Nuclear Fuel Engineering K. Idemitsu • Introduction of nuclear fuels • Performance of current nuclear fuels • Heat generation rate and temperature distribution in a fuel • Restructuring of fuel during irradiation • Behavior of fission products in irradiated fuels and Small Test • Introduction of nuclear fuels Ca. 30 % of electricity is generated by nuclear energy in Japan. Advantages of nuclear energy; High energy density, low cost, no carbon dioxide release, etc. Disadvantage;Radioactivity as by-product Coal Oil Liq.Natur.Gas Solar Heat Ocean Temp. Diff. Logshore current Wavelet Solar cell Wind Power Geothermal Nuclear Power Hydro Power By fuel burning By others(construction etc.) Carbon release per unit electricity g-C/kWh • Introduction of nuclear fuels Current nuclear fuel is made of UO2 or MOX(Mixed Oxide) :(U,Pu)O2 Nuclear Fuel Pellets FUGEN PWR JOYO MOMJU BWR • Introduction of nuclear fuels Upper plug Plenum spring Plenum is the spece for fission gas released from fuel pellets in the rod. Fuel pellet φ 10mm x h 10mm BWR φ 8mm x h 12mm PWR Fuel rod Cladding Zircaloy Zr based alloy BWR Zry-2 (Zr-1.5 Sn - 0.12 Fe - 0.05 Ni - 0.1 Cr) PWR Zry-4 (Zr-1.5 Sn - 0.15 Fe - 0.00 Ni - 0.1 Cr) Lower plug • Introduction of nuclear fuels Fuel Assembly Fuel pellet Spacer grid 4m Fuel rod • Introduction of nuclear fuels Fuel Assembly BWR 6 x 6, 7 x 7, 8 x 8 PWR 14 x 14, 15 x 15, 17 x 17 BWR Reactor core -4m x h 4m • Introduction of nuclear fuels Disadvantage;Radioactivity as by-product For the safety there are 5 containers in a reactor. Pressure vessel 3rd container Container vessel 4th container Building 5th container Fuel pellet 1st container Fuel rod 2nd container • Performance of current nuclear fuels in Japan Low leakage of RNs from fuel rods into coolant by failure (PWR) 4000 50 (BWR) 20000 PWR 3000 15000 BWR 40 30 10000 2000 5000 1000 20 10 PWR BWR 0 1970 1980 1990 2000 No. of Bundles in core 0 0 1970 1980 1990 2000 No. of Failures • Performance of current nuclear fuels in USA 10 Failure cause ・Crud induced locallized corrosion ・Debris fretting ・Fablication failure ・Pellet cladding interaction ・Crudding/corrosion 8 6 4 2 0 1980 1985 1990 1995 • Performance of current nuclear fuels in Japan Heat generation Burn up ; how much energy produced per unit fuel odometer of fuel GWd/tU (30 to 50 GWd/tU in Japan) %FIMA(Fission per initial metal atom) Heat rate ; how much power produced per unit fuel speedmeter of fuel GW/m (30 kW/m in Japan) Integral of thermal conductivity Tcent K dT Tsurf K : thermal conductivity of fuel Tsurf : temperature of fuel surface Tcent : temperature of fuel center • Performance of current nuclear fuels in Japan for example Linear heat rate 30 kW/m 30kW/m x 4 m = 120 kW per fuel rod 120kW/rod x 63rods = 7.6MW per assembly 7.6MW/assembly x 400 assembly = 3 GWth per reactor 3 GWth x 0.33 =1 GWe BWR 8 x 8 Fuel rod Water rod Burn up ; how much energy produced per unit fuel %FIMA(Fission of initial metal atom) When 1% of U fission, total energy will produce •••. • 1t of U; 1,000,000 g/238 * 6.02 1023 = 2.53 1027 • fission ; 2.53 1025 • energy of fission; 200MeV = 3.2 10-11 J • energy from 1t of U ; 2.53 1025 * 3.2 10-11 = 8.1 1014 J = 8.1 1014 Ws /86400 s/d = 9.37 109 Wd = 9.37 GWd 1 %FIMA = 9.37 GWd/tU If you want to use GWd/t UO2 , you should use 270 instead of 238. • Heat generation rate and temperature distribution in a fuel Simple calculation of T distribution in a fuel rod Assumption • uniform heat generation per unit volume ; q (W/m3) • temp. independent thermal conductivity;K (W/m/°C) Heat generated in inner cylinder; πr2q dr r a Heat flux through cylinder; πr2q rq = (W/m2) = – K dT dr 2 2πr a rq 0 2 dr = Tcent Tsurf a2q Linear Heat rate K dT = = (W/m) 4 4π • Heat generation rate and temperature distribution in a fuel a rq r 2 T(r) dr = Tsurf K dT = T (r) – Tsurf K 2 2 a2q r2q a2q r r Linear heat rate = – = 1– 2 = 1– 2 4 4 4 4π a a Parabolic distribution Tcent Tsurf Linear heat rate is determined by center temperature not by pellet diameter. Tcent Tsurf K dT = Linear Heat rate = Tcent – Tsurf K 4π Linear heat rate is determined by center temperature not by pellet diameter. • How high the center temperature in a fuel pellet K = 2 W/m/°C, Linear heat rate = 30 kW/m Tcent Tsurf K dT = Linear Heat rate = Tcent – Tsurf K 4π Tcent - Tsurf = 1200 ° Tcent = 1700 - 1800 °C If linear heat rate = 50 kW/m, Tcent = 2500 - 2600 °C • Phase diagram of U-O system Melting point of UO2 2840°C Temperature (°C) Why are fuel rods getting slim? To keep 7.6MW per assembly 7.6MW/assembly ÷ 63 rod = 120kW/rod 120kW/rod ÷ 4 m = 30 kW/m Linear heat rate 30 kW/m BWR 6 x 6 BWR 7 x 7 BWR 8 x 8 Fuel rod Water rod Number of fuel rods Linear heat rate (kW/m) 36 53 49 39 63 30 • Restructuring of fuel during irradiation There is big temperature gradient in fuel pellet. Central void >50GWd/tU Columnar grain >1700°C Equiaxed grain >1400°C Undisterbed region Rim region >70GWd/tU • Behavior of fission products in irradiated fuels 1.0 94 136 Fission gas yields (%) Isotopes 0.0001 100 mass number Fission yields Pu 0.30 84 0.85 0.50 85 0.15 0.13 86 Kr 1.40 0.80 Total Kr 2.8 1.7 Kr 0.001 239 0.40 Kr 0.01 U 83 Kr 0.1 235 131 Xe 3.2 3.8 132 Xe 4.7 5.3 134 Xe 6.6 7.5 136 Xe 5.9 6.6 20.4 23.2 Total Xe • Behavior of fission products in irradiated fuels M + O2 ⇔ MO2 K= ∆G f aMO2 = exp – aMPO2 RT ∆GO2 = RT ln PO2 :Oxygen Potenial a ∆G f = RT ln PO2 + RT ln a M MO2 Elemental Oxide Temperature (K) Oxygen potential of fuel ∆GO2 Formation energy of oxides