I PE-1 Electrical Power & Machines Powerframes - Power Electronics The study of power electronic devices, drives and circuits is an essential part of any course on modern electrical systems. The Series 70 Power Electronics trainers and modules cover the principles, characteristics and operation of single and three phase electronic motor and power control devices and circuits and have been designed to provide a comprehensive course on modern theory and practice. The Series 70 Power Electronics trainers and modules form part of the Powerframes System: a flexible and cost-effective way to build a Power and Machines laboratory facility. Three products are available that can be chosen to provide a course of study that fits your training requirements. These are: Thyristor Control Principles 70-002 Thyristor & Motor Control 70-003 dc Motor Control 70-005 The system is so designed that the Thyristor Control Principles Trainer 70-002 can be used to teach dc Motor Control by the inclusion of additional units available in an upgrade package 70-004. The systems operate from Three Phase supplies, five wire connection including Earth, of 230V/400V @ 50/60Hz 800VA max. Similar systems operating at 120V-208V and 60Hz are also available. See Ordering Information for details. Electrical Power & Machines Series 70 Power Electronics Trainers Thyristor Control Principles 70-002 This trainer comprises a Firing & Bridges panel, a Three Phase Supply Panel and all of the loads, instrumentation, etc to enable the study of the principles and operation of Single and Three Phase thyristor circuits. Curriculum Coverage The Thyristor Control Principles trainer provides extensive training in the principles of thyristor control circuits. The trainer can be used as the basis of a programme, starting with the principles of uncontrolled rectification to simple control using thyristors, then progressing through Single and Three Phase controlled rectification with their associated firing requirements. The characteristics of various loads: inductive, capacitive and resistive, are studied under half and full-wave, Single and Three Phase rectification, both controlled and uncontrolled. Equipment List Three phase supply Variable Resistive Load 200 Ohms Switched 3 Phase Resistive Load Switched Capacitive Load Variable Inductive Load 700mH Moving Iron Voltmeter & Ammeter ac/dc Digital Voltmeter/Ammeter 4mm Patch Lead Set Firing Circuits & Bridges System Frame Oscilloscope/Computer Housing Lead Storage Bin The range of assignment work that can be carried out with the trainer includes: Uncontrolled Rectification Circuits · Single Phase half wave · Single Phase full wave · Three Phase half wave · Three Phase full wave Controlled Rectification Circuits · Single Phase half wave · Single Phase full wave · Three Phase half wave, star connected supply · Three Phase full wave, full controlled bridge Output from the various converters are measured for average and rms values in conjunction with the various RLC load combinations. Basic Firing Circuits · firing circuit requirements Advanced Firing Circuits · thyristor phasing · multipurpose firing circuits Single and Three Phase Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Trainers Thyristor & Motor Control 70-003 This Trainer comprises a Firing & Bridges panel, a Motor Control Circuits panel, a Three Phase Supply Panel, SCR & Diodes Panel, and all of the loads, instrumentation, etc to enable the study of the principles of Single and Three Phase rectification applied to passive loads and to apply these thyristor circuits to the control of dc motors. Curriculum Coverage In addition to all of the work covered by the Thyristor Control Principles trainer, the Thyristor and Motor Control trainer enables the study of dc motor control. Motor speed and current control circuits may be investigated with various types of feedback, including PI control and 4 Quadrant control. Zero crossing and burst firing circuits are also covered. The range of assignment work that can be carried out with the trainer includes: Uncontrolled Rectification Circuits · Single Phase half wave · Single Phase full wave · Three Phase half wave · Three Phase full wave Controlled Rectification Circuits · Single Phase half wave · Single Phase full wave · Three Phase half wave, Star connected supply · Three Phase full wave, full controlled bridge Output from the various converters are measured for average and rms values in conjunction with the various RLC load combinations. Basic Firing Circuits · firing circuit requirements Basic Motor Control · Single Phase full wave, uncontrolled bridge · Single Phase full wave, controlled bridge · the flywheel diode Advanced Firing Circuits · thyristor phasing · multipurpose firing circuits Advanced Motor Control · feedback measurement · full wave controlled bridge with speed feedback · PI control · full wave controlled bridge with armature voltage feedback · full wave controlled bridge with VI feedback 4 Quadrant Control · dual converter - Single Phase · dual converter - Three Phase · converter selection by control signal · converter selection by load current · converter selection by control signal & load current · continuous & discontinuous current operation · bi-directional speed & current control · bi-directional control time behaviour · regenerative braking · effects of inertia on system performance ac Power Control · Single Phase ac control · Three Phase ac control · burst fire control Equipment List Three Phase Supply dc Shunt Machine Variable Resistive Load 200 Ohms Switched 3 Phase Resistive Load Switched Capacitive Load Variable Inductive Load 700mH Inertia Load Friction Brake Moving Iron Voltmeter & Ammeter ac/dc Digital Voltmeter/Ammeter dc Tachogenerator Optical/Contact Tachometer 4mm Patch Lead Set 5 Way DIN-DIN Lead SCR & Diodes Firing Circuits & Bridges Motor Control Circuits System Frame Oscilloscope/Computer Housing Lead Storage Bin This panel provides at its outputs the working supplies for the power devices on the Firing Circuits and Bridges panel. Three transformers, one for each Phase, are used to provide Three Phase outputs of 200VA for each Phase or they can be combined to produce a Single Phase output of 600VA. Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Trainers dc Motor Control Trainer 70-005 This Trainer comprises a Firing & Bridges panel, a Motor Control Circuits panel, a Three Phase Supply Panel, SCR & Diodes Panel, and dc motor, instrumentation, etc to enable the study of the principles of Single and Three Phase thyristor circuits and their application in the control of dc motors. Assignment Courseware The assignment work is covered in a teaching manual. These include background, practical work, questions and answers. This manual can be used as the basis of a complete course on power electronics. Curriculum Coverage The dc Motor Control trainer enables the study of dc motor control in both Single and Three Phase circuits. Motor speed and current control circuits may be investigated with various types of feedback, including PI control and 4 Quadrant control. The range of assignment work that can be carried out with the trainer includes: Basic Firing Circuits · firing circuit requirements Basic Motor Control · Single Phase half and full wave, controlled bridge · Three Phase half and full wave, controlled bridge · the flywheel diode Advanced Firing Circuits · thyristor phasing · multipurpose firing circuits Advanced Motor Control · feedback measurement · full wave controlled bridge with speed feedback · PI control · full wave controlled bridge with armature voltage feedback · full wave controlled bridge with VI feedback Equipment List Three Phase Supply dc Shunt Machine Variable Resistive Load 200 Ohms Variable Inductive Load 700mH Inertia Load Friction Brake ac/dc Digital Voltmeter/Ammeter dc Tachogenerator Optical/Contact Tachometer 5 Way DIN-DIN Lead 4mm Patch Lead Set SCR & Diodes Firing Circuits & Bridges Motor Control Circuits System Frame Oscilloscope/Computer Housing Lead Storage Bin Thyristor Control Upgrade 70-004 The Thyristor Control Upgrade is available to customers who have Thyristor Control Principles, 70-002, and wish to extend the work covered to all that of Thyristor & Motor Control, 70-003. Equipment List dc Shunt Machine Inertia Load Friction Brake ac/dc Digital Voltmeter/Ammeter dc Tachogenerator Optical/Contact Tachometer 5 Way DIN-DIN Lead SCR & Diodes Motor Control Circuits 4 Quadrant Control · dual converter - Single Phase · dual converter - Three Phase · converter selection by control signal · converter selection by load current · converter selection by control signal & load current · continuous & discontinuous current operation · bi-directional speed & current control · bi-directional control time behaviour · regenerative braking · effects of inertia on system performance Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Equipment Three Phase Supply dc Shunt Machine Supply requirements · Three Phase five wire connection · L1, L2, L3, Neutral and earth · 380-415V @ 50Hz 800VA Mounted on a prefabricated base equipped with quick-release catches and locating pins allowing easy coupling with other motor/ machines, drives and loads in the 60 series range. Each machine is fitted with a mimic schematic plate and connections are made using shrouded 4mm safety connectors. A mimic diagram on the front panel depicts the transformers circuit and supply connection. Transformers have two secondary windings, each of 100V ac @ 1A. They are connected in series of parallel, Star or Delta to provide a range of output voltages. A separate dc output of 220V @ 1A is available. Four bus bar connections are available for transformer interconnection and supply distribution purposes. Connections · Three Phase supply input by 14 way socket on a 2m lead, to be terminated to customer supply. · Single Phase output on IEC socket, 230V @ 2A at the rear panel · Interconnection of transformer supplies by 4mm plug leads. · Two protective earth terminals are available for connection to external equipment. Controls/Circuit protection · Three Phase thermal/magnetic breaker with ON/OFF push buttons. · Primary power switch to select Three Phase or Single Phase operation with off position. · Three power on indicators, one for each Phase. · Single Phase outlet fused at @ 2A(T) 20mm×5mm on an IEC socket on the rear panel. · Rated at 250W with separately wound shunt field · Nominal supply 180/220V dc armature and field · Suitable for operation with separately excited or self-excited connections · Can be used as a dc generator · Nominal speed 3000 rev/min Variable Resistive Load 200W W High power variable resistance element for use where high power dissipation is required in applications such as: · Generator Loading · Motor starting · Motor speed control applications Three Phase switched resistive load Three switched resistive load banks · 7 resistive values per bank · 550 - 3770 ohm per bank · Rated at 100w per bank @ 230V · Total resistive range 183 - 11,310 ohms Capacitive load · Single Phase switched capacitive load · Five possible capacitance values · 10µf, 20µf, 30µf, 40µf and 50µf Optical/Contact Tachometer · Versatile measuring of shaft speed · Non-contact by photo sensing · Direct shaft contact through conical rubber drive · Measurement range 99,999 rev/min non-contact, 20,000 rev/min contact Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Equipment continued Inertia Wheel Designed for use with the electrical machines this unit fits onto the non drive end of the dc shunt motor. It provides an additional inertia load when investigating control system behaviour in 2, 4 ,8 or 12 pulse convertor drives. A cover is also provided to restrict access and protect from hazards. The dimensions of the wheel are 100mm×25mm of material, mild steel, with a mass of 1.5kg. Friction Brake · Fits directly onto the shaft of the machine · Provides direct loading with integral measurement of the torque output of the motor assemblies under test · Indicates torque output in either direction up to ±2Nm Moving Iron Voltmeter & Ammeter For use on ac or dc circuits · Voltages ranges up to 500V · Current range to 3A · Ammeter is fuse protected · Meters are to DIN standard 96x96mm ac/dc Digital Voltmeter/Ammeter · Panel mounted to fit into frame · Multi-range voltage, amperes, ac/dc on one rotary switch · Separate on/off switch maintains range setting. · Battery powered · Uses standard safety plug leads · Fused current ranges dc Tachogenerator For use with 60 series electrical machines. · Attaches to motor base and shaft to provide a dc voltage or current output for connection to electronic systems or speed indicators. · Output 2V dc/1000 to 6000 rev/min · Connection 5 pin 180º DIN connector. Variable Inductive Load · A load consisting of variable 700mH inductive components rated at 1A 220V 50Hz · Variation is by means of an infinitely variable iron core. · Total loading is rated at 220VAR · Rates at 250V ac · Fuse protected against excessive overload 4mm Patch Leads For interconnections between panels and bench mounted equipment,the leads are fitted with 4mm stackable shrouded safety connectors made from double insulated cable. All front panel power connections on the equipment are made with shrouded plug leads. 5Way DIN-DIN Lead 1m long, this lead is used to connect between the tachogenerator unit (68-430) and the motor controller or speed indicator. SCR & Diodes The unit extends the use of the Firing Circuits and Bridges panel by providing a second set of power diodes and thyristors. From these, a thyristor converter can be interconnected to form, with the Bridges panel, a dual converter, either Single Phase or Three Phase, to control power to a passive or active load such as a dc motor. The front panel mimic shows six diode and six thyristors together with voltage and current probes. Supply requirements · Three Phase five wire connection at the rear panel, L1, L2, L3, neutral and earth supplied via the Bridges panel from the Three Phase Supply 60-132 · Operating voltage- nominally 170V 50/60Hz Three Phase Isolated voltage probe with an output of 1/50th and an output limit of ±10V Isolated current probe with an output of 1:1 and an ouput limit of ±10V Circuit protection · Power devices protected from current over load by fast acting fuses in the Three Phase supply lines · 3×8A (FF) Size 0 (1¼×¼) Connections · Three Phase connection at the rear panel by 14 way plug and socket lead to the Three Phase power supply 60-132 · 4mm shrouded plug leads for interconnection of the power devices and probe inputs · 2mm shrouded plug leads for probe outputs Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Equipment continued Firing Circuits & Bridges The Firing & Bridges panel contains the diode and thyristor devices required for Single and Three Phase uncontrolled and controlled rectification together with the firing circuits for the thyristors. The panel also contains the power supplies required for operating the firing circuits, and isolated voltage and current probes for use in waveform observation and control purposes. Supply Requirements Two supply connections are required 1) 230-250V ac 50/60Hz or 100-125V 50/60Hz, 60VA for electronic circuits 2) 170V ac 50/60Hz, 3-phase with neutral conection @ 600VA max from Three Phase Power Supply 60-132 The unit contains · Front panel mimic diagram of circuits and devices · Six power diodes and six thyristors that can be connected into various circuit configurations with 4mm plug leads · Three individual firing pulse circuits that can be connected to produce firing pulses for Single and Three Phase circuits; one, two, four and six pulse options, ac or dc · Firing pulse selector, 0-180º or 180º and 360º or overlap firing pulses can be selected · Reference voltage output control, 0-10V, ±10V or off by selector switch · Isolated voltage probe output of 1/50th Associated variable output control Max output ±10V · Isolated current probe with 1:1 ratio · Associated variable output control Max output ±10V · dc output for motor field supply applications, 220V @ 1A Circuit protection · Power devices protected with fast acting fuses in the Three Phase supply lines · 3×8A (FF) size 0 (1¼ inch×¼ inch) · Single Phase mains fuse (20mm×5mm) 250mA(T) Motor Control Circuits Designed to be used with Firing Circuits and Bridges panel, this unit provides the control circuits for motor control and zero crossing burst fire study. A mimic diagram depicts the overall available circuits for motor control and these can be interconnected to perform various different control scenarios. A second circuit is shown for burst fire control that is interconnected to the bridge circuits for study of ac power control. Monitor sockets are provided at various points in the circuits to enable a voltmeter or an oscilloscope to be used for measurement. Burst fire circuit controls · Set power level · Error amplifier gain · Pulse interval time control Motor control circuit controls · Reference voltage control 0-10V, ±10V or OFF by selector switch · Acceleration/deceleration time · Speed controller proportion gain · Speed controller Integral action time · Current controller proportional gain · Current controller Integral action time · Current limit variable control · Separate variable attenuator Inputs with filters are provided for dc tachogenerator and armature voltage. Non filtered inputs are available for current and external sources. Electronic Circuit blocks · P+I Speed controller · P+I current controller · Precision full wave rectifier, positive output · Precision full wave rectifier, negative output · Summing amplifiers for speed and current circuits · Variable time ramp circuit · Comparator and decision logic with polarity indicating LEDs Connections · Patching leads are 2mm and 4mm shrouded types · Single Phase mains by IEC 3 pin socket · Three Phase supply by 14 way socket to 4mm plug lead (supplies from 60-132) · Three Phase output, connection for use with SCR & Diodes panel 70-100 Visit the Feedback Website at www.fbk.com Electrical Power & Machines Series 70 Power Electronics Equipment continued Motor Control Circuits A separate variable free running oscillator produces triangle and square wave outputs to drive the system continuously when evaluating the system response. Protective circuits The speed, current and ramp circuits are clamped to zero when the power to the Bridge Circuits panel is switched on or off. This hold condition is indicated by a LED on the front panel. Connections Power is supplied to the unit from the bridge circuits panel via a 16 way ribbon socket interconnecting lead. All circuit monitor points and interconnections are made with shrouded 2mm plug leads. System Frame · Easy lift-in/out panel removal · Maximises bench space · Provides clear view of multi-panel experiments Oscilloscope/Computer Housing · Suitable for conventional desktop computer and oscilloscope cases · Can be positioned anywhere in the A4 area of the frame · Aperture opening: Width 410mm, Height 200mm, Depth 495mm · Used in conjunction with 91-230 VDU & Keyboard Mount when installing a complete computer system Universal Lead Storage Bin · Holds items associated with the Powerframes System · Can be used in either landscape or portrait format Ancilliary Equipment Dual trace oscilloscope 20MHz, preferably with digital storage or with a long persistance tube. A suitable oscilloscope is available from Feedback and can be ordered under the number 9999-01440. Ordering Information Please quote the following product names & numbers when ordering equipment: Systems operating at 230V/400V @ 50/60Hz Thyristor Control Principles Thyristor & dc Motor Control dc Motor Control Upgrade dc Motor Control Trainer Digital Storage Oscilloscope with PC interface 70-002 70-003 70-004 70-005 9999-01440 Systems Operating at 120V/208V @ 60Hz Thyristor Control Principles Thyristor & dc Motor Control dc Motor Control Upgrade dc Motor Control Trainer Digital Storage Oscilloscope with PC interface 70-032 70-033 70-034 70-035 9999-01440 For further information on these and other equipment in the Feedback range please contact . . . . . . . ParkRoad,Crowborough, East Sussex, TN6 2QR, England. Telephone: +44 (0) 1892 653322. Fax: +44 (0) 1892 663719. E-mail: feedback@fdbk.demon.co.uk Website: http://www.fbk.com Feedback reserves the right to change these specifications without notice. Registered in England number 990620. A subsidiary of Feedback plc.