ENGINEERED SOLUTIONS Collector Pans A Versatile System Contech Collector Pans Economical, Efficient Containment of Liquid Pollutants Contech Collector Pans are a modular system of steel pans and drains easily installed on existing or new tracks to catch wastes such as spilled or leaking fuel, oils and greases and other pollutants. Their effectiveness has been proven in hundreds of installations for both railroads an industry. Typical applications are along fueling stations, ready tracks, tank car loading and unloading areas, washing facilities - anywhere that oils, chemicals and other pollutants cna drip from standing cars and find their way into sewers and streams. Pans are installed to cover the area completely between and immediately outside the rails. Cross drains are installed at right tangles to the track between the ties to carry wastes and rainwater into under drains and on to treatment and disposal facilities. Three Adaptable Designs Type 1 Collector Pans are designed for and are generally used at fueling areas. They also have been used at washing facilities and industrial tracks with heavy waste loads. Type 2 and Type 2-Modified Pans are simplified versions of the Type 1 Pan. They are designed for ready tracks or other areas with less waste. They have proven excellent for fueling areas with existing or new concrete platforms. Because they use fewer parts, both Type 2 and Type 2-Modified Pans are less expensive than Type 1 Pans. However, Type 1 Pans provide a tighter barrier against spills and are best suited for critical control areas. Type 2 Contech Type 2 Collector Pans on ready tracks. The grating over the cross drain allows personnel to easily walk from side to side. Pans offer more adaptability where curves, platforms and turnouts are involved. Long Service Life, No Obsolescence The strong and flexible steel construction of Contech Collector Pans helps avoid the cracking and resulting leaks that are possible with non-steel pans. And should an accident damage a Contech Collector Pan, its modular construction means that only the damaged section need be replaced at minimum cost. Contech Collector Pans are also completely reusable. Yard layouts and the locations of fueling facilities and ready tracks change. Unlike concrete structures, Contech Collector Pans can be easily relocated at small cost. In addition, Contech Collector Pans are easily removed for track maintenance simply by removing a few bolts. When reinstalled later, they still perform like new. Components are also available in galvanized or stainless steel. Type 1 and 2 are galvanized in accordance with ASTM A123, except minimum coating weight shall be 2 Oz/Sq. Ft., total both sides. Type 2-Modified when specified galvanized is manufactured from pregalvanized steel conforming to ASTM A446 with a minimum 2 Oz/ Sq. Ft. coating, total both sides. Easy Field Installation with Minimal Downtime Contech Collector Pans are engineered to be simple in design, rugged for handling ease, and easy to install. No special installation skills are needed. A competent foreman, a welder, and four or five unskilled laborers can easily install a Type 1 or Type 2 Collector Pan system. A welder is not needed for Type 2-Modified Pans if rail joints are welded. Installation involves only a minimal amount of track down-time. Contrast this with a comparable installation of concrete aprons. The concrete requires extra weeks of expensive, wasted time. Contech Collector Pans Modular Construction is Key to Versatility While certain dimensions of Contech Collector Pans are standard, a wide range of module combinations can be made to meet specific requirements. For example: • Contech Pans can be used on tracks with a descending grade as easily as on a level track and often they are more economical. • On installations around curves, Type 2 Pans can be furnished pre-formed to fit most curves and simple field modifications will meet practically and field condition. • If desired, pans can be installed between the concrete platforms on each fueling track. • Underdrains can be included as part of your Contech Collector Pans system, and our plastic pipe has proven effective for this purpose. Joints are oil-tight, flow characteristics are excellent. Manholes and catch basins are also used on many installations. • Contech Collector Pans are easily fitted around rail joints by field cutting with a torch to the approximate outline of the joint bars and bolts. We strongly recommend that rail joints be welded through all pan installations. • Tie movements does not affect the performance of Contech Collector Pans. The pans are not rigidly attached to the ties but “float” on them. With Type 1 Pans, the aprons, attached to the rails, hold the pans in place. Type 2 Pans are bolted On this installation, concrete platforms were poured with a nosing angle on the edge. A zee flashing angle is welded to the angle, protecting against oil leaksage. tightly to anchor angles under the rails, holding the pans down and securely against the rail web. Type 2-Modified Pans are fastened directly to the channelshaped cross drains with selfdrilling screws. • Type 1 and Type 2 Collector Pans are appropriate for use on signaled track. Your Contech Representative can provide additional information. 14’-0” Type 1 11’x4” Type 1 9’-10” Type 2 10’-0” Type 2 Modified 14’-0” 11’x4” 9’-10” 10’-0” Module length-center to center 19’-0” of cross drains 19’-0” 19’-0” 39’x6” (varies) Pan length-actual 18’-5” 18’-5” 18’-5” 19’-1 7/8 " Width of crosswalk 2’-0” 2’-0” 2’-0” 1’-6 ¾” O.D. of cross drain downspout 5 ½” 5 ½” 5 ½” 4” Pan Gage 7 7 7 12 Nominal thickness (0.179”) (0.179”) (0.179”) (0.105”) Module Data Width-out to out of pan flanges On this installation, concrete platforms were poured with a nosing angle on the edge. A zee flashing angle is welded to the angle, protecting against oil leaksage. An Answer to Your Site Development Problems Type 1 Design (CP1) Standard units 11’-4” or 14’-0” wide CROSS DRAIN END PLATE FIELD WELD AS REQ’D 11’-4” OR 14’-0” WIDE PAN UNIT 5’-8” FOR 11’-4” UNIT 7’-0” FOR 14’-0” UNIT WELD CENTER FLASHING TO 1 PAN ONLY, ALWAYS ON SAME SIDE OF CENTERLINE CENTER FLASHING SIDE GRATING TRACK RAIL APRON CENTER FLASHING GUIDE ANGLE TACK WELD CENTER GRATING SIDE GRATING GRATING TRASH RACK 1” ± DROP DOWN SPOUT ANCHOR ANGLE 5’- 4 ½” FOR 11’- 4” 6’- 8 ½” FOR 14’-0” UNIT Type 2 Design (CP2) Standard unit 9’-10” wide CROSS DRAIN 5/8” X 1 ¼” H.H. BOLT, NUT AND LOCK WASHER(TYPICAL) TRACK AND PANS 2’-3 ½” ANCHOR ANGLE STANDARD TIE SWITCH TIES APPROX. 5’-3” CENTERS 9’-10” PAN UNIT TRACK CENTER FLASHING CROSS DRAIN END PLATE FIELD WELD AS REQ’D CENTER GRATING SIDE GRATING COLLECTOR PAN WELD CENTER FLASHING TO 1 PAN ONLY, ALWAYS ON SAME SIDE OF CENTERLINE. SIDE GRATING GRATING TRASH RACK 1” DROP DOWN SPOUT TRACK AND PANS CROSS DRAIN TIE 3” X 1 5/8” ANCHOR ANGLE. ATTACHED TO PANS WITH 5/8” X 1 ¼” HH BOLTS, NUTS AND LOCK WASHERS. 4’ - 7 ½” Type 2-Modified Design (CP2M) Standard unit » 10’-0” wide Not available for tracks with signal circuits 10’ WIDE (120”) OTHER WIDTHS AVAILABLE UPON REQUEST TRACK THESE SCREWS AT LAP JOINTS ONLY PAN #1 PAN #2 PAN #1 CROSS DRAIN TIE DOWN SPOUT 4” O.D. ½” SQUARE PABR X 1 ½” LONG, SHOP ATTACHED TO GRATING (4 PLACES PER GRATE) PAN #2 ½” OPEN SPACE ALLOWS SAND AND SILT GRATING (FULL DEPTH TO FLOW THROUGH NOT SHOWN FOR CLARITY) TRACK Type 1 & Type 2 Design Type 2-Modified Design 24” GRATING CROSS DRAIN FIELD WELD 2 ½” TYPICAL PAN 12 SCREWS AT THIS JOINT (TYPICAL) 19 ¼” 18 ¾ GRIP STRUT GRATING 2 ½” DEEP, 14 GAGE GALV. GRIP STRUT GRATING GRATING SUPPORT ANGLE PAN CROSS DRAIN TIE TIE TIE 23 ¼” ± ANCHOR ANGLES CROSS DRAIN DOWN SPOUT (1’ LONG) NOTHING IN THIS CATALOG SHOULD BE CONSTRUED AS AN EXPRESSED WARRANTY OR AN IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. SEE THE CONTECH STANDARD CONDITIONS OF SALE (VIEWABLE AT WWW.CONTECHES.COM/COS) FOR MORE INFORMATION. CollectorPansBro PDF 6/14 MC RECYCLED PAPER Visit our web site: www.ContechES.com 800.338.1122 ENGINEERED SOLUTIONS ©2014 Contech Engineered Solutions LLC All rights reserved. Printed in USA.