Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 1 Start-up document This document is a simple start-up guide describing basic functionality of the drive BFI-H2, firmware 1.30, manufactured from April 2014. Detailed explanations are to be read in User Manual BFI-H2. This manual is attached with the drive itself but also possible to download from www.beijer.se or www.beijer.no or www.beijer.dk or www.beijer.fi or www.beijerelectronics.de or www.beijerelectronics.com or www.beijerelektronik.com.tr 2 Important Safety Information Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere. Danger : Indicates a risk of electric shock, which, if not avoided, could result in damage to the equipment and possible injury or death. Danger : Indicates a potentially hazardous situation other than electrical, which if not avoided, could result in damage to property. This variable speed drive product is intended for professional incorporation into complete equipment or systems as part of a fixed installation. If installed incorrectly it may present a safety hazard. The BFI uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only qualified electricians are allowed to install and maintain this product. System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary training and experience. They must carefully read this safety information and the instructions in this Guide and follow all information regarding transport, storage, installation and use of the BFI, including the specified environmental limitations. Do not perform any flash test or voltage withstand test on the BFI. Any electrical measurements required should be carried out with BFI disconnected. Electric shock hazard! Disconnect and ISOLATE the BFI before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work. Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off the supply. Ensure correct earthing connections. The earth cable must be sufficient to carry the maximum supply fault current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive, according to any local legislation or codes. Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits. Within the European Union, all machinery in which this product is used must comply with Directive 98/37/EC, Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical equipment complies with EN60204-1. The level of integrity offered by the BFI control input functions – for example stop/start, forward/reverse and maximum speed is not sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed. The driven motor can start at power up if the enable input signal is present. The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied. The BFI can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about suitability for operation over the intended speed range prior to machine start up. Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation. The BFI has an Ingress Protection rating of IP20, IP55 or IP66 depending on the model. IP20 units must be installed in a suitable enclosure. When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place, dust and swarf from drilling may lead to damage. BFI are intended for indoor use only. The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the drive Relative humidity must be less than 95% (non-condensing). Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the BFI as delivered. Never connect the mains power supply to the Output terminals U, V, W. Do not install any type of automatic switchgear between the drive and the motor Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees Ensure that all terminals are tightened to the appropriate torque setting Do not attempt to carry out any repair of the BFI. In the case of suspected fault or malfunction, contact Beijer Electronics office for further assistance. Page 1 (26) Beijer Electronics Automation AB a company in the Beijer Electronics Group Parent Company (Reg. office) Beijer Electronics Automation AB P.O. Box 426 SE-201 24 MALMÖ, SWEDEN Telephone +46 40 35 86 00 Fax +46 40 93 23 01 Visitingt address: Stora Varvsgatan 13a, Malmö Reg no. 556701-3965 VAT no SE556701-3965-01, Internet www.beijer.se, e-mail info@beijer.se Subsidiaries Norway, Drammen: Beijer Electronics AS, +47 32 24 30 00 Finland, Vantaa: Beijer Electronics Oy, +358 207 46 35 00 Denmark, Copenhagen: Beijer Electronics A/S, +45 75 76 66 Estonia, Tallinn: Beijer Electronics Eesti Oü, +372 6 518140 Latvia, Riga: Beijer Electronics SIA, +371 6 7842280 Lithuania, Kaunas: Beijer Electronics UAB, +370 5 2323101 Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 3 Contents 1 START-UP DOCUMENT ..................................................................................................................................................1 2 IMPORTANT SAFETY INFORMATION.........................................................................................................................1 3 CONTENTS ........................................................................................................................................................................2 4 INSTALLATION .................................................................................................................................................................3 4.1 4.2 4.3 4.4 4.5 4.6 5 BASIC PARAMETER SETTING .....................................................................................................................................9 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 6 PHYSICAL DIMENSIONS IP20 ...........................................................................................................................................3 PHYSICAL DIMENSIONS IP66 ...........................................................................................................................................4 PHYSICAL DIMENSIONS IP55 ...........................................................................................................................................5 FUSES, CABLE DIMENSIONS AND POWER LOSES .............................................................................................................6 OVERVIEW OF POWER SUPPLY, GROUNDING AND MOTOR CABLE ...................................................................................7 OVERVIEW CONTROL INPUTS/OUTPUTS ...........................................................................................................................8 DIGITAL START IN ONE DIRECTION AND ONE PRESET OR ANALOG SETPOINT .................................................................9 DIGITAL START IN TWO DIRECTIONS AND ONE PRESET OR ANALOG SETPOINT ............................................................10 DIGITAL START SIGNAL IN TWO DIRECTIONS AND 8 FIXED PRESET SPEEDS .................................................................11 ALARM RESET .................................................................................................................................................................12 TRANSISTOR OUTPUTS 24 VDC OR ANALOG OUTPUT, 0-10 V/4-20 MA......................................................................12 RELAY OUTPUTS.............................................................................................................................................................12 FIELDBUS CONTROL SETTINGS ......................................................................................................................................13 FIELDBUS COMMUNICATION PROTOCOL ........................................................................................................................13 PTC-THERMISTOR .........................................................................................................................................................14 ENERGY OPTIMIZATION FUNCTION ................................................................................................................................14 MODBUS RTU AND CONTROL FROM MITSUBISHI PLC .................................................................................................15 PID-CONTROL ................................................................................................................................................................16 OPTISTICK ......................................................................................................................................................................18 KEYPAD............................................................................................................................................................................19 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 DRIVE OPERATING DISPLAY – OLED KEYPAD, IP55 AND IP66 ..................................................................................19 ACCESSING AND CHANGING PARAMETER VALUES – OLED KEYPAD ..........................................................................20 RESETTING PARAMETERS TO FACTORY DEFAULT SETTINGS – OLED KEYPAD .........................................................20 CHANGING THE LANGUAGE ON THE OLED DISPLAY – OLED KEYPAD .......................................................................21 SELECTING BETWEEN HAND AND AUTO CONTROL – OLED KEYPAD ..........................................................................21 IP20 CHANGING PARAMETERS ......................................................................................................................................22 IP20 RUN MOTOR FROM KEYPAD ..................................................................................................................................22 IP20 FACTORY SETTING OF DRIVE ................................................................................................................................22 MONITORING FROM KEYPAD ..........................................................................................................................................23 7 GENERAL SPECIFICATION .........................................................................................................................................24 8 WARNING AND ALARM CODES ................................................................................................................................25 Copyright © Beijer Electronics, 2014 This software/documentation/information (below referred to as ‘the material’) is the property of Beijer Electronics. The holder or user has a non-exclusive right to use the material. The holder is not allowed to distribute the material to anyone outside his/her organization except in cases where the material is part of a system that is supplied by the holder to his/her customer. The material may only be used with products or software supplied by Beijer Electronics. Beijer Electronics assumes no responsibility for any defects in the material, or for any consequences that might arise from the use of the material. It is the responsibility of the holder to ensure that any systems, for whatever applications, which is based on or includes the material (whether in its entirety or in parts), meets the expected properties or functional requirements. Beijer Electronics has no obligation to supply the holder with updated versions. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 2 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4 Installation The drive should be mounted in a vertical position only on a flat, flame resistant, vibration free mounting using the integral holes. IP55/66 is allowed to be mounted outdoors but must be protected from sunlight and it also recommended having a roof to avoid snow directly on the drive. See User Manual BFI-H2 for more details. Drive IPclass and Size IP20, size 2 IP20, size 3 IP66, size 2 and 3 IP55, size 4 to 7 Note X [mm] Above & Below 75 100 150 Y [mm] Either Side 50 50 10 Z [mm] Between drives Minimum Airflow [m3/min] 46 52 0 200 10 0 0,31 0,74 No requirement No requirement All BFI can be mounted close to each without any space inbetween 4.1 Physical dimensions IP20 BFI-H2-IP20 1 x 230 V 3 x 230 V 3 x 400 V Drive size A B C D E F 0043 - 0105 0043 - 0105 0022 - 0095 2 221 207 137 209 5.3 [0,75- 2,2kW] [0,75- 2,2kW] [0,75 - 4,0 kW] None 0180- 0240 0140 – 0240 3 261 246 - 247 6 [4,0- 5,5kW] [5,5 - 11 kW] Mounting bolts all sizes: 4 x M4 NOTE www.beijer.se www.beijerelectronics.com G H I J Weight Height [mm] [mm] [mm] [mm] Depth Width [mm] [mm] [mm] [mm] [mm] [mm] [kg] 185 112 63 5,5 10 1,8 205 131 80 5,5 10 3,5 Control Terminal Torque Settings of 0.8 Nm. Power Terminal Torque Settings of 1 Nm www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 3 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4.2 Physical dimensions IP66 ØI ØJ ØI ØJ D B A E F H G BFI-H2-IP66 1 x 230 V 0043 - 0105 [0,75- 2,2 kW] None NOTE 3 x 230 V 3 x 400 V 0043 - 0105 0022 - 0095 [0,75- 2,2 kW] [0,75- 4,0 kW] 0180 0140 - 0180 [ 4,0 kW] [5,5 - 7,5 kW] Mounting bolts all sizes: 4 x M4 Drive size D E Height [mm] [mm] [mm] [mm] A B F G Depth Width [mm] [mm] H [mm] I J Weight [mm] [mm] 2 257 220 200 28.5 238 188 176 4.2 8.5 4,8 3 310 277 252 33.4 256 211 198 4.2 8.5 7,3 Control terminal torque settings of 0.8 Nm. Power terminal torque settings of 1.2-1,5 Nm IP66 drives are fitted with 3 knockout holes for cable inlet and outlet. If more than 3 cables are to enter the drive it is possible to have two or more cables going through one gland. This is to ensure IP66. Holes and recommended glands are listed in table below. The motor cable does not have to be attached to the drive with an EMC-gland. Cable Gland, IP66 Hole Size & recommended glands Frame size Hole sizes Gland PG Size 2 1x22mm & 2x28 mm 1xPG13,5 & 2xPG21 Size 3 1x22mm & 2x28 mm 1xPG13,5 & 2xPG21 www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de [kg] www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 4 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4.3 Physical dimensions IP55 ØI ØJ B D H G E BFI-H2-IP55 3 x 230 V 0240 - 0460 [ 5,5 - 11 kW] 0610 - 0720 [ 15 – 18,5 kW] 0900 - 1800 [ 22 – 45 kW] 2020 - 2480 [ 55 – 75 kW] NOTE A 3 x 400 V Drive size F A B D E F G Height [mm] [mm] [mm ] [mm ] Depth [mm] Width [mm] H I J Weight [mm] [mm] [mm] 0240 - 0460 4 418 423 8 110 440 252 171 [ 11 - 22 kW] 0610 - 0900 5 515 520 8 175 540 270 235 [ 30 – 45 kW] 1100 – 2020 6 830 840 10 200 865 330 330 [55 – 110 kW] 2400 - 3020 7 1245 1255 10 200 1280 360 330 [132 – 160 kW] Mounting bolts: Frame size 4 and 5: 4 x M8 and Frame size 6 and 7: 4 x M10 [kg] 4.3 7.5 11,5 4,3 7,5 22,5 5,5 11 50 5,5 11 80 Control Terminal Torque Settings of 0.8 Nm. Power Terminal Torque Settings. Frame size 4: 1,2-1,5 Nm, Frame size 5: 2,5-4,5 Nm, Frame size 6 and 7: 8 Nm Drives of size 4 to 7 do not have any predrilled glandholes for cable inlet. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 5 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4.4 Fuses, cable dimensions and power loses 200-240V ±10% - 1 Phase Input – 3 Phase Output Output Supply Nominal BFINominal Fuse or Supply Power H2 Input MCB Cable Size, Cable Size, Output [kW] Current model Current (type B) A1 40°C E 30°C Max Motor Power Motor Cable Size, Cable losses Length E 30°C Amps Amps mm2 mm2 Amps mm2 m W 0.75 0043 8,5 10 1,5 1,5 4,3 1,5 100 22,5 1.5 0070 13,9 16 2,5 1,5 7,0 1,5 100 50 1,5 100 66 2.2 0105 19,5 25 6 2,5 10,5 380-480V ±10% - 3 Phase Input – 3 Phase Output Output Supply Nominal BFINominal Fuse or Supply Power H2 Input MCB Cable Size, Cable Size, Output [kW] Current model Current (type B) A1 40°C E 30°C 0.75 1.5 2.2 4 5.5 7.5 11 15 18,5 22 30 37 45 55 75 90 110 132 160 0022 0041 0058 0095 0140 0180 0240 0300 0390 0460 0610 0720 0900 1100 1500 1800 2020 2400 3020 Max Motor Power Motor Cable Size, Cable losses Length E 30°C Amps Amps mm2 Amps Amps mm2 m W 3,1 6 1.5 1.5 2.2 1.5 100 22,5 5,1 6 1.5 1.5 4.1 1.5 100 50 7,7 10 1.5 1.5 5.8 1.5 11,7 16 2.5 1,5 9.5 1.5 100 100 120 50 15,9 20 4 2,5 14 1.5 100 165 19 25 4 2,5 18 2,5 100 225 27 32 6 2,5 24 4 100 330 33 50 16 6 30 6 100 450 40 50 16 6 39 10 100 550 49 50 25 10 46 16 660 63 80 35 16 61 16 100 100 900 74 80 35 16 72 16 100 1110 93 100 70 25 90 35 100 1350 117 125 70 35 110 35 100 1650 154 160 120 50 150 50 100 2250 184 200 150 95 180 95 2700 206 250 185 150 202 150 100 100 255 315 2x150 2x70 240 2*70 100 3900 308 400 2x185 2x95 302 2x95 100 4800 3300 All recommended sizes of cable sizes and fuses are recommendations. National laws and recommendations are to be considered. Recommended choice of cable sizes and fuses follows DIN VDE 0100 paragraph 430 Appendix, motor cable is copper, way of wiring A1 and E is following SS 424 24 24 edition. A1 means cable/conductors in some kind of duct in a maximum temperature of 40°C. E means cable/conductors mounted on a ladder. Calculated at 30°C with 9 or several cables (correctionfactor 0,78). www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 6 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4.5 Overview of power supply, grounding and motor cable 3-phase and single phase drives L1/L U L2/N V L3 W M~ Drive is to be connected with ground/PE by separate grounding wire. 1-phase power supply should be connected to L1/L, L2/N. L3 is not accessable. 3-phase power supply should be connected to L1, L2 and L3. Phase sequence of power supply is not important and cable doesn’t have to be a shielded. Protective grounding of motor is connected to drive Motor cable should be connected to U, V, W. Inverter Power supply 3*400 VAC: 400V 690V STAR 230V 400V DELTA - Rated voltage of motor 230/400, Star connection - Rated voltage of motor 400/660, Delta connection Inverter Power supply 1*230 VAC - Rated voltage of motor 230/400, Delta connection Motor cable must be a symmetrical shielded cable to fulfil EMC requirements. Example of cables to be used are RKFK, Ölflex Classic 100 CY, FKKJ-EMC, or similar. Shield of the motor cable should be connected to ground/earth in both ends. On motor side an EMC-gland is to be used. Shield of motor cable is to be connected to ground terminal in the drive itself. For IP20 drives the shield can instead be clamped to the mounting plate with a clip. Motor must also be well attached into the mechanical frame of the machinery and have the same potential as the electrical cabinet. Separate earth connection might be necessary. Motor cable should avoid to be installed close to telephone-, network- or signal wiring. Minimum distance is 10 cm. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 7 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 4.6 Overview control inputs/outputs Picture below shows an overview of control signals and factory set functionality. 1 +24 VDC 2 DIN1: Startsignal and Reset 8 3 DIN2: Analog or Preset speed 9 0 V reference 4 DNI3: Analog1 or Analog2 11 5 +10 VDC AOUT2: 0-10 V / 24 VDC Output current 0-10 V 6 AIN1: Analog ref 1 7 0 VDC 15 10 AIN2: Analog ref 2 16 12 STO+ Safety in + 13 STO- Safety in - AOUT1: 0-10 V / 24 VDC Output frequency 0-10 V 14 17 18 Relay Output 1 Drive Healthy Relay Output 2 Drive Enabled Use internal or external 24 VDC. The CPU board of BFI can be activated eventhough power supply, 230 or 400 VAC, is off. This is done by an external 24VDC suppy to terminal 1 and 0 VDC to terminal 7. This must be a 24 VDC powersupply only used for BFI:s and no other units. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 8 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5 Basic Parameter setting The basic parameter setting that always is to be checked or modified is listed below: Para- Name Default To be set meter settng P1-01 Maximum Frequency 50 Hz Max freq. P1-02 Minimum Frequency 0 Hz Min freq. P1-03 Acceleration Time 30,0 sec P1-04 Deceleration Time 30,0 sec Function If P1-09, Motor rated speed, ≠ 0 unit is rpm instead of Hz. Set to some few Hz to ensure torque in motor. If P1-10, Motor rated speed, ≠ 0 unit is rpm instead of Hz. Acceleration ramptime from 0 Hz to P1-09 (50 Hz) Deceleration ramptime from P1-09 (50 Hz) to 0 Hz P1-07 Motor Rated Voltage 230/400 V Put rated voltage of motor from motor nameplate in unit V P1-08 Motor Rated Current - Put rated current of motor from motor nameplate in unit A P1-09 Motor Rated 50 Hz 50 Hz P1-12 Command Source 0 0 P1-14 Parameter Access 0 201 Frequency P2-24 Switching Frequency Put rated frequecy of motor from motor nameplate in unit Hz 0: Control by digital and/or analog signals 1: Control from Keypad Normally only parameters P1-01 to P1-14 are accessable. All other parameters are accessable with this parameter put to 201. Drive Keep as low as possible. Higher value decreas audible noise in depending motor but increase losses in drive. 0: Disabled 1: Enabled. The drive will attempt to determine if the motor is already P2-26 Spin Start Enable rotating, at what speed and direction on start up. The control of the 1 motor will start from the measuring. A delay of a few seconds will be observed when starting the drive. P6-05 0: For loads with variable torque requirement, for example fans V/F Characteristic 0 Select 1: For loads with constant torque requirements, for example pumps, conveyors and all heavy loads. 5.1 Digital start in one direction and one Preset or Analog setpoint Start of drive is done by digital Start signal and setfrequency either a fixed preset speed or an analog input signal on terminal 6. Analog signal can be either 0-10 V, 10-0 V, 4-20/204 mA. If 4-20 mA signal is used then current should flow into terminal 6 and out from terminal 7. 4-20 mA 1 +24 VDC 2 DIN1: Startsignal 3 DIN2: Preset speed 5 +10 VDC 6 AIN1:Analog ref 7 0 VDC Status DIN1 DIN2 0 0 1 0 1 0 1 1 Action P1-13 = 1 No output from drive Start Forward & Analog setpoint speed on terminal 6 Start Forward & PreSpeed 1 in P2-01 Use internal or external 24 VDC www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 9 (26) Beijer Electronics Frequency Inverter BFI-H2 Para- Name meter P1-13 Digital Inputs Function P2-01 PresetSpeed1 P2-30 Analog Input 1 Format Default To be settng set 1 1 KI00304B 2014-04 Function Must be put to 1 Can be set between P1-02(Minimum speed) to P1-01 setting (Maximum 5 Hz speed) 0 Type of 0: 0 to 10 VDC; 3: 0 to 20mA analog 4: 4 to 20mA. Trip if signal level < 3mA input 5: 4 to 20mA, Ramp to Preset speed 4 if signal level < 3mA Defines scaling of analog input 1 at maximum analog input value towards P2-31 Analog Input 1 Scaling 100 % maximum speed in P1-01. Output frequency= (Analog input value)/100 x (P2-31)/100 * P1-01 [Hz] P2-32 defines an offset in % of full range for analog input 1. A positive offset is deducted from the incoming analog signal and a P2-32 Analog Input 1 Offset 0% negative offset is added. Example, if P2-30=0–10V and P2-32=10.0%, then 1 volt (10% of 10V) will be deducted from incoming analog reference prior to it being applied. 5.2 Digital start in two directions and one Preset or Analog setpoint Start in forward or reverse direction by digital signal and setfrequency is either a fixed preset speed or analog input signal on terminal 6. Analog input is either 0-10 V or 4-20 mA. If 4-20 mA signal is used the current should go into terminal 6 and out from terminal 7. For scaling see chapter 5.1. 4-20 mA 1 +24 VDC 2 DIN1: Start Forward 3 DIN2: Start Reverse 4 DIN3: Preset speed1 5 +10 VDC 6 AIN1: Analog ref 7 0 VDC Status inputs DIN1 DIN2 DIN3 0 0 Any 1 0 0 1 0 1 0 1 0 0 1 1 1 1 Any Action No output from drive Forward & Analog speed on terminal 6 Forward & PreSpeed 1 in P201 Reverse & Analog speed on terminal 6 Reverse & PreSpeed 1 in P2-01 No output from drive Use internal or external 24 VDC Para- Name Default meter To be set Function settng P1-13 Digital Inputs Function P2-01 PresetSpeed1 1 0 P9-01 Enable Input Source 1 0 0: Enable is activated by safety inputs P9-03 Forward Run Input Source 0 1 1: Digital Input 1 5 Hz 0: Open up I/O cinfiguration in Parameter Group 9 Can be set between 0 to P1-01 setting ( Maximum speed) P9-04 Reverse Run Input Source 0 2 2: Digital Input 2 P9-10 Speed Source 1 0 0 0: Analog input 1 P9-11 Speed Source 2 0 9 9: Preset speed 1 P9-18 Speed Select Input 1 3 3 3: Digital input 3 activates PresetSpeed1 www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 10 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5.3 Digital start signal in two directions and 8 fixed Preset speeds Start in two direction and up to 8 fixed speeds. If only 4 fixed speeds are to be used, AIN2 terminal 10, can be excluded. If only 2 fixed speeds are to be used, AIN1 terminal 6, can be excluded. 1 +24 VDC 2 DIN1: Start forward 3 DIN2: Start reverse 4 DIN3: Preset speed 6 AIN1: Preset speed Status inputs AIN2 AIN1 DIN3 10 AIN2: Preset speed 7 0 0 0 0 0 1 0 0 1 1 0 1 1 0 0 1 0 1 1 1 0 1 1 1 Action Preset speed 1, P2-01 Preset speed 2, P2-02 Preset speed 3, P2-03 Preset speed 4, P2-04 Preset speed 5, P2-05 Preset speed 6, P2-06 Preset speed 7, P2-07 Preset speed 8, P2-08 0 VDC Use internal or external 24 VDC Table below shows what parameters needs to be set to get 2,4 or 8 fixed speeds. Para- Name Default meter settng To be set To be set To be set Function if 2 fixed if 4 fixed if 8 fixed speeds speeds speeds P1-12 Command Source 0 0 0= Control by digital and/or analog signals P1-13 Digital Inputs Func 1 0 Open I/O-functionality setting in Parameter group 9 P2-01 PresetSpeed 1 5 Hz P2-02 PresetSpeed 2 10 Hz P2-03 PresetSpeed 3 25 Hz Not used P2-04 PresetSpeed 4 50 Hz Not used Can be set between 0 Hz to P1-01 setting P2-05 PresetSpeed 5 0 Not used Not used (Maximum speed) P2-06 PresetSpeed 6 0 Not used Not used P2-07 PresetSpeed 7 0 Not used Not used P2-08 PresetSpeed 8 0 Not used Not used P9-01 Enable Input Source 1 0 P9-03 Forward Run Input 1 1 P9-04 Reverse Run Input 0 2 P9-10 Speed Source 1 0 9 P9-11 Speed Source 2 1 P9-12 Speed Source 3 2 2 11 P9-13 Speed Source 4 2 2 12 P9-14 Speed Source 5 0 0 0 13 P9-15 Speed Source 6 0 0 0 14 P9-16 Speed Source 7 0 0 0 15 P9-17 Speed Source 8 0 0 0 16 P9-18 Speed Select Input0 3 P9-19 Speed Select Input 1 2 2 P9-20 Speed Select Input 2 0 0 www.beijer.se www.beijerelectronics.com 10 3 www.beijer.no www.beijerelectronics.de 4 0 5 www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 11 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5.4 Alarm reset Alarm reset is factoryset dedicated terminal 2, DIN1. Drive is reseted by positive edge on terminal 2. Observe that terminal 2 also can be Start forward and drive might start if drive also has a setfrequency. It is possible to dedicate a specific input as just an Alarm reset. 5.5 Transistor outputs 24 VDC or analog output, 0-10 V/4-20 mA Terminal 8 and 11 can be either analog output 0-10 VDC/4-20 mA or transistor output 24 VDC. Outputs do not need an external power supply. Maximum load is 20 mA. 8 AOUT1: 0-10 V / 4-20 mA / 24 VDC Default Output Frequency 0-10 V 9 0 V reference 11 Para- AOUT2: 0-10 V / 4-20 mA / 24 VDC Default Output Motor Current 0-10 V Name meter P2-11 P2-13 Default Function setting Analog Output 1 8 Function Analog Output 2 9 Function 0: Drive Enabled or running 1: Drive Healthy. Power is applied to the drive and no fault exists 2: At Target Frequency. Output frequency matches the setfrequency 3: Output Frequency >0 4: Output Frequency >= Limit. Output frequency > P2-16 (AOUT1) or P2-19(AOUT2) 5: Output Current >= Limit. Motor current > P2-16 (AOUT1) or P2-19(AOUT2) 6: Output Frequency < Limit. Output frequency > P2-17(AOUT1) or P2-20(AOUT2) 7: Output Current < Limit. Motor current < P2-17(AOUT1) or P2-20(AOUT2) 8: Output Frequency 0-10 V => 0 Hz to setting in P1-01 9: Output Motor Current 0-10 V: 0 to 200% of setting in P1-08 P2-12 Analog Output 1 0 If ouputs is to be transistor outputs these parameters do not need to be configured. P2-14 Analog Output 2 0 0: 0 to 10 VDC; 3: 20 to 0 mA; 1: 10 to 0 VDC; 4: 4 to 20mA; 2: 0 to 20 mA; 5: 20 to 4 mA 5.6 Relay outputs Parameter Default Function setting P2-15: Relay 14 output 1 Relay Output 1 function 15 Default Drive terminal 15 Healthy and 16 16 17 Relay Output 2 18 Default Drive Enabled P2-18: Relay output 2 function terminal 18 www.beijer.se www.beijerelectronics.com 1 www.beijer.no www.beijerelectronics.de 0 0: Drive Enabled or running 1 Drive Healthy. Power is applied to the drive and no fault exists 2: At Target Frequency. Output frequency matches the set frequency 3: Output Frequency >0 4: Output Frequency >= Limit. Output frequency > P216 (Relay1) or P2-19(Relay2) 5: Output Current >= Limit. Motor current > P2-16 (Relay1) or P2-19(Relay2) 6: Reserved 7: Analog input 2 > Limit. Analog input 2 > P2-16 (Relay1) or P2-19(Relay2) 8: DOL1 (Relay2) and Reserved (Relay1) 9: Fire Mode Active 10: Maintenance Due 11: Auto Mode and Drive ready to run 12: Drive Tripped and in a fault condition 13: Sate Torque off (STO) status www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 12 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5.7 Fieldbus control settings The drive can be controlled by fieldbus or Ethernet. Following settings must be done: P1-12=4, Start/stop/frequency setpoint command by bus P1-14=201, make access to parameters in group 5 mentioned below Terminal 2 must be connected to 24 V and safety inputs(STO+/STO-) correctly connected. Specific details Stationnumber Drive behaviour if ABCC-PRT2P- time by a communication 201110111.xml parameter HMSB1811.gsd Profibus DP Communication 0: Ramp GSDML-V2.25-HMS- ProfiNet Fieldbus ramp action Speed/Baud rate Timeout [sec] P5P5-07 05 Set by master P5-01 Set by master 1: Ramp Modbus TCP Ver1, Remote device CC-Link P5-01 fieldbus or Ethernet station, Exclusive received within stop and time specified in trip Type of reaction P5-03: decided in P5-06. 9,6= 156 kbs 38,4= 2,5 Mbs Contact Beijer support 1: Ramp to 2: Ramp to stop and no trip 19,2= 625 kbs station 2 Ethercat P5-06 0: Trip this parameter. Set manually by time sent by serial, PC-program EtherNet/IP command is not Loss action 3: Preset 57,6= 5 Mbs speed 8 115= 10 Mbs (P2-08) Set by master Set by master P5-01 P5-03 for latest version DeviceNet 005A000000620200. eds 5.8 Fieldbus communication protocol Cyclic data for all bus types consist of four 16-bit word input and output. Word 1 and 2 has the following meaning: Word Data to drive Bit 0 0: Stop Data from drive Bit 0 1: Start Bit 1 0: Deceleration time in P1-04 1: Startsignal on Bit 1 1: Deceleration time in P2-25 Bit 2 1 0: No function 0: No function Bit 4- Not used Bit 2 0: Safe Torque inputs activated 1: Safe Torque inputs deactivated Bit 4 0: Maintenance not required 1: Maintenance required 15 Set frequency [0,1 Hz] www.beijer.se www.beijerelectronics.com 0: Auto Mode (IP 20 drives) 1: Hand mode (IP20 drives) Bit 3 1: Coasting stop 2 0: Drive Healthy 1: Drive tripped 1: Alarm reset Bit 3 0: Stop www.beijer.no www.beijerelectronics.de Bit 5-7 Not used Bit 8-15 Alarmcode Actual output frequency [0,1 Hz] www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 13 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 Word 3 and 4 of output/input data can be individually configurated described in table below. Para- Name Default meter Function What to be Fieldbus Module P5-12 P5-08 0 read in word PDO3 3 Fieldbus What to be Module 1 4 Fieldbus Module 0 written in word 3 Fieldbus P5-13 Module written in word PDI4 2 : Digital Input Status. Bit 0 =Digital input 1 status, Bit 1= Digital input 2 status etc 4 : Drive Heat-sink Temperature in BFI [°C] 5 : User Register 1. Variable in PLC program or group 9 parameters 6 : User Register 2. Variable in PLC program or group 9 parameters 0 : Not used - No function 1 : User PID Reference - 0 to 1000 = 0% to 100.0% 2 : User Register 3 – Variable in PLC program or group 9 parameters What to be 0 1 : Output Power [0,01 kW], 405 = 4.05kW 7 : P0-80 Value What to be PDI3 0 : Motor Current [0,1 A], 105 = 10,5 A 3 : Analog Input 2. Signal Level 0 to 1000 = 0 to 100.0% read in word PDO4 P5-14 Explanation settng 0: User ramp time – In second with two decimal places. 1: User Register 4 – Variable in PLC program or group 9 parameters 4 Acyclic data is also available for all fieldbuses except for CC-link. 5.9 PTC-thermistor A motor thermistor or thermistor contact can be connected to analog input 2, terminal 10. Set P1-13 to 5 or 10, make sure functionality for other inputs follows your specification. If not this can be adjusted in parametergroup 9. Contact Beijer Electronics for further assistance. Put P2-33=2, Ptc-th. Inverter will trip with open contact or a resistance above 2.5 kOhm. Input is not ATEX approved. The cable for PTC-wires must be shielded and well separated from the motorcable. Otherwise an external PTC-relay might be needed due to disturbances. 5.10 Energy Optimization function The Energy Optimization function is designed to maximize the energy savings achievable when the motor and drive is not operating at rated load. Care should be taken in using the energy optimiser function in applications where the frequency setpoint to the drive changes continuously, such as PI control applications. As the motor voltage is reduced, the slip of the motor may increase, resulting in a small drop in motor speed, which can make the PI control unstable. Detailed explanation of the function is to be found in Application Notes on www. Parameter P1-06 Name Default setting Energy Optimization 0 www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de Function 0 = Disbaled www.beijer.dk www.beijerelektronik.com.tr 1 = Enabled www.beijer.fi 14 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5.11 Modbus RTU and control from Mitsubishi PLC A Modbus RTU network with BFI-E2, BFI-H2 or BFI-P2 of IP20/55/66 can be connected: Modbus master RTU BFI IP55/66 BFI IP55/66 BFI IP55/66 SDA RDA OPT-2-J45SPBFI SDB RDB SG OPT-2-RJTRM-BFI CAB 114 or CAB 113 OPT-J45 __-BFI OPT- J45 __-BFI Maximum length of communication with 485-BD card in a FX-system is 50 m. Speed setting is 19200 bit/sec, 8 data bits, 1 stop bit, no parity. Hardware Function Comment FX3G-485BD Serial master for FX3G Bus termination by built-in switch FX3U-485BD Serial master for FX3U Bus termination by built-in switch Shielded cable with one RJ45 and 3 parts Cable length 3 m. CAB 114 marked SDA, SDB and SG for screwterminals. CAB 113 Shielded cable with one RJ45 and one 9-pole D- RJ45 connected in BFI and D-sub in TxA/TxB/TxC sub. panel. Cable legth 3 m. OPT-J45__-BFI Shielded patchkabel with RJ45 connectors 05=0,5 m, 10=1 m, 30= 3 m OPT-2-J45SP-BFI Connection of 2 serial cables into one drive. Mounted and hidden inside the IP55/66 drive OPT-2-RJTRM-BFI RJ45 with a 110 ohm resistor Bus termination to be put in the last BFI-splitter Modbus master RTU BFI SDA 8 RDA 1 8 7 SDB DI1 must always be closed to start RDB 1 2 www.beijer.se www.beijerelectronics.com +24 VDC DI1: Enable www.beijer.no www.beijerelectronics.de 3 SG Put termination switch in 100 ohm www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 15 (26) Beijer Electronics Frequency Inverter BFI-H2 Para- Name Default To be set meter KI00304B 2014-04 Function settng P1-12 Command Source 0 4 201 P1-14 Parameter Access 0 P5-01 Drive Fieldbus Adress 0 P5-03 Baud Rate 4= Control by Modbus RTU Get access to parameter group 5 Stationnumber 0-63. First Drive should be stationnumber 1 115,2 19,2 9,6, 19,2, 38,4, 57,6 or 115= kbs 0 or "n-1”: No Parity, 1 stop bit P5-04 Data Format 0 0 1 or “n-2”: No parity, 2 stop bits 2 or “0-1”: Odd parity, 1 stop bit 3 or “E-1”: Even parity, 1 stop bit P5-05 Comm Loss Timeout P5-06 Comm Loss Action P5-07 Drive behaviour if a communication command is not received within time 1,0 specified in this parameter. Type of reaction decided in P5-06. 0 Fieldbus Ramp Ctrl 0: Trip and coast to stop 1: Ramp to stop and trip; 2: Ramp to stop and no trip 3: Preset speed 8 (P2-08) Decides which ramps for accelearation and deceleration to be used. 0 0: From parameters; 1: From Modbus/RTU 5.12 PID-control 0-10V / 4-20mA Sensor Use internal or external 24 VDC www.beijer.se www.beijerelectronics.com 1 +24 VDC 2 DIN1: Start signal 3 DIN2: PID/Preset Speed 1 10 AIN2: PID-feedback 5 +10 VDC 6 AIN1: PID-reference 7 0 VDC www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr Status DIN1 DIN2 0 1 1 any 0 1 www.beijer.fi Action P12=5 & P15 = 0 No output from drive Run with PID-control Run with Prespeed in P2-02 16 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 Related parameters to be set when using PID-control. Para- Name meter P1-01 Maximum frequency P1-12 Command source P2-02 Preset Speed1 P2-30 Analog Input 1, AI1 Default To be settng set Maximum output frequency from PID-controller 50 Hz 0 Function 3 5 Hz 3: PID-control mode by digital startsignal Output frequency if DI2=24V (=PID-control is disabled) 0: 0-10 V 0 P2-33 Analog Input 2, AI2 P3-01 PID Proportional Gain 3: 0-20 mA 4: 4-20 mA, trip if signal is below 3 mA (Setpoint value – Feedback value ) of PID controller is multiplied by P3-01 to 1,0 produce the output from the PID controller.Too high value can cause instability. Accumulated error in the PID control between set-point and feedback signals to P3-02 PID Integral Time influence the output from the PID controller. P3-02 is the time constant. Larger 1,0 values provide a more damped response. Lower values result is a faster system response but may result in instability. 0= Turned off The Differential time constant references the rate of change of the feedback P3-03 PID Differential Time 0 0 signal over time and works to slow the rate of change of the PID controller, particularly as it approached the set-point. Setting a shorter time will decrease overshoot but slow down response and may lead to instability. 0= Turned off. P3-04 P3-05 PID Operating Mode 0 : Direct Operation. Increase in motor speed should increase feedback signal 0 PID Digital Reference source 1 : Inverse Operation. Increase in motor speed should decrease feedback signal 0 : PID-reference in P3-06 0 1 : Analog reference on terminal 6 P3-06 PID Digital Reference 0,0 % PID–reference: 0-100 % of PID-feedback signal if P3-06=0 P3-07 PID Output Upper Limit 100 % Maximum output frequency in % of P1-01 P3-08 PID Output Low Limit 0% Minimum output frequency in % of P1-01 P3-10 PID Feedback Source 0 P3-11 PID Error to Enable Ramp 0 0 : Analog Input 2 (Terminal 10) 0: Internal ramps are always used. 0,1-100: When PID-error is less than setting internal ramps are not used and PID–controller ramps output frequency. Drive can react quickly to small errors. Extra special PID functions Scaling factor of displayed PID feedback. If analog input is 0–10 V(=0-100%) and P3-12 Feedback Display Scaling 0 P3-14 Standby Activation Speed 0 Hz P2-27 Standby Mode Enable P3-13 Feedback Wake Up Level 0% PID Wake up level. When PID error > P3-13 drive will return to normal operation. P3-15 2nd PID Digital Reference 0% Second PID reference activated by a digital signal. P3-16 Pump Prime Time P3-17 Burst Pipe Threshold is equal to 0-10 bar pressure setting is 0,1. PID Sleep mode parameters. P3-14 defines output frequency at which the drive will enter standby mode (stop). 20 sec Drive enters standby mode if motor speed remains below level in P3-14 for time period in P2-27. Display will show Standby. Function disabled if P2-27=0. ≠ 0: Burst pipe protection function enabled. 0 sec If PID feedback, when starting motor, is not > P3-17 within time P3-16 the drive will trip with "Pr-Lo" (pressure low trip). 0% % of PID feedback signal. See P3-16. 0: PID loop will continue running as long as P gain (P3-01) ≠ 0. P3-18 PID Reset Control 0 1: PID loop will only run when drive is enabled. If drive is not running, PID output will reset to 0 (Including integral result). P2-07 P6-11 Boost function at start 0 Hz Drive can be started with speed in P2-07 without PID active. When time from start 0 sec in P6-11 has elapsed the drive enters automaticall PID-control. If PID-controll is to be performed by serial, Fieldbus or Ethernet, contact Beijer Electronics. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 17 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 5.13 Optistick Communication between configuration software BFI-Tools and drive is done by Bluetooth through Optistick or by a RJ45-cable. Optistick is just plugged into the RJ45 connector of the drive. Optistick can also store parameter settings and PLC-program which can be written or read by the two pushbuttons. Configuration of Optistick in the PC is done in Bluetooth device. You need to enter a pairing code which is 0000. Each physical Optistick is an individual and needs to be configured individually. After configuration please note what com port your Optistick was given. This must then be set in BFI-Tools Tools/Select COM Port P1-14 must be set to 201 to access all parameters in the drive. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 18 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 6 Keypad The drive is configured and its operation monitored via the keypad and display. Control Keypad Provides access to the drive parameters, and also allows control of the drive when Hand operation is selected. Navigate Button Used to display real-time information, to access and exit parameter edit mode and to store parameter changes Up Button Used to increase speed in real-time mode or to increase parameter values in parameter edit mode Down Button Used to decrease speed in real-time mode or to decrease parameter values in parameter edit mode Auto Button Used to place drive in Auto (Remote) mode. Main Displayed Parameter Shows which of the selectable parameters is currently being shown on the main display, e.g. Motor Speed, Motor Current etc. Operating Information Provides a real time display of key operating information, e.g. output current and power Start Button When in Hand mode, used to Start the drive. Stop / Reset Button Used to reset a tripped drive. When in Hand mode, used to Stop the drive. Hand Button Used to place drive in Hand (keypad) mode. 6.1 Drive Operating Display – OLED Keypad, IP55 and IP66 Displayed when the Safety inputs circuits are open Displayed when the drive power is applied, motor stopped Drive operating, display showing output information Drive trip display showing trip condition ML on left side of the display indicated that input power supply is too low. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 19 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 6.2 Accessing and Changing Parameter Values – OLED Keypad Hold navigate button in for >1 sec Use up and down keys to scroll to required parameter. Presss / release navigate button when required parameter shown Use up and down keys to edit parameter value. 6.3 Resetting Parameters to Factory Default Settings – OLED Keypad Hold down the Up, Down, Start and Stop keys for >2s The display shows P-Def. Drive is returned to factory settings. Press the Stop key Note: Parameters cannot be defaulted whilst P2-39=1 (parameter set locked). Parameters can also be put to origin User Deafault Setting. Choose U-DEF instead by pushing UP-button , DOWN-button and Stop-button at the same time. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 20 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 6.4 Changing the Language on the OLED Display – OLED Keypad Hold down the Start and Up keys for >1s Use the Up and Down to select a language. Press the Navigate button to select Language. 6.5 Selecting between Hand and Auto Control – OLED Keypad A = Auto H = Hand The active control source is shown on the OLED display. Use the Hand and Auto buttons on the keypad to switch between control sources www.beijer.se www.beijerelectronics.com Hand mode permits drive control directly from the drive keypad. Auto mode control source is configured with Parameter P112 (Control Mode) www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 21 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 6.6 IP20 Changing parameters key for >1s whilst the drive displays StoP Hold the The display changes to P1, indicating parameter 01 in group 1 Press and release the key to display the value of this parameter Change to the required value using the and keys Press and release the key once more to store the change Press and hold the key for >1s to return to real-time mode The display shows Stop if drive is stopped or the real-time information if the drive is running Hold the key and the and keys for jump between the ten groups. 6.7 IP20 Run motor from keypad Set parameter P1-12=1 Connect the saftey digital inputs correctly, terminal 12 to 24 VDC and terminal 13 to 0 VDC Enable drive by closing the switch between control terminals 1 & 2. Display will show StoP Press the key for star. Display shows .which means output frequency of 0 Hz Press to increase speed The drive will run forward, increasing speed until is released The rate of acceleration is controlled by the setting of P1-03, check before starting Press to decrease speed. The drive will decrease speed until is released Press the key. The drive will decelerate to rest at the rate set in P1-04 The display will finally show StoP at which point the drive is disabled To preset a target speed prior to enable, press the key whilst the drive is stopped. The display will show the target speed, use the & keys to adjust as required then press the key Pressing the key will start the drive accelerating to the target speed To allow the drive to be controlled from keypad in a forward and reverse direction, set P1-12 =2 Press the key. The display changes to . Press to increase speed The drive will run forward, increasing speed until is released To reverse the direction of rotation of the motor, press the key again. 6.8 IP20 Factory setting of Drive Turn of Start signals and remove Enable signal on terminal 2 Press , and for >2s. The display shows P-dEF. Press the reset the drive. www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr button to acknowledge and www.beijer.fi 22 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 6.9 Monitoring from Keypad Parameter group 0 contain variables to be monitores as table below: Description Display range Explanation P0-01 1st Analog Input Value -100 % to 100% 100% = max input voltage P0-02 2nd Analog Input Value 0 to 100% 100% = max input voltage P0-03 Digital Input Status 00000 to 11111 MSB= Dig In1 / LSB Dig In 5 P0-04 Speed Reference Input -P1-01 … P1-01 Displayed in Hz if P-10 = 0, otherwise displayed in RPM P0-07 Fieldbus Speed Reference -P1-01 … P1-01 Displays se-point received from Fieldbus interface. P0-08 PID Reference 0 to 100 % Displays the setpoint input to the PID controller. P0-09 PID feedback 0 to 100 % Displays the feedback value to the PID controller. P0-11 Motor Voltage 0 … 600V AC Value of RMS voltage applied to motor P0-13 Trip Log P0-19 Cascade Run Time Log hours P0-20 DC Bus Voltage 0 … 1000V dc Internal DC bus voltage P0-21 Internal Temperature -20 … 100 °C Temperature of heatsink in °C P0-22 Time Left to next service P0-26 kWh meter 0 to 999,9 When overflow P00-27 increases by 1 and reset to 0. P0-27 MWh meter 0 to 65535 Displays the amount of energy consumed by the drive. P0-28 Software Version I/O-version, I/O Checksum, DSP version, DSP checksum. P0-29 Drive Type Frame size, Power rating and output phases P0-30 Drive Serial Number Unique drive serial number. P0-31 Total Run Time P0-35 Fan Run Time 0 to 99999 hours Displays total operating time of internal cooling fans. P0-36 DC Bus Voltage at Trip V DC Values logged before trip with 8 samples total (256 msec). P0-37 DC Bus Voltage Ripple at Trip V DC Values logged before trip with 8 samples total (20 msec). P0-38 Heatsink Temperature at Trip -20 … 100 °C Values logged before trip with 8 samples total (30 sec). P0-39 Ambient Temperature at Trip °C Values logged before trip with 8 samples total (30 sec). P0-40 Motor Current Log at Trip A Values logged before trip with 8 samples total (256 msec). P0-41 Over Current Fault Counter Over Current fault counter P0-42 Over Voltage Fault Counter Over Voltage fault counter P0-43 Under Voltage Fault Counter Under Voltage fault counter P0-44 Heatsink Over Temperature Heatsink Over Temperature fault counter P0-45 Brake Chopper Short Circuit Brake Chopper Short Circuit fault counter P0-46 Ambient Over Temperature Ambient Over Temperature fault counter P0-49 Modbus RTU / BACnet Modbus RTU/BACnet communication fault counter Load Torque Profile Current Values 5 Autotuned values of Load Torque Characteristic function. Displays the four latest fault codes Run Time values for pumps in cascade mode. 0 = Master, 1 = Pump1, 2 = Pump2 When 0 => service indicator is led on the display 0 to 99999 hours First display –Current at minimum speed A P0-58 Displays the total operating time of the drive. Second display –Current at first measurement interval Third display –Current at second measurement interval Fourth display –Current at third measurement interval Fifth display –Current at maximum speed P0-64 Switching Frequency P0-65 Drive Life Time Powered up time, hours, min, and sec P0-70 Option Module ID-code Identifies Type of Option Module inoption module slot P0-71 Fieldbus module ID Fieldbus module Identification Code www.beijer.se www.beijerelectronics.com kHz www.beijer.no www.beijerelectronics.de Displays the actual effective Switching frequency www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 23 (26) Beijer Electronics Frequency Inverter BFI-H2 7 KI00304B 2014-04 General specification BFI-H2 Over Current Output Voltage Output Frequency Input Voltage Voltage Fluctuations Input Frequency Internal Braketransitor Switching Frequency Control Methods Start Methods 1-phase, 200 – 240 VAC 180 – 264 VAC 125% of rated current for 2,0 s; 110 % for 1 min 3-fas, 0 V to Supply voltage 0 – 500 Hz 3-phase, 380-480 VAC 342 – 528 VAC 48-62 Hz No Digital Input 4, 8, 12, 16, 24 or 32 kHz Constant torque, Variable torque, Energy Optimised, Voltage boost Digital, Push button Fwd/Rev/Stop, Keypad, Modbus RTU, Bacnet and Fieldbuses Digital Preset speed, Digital motorpotentiometer, analogt 4 – 20 mA, 0 –10 V, Scaling of digital setpoint Keypad, Modbus RTU, Bacnet and Fieldbuses 3 x Programmable Digital Input and 2 x User-selectable Digital or Analog Inputs, Analog Input 2 x User-selectable Digital or Analog Inputs. 4-20 mA or 0-10 V or -10 to 10. 12 bit Relay Output Analog Output 2 x Progammable Relay (single pole and 2-pole ), Maximum load 6,0 A with 230 V or 5A with 30 VDC. Drive enabled, Drive healthy, At Target Frequency, Output Frequency > 0.0 Hz, Output Frequency >= Limit, Output Current >= Limit, Analog Input 2 Signal Level >= Limit, Fire Mode Active, Maintenance, Drive Available, Assist Pump 1 Control 2 x User-selectable Digital or Analog Output, 0-10 V DC. Maximum current 20 mA. 10 bit. Analog Output Signals Output Frequency, Output motor current or Output motor power. Safety Inputs One with sink logic and one with source output Modbus RTU and BacNet onboard. Profibus DP, CC-Llink, Device Net, Ethernet IP, Modbus TCP, Profinet, Ethercat by optionboard 0 to 6000 sec, 2:nd deceleration ramp, Ramping / Fast stop / Coasting / DC-brake Zero speed holding time Internal control of output current in combination with motor current setting. Input and output loss phase detection. Digital or analog overload signal from motor as standard. Trip level is resistance >2,5 kOhm. PID-control, Built-in plc, Spin start, Standby mode, Automatic restart, Skip frequency, Stop method at Voltage interruption, Energy Optimizer, Parameter access lock, Fire Mode, Stir, Pipe fill protection, Motor preheating, Cascade mulit pump, Pump cleaning function IP20, IP55 or IP66 IP20: -10 ºC to +50 ºC, IP66: -10 ºC to +40 ºC, Storage temperature is -40 ºC to +60 ºC Max. 95 % non-condensing No airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles), high moisture, salt or chemical content environments 2000 meter bove sea level, Derate avove 1000 m: 1 %/100m IEC 60068-2-29, IEC 60068-2-64, IEC 60068-2-6 IEC 61608, IEC 61800-5-2, IEC 62061, ISO 13849 Use shielded motor cable. Built-in EMC-filter, - EN61800-3:2004, 1*230 VAC: Class C1, C2, C3 and C4 - EN61800-3:2004, 3*400 VAC: Class C2, C3 and C4 CE, cUL, UL, RoHS, Carbon Trust, C Tick, SGS, GOST 100 meter Frequency Setpoint Digital Output Signals Communication Acc/Deceration Time Stop Mode Motor Overload Protection General Functions HVAC Functions Protection Class Ambient Temperature Maximum Humidity Environment Maximum Altitude Vibrations Safety Functions EMC Approvals Max Motorcable Length BFI-H2 (1x 230 V) BFI-H2 (3 x 400 V) Drive Model 043 070 105 022 041 058 095 140 180 240 300 390 Output Power, kW Rated Output Current A, Frame Size Weight IP-class 0,75 4,3 2 1,5 7,0 2 1,8 20/66 2,2 10,5 2 0,75 2,2 2 1,5 4,1 2 2,2 5,8 2 4,0 9,5 2 5,5 14,0 3 7,5 18,0 3 11 24,0 3/4 15 30 4 18,5 39 4 11,5 55 1,8 3,5 20/66 BFI-H2 (3 x 400 V) 20/55 Drive Model 460 610 720 900 1100 1500 1800 2020 2400 3020 Output Power, kW Rated Output Current A, Frame Size Weight IP-class 22 46 4 11,5 30 61 37 72 5 22,5 Not Not 55 110 75 150 90 180 110 202 132 240 160 302 www.beijer.se www.beijerelectronics.com 6 50 7 80 55 www.beijer.no www.beijerelectronics.de www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 24 (26) Beijer Electronics Frequency Inverter BFI-H2 KI00304B 2014-04 8 Warning and Alarm codes Fault Code No. OLED Message Description Corrective Action No-Flt 0-I 00 03 StoP No Fault Instantaneous over current on drive output. I.t-trP 04 Over load trip Drive has tripped on overload after delivering >100% of value in P1-08 for a period of time. SAFE-1 05 STO Error Input 1 O-volt 06 Over voltage Hardware Enable Circuit Error (processor Output) Over voltage on DC bus Displayed in P0-13 if no faults are recorded in the log Fault Occurs on Drive Enable Check the motor and motor connection cable for phase – phase and phase – earth short circuits. Check the load mechanically for a jam, blockage or stalled condition Ensure the motor nameplate parameters are correctly in P1-07, P108, P1-09. Reduced the Boost voltage setting in P1-11. Increase ramp up time in P1-03. If the connected motor has a holding brake, ensure the brake is correctly connected and controlled, and is releasing correctly Check to see when the decimal points are flashing (drive in overload) and either increase acceleration rate or reduce the load. Check motor cable length is within the limit specified for the relevant drive. Ensure the motor nameplate parameters are correctly in P1-07, P108, P1-09. Check the load mechanically to ensure no jams, blockages or other mechanical faults exist Hardware Enable Circuit Fault U-volt 07 O-t 08 U-t 09 P-dEF 10 E-triP 11 SC-Obs Flt-dc 12 The value of the DC Bus Voltage can be displayed in P0-20 A historical log is stored at 256ms intervals prior to a trip in parameter P0-36 Fault is generally caused by excessive regenerative energy being transferred from the load back to the drive. Reduce load, decrease speed or deceleration ramp time P1-04. If PID control, ensure that ramps are active with P3-11. Under voltage Under voltage on DC bus Occurs routinely when power is switched off. If occurs during running, check the incoming supply voltage, all connections into the drive, fuses, contactors. Over temperature trip Heatsink over temperature The heatsink temperature can be displayed in P0-21. A historical log is stored at 30 second intervals prior to a trip in P038 Check the drive ambient temperature. Ensure the drive internal cooling fan is operating. Ensure that the required space around the drive has been observed and that the cooling airflow path to and from the drive is not restricted. Reduce the effective switching frequency setting in parameter P2-24. Under temperature Drive Under temperature Trip occurs when ambient temperature is less than -10°C. The trip temperature must be raised over -10°C in order to start the drive. Load default Factory Default parameters Press STOP key, the drive is now ready to be configured for the parameters have been loaded required application. External trip Digital Input External trip E-trip requested on control input terminals. Either P1-13 has wrong setting or the connected motor thermistor is too hot. Optibus fault Communications Fault Communications lost with PC or remote keypad. Check the cables. 13 Excessive DC ripple Excessive DC Ripple on Internal DC bus P-LoSS H O-I Th-Flt 14 Input phase loss Input phase missing trip 15 Instant over current Instantaneous over current. Overcurrent on motor side. Refer to fault 0-I. 16 Thermistor Fault dAtA-F 17 Faulty thermistor on heatsink. Internal memory fault. 4-20F 18 dAtA-E U-def 19 I/O processor data error 4-20mA signal out of 4-20mA Signal Lost range M/C processor error Internal memory fault. F-Ptc 21 20 Over current trip User Parameter User Parameter Defaults Default Motor PTC over heat Motor PTC Over Temperature www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de The DC Bus Ripple Voltage level can be displayed in parameter P016. A historical log is stored at 20ms intervals prior to a trip in parameter P0-37. Check all three supply phases are present and within the 3% supply voltage level imbalance tolerance. One has been disconnected or lost. Refer to your Invertek Sales Partner. Parameters not saved, factory defaults are reloaded. Reference signal on Analog Input 1 or 2 has dropped below 3mA. Check the signal source and wiring to the drive terminals. Parameters not saved, factory defaults are reloaded. User Parameter default has been loaded. Press the Stop key. The connected motor PTC device has caused the drive to trip. www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 25 (26) Beijer Electronics Frequency Inverter BFI-H2 Fault Code No. KI00304B 2014-04 OLED Message Description Corrective Action Fan-F O-hEAt 22 Cooling Fan Fault Cooling Fan Fault Check and if necessary, replace the drive internal cooling fan 23 Ambient Temperature High Ambient Temperature too High O.torq 24 Exceed max torque Over-Current Error U.torq 25 Output torque too low Under-Current Error Out-F SAFE-2 26 Drive Output Fault Drive output fault Measured temperature around the drive is above the operating limit. Ensure the drive internal cooling fan is operating, cooling airflow path to and from the drive is not restricted. Increase the cooling airflow to the drive Reduce the effective switching frequency or reduce the load on the motor. Current Monitoring Function has detected current levels above the normal operating condition for the application. Check mechanical load has not changed and that the load is not jammed or stalling. For pump application check for potential pump blockage For fan applications check airstream to and from the fan is not restricted Current Monitoring Function has detected current levels below the normal operating condition for the application. Check for mechanical breakages causing loss of load (e.g belt break). Check motor has not become disconnected from the drive. Drive output fault, refer to your IDL Authorised Distributor 29 STO Error Input 2 Hardware Enable Circuit Error (Buffer Output) AtF-01 40 Autotune fail 1 AtF-02 41 Autotune fail 2 AtF-03 AtF-04 AtF-05 42 Autotune fail 3 43 Autotune fail 4 44 Autotune fail 5 48 Feedback Pressure Low Output Phase Loss 49 Autotune Failed, Ensure the motor is correctly connected and free from faults Hardware Enable Circuit Fault Measured motor stator resistance varies between phases. Check the windings for correct resistance and balance. Check that the power Measured motor stator resistance is too rating corresponds to large. the power rating of the Measured motor inductance is too low. connected drive. Measured motor inductance is too large. Measured motor parameters are not convergent Low Pressure Detected by Check the pump system for leaks for burst pipes. Pipe Fill Function Check the Pipe Output (Motor) Phase Loss One of the motor output phases is not connected to the drive. Sc-F01 50 Modbus Comms fault Modbus communication error detected A valid Modbus telegram has not been received within the watchdog time limit in P5-05. Check the network master operating and cabling. Sc-F03 52 Check that communications I/O- module is correctly inserted. Sc-F04 Sc-F05 53 Option Module Fault Communication Module Fault IO Card Comms fault IO card comms trip 54 BACnet Comms fault BACnet comms loss trip A valid BACnet telegram has not been received within the watchdog time limit set in P5-05 Check the network master / PLC is still operating Check the connection cables Increase the value of P5-05 to a suitable level www.beijer.se www.beijerelectronics.com www.beijer.no www.beijerelectronics.de Check that I/O- module is correctly inserted. www.beijer.dk www.beijerelektronik.com.tr www.beijer.fi 26 (26)