ELECTRICAL SAFETY INSPECTION REPORT JANG WON CORPORATION LTD. Choydana, Maleker Bari, Joydebpur, Gazipur, Bangladesh Factory List: 1. Jang Won Corporation Ltd Inspected by: Deonarayan Khatiwara Report Generated by: Deonarayan Khatiwara Inspected on July 17th 2014 SUMMARY Jang Won Corporation Ltd., factory is established in a six storied building which was constructed in 2007 and the factory owner has rented the building from 2009 for the purpose of garment industry. The six storied building was constructed as a commercial structure with total gross floor area of 55000sq.ft. The building height is 18.86m. The building is on rent and there are two separate sheds other than the main building. There were 800 workers in the factory during the inspection. The Factory was surveyed for electrical safety by Woosun Energy and Construction Co., Ltd. (WEC). The purpose of the survey was to identify significant electrical safety issues and to provide recommendations for remediation based on applicable standards specified by the Accord. The scope of this initial electrical safety inspection was limited to the review and identification of major electrical safety issues. The inspection did not include identification of minor deficiencies, which will be further addressed as part of follow-up inspections. Table below summarizes the major electrical safety issues identified during the inspection. Recommendations have been provided to address each issue. An implementation schedule shall be developed by the factory to remediate each of the findings. The specific timing of improvements, including any requested extensions due to design / installation constraints, shall be submitted to the Accord for approval. Jang Won Corporation Ltd. Page 2 of 7 FINDINGS AND RECOMMENDATIONS FINDING NO: E- 1 CATEGORY: DESIGN, DRAWING AND RECORD FINDING: As-built electrical SLD, wiring layout design and drawings, machine layouts are not prepared. RECOMMENDATION: The factory must have as-built electrical SLD with electrical wiring layout designs and drawings. Any changes in load, protection system, conductors, generation and supply system must be reflected in the as-built SLD and drawings. PRIORITY: P1 REMEDIATION TIMEFRAME: 6 WEEKS FINDING NO: E- 2 CATEGORY: DESIGN, DRAWING AND RECORD FINDING: Thermo graphic scanning of the entire electrical system has not been performed RECOMMENDATION: Thermo graphic scanning of the entire electrical system must be performed on triannual basis and recorded. PRIORITY: P1 REMEDIATION TIMEFRAME: 4 WEEKS Jang Won Corporation Ltd. Page 3 of 7 FINDING NO: E- 3 CATEGORY: DESIGN, DRAWING AND RECORD FINDING: Insulation resistance test of electrical cables is not performed. RECOMMENDATION: Insulation resistant test of all the entire cables must be performed once every 5 year cycle and recorded. PRIORITY: P1 REMEDIATION TIMEFRAME: 4 WEEKS FINDING NO: E- 4 CATEGORY: DESIGN, DRAWING AND RECORD FINDING: Electrical safety program is not initiated. RECOMMENDATION: Electrical safety training and awareness program for the electrical personal and workers must be initiated and recorded. PRIORITY: P1 REMEDIATION TIMEFRAME: 4 WEEKS FINDING NO: E- 5 CATEGORY: SERVICE LINE FINDING: Service cable used as service line drawn overhead from distribution pole to the building without support and not properly clamped. RECOMMENDATION: Cable drawn overhead till the entry of the building must be supported with cable tray throughout the length or centenary wires clamped at regular intervals and it has to be held firmly at two ends using appropriate sized cable dead end clamps anchored to the poles. PRIORITY: P3 REMEDIATION TIMEFRAME: 6 WEEKS Jang Won Corporation Ltd. Page 4 of 7 Cables entering inside the building FINDING NO: E- 6 CATEGORY: Cable and cable support FINDING: Cables terminating at main switches and COS not supported. RECOMMENDATION: Install the cable tray/ladder/ duct up to the cable entry of the panel in order to support the cables. Ensure the cables are tightly latched with the ladder and provide covers made of non-combustible material preferably metallic sheet to protect the cables’ insulation from any physical damage as well as prevent ingress of debris, dust and lint. Provide cable gland for every cable entry and exit hole. PRIORITY: P3 Cables termination in switchgears REMEDIATION TIMEFRAME: 6 WEEKS FINDING NO: E- 7 CATEGORY:SWITCHBOARD & PANEL FINDING: MCCB mounted without causing risk of electrocution enclosure RECOMMENDATION: All switchgears must be installed in panels or enclosure particularly made for housing MCCBs to preventing direct contact by the electricians. PRIORITY: P1 REMEDIATION TIMEFRAME: 2 WEEKS Jang Won Corporation Ltd. Page 5 of 7 MCCB mounted on the wall. FINDING NO: E- 8 CATEGORY: CABLE AND SUPPORT FINDING: Cables are not supported in cable tray (Typical) RECOMMENDATION: Cables on trays / raceways / risers must be supported throughout its length. Cable accessories including junctions, Tee, drops and risers must be installed to support cables throughout length. PRIORITY: P3 Cables drawn from generator room REMEDIATION TIMEFRAME: 6 WEEKS FINDING NO: E- 9 CATEGORY:WIRING FINDING: Wiring not supported through conduit and joints exposed causing risk. (Typical) RECOMMENDATION: All wirings must been closed in conduits and all joints must be made by using PVC connectors and housed inside the junction box. PRIORITY: P3 REMEDIATION TIMEFRAME: 5 WEEKS Wiring without conduit FINDING NO: E- 10 CATEGORY:SWITCHBOARD & PANEL FINDING: Openings in the panel top cover plate (Typical) RECOMMENDATION: Provide cable gland same as the cable size at the cable entry and exit so that the cables are not stressed on the sharp edges of the entry and exit hole of the switch boards & panels. Provide covers if any additional gap remains after cable gland is fix. PRIORITY: P3 REMEDIATION TIMEFRAME: 5 WEEKS Jang Won Corporation Ltd. Page 6 of 7 Wires termination inside DB FINDING NO: E- 11 CATEGORY: CABLE & SUPPORTS FINDING: Exposed cable near the entry of slab(Typical) RECOMMENDATION: Cables must be protected by providing proper cable shaft throughout the building. PRIORITY: P3 REMEDIATION TIMEFRAME: 5 WEEKS FINDING NO: E- 12 CATEGORY: SWITCHBOARD & PANEL FINDING: Multiple cables terminated at a single point of the bus bar (Typical). RECOMMENDATION: Avoid multiple connections. Terminate individual cables at individual point of bus bar. Provide copper cable-socket, copper nut-bolt, and copper washer for termination. PRIORITY: P3 Cables passing through slab Distribution panel REMEDIATION TIMEFRAME: 5 WEEKS FINDING NO: E- 13 CATEGORY: SWITCHBOARD & PANEL FINDING: Wiring inside distribution panel messy and no earth bond with the panel door. (Typical) RECOMMENDATION: Wiring inside panels must be run through cable alley keeping sufficient clearance between all the switchgears. Provide earth connection for body and doors of metallic distribution boards using green cables preferably braid so that the metallic door remains at zero potential all the time. PRIORITY: P3 REMEDIATION TIMEFRAME: 9 WEEKS Jang Won Corporation Ltd. Page 7 of 7 Distribution panel