Warranty Instructions

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TRILENNIUM INSTRUCTIONAL INFORMATION

HANDLE SET REMOVAL

W&F HARDWARE HANDLE SET INSTALLATION

W&F HARDWARE HANDLE GRIP SET INSTALLATION

W&F HARDWARE HANDLE GRIP SPINDLE INSTALLATION

TRILENNIUM LOCK REMOVAL

REHANDING THE PANIC RELEASE

DISABLING THE PANIC RELEASE

STRIKE PLATE REMOVAL

STRIKE PLATE INSTALLATION

LUBRICATING HANDLE SET SPRINGS

REPLACING TRILENNIUM FACEPLATE

REPLACING THE HANDLE SET BUSHING AND SPRING

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8817 W. Market St., Colfax, NC 27235

1.800.334.2006 www.enduraproducts.com

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HANDLE SET AND DRIVE SPINDLE REMOVAL

Tools required

• Phillips Screwdriver

1. Removing Escutcheons

A. Open the door and hold both escutcheons in place as you remove the (2) #10 mounting screws with a phillips screwdriver.

B. While holding the exterior escutcheon in place, remove the interior escutcheon from the door.

• Be mindful of the spindle when removing the escutcheon, it may fall out of the actuator hub and onto the ground.

C. Remove the exterior escutcheon from the door.

• Be mindful of the spindle when removing the escutcheon, it may fall out of the actuator hub and onto the ground.

D. Remove the exterior escutcheon Gasket from the door.

E. Remove spindles from Interior and exterior actuator hubs.

Cylinder Tailpiece

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W&F HARDWARE HANDLE SET INSTALLATION

1. Assembly

A. Attach levers to escutcheons.

• Levers are handed - one for interior, one for exterior.

• Orient lever as shown, where handles point away from stile edge.

• Mate the lever drive boss with the square opening in the bushing.

• Secure lever to plate by tightening the pre-assembled mounting screw from the back side.

B. Prepare exterior escutcheon

• Remove keys from the key cylinder.

• Insert key cylinder into upper hole from back side of escutcheon plate. Orient as shown.

• Secure lock cylinder with # 8 x 1/2” self tapping screw.

Bushing

Mounting Screw

Correct lever orientation. (Stile edge- on the left)

Eclipse Horizon Pinnacle

Self-tapping screw

C. Verify lock readiness

• Door panel should be open. If not, rotate interior lever actuator hub with one of the lever spindles, turning away from door edge.

• Ensure deadbolt slot is in vertical position.

• Ensure lock is in latched position. The latches should be in the in the spring loaded position and can be pushed in by hand.

• If the latches cannot be pushed in, disengage deadbolt feature by rotating the deadbolt drive slot, turning away from door edge using the tailpiece of the key cylinder, Not a screwdriver.

Key Cylinder

Vertical Deadbolt Slot

Turn to open

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W&F HARDWARE HANDLE SET INSTALLATION

(Cont.)

1. Assembly Cont.

D. Attach drive spindles to lock housing

For 1-3/4” thick door panels

• Insert spindle into actuator on the exterior and interior side.

For 2-1/4” thick door panels

• Insert either end of 1” long spindle with clip into actuator hub on interior and exterior side.

1-3/4” Application 2-1/4” Application

5/8” 1”

2. Installation

A. Install exterior escutcheon first, then hold in place.

Ensure that:

• The lock cylinder tailpiece projects through the deadbolt hub slot.

• The spindle mates to the escutcheon hub.

• The escutcheon is parallel to panel edge.

B. Install the interior escutcheon next. Ensure that:

• The lock cylinder tailpiece mates with the thumb turn slot.

• The spindle mates to the escutcheon hub.

C. Secure plates by inserting and Hand tightening the

(2) #10 x 2” mounting screws.

Cylinder Tailpiece

D. Verify Lock and Handle Operation

• Operate thumb-turn 90° towards from door edge. Latch bolts should extend to dead-bolted position. Operate 90° the other direction. The latch bolts should retract to original position.

• Operate thumb-turn 90° away from door edge again. Latch bolts should extend to dead-bolted position.

• Operate exterior lever. The latch bolts should remain in dead-bolted position.

• Operate interior lever downward. The latch bolts should fully retract.

• Operate exterior lever. The latch bolts should fully retract

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W&F HARDWARE GRIP SET INSTALLATION

1. Assembly

A. Prepare interior escutcheon

• Orient lever as shown.

• Mate the lever drive boss with the square opening on the bushing.

• Secure lever to plate by tightening the pre-assembled mounting screw from the back side.

Bushing

Mounting Screw

B. Prepare exterior escutcheon

• Remove key from lock cylinder.

• Insert lock cylinder into upper hole from back side of escutcheon plate.

Orient as shown.

• Secure lock cylinder with # 8 x 1/2” self tapping screw.

C. Verify lock readiness

• Door panel should be open. If not, rotate interior lever actuator hub with one of the lever spindles, turning away from door edge.

• Ensure deadbolt slot is in vertical position.

• Ensure lock is in latched position. The latches should be in the in the spring loaded position and can be pushed in by hand.

• If the latches cannot be pushed in, disengage deadbolt feature by rotating the deadbolt drive slot, turning away from door edge using the tailpiece of the key cylinder, Not a screwdriver.

Key Cylinder

Self-tapping screw

Vertical Deadbolt Slot

Turn to open

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W&F HARDWARE GRIP SET INSTALLATION

(Cont.)

1. Assembly Cont.

D. Attach drive spindles to lock housing (See enlargement on next page)

For 1-3/4” thick door panels

• Insert short end of 5/8” long spindle with clip into exterior grip assembly.

• Insert either end of plain spindle into actuator hub on interior side.

For 2-1/4” thick door panels

• Insert short end of 7/8” long spindle with clip into exterior grip assembly.

• Insert either end of 1” long spindle with clip into actuator hub on interior side.

2. Installation

• A. Install exterior escutcheon first, then hold in place. Ensure that:

• The lock cylinder tailpiece projects through the deadbolt hub slot.

• The spindle mates to the escutcheon hub.

• The foot escutcheon is parallel to panel edge.

B. Install the interior escutcheon next. Ensure that:

• The lock cylinder tailpiece mates with the thumb turn slot.

• The spindle mates to the escutcheon hub.

C. Secure plates by inserting and tightening the (2)

#10 mounting screws.

Cylinder Tailpiece

D. Verify Lock and Handle Operation

• Operate thumb-turn 90° toward from door edge. Latch bolts should extend to dead-bolted position.

Operate 90° the other direction. The latch bolts should retract to original position.

• Operate thumb-turn 90° toward from door edge again. Latch bolts should extend to dead-bolted position.

• Operate exterior grip lever. The latch bolts should remain in dead-bolted position.

• Operate interior lever downward. The latch bolts should fully retract.

• Operate exterior grip lever. The latch bolts should fully retract

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HANDLE GRIP SPINDLE INSTALLATION

Exterior Application

1/4”

1- 3/4” Panel

Application

5/8”

1/4”

Drive Spindle

2- 1/4” Panel

Application

7/8”

Note:

Insert the short end of the drive spindle into the exterior grip assembly.

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TRILENNIUM LOCK REMOVAL

Tools required

• #2 Phillips Screwdriver

Note

Before removing the Trilennium Lock, the handle sets/ grip lever must be removed .

Remove Mounting Screws

Using a Phillips Screwdriver, remove the (6) Screws for 6/8 locks or the (7) screws for 8/0 locks that secures the lock in the door and remove the lock. The Smaller Torx Head screws do not need to be removed.

* 6/8 Lock shown- longer locks will have more screws.

Phillips

Head

Screws

Caution

Use caution when removing screws, from door and lock. The lock will have nothing securing it and it will fall out.

Exterior

Phillips

Head

Screws

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REHANDING THE TRILENNIUM PANIC RELEASE

Trilennium locks can be handed from an inswing application to be used on an outswing door. The opposite hand lock must be used and the Panic Release feature has to be reversed.

HANDING Note :

Trilennium Locks can only be re-handed from right hand inswing to left hand reverse and from left hand inswing to right hand reverse.

Inswing

Outswing

1. Part identification.

There is one component that creates the “panic release”feature on the interior of the Trilennium™ mortise lock. The long drive arm is for the interior, the short drive arm for the exterior.

2. Remove plastic covers

A. The black plastic “rehanding covers” are removable. Depress the snap lock using a fingernail and lift the cover out.

B. One edge is under the “I” beam, so twist it to the side slightly.

3. Reverse arms.

Once you have removed both plastic covers, reverse the drive arms. See reference chart for correct placement. Reinstall the covers.

DRIVE ARM POSITIONING REFERENCE

Interior side Exterior Side

Unlocked Position Unlocked Position

Interior side

Locked Position

Exterior Side

Locked Position

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REMOVING THE TRILENNIUM PANIC RELEASE

All Trilennium ® locks include a “panic release” feature for the interior lever. Operation of the lever disengages the deadbolts and latches simultaneously. Trilennium locks with the panic release feature comply egress door requirements described within International Building and Residential Codes. State or municipality codes may differ from these.

Tools required

• #2 Phillips Screwdriver

• Deadbolt Actuator

• Lock Actuator wrench

Parts required

• Exterior Link Arm Kit TC-EXTARMKIT

NOTE:

The removal of the “panic release” feature from your door system may prevent it from meeting egress door codes in your area. By removing the “panic release” feature the homeowner is taking responsibility for changing this part and must be made aware that it may create a code violation.

1. Part Identification

The panic release feature is created by use of a long drive arm. To eliminate the panic release this long drive arm is replaced with a short drive arm.

Long drive arm.

Short drive arm.

2. Remove Access Cover

A. The black plastic “rehanding covers” are removable. Depress the snap lock using a fingernail and lift the cover out.

B. One edge is under the “I” beam, so twist it to the side slightly.

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REMOVING THE TRILENNIUM PANIC RELEASE

(Cont.)

3. Replace Drive Arm

• Lift the long drive arm off its support pins. Take care to orient the short arm correctly. Install the short drive arm fully on the support pins.

• Replace the access cover.

Correct orientation of short drive arm shown. Both sides of the lock shown.

4. Check Lock Function

The revised lock can be checked for intended function without installing it.

• A.

Engage deadbolts by inserting the key cylinder tail-piece into the black drive slot, and turning 90 degrees. (The direction to turn will depend on the side of the lock used.)

A.

• B.

Using a square drive wrench attempt to rotate the handle drive hub away from the lock edge. Do this on both sides. The deadbolts should not disengage.

B.

• C.

Disengage the deadbolts by turning the black drive slot.

C.

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STRIKE PLATE REMOVAL

Tools required

• #2 Phillips Screwdriver

3. Strike Plate Assembly

• Using Phillips Screwdriver, remove the 3 screws securing strike plate assembly to the jamb/ astragal.

Dust Box

Strike Plate

3/4” Screws

Reinforcing Plate

#10x 2-1/2” Screw

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STRIKE PLATE INSTALLATION

1. Strike Plate Assembly

Parts Required

• (3) Dust Boxes

• (3) Reinforcing Plates

• (3) Strike Plates

• (6) 3/4” screws

• (3) #10 x 2-1/2” screws

Dust cup feet

Reinforcing plate arms

Reinforcing

Plate Arms

Dust Cup Feet

• The dust cup feet should align with the groves parallel to the roller.

• The reinforcing plate arms should sit inside the dust box.

Dust Cup

A. Attach strike plates to jamb.

• Attach the Dust Cup to the

Reinforcing Plate.

• Align the 3 holes on the Strike

Plate with the Reinforcing Plate.

• Orient as shown.

• Use 3/4” screws in top and bottom holes of each strike.

• Use long #10 x 2-1/2” Screw in center hole. (The purpose is to anchor each Strike Plate to the structural framing for added security. )

• Repeat for remaining strike locations.

Note

Reinforcing Plate

A 1/8ӯ pilot hole should be drilled into the rough framing for the long screw.

Strike Plate

3/4” Screws

#10x 2-1/2” Screw

Note

Solid shimming should be placed behind the jamb immediately above and below each strike location to allow for firm anchoring to structure.

2. Operation Check

• Close the door.

• Operate thumb-turn 90° towards from door edge. Latch bolts should extend to dead-bolted position.

Operate 90° the other direction. The latch bolts should retract to original position.

• Operate thumb-turn 90° towards from door edge again. Latch bolts should extend to dead-bolted position.

• Operate exterior grip lever. The latch bolts should remain in dead-bolted position.

• Operate interior lever downward. The latch bolts should fully retract.

• Operate exterior grip lever. The latch bolts should fully retract

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LUBRICATING THE HANDLE SET SPRING

A. Remove Handle Set and apply Lubrication

• To access spring and Bushings, first remove the handle set from the panel.

• Apply a liberal amount of Grease/lubrication onto the metal spring with a small brush and work it down into the spring as much as possible.

Apply Grease/

Lubrication to spring

C. Cycle Handle

Cycle the lever several times to embed the grease/ lubrication into the spring / bushing canal.

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D. Remove Excess

Using a cloth, wipe away any excess grease/ lubrication.

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REPLACING TRILENNIUM LOCK FACEPLATE

Parts Required

• Replacement Faceplate

• Replacement Screws

Tools required

• T-15 Torx Screwdriver

• #2 Phillips Screwdriver

Note

If lock is installed into a hung door panel, the installation screws should never be removed without a handle set or construction handle installed,otherwise the lock may fall out of the panel.

A.

B.

C.

D.

Remove old Faceplate

Open door to expose faceplate.

Using the T-15 Torx screwdriver remove the Torx drive faceplate screws

Using the #2 Phillips screwdriver remove the installation screws securing the lock to the panel.

Remove old Faceplate.

Torx

Head

Screws

Phillips

Head

Screws

Torx

Head

Screws

* 6/8 Lock shown- longer locks will have more screws.

Phillips

Head

Screws

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REPLACING TRILENNIUM LOCK FACEPLATE

(Cont.)

Torx Screw Phillips Screw Install New Faceplate

• Replace faceplate with new faceplate, and hold in place. Orient as shown.

• Replace faceplate screws with T- 15 Torx Screwdriver.

• Replace installation screws with #2 Phillips Screwdriver.

Note

Hand tighten all screws, do not over tighten. Do not use a power drill.

Orientation of Faceplate

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REPLACING THE TRILENNIUM HANDLE SET BUSHING

AND SPRING

Required Tools

• Flat Head Screwdriver

• Snap Ring Pliers

Required Parts

• TC-BUSHINGREPLKIT Bushing Replacement Kit`

1. Remove the Snap Ring and Retaining Plate.

There are two types of snap rings used :

• Older sets will have an U-shaped Snap ring

• Newer sets will feature a circular snap ring with tabs

For the U shaped snap ring:

• Carefully remove the snap ring (U-shaped locking pin) with a flat head screwdriver.

• Lift the spring retaining plate out of place

(Careful, spring may jump out of place).

For the Circular tabbed snap ring:

• Open the ring using the Snap Ring Pliers.

• Remove the Snap Ring and lift the spring retaining plate out of place (Careful, spring may jump out of place).

Insert

Pliers here

2. Remove the Spring and Bushing

• Remove the old spring.

• Remove the old bushing by pushing it out of the front of the escutcheon.

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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND

SPRING

(Cont.)

3. Insert new Bushing

Insert new bushing into escutcheon. Note the

Orientation. The indention on the bushing should be opposite the stop on the escutcheon.

Stop

Indention

4. Check for Proper Orientation of Bushing.

• Check the rotation on the bushing. If it is inserted correctly it will rotate both directions.

• While holding the bushing in place, turn the escutcheon over.

• Orient the bushing where the two indentions are parallel with the sides of the escutcheon shown.

Indentions

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Indentions

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REPLACING THE TRILENNIUM HANDLE SET BUSHING

AND SPRING

(Cont.)

5. Insert New Spring.

• Insert one end of the spring into the one end of the spring channel. Be sure the end in seated against the mounting screw pass through.

• While holding in place, insert other end of the spring into the spring channel and seat it against the mounting screw pass through.

Mounting Screw Pass through

Mounting Screw Pass through

6. Attach Spring Retaining Plate and Load Spring into Position.

• Align the spring retaining plate tabs with the indentions on the bushings and the 90 degree tab should align with the mounting screw pass through. Start to install it but do not push it all the way in place.

• While holding the retaining plate in place with one hand, use the other hand to load the new spring into the spring channel, working your way towards the middle.

• Press the spring retaining plate down fully.

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REPLACING THE TRILENNIUM HANDLE SET BUSHING AND

SPRING

7. Secure Snap Ring over Retaining Plate.

Once the spring is loaded, completely depress the spring retaining plate to expose the snap ring grove.

To reinstall a U-shaped snap ring

• Align the snap ring with the grove on the bushing and with a flathead screwdriver firmly push it into place.

For the Circular tabbed snap ring:

• Using snap ring pliers, spread the ring slightly so it will go over the bushing. Move it downward to the groove location and release it. Be sure it firmly seats in the groove.

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