BRUSHLESS RESOLVERS BUILT-IN RESOLVERS SHAFT RESOLVERS HOLLOW SHAFT RESOLVERS BRUSHLESS RESOLVERS MEET YOUR NEEDS IN MOTION CONTROL APPLICATIONS Wide Range of Built-in types for Direct Mounting onto Motors Smartsyn, and brushless resolvers, are to offer you highly enhanced reliability which has been enabled by excluding human-dependent works in the major production / inspection procedures from parts processing, assembling to shipping. We’d like to offer the resolvers for such applications as follows. • Commutation of brushless motors • Feedback sensor of servo systems • Robots • Machine tools • Aerospace servo systems • Others where harsh environmental condition is involved Smartsyn is a name of our brushless resolvers of a new type. They have their inherent characteristics as a resolver : maintenance-free brushless design, immunity to noise, vibration, shock, and high temperature. And now they have more to offer : homogeneity in the evervariable parameters like accuracy, transformation ratio, phase shift, etc, which has been realized by highly automated production. Now this new quality can be taken for granted. FEATURES • Wide Operating Temperature Range – 55 to +155°C (Built-in type) – 30 to +100°C (All Shaft types, TS2028, and TS2054) • Usable in Demanding Environments Vibration : 196m/s2 (20G) at 10~500Hz Shock : 981m/s2 (100G) for 11ms Humidity : 90% Rh Min. at 60 °C 1 • High reliability and long life owing to having no brush • Operating speed up to : 10,000~30,000min-1 (Built-in type) 6,000min-1 (Shaft type) • Free from electrical and mechanical noise MOUNTING REQUIREMENTS The following mounting requirements should be kept to satisfy the specifications. • Shaft Run-out A motor shaft on which Rotor is mounted should have a run-out less than 0.050mm (TIR). (Built-in type) Cover • Concentricity Centers of resolver and motor shaft should be aligned within 0.050mm (TIR). Motar shaft Adhesion • Perpendicularity Resolver case should be perpendicular to the motor shaft within 0.050mm (TIR). Motor • Axial Alignment For built-in types, Stator and Rotor should be axially aligned within the tolerance of MTG.DIM. PRINCIPLE Resolver is a rotary transformer, which outputs AC voltage in accordance with angular position of the shaft.There are two types of resolvers, BRX and BRT, having different types of winding. BRX resolver is excited by AC voltage to the rotor winding, and outputs from the stator windings sine and cosine voltages proportion to the rotaion angle θ. BRT resolver is excited by sine and cosine voltages to the stator windings, and outputs from the rotor winding a sine voltage phase-shifted in proportion to θ. The difference is illustrated as follows. BRX θ RED/WHT R1 ER1-R2 Excitation : ER1-R2=Esin ωt RED S1 YEL/WHT R2 BLK S3 Output ES2-S4= – K ER1-R2 Sin θ (Reverse Type) ES2-S4 (BLK/WHT) S4 BLU PRIMARY K : Transformation Ratio S2 YEL SECONDARY BRT θ RED S1 ES1-S3 YEL/WHT R2 ES2-S4 (BLK/WHT) S2 YEL PRIMARY Excitation : ES1-S3=Esin ωt RED/WHT R1 BLK S3 S4 BLU : ES1-S3=K ER1-R2 Cos θ ES2-S4=K ER1-R2 Sin θ (Normal Type) ES1-S3 ES2-S4=E Cos ωt ER1-R2 Output : ER1-R2=K ES1-S3 Cos θ – K ES2-S4 Sin θ =KE Sin (ωt-θ) (Normal Type) ER1-R2=K ES1-S3 Cos θ + K ES2-S4 Sin θ =KE Sin (ωt+θ) (Reverse Type) SECONDARY K : Transformation Ratio +θ:CCW is positive when viewed from mouting end. 2 United States Patent Europatent Registered Japan Patent Registered BUILT-IN RESOLVERS SIZE 08 10 Model No. TS2605N1E64 TS2610N171E64 TS2620N21E11 TS2620N271E14 TS2620N691E126 TS2640N321E64 TS2640N691E125 Type BRX ← ← ← ← ← ← Primary R1-R2 ← ← ← ← ← ← Input Voltage/Frequency 7Vrms 10kHz 7Vrms 10kHz 7Vrms 10kHz 10Vrms 4.5kHz 10Vrms 4.5kHz 7Vrms 10kHz 5Vrms 4kHz Transformation Ratio 0.5±5% 0.5±5% 0.5±5% 0.5±10% 0.5±10% 0.5±5% 0.5±10% Error ±10´ Max. ±10´ Max. ±10´ Max. ±10´ Max. ±8´ Max. ±10´ Max. ±8´ Max. Null Voltage 20mVrms Max. 20mVrms Max. 20mVrms Max. 20mVrms Max. 20mVrms Max. 25mVrms Max. Phase Shift +10° Nom. +5° Nom. 0° Nom. +8° Nom. +3 ~ +13° -5° Nom. +0 ~ +10° ZRO 140Ω 160Ω 70+j100Ω 90+j180Ω 90+j180Ω 110+j140Ω 290Ω Nom. ZSO 160Ω 180+j300Ω 220+j350Ω 220+j350Ω 150+j270Ω ZSS 120Ω 130Ω 175+j257Ω 210+j300Ω 210+j300Ω 130+j240Ω 420Ω Nom. Operating Temperature – 55~+155°C – 55~+155°C ← ← ← ← ← Max. Operating Speed 30,000min.-1 10,000min.-1 ← ← ← ← ← Mass 0.028kg 0.04kg 0.06kg 0.07kg 0.065kg Max 0.22kg 025kg Output Type Reverse Reverse Normal Normal Reverse Normal Normal Impedance 15 21 OUTLINE TS2605N1E64 (6.5) φ 2.6 ±0.1 1.57 ±0.2 18 ±0.2 3 φ 20.3 φ 4+0.01 0 0 φ 19-0.1 0 φ 20.32 -0.011 (5.4) NAME PLATE SIZE 08 (DIMENSION : mm) SIZE 10 TS2610N171E64 φ 26 Max. N.P. φ 6+0.01 0 (φ 30) 0 φ 25-0.01 L=300 Nom 2.5±0.1 2.5 22 SIZE 15 TS2620N21E11, TS2620N691E126 L=300 Min. 2.4+0.2 -1.0 φD φ 37.5 Max. N.P. φD φ 34.3 0 φ 36.83-0.025 ∗MTG. DIM. 0±0.25 2 TS2620 N21E11 φ 9.52+0.015 0 TS2620 N691E126 φ 10+0.015 0 0 16-0.2 SIZE 15 TS2620N271E14 L=400 Min. 3 φ 37.5 Max. N.P. φ 8+0.015 0 φ 36 0 -0.025 φ 41 ∗MTG. DIM. 3±0.25 3 0 16-0.2 SIZE 21 TS2640N321E64 TS2640N691E125 ∗MTG. DIM. 1.1 L=400Min L=400 Min. C0.5 (φ 22) φ 50 C0.5 6±0.1 2+0.15 0 *MTG.DIM. 1±0.25 0 2.45-0.2 2.5 26 29 φ 12.5+0.025 0 N.P. (φ 34) φ 55 0 – 0.025 φ 52.4 φ 12.7 +0.025 0 25.8 ±0.05 N.P. (φ 34) 0 φ 50.77-0.05 0 φ 52.4-0.025 φ 50.1 Max. 2-M3∠90° (30) 1.5+0.15 0 0 27.1 -0.2 ∗ MTG. DIM (Mounting Dimension) 4 BUILT-IN RESOLVERS Products on this page are whithin FA-SOLVER® series. SIZE 25 30 35 43 47 Model No. TS2013N211E57 TS2142N1E63 TS2158N21E63 TS2028N41E48 TS2054N91E51 Type BRX ← ← ← ← Primary R1-R2 ← ← ← ← Input Voltage/Frequency 10Vrms 4.5kHz 7Vrms 5kHz 10V 5kHz 10V 4.5kHz 6V 10kHz Transformation Ratio 0.5 ± 10% 0.5 ± 10% 0.5 ± 10% 0.5 ± 10% 0.28 ± 10% Electrical Error ± 10’ Max. ± 10´ Max. ± 10´ Max. ± 10´ Max. ± 10´ Max. Null Voltage 20mVrms Max. 20mVrms Max. 30mVrms Max. 30mVrms Max. 20mVrms Max. Phase Shift – 8° Nom. – 10° Nom. – 15° Nom. – 15° Nom. – 40° Nom. ZRO 250+j377Ω 120+j200Ω 176Ω 200Ω 200+j345Ω ZSO 400+j690Ω ZSS 326+j623Ω 145+j280Ω 250Ω 285Ω 214+j338Ω Operating Temperature – 55 ~ +155°C ← ← – 30 ~ +100°C – 30 ~ +100°C Max. Operating Speed 10,000min.-1 ← ← ← ← Mass 0.35kg 0.6kg 0.9kg 1.4kg 1.6kg Output Type Reverse Normal Normal Normal Normal Impedance OUTLINE TS2013N211E57 L=300 Min. 5 5 N.P. φ 70 φ 60- 00.05 φ 12.7 +0.025 0 ∗MTG. DIM. 5±0.25 4 40 φ 60 SIZE 25 (DIMENSION : mm) SIZE 30 TS2142N1E63 L=400 Min. N.P. φ 75 φ 83 φ 75 0-0.05 φ 32+0.03 0 ∗MTG. DIM. 5±0.5 5 5 30 SIZE 35 TS2158N21E63 L=500 Min. N.P. φ 90 φ 98 0 φ 90 -0.07 φ 38+0.03 0 ∗MTG. DIM. 5±0.5 5 6 40 SIZE 43 TS2028N41E48 L=500 Min. N.P. φ 110 φ 118 0 φ 110 -0.07 +0.03 φ 52 0 ∗MTG. DIM. 5±0.5 5 8 45 SIZE 47 TS2054N91E51 L=500 Min. N.P. φ 120 φ 128 0 φ 120 -0.07 φ 60+0.03 0 ∗MTG. DIM. 5±0.5 5 ∗ MTG. DIM (Mounting Dimension) 10 45 6 SHAFT RESOLVERS BRX Products on this page are whithin FA-SOLVER® series. SIZE 08 10 11 15 25 Model No. TS510N35E18 TS520N46E9 TS530N33E10 TS540N33E12 TS2014N141E26 Type BRX ← ← ← ← Primary R1-R2 ← ← ← ← Input Voltage/Frequency 7Vrms 3kHz 7Vrms 3kHz 18Vrms 5kHz 15Vrms 4kHz 10Vrms 4.5kHz Transformation Ratio 0.5 ± 10% 0.5 ± 10% 0.5 ± 20% 0.5 ± 10% 0.5 ± 10% Electrical Error ±15´ Max. ±10´ Max. Spread10´ ±10´ Max. ±10´ Max. Null Voltage 15mVrms Max. 15mVrms Max. 15mVrms Max. 20mVrms Max. 15mVrms Max. Phase Shift +9.5° Nom. +6.5° Nom. – 5° Nom. +5° Nom. – 7.5° Nom. ZRO 860+j1,230Ω 847Ω 1,000Ω 1,030Ω 250+j377Ω ZSO 680Ω 400+j690Ω ZSS 205+j190Ω 252Ω 380Ω 540Ω 326+j623Ω Operating Temperature – 30 ~ +100°C ← ← ← ← Max. Operating Speed 6,000min.-1 ← ← ← ← Mass 0.045kg 0.07kg 0.11kg 0.24kg 0.62kg Output Type Normal Normal Normal Reverse Normal SIZE 08 10 11 15 25 Model No. TS510N36E10 TS520N47E4 TS530N33E19 TS540N33E10 TS2014N221E1 Type BRT ← ← ← ← Primary S1-3, S2-4 ← ← ← ← Input Voltage/Frequency 12Vrms 2.5kHz 7Vrms 1kHz 3.5Vrms 3kHz 10Vrms 4.5kHz 10Vrms 4.5kHz Transformation Ratio 0.5 ±10% 0.5 ±10% 0.6 ±10% 0.5Nom. 0.3Nom. Electrical Error ±15´ Max. Spread 20´ ±7´ Max. Spread 10´ Spread 15´ Null Voltage 15mVrms Max. 15mVrms Max. 10mVrms Max. 15mVrms Max. 15mVrms Max. Phase Shift +5° Nom. (+10° Nom.) – 3° Nom. – 5° Nom. ( – 7° Nom.) ZRO 2,030Ω 1,600Ω ZSO 800Ω 780Ω 2,800Ω 1,600Ω 1,800Ω ZSS 350Ω 2,000Ω 1,200Ω 1,500Ω 3,800Ω Operating Temperature – 30 ~ +100°C ← ← ← ← Max. Operating Speed 6,000min.-1 ← ← ← ← Mass 0.045kg 0.07kg 0.11kg 0.24kg 0.62kg Impedance BRT Impedance 7 OUTLINE SIZE 08 (DIMENSION : mm) TS510N35E18,TS510N36E10 8.1±0.5 SIZE 10 TS520N46E9,TS520N47E4 30±1 L=300 Min. 0.5 ±0.1 1.57 0.5 1.02±0.1 L=305 Min. N.P. 0 φ 21.3-0.2 0 φ 2.05-0.025 φ 4 0-0.01 φ 23.8±0.2 φ 13 N.P. φ 19.05 Max. 0 φ 3.175-0.012 φ 17.55±0.2 0 φ 12.7-0.012 0 φ 19.05 -0.07 1.57±0.1 1.6±0.1 12 1.6+0.2 33.5 0 2.5±0.2 SIZE 11 TS530N33E10,TS530N33E19 12.7±0.5 50.8 Max. ±0.1 1.6 L=400 Min. 2.4±0.1 SIZE 15 φ 27 Max. N.P. φ 24.9 Max. 0 φ 3.05 -0.01 0 φ 25.4-0.013 0 φ 26.97-0.07 3.1±0.1 TS540N33E12,TS540N33E10 70±1,5 L=350 Min. N.P. φ6 φ 39 0 -0.05 φ 33.32 0-0.05 φ 43 13±0.5 3 2.5 SIZE 25 TS2014N141E26,TS2014N221E1 6.36 70 57.28 6.36 6.36 L=300 Min. 70 57.28 φ 66 Max. 0 φ 9.52-0.008 14 3.2 30 8 47 6.36 N.P. 0.8 51.5 0 φ 26.95-0.025 C1 33 0.8 3 - R6 3 - φ 5.5 Hole, φ 9.5 Spot Facing Depth 1 8 HOLLOW SHAFT RESOLVERS Products on this page are whithin FA-SOLVER® series. SIZE 21 Model No. TS2151N1E26 TS2151N1E45 Type BRX ← Primary R1-R2 ← Input Voltage/Frequency 10Vrms 4.5kHz 3.5Vrms 10kHz Transformation Ratio 0.5 ± 5% 0.5 ± 5% Electrical Error ±10´ Max. ±10´ Max. Null Voltage 20mVrms Max. 20mVrms Max. Phase Shift +9° Nom. – 5° Nom. ZRO 75+j95Ω 290+j505Ω ZSO 100+j140Ω 420+j810Ω ZSS 70+j120Ω 350+j710Ω Operating Temperature – 30 ~ +100°C ← Max. Operating Speed 6,000min.-1 ← Mass 0.31kg 0.31kg Output Type Reverse Reverse Impedance OUTLINE SIZE 21 (DIMENSION : mm) TS2151N1E26, E45 0 55-0.1 44.5 42.5 34.5 4 φ76+0.5 DETAIL OF SPRING PLATE (30°) (6) (20) SPRING PLATE 41 9 φ 20 φ 50 φ 53 150 3. 5 16 10 R1.75 N.P. R2 0 φ 39h7( - 0.025 ) φ 20 φ 10+0.01 0 R2 0.35 8 ±1 2 – M3∠90° (30) R2 0.5 The supply voltage is a rated value, and a resolver can accept a voltage from 3V to approx. 1.2 times as high as the rating. However, the supply frequency should only be altered within ±5% lest it should affect the accuracy. Electrical parameters largely very as the frequency varies as shown on the right. TRANSFORMATION RATIO PHASE SHIFT (°) ■ IMPEDANCE(Ω) ZRO.ZSS APPLICATION NOTES EXAMPLE OF FREQUENCY CHARACTERISTICS Model No. TS2640N321E64 500 0.5 ■ When a noise source is in vicinity, or when signal transfer distance is long, twisted/shielded pair cables should be used. When a noise still exists on the signals, they should be received by a differential amplifier. TRANSFORMATION RATIO 400 0.4 ZSS 300 0.3 +50 ■ ZRO 200 0.2 In BRX resolver, the two output voltages should be connected to the same amount of loads each other, or the voltages will get disproportionate, thus affect the accuracy. 100 0.1 0 0 0 3 5 10 15 PHASE SHIFT ■ -20 When an intense magnetic field surrounds a resolver, it may not work properly with its magnetic flux affected. FREQUENCY(KHz) ■ When a resolver is used in a high humidity as close to 100% Rh for a long time, waterproof structure should be considered lest its insulation materials should deteriorate. ■ All resolver in the catalog are 1× ( 2 poles) resolvers. For winding modifications to other speeds, please consult us. APPLICATIONS • For Driving Robot Hand and Body. • Applicable to the roller positioning control of rolling mills. Rolling machine AC Servo Motor Driving device Resolver to Digital Converter Comparator Rotating Position Control Unit • DC Amp. resolvers which are reliable at high speed are suitable for numerical control systems. Designated Pulse Amplifier Tape input + – NC device Table Position feed back Work under process Motor 10 TAMAGAWA TRADING CO.,LTD. A COMPANY OF TAMAGAWA SEIKI CO.,LTD. HEAD OFFICE : 1879 OHYASUMI, IIDA, NAGANO PREF, 395-8515, JAPAN PHONE : 0265-21-1840 FAX : 0265-21-1864 TOKYO OFFICE : 3-19-9 SHINKAMATA, OHTA-KU, TOKYO 144-0054, JAPAN PHONE : 03-3738-3132 FAX : 03-3738-3175 ISO 14001 Certificate on Head office URL http://www.tamagawa-seiki.co.jp WARRANTY Tamagawa Seiki warrants that this product is free from defects in material of workmanship under nornal use and service for a period of one year from the date of shipment for its factory. This warranty, however, exculudes incidental and consequental damages caused by careless use of the product by the user. Even after the warranty period, Tamagawa Seiki offers repair service, with charge, in order to maintain the quality of the product. The MTBF (mean time between failures) of our product is quite long; yet, the predictable failure rate is not zero. The user is advised, therefore, that multiple safety means be incorporated in your system or product so as to prevent any consequental troubles resulting from the failure of your product. All specifications are subject to change without notice. '00.2 T12-1182N16. 2,000. 2000.2