wiring diagrams 0

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Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
WIRING DIAGRAMS
0
HEADLIGHT
(watt)
TAILLIGHT
(watt)
ELECTRICAL
SYSTEM OUTPUT
(watt)
Tundra R
60/55 hal.
8 /27
240
Skandic LT
60/55 hal.
8 /27
240
Skandic WT/SWT
60/55 hal.
8 /27
240
Skandic WT LC
60/55 hal.
8 /27
220
MODEL
hal. = halogen
WIRING DIAGRAM LEGEND
WIRE COLORS AND CIRCUIT
 WARNING
XX/XX
Ensure all terminals are properly crimped on
the wires and all connector housings are properly fastened.
XX/XX
1- MC
D
A00I04F
XX/XX
A00I04E
1.
2.
3.
4.
1
Wire colors
Housing area
Housing number per area
Wire connector location in housing
MMR2002_038_11_01A.FM
1 - MC
D
2 34
The first color of a wire is the main color, second
color is the stripe.
Example: YL/BK is a YELLOW wire with a BLACK
stripe.
COLOR CODE
BE
–
BK
–
BL or BU –
BR
–
GN
–
GY
–
BEIGE
BLACK
BLUE
BROWN
GREEN
GREY
OR
RD
VI
WH
YL
–
–
–
–
–
ORANGE
RED
VIOLET
WHITE
YELLOW
11-01-1
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
Following table shows wire colors related to electrical circuits.
WIRE COLOR
ELECTRICAL CIRCUIT
ADDITIONAL INFORMATION
BLACK/YELLOW
ENGINE SHUT OFF
– key switch
– tether cord switch
– emergency switch
BLACK (small)
Ground for shut off, RER pilot lamp,
beeper and beeper switch
BLACK (big)
Ground for starter (–)
BEIGE
RER switch
Must be grounded to activate RER.
BEIGE/BLACK
Reverse alarm and pilot lamp
Current returns by BLACK wire.
YELLOW
YELLOW/BLACK
YELLOW/GREEN
(Skandic series)
12 volts (AC)
If shorted, magneto stops producing
electricity.
RED
12 volts (DC) (+)
For starter motor
RED/GREEN
12 volts (DC) (+)
For starter solenoid
RED/BLUE
12 volts (DC) (+)
Rectifier output
GREY
12 volts (AC)
High beam
VIOLET/GREY
12 volts (AC)
Low beam
WHITE
12 volts (AC)
Brake light
Current returns by YELLOW/BLACK wire
connected to taillight.
WHITE/RED
12 volts (AC)
Low oil level
Current returns by YELLOW/BLACK wire
connected to oil level sensor.
BLUE
12 volts (AC)
Fuel level indicator
Current returns by YELLOW wire connected
to fuel level sensor.
ORANGE
12 volts (AC)
Heated grips (max.)
ORANGE/VIOLET
12 volts (AC)
Heated grips (min.)
BROWN
12 volts (AC)
Heated throttle lever (max.)
BROWN/YELLOW
12 volts (AC)
Heated throttle lever (min.)
GREEN
12 volts (AC)
Temperature gauge
VIOLET
12 volts (AC)
Engine overheating light
11-01-2
Must be grounded to stop engine.
Current returns by YELLOW/BLACK wire
connected to headlamp.
Current returns by YELLOW/BLACK wire
connected to heating elements.
Current returns by YELLOW wire connected
to sensor.
MMR2002_038_11_01A.FM
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
CONNECTOR HOUSING AREA
XX/XX
1 - MC
D
1
A00I04G
9
7
6
11
4
5
8
3
2
1
10
A06H33C
AREA
LOCATION
1
Front of engine compartment
2
Magneto
3
Carburetors
4
Near of intake silencer
5
Near driven pulley
6
Under console
7
Under hood
8
Near fuel tank
9
Rear of seat
10
Under engine
11
On injection oil reservoir
CONNECTOR LOCATION IN
HOUSING
XX/XX
A00I04H
MMR2002_038_11_01A.FM
1- MC
D
D
11-01-3
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
DEUTSCH
A
A
A
A
C
A
B
B
B
B
A
D
C B
A
A
C
B
C
A
D
B
A
B
1
2
C
B
C
A
A
D
C
A
C
B
C
A
D
1
2
B
A
B
B
F
V01G0EU
11-01-4
D
C
A
B
B
C A
B
ED
4
3
4
3
1
2
A
1
2
3
C
D
3
21
B
PACKARD
A
3
A
B
B
2
1
C
A
B
A
1
2
B
B
B
C
85
87
87a
86 30
A
A
B
A
1
A
C
C
A
B
B
B
2
C
A
CB
B
D
6
5
4
1
2
3
A
1
2
3
4
5
6
FE
6
5
4
A
CB
12
11
10
9
8
7
12
11
10
9
8
7
1
2
3
4
5
6
MMR2002_038_11_01A.FM
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
SYMBOLS DESCRIPTION
Beam and tail light
Female terminal
Male terminal
Electronic module
Meter
Electric motor
Low level sensor
Buzzer
Ignition coil
Normally close
switch
Normally open
switch
Male terminal
on instrument
Engine
ground
Frame
ground
Spark plug
Meter movement
Frame
Bulb
Pilot
Analog sensor
Solenoid valve
Magneto (Delta)
3 position switch
Heating element
Fuse
Trigger coil
Battery
Diode
Partially illustrated
component
A00E55S
MMR2002_038_11_01A.FM
11-01-5
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
UNPLUGING CONNECTORS
Always unplug connectors by pulling on housing
not on wire.
To remove:
– Insert a screwdriver or Snap-on TT 600-5 from
opposite side of wire and pry locking tab.
– While holding locking tab pried, pull connector
toward wire side.
2
1
A06E1PA
A00E1EA
TYPICAL
TAB AND RECEPTACLE
CONNECTOR REMOVAL
Tab Connector
It is locked in its housing by a spring tab on its side.
Removal is done by squeezing this tab.
Step 1 : Insert screwdriver here
Step 2 : Pull this side
Locking Receptacle Connector
To remove:
– Insert tool Snap-on TT 600-5 in access opening
then pull housing toward wire side.
1
A00E1DA
TAB CONNECTOR
1. Locking tab
A06E1QA
11-01-6
MMR2002_038_11_01A.FM
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
Waterproof Connector Housing
Female Connector Housing
To remove:
– Insert tool Snap-on TT 600-5 under lock and twist
to lift it.
1
A01E34A
1. Lock
– Pry tab to free connector then pull wire out of
housing.
A01E31A
– Pry tab to free connector then pull wire out of
housing.
A01E35A
MALE CONNECTOR HOUSING — CUT-AWAY
TAB AND RECEPTACLE
CONNECTOR INSTALLATION
A01E32A
FEMALE CONNECTOR HOUSING — CUT-AWAY
Male Connector Housing
To remove:
– Using a small hook, pull out the lock.
Prior to installing a connector, make sure locking
tab is sufficiently lifted to properly lock.
Insert tab and receptacle connectors in their respective housings as shown in following illustrations. Push sufficiently so that they snap. Try pulling wire to ensure they are properly locked.
1
A00E1GA
2
1. Tab
2. Housing
A01E33A
1
1. Lock
MMR2002_038_11_01A.FM
11-01-7
Section 11 WIRING DIAGRAMS
Subsection 01 (WIRING DIAGRAMS)
1
2
A00E1FA
TYPICAL
1. Receptacle
2. Housing
ACCESSORIES INSTALLATION
On all electric start models: The direct current (DC)
utilizes the snowmobile frame as ground “wire”
while all alternating current (AC) consumers
(lights, heated grips, fuel gauge, etc.) utilize a separate ground wire.
Never interconnect AC and DC grounds as an AC
voltage drop will result. When installing accessories on any snowmobile, connect their wires directly to the YELLOW and YELLOW/BLACK lighting coil wires.
Even if manual start models have an AC ground
to the chassis (on voltage regulator), all accessories utilize a ground wire isolated from chassis.
When an electric starter kit is installed, the voltage
regulator and its ground wire are replaced by a
voltage rectifier/regulator unit permitting a completely isolated AC circuit.
 WARNING
Never secure electrical wires/cables with fuel
lines. Keep wires away from any rotating,
moving, heating, vibrating or sharp edge.
Use proper fastening devices as required.
11-01-8
MMR2002_038_11_01A.FM
2002 SKANDIC LT
2002 SKANDIC LT
BK/YL
YL
YL
YL
YL
BL/BK
BL/BK
BK/YL
YL
YL
YL
BK/YL
GR/BL
GR/BK
YL
YL
YL
YL
YL
RD/BL
RD/BL
0
BK/YL
REVERSE
SWITCH
KEY SWITCH
EMERGENCY
KILL
SWITCH
BRAKE
SWITCH
DIMMER
SWITCH
30A
TACHO
METER
ON
START
L
H
BK
YL/GN
BK
STARTER
M
POWER
OUT
CONNECTOR
BK
BK
BK
REVERSE
LIGHT AND
ALARM
GR PARKING
BRAKE
SPEEDO
METER
BK
HIGH
BEAM
INDICATOR
OIL LEVEL
INDICATOR
SENSOR
BK
YL/GN
YL/GN
YL/GN
YL/GN
YL/GN
YL/GN
YL/GN
YL/GN
YL/GN
A29Z08
YL/GN
HEATED
LEVER
HEATED
GRIPS
TAIL
LIGHT
YL/GN
BK
FUSE .25A
HEADLIGHT
BK
SOLENOID
OR/GN
BR BR
WH
RD/GN
OR
FUEL LEVEL
METER
BL
RD
WH/GR
HEATED GRIPS
AND
LEVER SWITCH
OIL LEVEL
SWITCH
OFF
REGULATOR/
RECTIFIER
MPEM
TETHER
CUT-OUT
SWITCH
1
BK/YL
2002 SKANDIC WT LC
RD/GN
RD
BK
RD/GN
RD
RD
RD
STARTER
START
BATTERY FUSE
20 A
STOP
RD
BK
RD/GN
RUN
BK
2002 SKANDIC WT LC
DESS
ROM
IGNITION
SWITCH
BK/GN
BK/WH
WH/GY
BK
RD/BL
RD
RD/GN
BK/YL
DC-OUTLET
HEATED
GRIP
SWITCH
BK/GN
BL/YL
BK/YL
BK
YL
YL
YL
MPEM
BK
BK
YL/GN
YL/GN
YL
YL
YL
BK
YL/GN
BK/YL
BK
VI
TEMPERATURE
SENSOR
BACK-UP
ALARM
SWITCH
YL
BK/GN
REGULATOR
RECTIFIER
YL
BK
YL/GN
BK
BACK-UP
ALARM
AC
YL
YL
YL
YL
WH/BL
BK
WH/GY
BK/WH
BK/YL
BK/YL
WH/YL
BK/GY
BK/WH
WH/OR
YL/GN
WH/YL
BL/YL
RD/BL
BK
BK
GN
RD
HEATED
THROTTLE
LEVER
BK
BK
BK
HEATED
GRIPS
BK
BK
YL/GN
BK
YL
BL
GY/VI
LIGHT
SWITCH
BRAKE
LIGHT
SWITCH
YL
VI
YL/GN
BR
HEADLAMP
ENGINE
OVERHEATING
INDICATOR
HIGH BEAM
INDICATOR
DESS
INDICATOR
FUEL LEVEL
GAUGE
YL/BK
YL/GN
GY
RD/YL
RD/YL
GY
WH/OR
BK
BL
YL
YL
YL/GN
BL
WH/GY
FUSE
0.25 A
WH
YL
YL
BL
FUEL LEVEL
SENSOR
YL/BK
A29Z07
GY
WH
WH
YL/BK
OIL LEVEL
SENSOR
YL
RD/YL
RESISTOR
30 OHM
WH/RD
YL/GN
WH/RD
BR
YL
WH/GY
GY
YL/GN
YL
YL
YL/GN
WH
YL/GN
TAILLIGHT
EMERGENCY
CUT-OUT
SWITCH
YL
YL
SPEEDOMETER
OIL LEVEL
INDICATOR
2002 SKANDIC WT/SWT
STARTER
START
BK
RD/GN
RUN
FUSE
20 A
STOP
BK
RD
RD/GN
2002 SKANDIC WT/SWT
BK
RD/GN
RD
RD
RD
STOP
SWITCH
DC-OUTPUT
IGNITION
SWITCH
BK
BK
RD/BL
RD
RD/GN
BK/YL
BATTERY
HEATED
GRIP
SWITCH
YL/GN
BK/YL
RD/WH
GN
YL
WH
WH
YL/BK
YL
YL
YL
BK
IGNITION
COIL
COIL
SUPPLY
BACK-UP
ALARM
BACK-UP
ALARM
SWITCH
YL
YL/GN
SPARK
PLUGS
GN
YL
YL
AC
YL
BK/YL
RD/WH
BK
BK
BK/YL
GENERATING
COIL
BK/YL
BK
HEATED
THROTTLE
LEVER
BK
BK/YL
BK
YL
YL/GN
BK/YL
BK
BK
YL
REGULATOR
RECTIFIER
GN
RD
BK
BK
BK
YL/GN
BK
HEATED
GRIPS
BK
WH
BR
YL/GN
WH/GY
GY
YL
BL
YL/GN
BL
BL
BRAKE
LIGHT
SWITCH
BR
BL
YL/GN
FUEL LEVEL
GAUGE
A29Z06
HEADLAMP
HIGH BEAM
INDICATOR
SPEEDOMETER
BR
RD/YL
YL/GN
WH/GY
BL
YL
YL
YL/BK
RD/YL
GY
GY
YL/BK
FUSE
0.25 A
LIGHT
SWITCH
YL/GN
FUEL LEVEL
SENSOR
RD/YL
WH
WH
YL/BK
OIL LEVEL
SENSOR
GY
GY/VI
YL
RESISTOR
WH/RD 30 OHM WH/RD
BR
YL
YL
YL
WH/GY
WH
YL
YL/GN
GY
YL
YL/GN
YL
TAILLIGHT
EMERGENCY
CUT-OUT
SWITCH
YL
YL
OIL LEVEL
INDICATOR
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