Section 04 ELECTRICAL
Sub-section 01 (WIRING DIAGRAMS)
WIRING DIAGRAMS
WIRING
DIAGRAM
PAGE
HEADLAMP
(watt)
TAILLIGHT
(watt)
ELECTRICAL SYSTEM
OUTPUT
(watt)
Elan
04-01-3
60!60
5/21
75/23
Safari Citation
04-01 -4
60/60
5/21
160
Tundra, Tundra LT
04-01-4
60/60
5/21
160
Safari Citation E
04-01-5
60/60
5/21
160
Safari Scout
04-01 -6
60/60
5/21
160
Safari Cheyenne
04-01-6
60/60
5/21
160
Safari Scout E
04-01-7
60/60
5/21
160
Safari Saga
04-01 -7
60/60
5/21
160
Safari
Voyageur /Escapade
04-01-8
60/55 hal.
5/21
160
Formula MX I MX LT
04-01-9
60/60
5/21
160
Formula
Plus/Plus LT /MACH I
04-01 -9
60/55 hal.
5/21
160
04-01-10
60/60
5/21
160
MODEL
Alpine II 503
hal. = halogen
WARNING: Ensure all terminals are properly
crimped on the wires and all connector housings
•
are properly fastened.
CHART CODES
Wiring color code
Recepta cle Housing
seen from w ires side
Th e first color of a wire is th e main color, second co lor
is the stripe.
Example: YL/ BK is a yellow wire w ith a black stripe.
Color codes
BK
WH
RD
BL
YL
-
BLACK
WHITE
RED
BLUE
YELLOW
GN GY VI OR BR-
GREEN
GREY
VIOLET
ORANGE
BROWN
8-circuit connector identification code
A OOO 004 045
Numbers are printed on the back of the 8-circuit connector housings. They correspo nd to th e numbers on the
con nectors in the electrica l chart when applicable.
04-01-1
Section 04 ELECTRICAL
Sub-section 01 (WIRING DIAGRAMS)
-
-
Tab Housing
seen from wires side
AOOO 004 046
IMPORTANT: On all electric start models the snowmobile frame carries a negative direct current (DC) while
all alternating current (AC) consumers (lights, heated
grips, fuel gauge, etc) utilize a separate ground wire.
Never interconnect AC and DC grounds as an AC voltage drop will result. When installing accesso ries on
any snowmobil e, connect their wires to the yellow and
yellow I black lighting coil wires.
Even if manual start models have an AC ground to the
chassis (on voltage regulator), all accessories utilize a
sepa rate ground wire also. When an electric starter kit
is installed, the voltage regulator and its ground wire
are replaced by a voltage rectifier I regulator unit perm itting a completely insulated AC circuit.
04-01-2
-
-
)
_)
Elan
GENERATING
COIL
<:J
~""'
c,-"
~
WARN ING: Ensure all terminals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
~""'()
-::;'i'
IGNITION
SWITCH
BK /YL
C-2
LIGHTING
COIL 123 WI
~
il31il3
"'co
~,~
c~
coco
"'"'
TETHER CU T -OUT
SWITCH
BK /YL
BK
BK /YL
YL
-'-,('
BK
~
~
>-
"'
co
BK
EMERGENCY
SWITCH
BULB
15-21 W I
C-3
C-7
BK / YL
BK /YL
C-8
BK
BK
C/)
c
0'
YL
I
en
CD
(")
j_
,('
~
DIMMER SWITCH
(HIGH/LOW)
_.(")
>'I~a:
- o·
~:::s
GY VI
C-6
0
-1>
s
w
C-2 : At ignition switch
C-3 , C-4 : Near steering column
C-5 : At headlamp
C-6 : Near brake light switch
C-7 : On taillight housing
C-8 : Underneath consol
C-9 : On right side of steering support
-o
:0~
zG)
C -5
HEADLAMP
160/ 60 W I
m
COLOR CODES
BRAKE LIGHT
SWITCH
..
(I)
0~
I
LOCATION OF CONNECTORS
o·
:::::l
"'co
C-1 :At engine
.-+
BK -BLACK
WH- WHITE
RD -RED
BL -BLUE
YL -YELLOW
GN- GREEN
GY -GREY
VI -VIOLET
OR- ORANGE
BR -BROWN
or-m
:t>n
G')-f
:o:::o
:t>~n
C/)>
-r-
..,.0
g
./:.
Safari Citation
Tundra
Tundra LT
en
c
I
..
en
(1)
-·
0
~:I
a· o
::J
GENERATING COIL
C-3
~
A..o
"'
BK
i
~~ ~
Q"
~
0
IGNITION SWITCH
LIGHT ING COIL
en
(1)
O"n
WARNING: Ensure all terminals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
.s
C-5
I
--· - ··
I
_.m
r- m
:2:n
--t
:0::1:1
zG)n
0~
C4
IG NITION COIL
BK Yl
IGNITION MODULE
:;:
BK/ YL
I
I
~
I
''"' 'v'
I
)>
G)
:0
)>
s:
en
BULB (5-21W)
YL/BK
I
-;;
BULB (5W I
C-10
LOCATION OF CONNECTORS
C-1, C2, C3: On engine, right side
C-4 : On ignition switch
C-5, In console, left side
C-6, C7: Near steering column
C-8, C9 : In hood, near instrument location
C- 10 : Near driven pulley
C -1 1 : Between seat and fuel tank
C-12 : On ta illight
C-13 : Near voltage regulator
SPEEDOMETER
I OPTION AU
HEADLAMP 160/60 WI
BRAKE LIGHT
SW ITCH
COLOR CODES
BK
WH
RD
BL
YL
(
-BLACK
- WH ITE
- RED
- BLUE
-YELLOW
GN GY VI ORBR-
GREEN
GREY
VIOLET
ORANGE
BROWN
Safari Citation E
C-3
WARN ING: Ensure all term inals
•
are properly crimped on the wires
and all connect or housings are properly
fastened.
IGNITION SWITCH
~
'~'-"'
c,-<.0 '~'-0"" c,-<.1>'
BK/YL
BK
BK
YL
YL/BK
C-4
BK/YL
IGNITION COIL
IGNITION MOOULE
BK
"'""
C-6
BK /YL
STARTER
BK
BATTERY
RO
FUSE
130 A.l
-'
!E
YL
"a:
BK
BK
OIMMER SWITCH
!HIGH -LOW!
GY VI
0"
YL
1
(/)
Cl)
YL
(")
ULBI521W I
~
YL BK
2
1t4\\\:::~
BK
TAILLIGHT
~.
g en
WH
YL
YLIBK
I
I
0(1)
C-8
GY V I
I
;:
Yl BK
c
LOCATION OF CONNECTORS
10
~""'""w'
C-1, C2. C3 : On engine, right side
C-4 : On ignition switch
C-5 : In console, left side
C -6, C7 : Near steering column
C-8, C9: In hood, near instrument location
C-1 0 : Near driven pulley
C-11 :Between seat and fuel tank
0
C -1 2 : On ta i llight
g
C-13 : Near regulator/rectifier
C-14 : Near solenoid
+>
(J'I
(J)
c
li
SPEEDOMETER
IOPTIONALI
I
;:
BRAKE LIGHT
SWITCH ~
HEADLAMP 160160 W I
~0
::0~
z
G1m
or-
COLOR CODES
BK -BLACK
WH- W HITE
RD - RED
BL -BLUE
YL -YELLOW
..... ~
cr
-::::s
GN- GREEN
GY- GREY
VI -V IOLET
OR- ORANGE
BR -BROWN
-m
)>n
G)~
:o::a
)>~n
(J)>
-r-
.,.
0
g
a,
..c;·
C/) (I)
Safari Scout
Safari Cheyenne
WARNING: Ensure all t erminals
are properly crimped on the wires
•
and all connector housings are pro~rly
fastened.
I
[1M]
cs
~~~~~5JI):::~==t:iti-i i0:?~:
-:::::E:::::CH-1
m,
BL
FUELL
!OPTIONAL
NOT AVAILABLE
C-2
,~:-··CHEYENNE
n "
E~~~~NHCY
!:!'.
0
::J
)>
I
G)
I
SAFARI SCOUfl
:0
)>
s:
DIMMER
.-----1-----+-------+--------t---~-----;;G;-V~V;-1~
IH~~~~:~~'JI
C/)
0"
0..11~ MAX
I
0
Cl9
YLBK
1"""'\ YL
~ YLBK
''
IJ ' I I I I
~ ;:~ , SWITCH
C9
I I I I ~· ' ~ :::'">"
I
~
RIGHT
"
VOL TAGE
REGUL A TOR
C>8
~B~~~ ,. . ._ -~17 ~vWH
YL 6 11:
l'
"
RESIS TOR
rJO !I l OWI
~ I ~I
"
~
Olt
;;
Gl
~~ ~
"V
~~
C-1, C2, C3, C4 : On engine, r ight side
C-5 : On ignit ion switch
C-6, C-9, C-21 : In console, left side
C-7, CB: Near steering column
C-10, C-11 , C-12, C-13, C- 14, C-15:
In hood, near inst rum ents
C- 16 : Near injection oil reservoir
C-17, C-20: Between seat and fuel tank
C-18: On taillight
C-19 : Near voltage regulat or
(
HEADLIGHT
160!60 W I
HIGH BEAM
!OPTIONAL ON
SAFARI SCOUT!
CIJ
TA CHOME TER
I QP T IQN A L I
"
LEV EL
SENSO R
LOCATION OF CONNECTORS
il ~\7
~
C IO
BUl B
tlOW I
~
::::J
0
~
0~
BRAKE
LIGHT
SWITCH
BK Yl
""
SENSOR
CD
(")
n
--t
:O::a
zG>n
5
~ BL
O~~El
I
-"m
r-m
~n
c6
~
~
0"
C/)
0
IGNITION
SWITCH
~
c CD
FUEL GAUGE
!OPTIONAL ON SAFARI CHEYENNE.
NOT AVAILABLE FOR SAFARI SCOUTI
Olt
l!V H
INDICATING LAMPS
COLOR CODES
BK W HRD BL YL -
BLACK
WHITE
RED
BLUE
YELLOW
GN
GY
VI
OR
BR
-
GREEN
GREY
V IOLET
ORANGE
BROWN
(
Safari Scout E
Safari Saga
WARNING: Ensure all terminals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
SPARK
PlUGS
GENERATOR COlt
I
\
r
IGMTlON
liGC~~NG
S W ITCH
CJ
BKIYt
Bk:
t,
·~
·
z
0
~
C6
Yl
Yl
~
,, vua'C
I
.,
·
YL IBI(
1
1
EMERGENCY
SWITCH
IGNI TION
MODULE
BRAKE
LIGHT
S WITCH
IITION
CO<
DIMMER
SWITCH
IHIGHLOWI
~ I I I II '-----...~-~
1
1 1
1
1
1
1 1
1
";'""
--------+------+-1-
C 9
OR
SW ITCt"
HEATED GR IPS
.IJtC
IOPTIONALI
Yl
(J)
c:
C'"
I
CJl
Cl)
("')
~-
TACHOt.•EHR
rOPTIO~ALI
g
(I)
0~
~~
H~H
LOCATION OF CONNECTORS
0
.j:>
s
~
C-1, C2, C3, C4: On engine, righ side
C-5 : On ignition switch
C-6, C-21 : In console, left side
C-7, CB: Near steering column
C-9 : In console
C-10, C- 1 1, C- 12, C-13, C-14, C- 1 5:
In hood, near instrument s
C- 16 : Near injection oil reservoir
C-17, C-20 : Between seat and fuel tank
C-18 : On taillight
C-19 : Near regulator 1rectifier
C-2 1 : In console, left side
BEAM
s·
0<
lEVH
-~
~0
::0~
z
G)m
or-
-m
l>n
COLOR CODES
BK -BLACK
WH- WHITE
RD -RED
BL -BLUE
YL - YELLOW
GN
GY
VI
OR
BR
GREEN
GREY
VIOLET
ORANGE
BROWN
G)-t
::O:JJ
)>~n
(J)>
-r-
0
+>
g
00
Safari Voyageur
Safari Escapade
WARNING: Ensure all term inals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
GENERATING COIL
I
CD
(")
!:!'.
0
:::::l
SPARK PLUGS
2
:0Vl"'
z
. "' .·
rbk!J
:>
Vl
BK
.
C-5
I
BK
~
BK Yl
BK Yl
TETHER
--=.1
CUT -OUT SWTICH
:::0::11:1
\
G)~
IGNITION
MODULE
BL
Or-
BRAKE LIGHT
SWITCH
~~
Yl/BK
'P
~
FU EL LEVEL
)>
G)
SENDER
YL
II I
II I
I
I
GYVI
~
C·B
:::0
)>
RD Yl
I~ DI~~~~-~6'-!J,CH
~
U>
OFF
~ SWITCH
N
BK
M AX
C-9
'[=~OvbAvl
~R~le~§
-·:Jj·
_
l1
BU LB
15· 2 1 W I
c 10
TAILLIGHT
,.- ,." "',.~~
!.;)
!E Ee
..J
...J
~~
~ >
c:=
>
~~o::::t=::::::::J . . .~'
"
HEA DLIGHT
C-13
~ ~g~,
C.15
LOCATION OF CONNECTORS
HIGH BEAM
OIL LEVEL
TACHOMETER
C- 1, C2, C3, C4: On engine, righ sid e
C-5 : On ignition switch
C-6, C-2 1 : In console, left side
C-7, CB : Near steering column
C-9, C-10, C-11, C-12, C- 13, C-14, C-15 :
In hood, near instrument location
C- 16 : Near injection oil reservoir
C-17, C-20: Between seat and fuel tank
C-1 B : On taillight
C-19 : Near voltage regulator
~
z-
EMERGENCY
CUT-OUT SWITCH
IGNIT ION COIL
I
0
--t
I
I
C-20
cs·
:I
_.m
r-m
~n
C-6
••
•
n....
0
...
BK YL
C-1
O ILLE V EA~
SENDER
-~
C"
en
IGNITION SWITCH
LIGHT ING COIL
Bl
U> (I)
c: CD
INDICATOR LIGHTS
COLOR CODES
BK -BLACK
WH- WHITE
RD - RED
BL -BLUE
YL - YELLOW
GNGYVI ORBR -
GREEN
GREY
VIOLE T
ORANGE
BROWN
Formula MX/MX LT /Plus/Plus LT /MACH I
WARNING: Ensure all terminals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
IGNITION SWITCH
§
z
0
~::>
z
::>
C·6
BK'Vl
~~-~U
GS ~
,rr,
p
~
BK'Yl
TETHER
r=-1
CUT-OUT SWITCH
I
n
L-------lf--!"~'.
L~------~·~KN~C~~~~~-~
1.~
WH
~
BK'YL
C. ·-11
~
BK
""
EMERGENCY
SWITCH
·-----
IGNITION
BRAKE LIGHT
MODULE
SWITCH
TEMPERATURE
SENSOR
IGNITION COIL
' II I' I
.,
I
C·'
~'
FUEL LEVEl
~'"-~~~
II
r--
Yl1!K
SENSOR
"
l
"
VL 'BK
r
en
c
BULB~~~
(5·21WI
~ib-rr~
3
1,::.1
1
1
Yl ' n"
'~
C"'
"'"
TAILLIGHT
(/)
en
(')
.-+
RESISTOR
~I ~
n
~/ nn
l
SENSOR
~
WHIRO
b ib
~~'
c" C"
t;J
c"
BULB
flOWI
LOCATION OF CONNECTORS
0
s""'
<.0
C-1, C2, C3: On engine, righ side
C-4, C-17 : Between seat and fuel tank
C-5 : On ignition switch
C-6 : On console, left side
C -7, CB: Near steering column
C-9, C-10, C-11 , C-12, C-13, C-14, C-15:
In hood, near instruments
C-16 : Near injection oil reservoir
C-1 B : On taillight
C-19 : Near voltage regulator
.01.0
~~ ~~~~~T
~
HIGH BEAM
BULB
r
c"
r
••
J
LAMP
<it.
C>J
,
~
~
....
- o·
TACHOMETER
SPEEDOMETER
~=
FUEL LEVEL
GAUGE
0
::0 ~
BULB
12WI
z
TEMPERATURE
GAUGE
G) m
(FORMULA MXIMX LT : 60/60 W
FORMULA PLUS/ PLUS LT/MACH I 60155 W HAlOGEN
HEADLAMP
(I)
oCD
_,.(')
IS W I
BULB
(2 W I
>l:
:::J
BULB
~
~
0
~~~~
;:
1? 1 ~
6~
OIL LEVEL
INDICATING
CH
orl>n
-m
COLOR CODES
BK -BLACK
WH- WHITE
AD -RED
BL -BLUE
YL - YELLOW
GN
GY
VI
OR
BR
GREEN
GREY
VIOLET
ORANGE
BROWN
G)-t
::o::a
)>-
s:n
cnl>
-
r-
0
-1:>
s
cntn
Alpine II 503
WARNING: Ensure all t erminals
are properly crimped on the wires
•
and all connector housings are properly
fastened.
0
LIG HTING
COIL
IGNITION
SWITCH
0""(")
I
-·
..
(/)
CD
0
(")
:::J
.-+
-· 0
g
~
0
--"m
TETHER CUT-OUT
SWITCH
C -6
C CD
r-
-m
~(")
! tl
A
~
R
"
I
I
I
::tl
I
--t
C-5
::D::a
zG>n
0~
RK IYl
)>
G>
:0
)>
~
(f)
C9
HORN
IOPTIONALJ
C -'4
BULB
15-21WJ
WH
bl ~
c 13
bl ~
C-11
STARTER
FUSE
130 AMP J
BATTERY
SPEEDOMETER
HEADLAMP
60 60 w
HIGH BEAM
INDICATING LA MP
LOCATION OF CONNECTORS
C-1 , C-2, C-3, C-4: On engine, right side
C-5, C-6, C-7. C-8, C-9, C- 10 . C- 11
Underneath dashboard
C-1 2 : Near headlamp
C· 13 : Near electric starter
C- 14 : On taillight housing
C· l 5 : Under carburator
C-16 : Near regulator/rectifier
COLOR CODES
BK
WH
RD
BL
YL
-
BLACK
WHITE
RED
BLUE
YELLOW
GNGY VI OR BR -
GREEN
GREY
V IOLET
ORANGE
BROWN