US 20090062794A1 (19) United States (12) Patent Application Publication (10) Pub. No.: US 2009/0062794 A1 (43) Pub. Date: Buysse et al. (54) ELECTROSURGICAL INSTRUMENT WHICH on Sep. 1, 1999, noW abandoned, Which is a continu ation of application No. 08/968,496, ?led on Nov. 12, 1997, noW Pat. No. 6,050,996. REDUCES COLLATERAL DAMAGE TO ADJACENT TISSUE (76) Inventors: Steven P. Buysse, Longmont, CO (US); Michael C. Moses, Boulder, CO (US); David A. Schechter, Longmont, CO (US); Kristin D. Johnson, Louisville, CO (US); Philip M. Tetzlaff, Austin, TX (US); Carolyn H. Mihaichuk, Longmont, CO (US) Mar. 5, 2009 Publication Classi?cation (51) (52) Int. Cl. A61B 18/14 (2006.01) U.S. Cl. ........................................................ .. 606/51 (57) ABSTRACT An electrode assembly for use in combination With an elec Correspondence Address: Tyco Healthcare Group LP 60 MIDDLETOWN AVENUE NORTH HAVEN, CT 06473 (US) ing one portion Which is removably engageable With the Oct. 3, 2003, noW Pat. No. 7,435,249, Which is a con electrosurgical instrument and a pair of electrodes each hav ing an electrically conductive sealing surface and an insulat ing substrate. The electrodes are removably engageable With the end effectors of the electrosurgical instrument such that the electrodes reside in opposing relation relative to one another. The dimensions of the insulating substrate are dif ferent from the dimensions of the electrically conductive sealing surface to reduce thermal spread to adjacent tissue tinuation-in-part of application No. 09/387,883, ?led structures. (21) App1.No.: 12/211,261 (22) Filed: Sep. 16, 2008 Related U.S. Application Data (63) trosurgical instrument having opposing end effectors and a handle for effecting movement of the end effectors relative to one another. The electrode assembly includes a housing hav Continuation of application No. 10/474,168, ?led on Patent Application Publication Mar. 5, 2009 Sheet 1 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 2 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 3 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 4 0f 18 US 2009/0062794 A1 am.“ Patent Application Publication Mar. 5, 2009 Sheet 5 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 8 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 9 0f 18 US 2009/0062794 A1 .wEmm an“ Patent Application Publication IIIIiIIlI-I-cn-n Mar. 5, 2009 Sheet 10 0f 18 US 2009/0062794 A1 Patent Application Publication Mar. 5, 2009 Sheet 11 0f 18 US 2009/0062794 A1 gmNM 5%“ Patent Application Publication Mar. 5, 2009 Sheet 12 0f 18 “"135 US 2009/0062794 A1 #135 1.0 51] :26 F 13A IG. 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CROSS REFERENCE TO RELATED APPLICATION vessels or vascular tissue. HoWever, due to space limitations [0008] Certain surgical procedures require sealing blood [0001] This application is a continuation of US. applica tion Ser. No. 10/474,168 ?led on Oct. 3, 2003, Which is a continuation-in-part of US. application Ser. No. 09/387,883 ?led on Sep. 1, 1999, Which is a continuation ofU.S. appli cation Ser. No. 08/968,496 and noW issued as US. Pat. No. 6,050,996 ?led on Nov. 12, 1997 the contents of Which are hereby incorporated by reference in their entirety. BACKGROUND [0002] The present disclosure relates to electrosurgical instruments used for open and endoscopic surgical proce dures. More particularly, the present disclosure relates to a bipolar forceps for sealing vessels and vascular tissue having an electrode assembly Which is designed to limit and/or reduce thermal spread to adjacent tissue structures. Technical Field surgeons can have dif?culty suturing vessels or performing other traditional methods of controlling bleeding, e. g., clamp ing and/or tying-off transected blood vessels. Blood vessels, in the range beloW tWo millimeters in diameter, can often be closed using standard electrosurgical techniques. If a larger vessel is severed, it may be necessary for the surgeon to convert the endoscopic procedure into an open-surgical pro cedure and thereby abandon the bene?ts of laparoscopy. [0009] It is knoWn that the process of coagulating small vessels is fundamentally different than vessel sealing. For the purposes herein the term “coagulation” is de?ned as a process of desiccating tissue Wherein the tissue cells are ruptured and dried. The term “vessel sealing” is de?ned as the process of liquefying the collagen in the tissue so that the tissue cross links and reforms into a fused mass. Thus, coagulation of small vessels is su?icient to close them, hoWever, larger ves sels need to be sealed to assure permanent closure. [0010] Several journal articles have disclosed methods for sealing small blood vessels using electrosurgery. An article entitled Studies on Coagulation and the Development ofan A hemostat or forceps is a simple plier-like tool Automatic Computerized Bipolar Coagulator, J. Neurosurg., Which uses mechanical action betWeen its jaWs to constrict Volume 75, July 1991, describes a bipolar coagulator Which is tissue and is commonly used in open surgical procedures to used to seal small blood vessels. The article states that it is not [0003] grasp, dissect and/or clamp tissue. Electrosurgical forceps possible to safely coagulate arteries With a diameter larger utiliZe both mechanical clamping action and electrical energy to effect hemostasis by heating the tissue and blood vessels to coagulate, cauteriZe and/or seal tissue. than 2 to 2.5 mm. A second article is entitled Automatically [0004] By utiliZing an electrosurgical forceps, a surgeon can either cauteriZe, coagulate/desiccate tissue and/or simply reduce or sloW bleeding by controlling the intensity, fre quency and duration of the electrosurgical energy applied to the tissue. Generally, the electrical con?guration of electro surgical forceps can be categorized in tWo classi?cations: 1) monopolar electrosurgical forceps; and 2) bipolar electrosur gical forceps. [0005] Monopolar forceps utiliZe one active electrode asso ciated With the clamping end effector and a remote patient return electrode or pad Which is attached externally to the patient. When the electrosurgical energy is applied, the energy travels from the active electrode, to the surgical site, through the patient and to the return electrode. [0006] Bipolar electrosurgical forceps utiliZe tWo generally opposing electrodes Which are generally disposed on the inner facing or opposing surfaces of the end effectors Which are, in turn, electrically coupled to an electrosurgical genera tor. Each electrode is charged to a different electric potential. Since tissue is a conductor of electrical energy, When the end effectors are utiliZed to clamp or grasp tissue therebetWeen, the electrical energy can be selectively transferred through the tissue. [0007] Over the last several decades, more and more sur geons are complimenting traditional open methods of gaining access to vital organs and body cavities With endoscopes and endoscopic instruments Which access organs through small puncture-like incisions. Endoscopic instruments are inserted into the patient through a cannula, or port, that has been made With a trocar. Typical siZes for cannulas range from three Controlled Bipolar Electrocoagulationi“COA-COMP”, Neurosurg. Rev. (1984), pp. 187-190, describes a method for terminating electrosurgical poWer to the vessel so that char ring of the vessel Walls can be avoided. [0011] In order to effect a proper seal With larger vessels, tWo predominant mechanical parameters must be accurately controlledithe pressure applied to the vessel and the gap betWeen the electrodes both of Which affect thickness of the sealed vessel. More particularly, accurate application of the pressure is important for several reasons: 1) to oppose the Walls of the vessel; 2) to reduce the tissue impedance to a loW enough value that alloWs enough electrosurgical energy through the tissue; 3) to overcome the forces of expansion during tissue heating; and 4) to contribute to the end tissue thickness Which is an indication of a good seal. In some instances a fused vessel Wall is optimum betWeen 0.001 and 0.006 inches. BeloW this range, the seal may shred or tear and above this range the lumens may not be properly or effec tively sealed. [0012] Numerous bipolar electrosurgical instruments have been proposed in the past for various open and endoscopic surgical procedures. HoWever, some of these designs may not provide uniformly reproducible pressure to the blood vessel and may result in an ineffective or non-uniform seal. For example, US. Pat. No. 2,176,479 to Willis, US. Pat. Nos. 4,005,714 and 4,031,898 to Hiltebrandt, US. Pat. Nos. 5,827, 274, 5,290,287 and 5,312,433 to Boebel et al., US. Pat. Nos. 4,370,980, 4,552,143, 5,026,370 and 5,116,332 to Lottick, US. Pat. No. 5,443,463 to Stern et al., US. Pat. No. 5,484, 436 to Eggers et al. andU.S. Pat. No. 5,951,549 to Richardson millimeters to tWelve millimeters. Smaller cannulas are usu et al., all relate to electrosurgical instruments for coagulating, sealing and cutting vessels or tissue. [0013] Many of these instruments include blade members ally preferred, Which, as can be appreciated, ultimately pre or shearing members Which simply cut tissue in a mechanical