive. The direction of power flow is shown for motoring action. The opposite direction is for regenerative or braking action when power is injected to the AC grid. A second application of interest is energy storage for renewable energy systems as shown in Figure 40 where the wind turbine generated voltage is rectified and then inverted to a 60 Hz ac voltage suitable to be fed to the grid. The battery storage system is charged when there is surplus amount of energy generated by the wind turbine and during the time of day when energy purchased from the utility is at low rate. The reverse operating takes place when it is desired to extract the stored energy from the battery and convert it to AC voltage to feed local loads and/or the utility. 84 Rectifier G Step-up Transfomer AC DC AC PM Three-phase synch Gen. PWM Inverter Power System DC Bi-directional Converter DC AC Local Loads Deep Cycle Battery System Figure 40 Wind turbine system with bi-directional converter using batteries for energy storage. 4.4 The Single-Phase Full Bridge Voltage Source Inverter A voltage source “VS” inverter is and inverter with a prescribed voltage at its input irrespective of the magnitude or direction of current flowing through the source. The counterpart is the current source “CS” inverter with a prescribed current at its input regardless of the magnitude or polarity of the voltage applied to its input terminals. Table 6 below summarizes a comparison between the two types . 85 Table 6 [14] VSI Output voltage is constrained DC bus is dominated by shunt capacitor (voltage stiff element) DC bus current proportional to motor/generator power and therefore it is dependent on motor/generator power factor Output voltage contains harmonics varying inversely as harmonic order Can handle motor/generator smaller than inverter rating DC bus current reverses in regeneration mode Immune to open circuit CSI Output current is constrained DC bus is dominated by series inductor (current stiff element) DC bus voltage proportional to motor/generator power and therefore it is dependent on motor/generator power factor Output current contains harmonics varying inversely as harmonic order Can handle motor/generator larger than inverter rating DC bus voltage reverses in regeneration mode Immune to short circuit The full bridge inverter shown in Figure 41 consists of four switches and four anti-parallel protective diodes to provide path for the inductive current to flow when the switches are open and this will protect the switch from the large voltages caused by interrupting the inductive current (high di/dt). SW1 SW2 - VL + Vdc SW4 SW3 Figure 41 Single phase inverter circuit. 86 The load of the inverter is normally a single-phase AC motor or primary winding of a step-up transformer feeding an AC load. By following a switching scheme such that SW1 and SW3 are closed for half of the switching cycle, and for the second half SW2 and SW4 are closed, the load voltage would be: ππ , ππππππ 0 < ππ < ππ πππΏπΏ = οΏ½ ππππ −ππππππ , ππππππ 0 < ππ < 2ππ The resulting output voltage shown in Figure 42 is clearly alternating and its timeaverage is zero, hence it is called an AC voltage. Obviously, the sharp transition in voltage indicates the high frequency harmonics associated with the desired sinusoidal voltage (i.e. the 60- Hz voltage), these harmonics produce current harmonics causing variation in torque output in AC motors .Harmonics can be filtered by special filters or controlled by implementing PWM techniques. SW1 and SW4 shall not be closed simultaneously since that will short-circuit the DC bus, same statement is applicable for SW2 and SW3. 87 Figure 42 Output voltage of full bridge inverter. For a load modeled by resistance and inductance (RL load) the system differential equation is ππππππ = πΏπΏ ππππ ππππ + π π π π The solution of this dynamic equation gives the instantaneous inductive load current [16] −ππππ ππππππ ππππππ ππππ − )οΏ½ ππ ππππ , ππππππ 0 < ππ < ππ οΏ½1 + tanh( π π π π 2ππππ πππΏπΏ (ππ) = οΏ½ −(ππ−ππ)π π −ππππππ ππππππ ππππ + )οΏ½ ππ ππππ , ππππππ 0 < ππ < 2ππ οΏ½1 + tanh( π π π π 2ππππ The switching method described above is, however, modified in practical circuits due to the finite switching times (or turn-on and turn-off times) associated with switches. A blanking time is introduced in the switching cycle to avoid a short 88 circuit across the DC bus. This short circuit could take place if SW1 and SW4 in Figure 40 happened to be ON simultaneously due to the time delay associated with the process of turning the switch OFF. During the blanking, time both SW1 and SW2 or SW2 and SW3 will be closed and hence the output voltage will be zero, this introduces low order harmonics in the output voltage. Low order harmonics are the vicinity of the fundamental frequency are hard to filter out. Table 7 shows a switching sequence used to provide blanking time. Table 7 Switching State 1 2 3 4 SW1 ON ON OFF OFF SW2 OFF ON ON OFF SW3 ON OFF OFF ON SW4 OFF OFF ON ON Magnitude of VL Vdc 0 -Vdc 0 Blanking Time Blanking Time Applying the switching scheme described above results in load voltage and current waveforms as depicted in Figure 43. Typically, the blanking time is a few milliseconds for fast switches like MOSFETs [15]. 89 Figure 43 Output voltage and current with blanking time. The magnitude of the n-th harmonic in the voltage shown above can be found using conventional Fourier analysis [16] , ππππ = 4 ππππππ cos(ππππ) ; n = 1,2,3 … ππππ Therefore, the magnitude of each harmonic is dependent on the blanking time (α). By choosing the blanking time such that πΌπΌ = π 2ππ Therefore, the nth harmonic is eliminated. However, this will vary the magnitude of the fundamental component of the output voltage as well which makes the harmonic control and voltage regulation dependent on each other. 90 Figure 44 shows the normalized magnitude spectrum of the output voltage when blanking time α=10o , note that the ninth harmonic has been eliminated. Figure 44 Magnitude spectrum. The PWM techniques, which will be described later, provide the tool to control harmonics and the fundamental output voltage independently, in addition to eliminating the need to output filter since the harmonics are at high frequencies. 4.5 Principles of PWM The fundamental concept Pulse Width Modulation (PWM) is varying the duty cycle of the converter switches at high frequency to achieve as a primary objective the desired low frequency (60 or 50 Hz) output voltage or current . A secondary objective is to find out the most effective way of arranging the 91 switching processes to minimize unwanted specific performance parameter such as harmonic distortion or switching losses .Three major alternatives are implemented to achieve PWM switching signals [17]: • Naturally sampled PWM: switching at the intersection of a target reference waveform and a high frequency carrier . • Regular sampled PWM: switching at the intersection between a regularly sampled target reference waveform and a high frequency carrier. The well-known space vector modulation technique is only a variation of this technique. • Direct PWM: Switching so that the integrated area of the target reference waveform over the carrier interval is equal to the integrated area of the converter switched output. Three main factors form the basis for fixed –frequency PWM strategies • Determination of the pulse width. • Pulse position within a carrier interval. • Pulse sequence within and across carrier intervals. These factors affect the harmonic performance that is determined both by the harmonics generated by each phase leg and the potential harmonic cancellation that may occur between the converter phase legs. 92 4.6 The Six-Step Three Phase Voltage Source Inverter The circuit shown in Figure 45 is quite similar to the full bridge inverter discussed before. With a fixed DC link voltage and the conventional six-step operation it is not possible to have output voltage control. However, as mentioned before with PWM techniques the same circuit can produce ac voltage with controllable magnitude and frequency. + + SW1 SW3 SW5 SW4 SW6 SW2 ½ Vdc z + ½ Vdc Vdc o a b c Figure 45 Three-phase inverter. Figure 45 Illustrates the switched pulses applied to produce a symmetrical three phase ac voltage on the legs a, b and c. Switch pairs (SW1, SW4) , (SW3, SW6) and (SW5, SW2) should be switched ON for equal duration. SW1 is closed for 180° (half cycle of the fundamental frequency) then SW4 is closed for the next half cycle. Switching signals for any two legs are displaced 120°. It can be noticed that for each one-sixth of the cycle (60°) one and only one switch in each leg will be ON. The resulting output voltage shown in Figure 46 is obtained for 93 DC bus voltage of 600V and switching frequency equal to the desired ac output frequency (i.e. 60 Hz).It is obvious from Figure 48 that harmonics of significant magnitude are close to the fundamental frequency. Figure 46 Switching functions .The switching ON sequence for 60° period shall be SW1 SW6 SW5 ,then SW1 SW6 SW2 ,then SW1 SW3 SW2 ,then SW4 SW3 SW2 ,then SW4 SW3 SW5 ,then SW4 SW6 SW5. It is useful to recognize that the fundamental- frequency component in the output voltage is fixed once the DC bus voltage is selected (ππππππ )1,ππππππππ = 1.278 ππππππ /2 94 Figure 47 Output voltage of six-step inverter. Figure 48 Phase voltage normalized spectrum. 95 The following list depicts the simulation settings and output measurements Vdc f1 fs Van, fundamental Vab, fundamental 600 V 60 Hz 60 Hz 271 V rms 470 V rms 4.7 Three Phase Voltage Source Inverter Utilizing Space Vector PWM Switching The three phase output voltages in the full bridge inverter at any instant of time can be represented by a set of eight base space vectors according to eight switching positions of the inverter. Figure 49 shows these base vectors V1 through V6 and the two zero vectors which correspond to switching positions resulting in zero output voltage. Figure 49 Three phase inverter output voltage space vectors 96 One cycle of the output voltage can be represented by six sectors (60o each) . For instance, a rotating reference voltage such as V shown in Figure 48 can be decomposed into three base vectors or states V1,V2 and V7 or V8 since it lies in the first sector ; πππ§π§ β ππ = ππ1 β ππ1 + ππ2 β ππ2 + ππππ β ππ7 πππ§π§ = ππ1 + ππ2 + ππππ Where T0 , T1 and T2 are the time weights for V8,V1,V2 respectively . Noting that 0 ≤ πΌπΌ ≤ ππ⁄3 which is the angle between V and V1 ,the above formula can described in rectangular coordinates 2 cos πΌπΌ cos ππ⁄3 2 2 1 οΏ½ = ππ1 β ππππππ οΏ½ οΏ½ + ππ2 β ππππππ οΏ½ οΏ½ 3 3 sin πΌπΌ sin ππ⁄3 0 πππ§π§ β ππππππ β ππ β οΏ½ 3 Where 2 ππ = . ππ. ππππππ 3 And a is the modulation index. Therefore, T0, T1 and T2 can be determined and the switching sequence corresponding to the appropriate base vector is applied to the inverter switches for the specified amount of time. 97 In our example, switching sequence S1S3S5S4S6S2=100011 will be applied for T1 duration and switching sequence 110001 for T2 duration and a zero vector sequence for the remaining time slot within Tz. The following table shows the switching states for each base vector. Table 8 Base Switch Status Vectors Upper Leg Lower Leg S1 S3 S5 S4 S6 S2 π½π½ππ 1 0 0 0 1 1 π½π½ππ 1 1 0 0 0 1 π½π½ππ 0 1 0 1 0 1 π½π½ππ 0 1 1 1 0 0 π½π½ππ 0 0 1 1 1 0 π½π½ππ 1 0 1 0 1 0 π½π½ππ 1 1 1 0 0 0 π½π½ππ ππππ π½π½ππ 0 0 0 1 1 1 In order to obtain an optimum PWM only the three switching states adjacent to the reference vector are used, and the cycle wherein the average voltage vector becomes equal to the reference vector consists of three successive switching states only. 98 It can be shown that at any sector n the switching time duration T1 and T2 are ππ1 = ππ2 = 2√3ππ ππππ πππ§π§ × π π π π π π οΏ½ − πΌπΌοΏ½ 3 3 2√3ππ ππ − 1 πππ§π§ × οΏ½π π π π π π οΏ½πΌπΌ + πποΏ½οΏ½ 3 3 Where n=1 through 6. In order to reduce the number of swithcing within each Tz . An algorithm devides Tz in the first sector in the fasion shown in Figure 50. Similar approach is adopted for sectors III and V . However, for sectors II,IV and VI the time periods T1/2 and T2/2 are interchanged. This approach provides the advantage of lower number of inverter state changes in addition to a possible higher modulation index compared to the three phase sinusoidal PWM method which has the problem of pulse drop out at high modulation index. Figure 50 Allocation of switching periods for sector (I) to achieve minimal switching losses. 99 Example: Assuming the following data for a space vector PWM inverter: Vdc=400 V , a : 0.1 - 0.9 , Three-phase load Y connected R=0.5 β¦ and L=14 mH. Find the range of fundamental-frequency AC output voltage and current. Solution: The peak of the fundamental –frequency (60-Hz) output phase voltage is given by Vac= 2/3 × a × Vdc For a=0.1 , Vac= 2/3 × 0.1× 400 =26.7 V peak = 18.9 V rms For a=0.9 , Vac= 2/3 × 0.9× 400 =240 V peak = 169.7 V rms Therefore the range of output voltage (L-N rms) is, Vac : 18.9 – 169.7 V To find the 60-Hz component of the current , the per-phase load impedance is calculated 100 ZL=RL+ 2π ×f ×LL i = 0.5+2π ×60×0.014 i = 0.5 + 5.28 i β¦ | ZL|=5.3 β¦ IL= Vac/ZL Therefore , the rms value of the load current varies as follows @ a=0.1, the output voltage is 18.9 V and | IL |=18.9/5.3=3.6 A @ a=0.9, the output voltage is 169.7 V and | IL |=169.7/5.3=32.1 A Summarizing the above, a :0.1 – 0.9 Vac (60 Hz): 18.9 – 169.7 V rms Iac (60 Hz): 3.6 – 32.1 V rms 101 4.8 Three Phase Voltage Source Inverter Utilizing Sinusoidal PWM Switching In sine-triangle three phase PWM inverter three sinusoidal reference voltage waveforms that are 120o apart are compared to the same triangular carrier as shown in Figure 51 .For example , switch SW1 is ON when vtri < va,ref and SW4 is OFF which makes the voltage vao=Vdc . π£π£ππ,ππππππ = Vref sin(2πfo × t) π£π£ππ,ππππππ = Vref sin(2πfo × t − 2π/3) π£π£ππ,ππππππ = Vref sin(2πfo × t + 2π/3) Leg a βΆ οΏ½ Leg b βΆ οΏ½ Leg c βΆ οΏ½ connected to Vdc when va,ref > vtria → Close SW1 otherwise, connected to the lower leg of Vdc → Close SW4 connected to Vdc when vb,ref > vtria → Close SW3 otherwise, connected to the lower leg of Vdc → Close SW6 connected to Vdc when vc,ref > vtria → Close SW5 otherwise, connected to the lower leg of Vdc → Close SW2 102 10 vtria va, ref 5 vb, ref 0 vc, ref -5 -10 0.032 0.034 0.036 0.038 0.04 0.042 0.044 0.046 0.048 0.05 0.034 0.036 0.038 0.04 0.042 0.044 0.046 0.048 0.05 1000 Vdc v ao 500 0 -500 -1000 0.032 time (sec) Figure 51 Switched pulses generation for sine-triangle PWM. Two important terms are the amplitude modulation ratio (or index) Ma and the frequency modulation ratio (Mf). The amplitude modulation index is ππππ = πππ‘π‘π‘π‘π‘π‘ ππππππππ Where Vtri is the peak amplitude of the triangular carrier signal and Vref is the peak amplitude of the sinusoidal reference signal. 103 The triangular signal is at the frequency fs, which establishes the frequency at which the inverter switches are operated. The frequency of the reference sinusoidal voltage is f1, which is the frequency of the desired fundamental inverter ππππ = output voltage. The frequency modulation index is πππ π ππ1 The Simulink/Matlab simulation waveforms are shown in Figure 51 and Figure 52 with to the following inverter settings: Vdc Vtria Vref f1 fs Ma Mf 600 V 10 V 5.66 V 60 Hz 900 Hz 0.566 15 Since the frequency of the sinusoidal reference is much less than the switching frequency, it can be assumed that the instantaneous average of the output voltage over one switching cycle is the same as the fundamental frequency component of the output voltage. Based on that, (ππππππ )1 = ππππ ππππππ /2 , 0 ≤ Ma ≤ 1 Which is the peak amplitude of the fundamental frequency component in the phase output voltage (in linear modulation mode when Ma≤1).In the linear region this circuit works as Buck converter, whereas under rectifier operation it works as Boost converter [18]. 104 The line to neutral fundamental-frequency output voltages of the inverter π£π£ππππ ,1 = π£π£ππππ ,1 = π£π£ππππ ,1 = ππππ ππππππ sin(2πfo × t) 2 ππππ ππππππ sin(2πfo × t − 2π/3) 2 ππππ ππππππ sin(2πfo × t + 2π/3) 2 The line-to-line voltage RMS value at the fundamental frequency is found by multiplying the value obtained from the previous formula by √3/√2. Several factors affect the selection of switching frequency; it is desirable to use high switching frequency due to the relative ease of filtering harmonic voltages. However, switching losses increase in proportion to the switching frequency. Hence, for most applications the switching frequency is selected to be out of the audible frequency range (i.e. either below 6 kHz or above 20 kHz) [15]. 105 Figure 52 Line and phase output voltages. The inverter has been simulated using Simulink/Matlab and the output voltage specifications are found to meet the desired requirements for inverter operation : Van, fundamental Vab, fundamental ffundamental 120 V rms 208 V rms 60 Hz 106 Amplitude modulation ratios over 1 correspond to the non-linear region of operation in which the fundamental frequency component does not vary linearly with Ma. This mode of operation is called overmodulation and it is useful when it is desired to increase the fundamental frequency component above (Vdc/2). However, overmodulation causes the output voltage to have more harmonics in frequencies close to the fundamental frequency. The upper limit of overmodulation is when output voltage waveform looks quite similar to the sixstep shape with few notches; therefore, the maximum output voltage would be (1.278 Vdc/2). The sine-triangle PWM voltage spectrum shown in Figure 53 depicts the improvements achieved in the inverter performance in terms of harmonics order in comparison to the six-step operation discussed previously. The harmonics are located at high frequency in the side-bands of the switching-frequency integer multiples. The next section discusses the operation of the previous circuit as a rectifier. 107 1 0.9 0.8 Normalized magnitude 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1 11 1213 1415 1617 1819 2627 2829 3031 3233 3435 39 4041 4243 4445 4647 4849 50 5455 5657 5859 6061 6263 64 Harmonic order Figure 53 Phase voltage normalized frequency spectrum (Ma=0.566, Mf=15). 4.9 Three Phase Voltage Source Rectifier Utilizing Sinusoidal PWM Switching The analysis of the rectifier mode of operation is discussed on per-phase basis (i.e. for only one leg of the converter) and considering only the fundamental frequency component of VPWM,a shown in Figure 54 . The circuit works in rectifier mode when if the converter voltage VPWM,a is made to lag the supply voltage VAN by an angle of (δ) , this causes the power to flow from the ac side to 108 the dc side , as shown in the simplified equivalent circuit in Figure 54 which allows the use of simple ac power transfer formula ππ = πππ΄π΄π΄π΄ ππππππππ ,ππ sin πΏπΏ ππ Where the symbol V denotes the RMS value of the fundamental-frequency voltage. The control of power angle δ is achieved by controlling the phase displacement of the command (reference) sinusoidal waveforms. For example, when Va,ref shown in Figure 51 is set to lag the ac source voltage by say 20o then the fundamental component of VPWM,a will lag the source voltage by the same angle, consequently power will be delivered to the dc bus. Moreover, the magnitude of VPWM,a is controllable by the means of controlling the amplitude modulation index which gives another tool to control current and power as well. Phasor-diagram shown in Figure 56 illustrates rectifier mode of operation .It is also possible to control the input power factor angle θ of the rectifier by controlling the angle δ ; therefore, to achieve unity power factor the angle δ should be set such that Ia will be in-phase with the input voltage VAN as shown in Figure 57. 109 SW1 - VAN + - VBN + + ½ Vdc ia - RLine VPWM,a LLine z + SW4 -VCN + - ½ Vdc Figure 54 One-leg model of three-phase PWM rectifier. ia + LLine + VPWM,a VAN - - Figure 55 Per-phase equivalent circuit at steady-state for fundamental frequency voltage and ignoring line resistance. 110 θ Ia VAN δ Ia jωL Ia VPWM,a Figure 56 Phase diagram for rectifier mode (fundamental frequency only). Ia VAN δ Ia jωL VPWM,a Figure 57 Rectifier mode at unity input power factor (fundamental frequency only). Rectifier operation of the circuit has been simulated using Simulink/Matlab using the following settings VAN f1 fs Ma Mf δ 120 V rms 60 Hz 900 Hz 0.8 15 21.24o 111 200 VAN 150 ia 100 50 0 -50 -100 -150 -200 0.8 0.82 0.84 0.86 0.88 0.9 time (sec) 0.92 0.94 0.96 0.98 1 Figure 58 AC side input voltage and current waveforms 700 600 500 Vdc 400 300 200 100 0 0 0.2 0.4 0.6 0.8 1 time (sec) Figure 59 DC output voltage 112 1.2 1.4 1.6 1.8 2 500 400 300 200 V 100 0 -100 -200 -300 -400 -500 1.95 1.955 1.96 1.965 1.97 1.975 time (sec) 1.98 1.985 1.99 1.995 Figure 60 Bridge leg to neutral PWM’ed voltage (VPWM,a) 1 0.9 0.8 Normalized magnitude 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Harmonic order Figure 61 AC input current spectrum 113 2 It is noted from Figure 58 that input current leads the input voltage by a small angle which illustrates the capability of the rectifier to operate at power factor close to unity. The input current spectrum in Figure 61 shows that the current is almost a pure sinusoid and this forms an advantage since no high harmonic currents will flow in the AC supply (grid). The following list contains summary of the simulation results Vdc VPWM,a,1 AC input p.f. 600 V 128.2 V rms 0.88 4.10 Summary of Inverter Operation Range During inverter mode of operation, the bidirectional converter shown previously in Figure 40 delivers AC voltage (with harmonics) to the AC bus. The magnitude, phase and frequency of the inverter fundamental frequency output voltage should be equal to that for the grid voltage (i.e. synchronized). As stated before for sinusoidal-triangle PWM, in order to control the magnitude of the output voltage the amplitude modulation index can be adjusted. The following table illustrates the variation of amplitude modulation index required to generate a fixed-amplitude AC voltage when the DC bus voltage (i.e. battery storage system) varies between overcharged and discharged states. 114 Table 9 Vdc Minimum = 339 V Vdc Maximum =660V 1 0.51 Ma required to maintain fixed AC output *Assume Vdc nominal =600 V , Vout,fund nominal =120 V rms (L-N)=208 V rms (L-L) The minimum allowable DC voltage to maintain linear PWM is found by selecting Ma to equal 1, which is the boundary between linear modulation, and overmodulation , therefore (ππππππ )1 = ππππ ππππππ /2 (ππππππ )ππππππ = 2 × 120 × √2 = 339 ππ 1 The maximum DC voltage corresponds to the overcharged battery system state and it is assumed to be 10% above the nominal ππππ = 2 × 120 × √2 = 0.51 110% × 600 The table below shows different operational scenarios for the inverter when the AC output is allowed to vary within ±5% of nominal value. 115 Table 10 (π½π½ππππ )ππ,ππππππ min. (5% below nominal) (5% above nominal) =114 V 322 V =126 V 356 V 0.490 0.540 Vdc Minimum allowable (at Ma=1) Ma at 10% DC bus overcharge (π½π½ππππ )ππ,ππππππ max. *Assume Vdc nominal =600 V , Vout,fund nominal =120 V rms (L-N)=208 V rms (L-L) 4.11 Summary of Rectifier Operation Range The DC output voltage of the three-phase sine-triangle PWM rectifier is determined not only by amplitude modulation index , but also the power angle ( δ ) shown in Figure 56 . However, the basic formula (ππππππ )1 = ππππ well. ππππππ 2 holds valid for rectifier mode as The interaction between VAN and VPWM,a shown in Figure 56 for different values of (Ma) and ( δ ) results in variation of both the DC output and the AC input power factor . To illustrate that, simulation Simulink/Matlab are plotted in the figures below. 116 results obtained using Figure 62 DC output variation with amplitude modulation index for PWM rectifier at constant δ=20o(values in boxes are for AC input power factor at operating point) Figure 63 DC output variation with power angle for PWM rectifier at constant Ma=0.7 117 4.12 Conclusion A study and computer simulation of the PWM three-phase voltage source inverter/rectifier has been presented in this chapter. The performance of the bidirectional converter using sine-triangle PWM technique has been analyzed from the prospective of input/output characteristics and harmonic content of output voltage and current. 118 Bibliography [1] Energy Information Administration, Official Energy Statistics from the US Government website: “www.eia.doe.gov”, 2009. [2] V. Quaschning, “Understanding Renewable Energy Systems,” Earthscan , London, 2005. [3] US Department of Energy website: “www. doe.gov”, 2009. [4] F. 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Power Electronics and Motion Control Conference (EPE-PEMC), Portoroz , 2006, pp. 1-17. 120 Appendix %% Muthanna Abuhamdeh 2009%% %%This function compares sinusoidal reference voltages with the %%high frequency carrier to generate PWM gating signals for the 6 % switches in the bridge circuit function y= comp(u) %%inputs tr=u(1); % triangular wave a=u(2); % phase A reference voltage b=u(3); c=u(4); if a>=tr y(1)=1; y(4)=0; else y(1)=0; y(4)=1; end if b>=tr y(3)=1; y(6)=0; else y(3)=0; y(6)=1; end if c>=tr y(5)=1; y(2)=0; else y(5)=0; y(2)=1; end Matlab mfile listing for comparator.m 121 %% Muthanna Abuhamdeh 2009%% %%This function generates triangular signal with peak of (k) V function y= tria(u) angle=u(1); k=u(2); if (0 < angle)&&(angle <= pi) y = -2*k/pi*angle+k; elseif (pi <= angle)&&(angle <= 2*pi) y = 2*k*angle/(pi)-3*k; else y=0; end Matlab mfile listing for tria.m 122 Figure 64 Simulink model of switching pulses generation for 6-step inverter 123 Figure 65 Simulink model of switching pulses generation for sine-triangle PWM 124 Figure 66 Simulink model of three-phase voltage source full bridge inverter 125 Figure 67 Simulink model of three-phase voltage source full bridge rectifier 126