E22 Illuminated Pushbuttons Illuminated pushbuttons Illuminated Pushbuttons 24V AC/DC Full Voltage Red E22TB2X4B Green E22TB3X4A Amber E22TB9X4A Price Momentary illuminated pushbutton, black bezel, extended red button with one N.C. contact, 24V full voltage light unit Momentary illuminated pushbutton, black bezel, extended green button with one N.O. contact 24V full voltage light unit Momentary illuminated pushbutton, black bezel, extended amber button with one N.O. contact, 24V full voltage light unit <---> <---> <---> 120V AC Resistor Momentary illuminated pushbutton, black bezel, extended red button with one N.C. contact, 120V resistor light unit Momentary illuminated pushbutton, black bezel, extended green button with Green E22TB3X10A one N.O. contact, 120V resistor light unit Momentary Illuminated pushbutton, black bezel, extended amber button with Amber E22TB9X10A one N.O. contact, 120V resistor light unit See specifications and mounting data at the beginning of this section. Red E22TB2X10B Note: Bulb removal tool available. See replacement bulbs on the accessories page. <---> <---> 29.5 (1.17) Approximate dimensions in mm (in). See dimensions for “back-of-panel extensions” at the beginning of this section. 20 (0.79) 50 (1.97) 94 (3.7) Illuminated double-headed pushbutton <---> Illuminated Pushbutton Double-headed Pushbutton Green-Red E22DB1B20X11C Price Illuminated double headed pushbutton with clear lens, 0 and 1 legend markings, 120V transformer light unit, one N.O. and one N.C. contact <---> See specifications and mounting data at the beginning of this section. Note: This IP65 or UL (NEMA) Type 3, 3R, 4, 4X, 12, 13 pushbutton includes a protective clear silicone boot. A C Overall Dimensions (in/mm) Dimension With Boot Without Boot A 1.19 (30.2) 1.11 (28.2) B 2.28 (57.9) 2.20 (55.9) C 0.68 (17.3) 0.48 (12.2) B Clear Boot Mushroom pushbutton station Mushroom Pushbutton Station Emergency Stop Station Red/Yellow Price in, twist-to-release 40mm red mushroom pushbutton, black bezel, with E22ASB106 Latch one N.C. contact. 70 (2.76) 80 (3.15) <---> 60 (2.36) 82 (3.23) A = 22 mm (0.87 in) A 4-4.2 (0.17) MTG. HOLES 21 (0.83) CABLE ENTRY 50 (1.97) 22 (0.87) 22–28 Pushbuttons and Lights BOT. VIEW Approximate dimensions in mm (in). HxWxD 82(3.23) x 80(3.15) x 60(2.36) 1 - 80 0 - 633 - 0405 E22 Emergency Stop Mushroom Pushbuttons The European Machinery Safety Directive EN 418 requires all emergency OFF devices to be self-latching types and to have positive (direct) opening operation. Devices have to be manually reset. EN 418 states that actuators shall be mushroom head type and colored RED. RED The background immediately around the device actuator should be colored YELLOW (see pages 22-33 and 22-34 to order legend plate part number E22VA8 or guard part number E22MGTA). CE EN 418 Compliant Non-illuminated Emergency Stop Mushroom Pushbuttons (A) Red action Maintained 40mm red mushroom pushbutton, Emergency Stop. black bezel, <---> E22LTA2QB Trigger with one N.C. contact (B) Red E22LPB2B (C) Red E22JLB2N8B (D) Red E22JPLB2B Push-Pull Maintained 40mm red mushroom pushbutton, Emergency Stop. black bezel, with one N.C. contact Push-Pull Maintained 50 mm red aluminum mushroom pushbutton, Emergency Stop engraved, black bezel, with one N.C. contact Push-Pull Maintained 50 mm red mushroom pushbutton, not engraved, black bezel, with one N.C. contact <---> <---> See also specifications and mounting data at the beginning of this section. The E22LTA2QB Emergency Stop pushbutton, in conjunction with direct-opening action contact blocks and either a yellow nameplate or yellow guard, is fully compliant with this safety directive, and is third-party certified by DEMKO. DL105 PLC DL205 PLC DL305 PLC DL405 PLC Note: E22MGTA fits E22LTA2QB. It is not recommended for use with devices that are not EN-418 compliant . Field I/O Software Momentary 50 mm red mushroom pushbutton, black bezel, with one N.C. contact (F) Red E22JPB2B E22LB2B <---> Momentary 40 mm red mushroom pushbutton, black bezel, with one N.C. contact <---> C-more HMIs (G) Red E22LLB2B Twist release Maintained 40mm red mushroom pushbutton, black bezel, with one N.C. contact <---> Other HMI (E) Red E22MGTA DL05/06 PLC <---> Non-illuminated Mushroom Pushbuttons (NOT CE EN 418 Compliant) E22VA8 PLC Overview See also specifications and mounting data at the beginning of this section. AC Drives Motors Dimensions A, B Steppers/ Servos 114.2(4.495) Installed with Dual Contact Block Motor Controls 99.8( 3.930) Installed with Single Contact Block 1.57 (40) 0.87 (22) 43.3(1.706) A B Proximity Sensors Photo Sensors Limit Switches Encoders Dimensions C, D, E Current Sensors Pushbuttons/ Lights 50 (1.97) C D, E Process Relays/ Timers 26 (1.02) Comm. Dimensions F, G TB’s & Wiring Power 40 (1.57) F G 22 (0.87) Circuit Protection Enclosures Approximate dimensions in mm (in). See dimensions for “back-of-panel extensions” at the beginning of this section. Appendix Part Index w w w. a u to m at i o n d i re c t . c o m / p u s h b u tto n s _ l i g h ts Pushbuttons and Lights 22–29 E22 Series Technical Specifications Ingress Protection (IP) Rating (IP65, IP66 ratings to IEC 529) UL Listed (NEMA) Types 1, 2, 3, 3R, 4, 4X, 12, and 13 when mounted in an enclosure rated for those same applications. See pages 30-9 and 30-10 for descriptions. Electrical Specifications UL508; UL File E131568. CSA certified class 3211 03, LR 68551. NEMA ICS5-2000: A600, Q600 (refer to page 22–26). IEC 60947-5-1: AC15, DC13. Electrical Rating Maximum Frequency of Operation 22 mm Pushbuttons Key and Lever Selector Switches Twist-to-Release Devices Push-Pull Operators 3,000 operations/hour 1,200 operations/hour 3,000 operations/hour 5 million operations 500,000 operations 300,000 operations 3 million operations Environmental Specifications Operating Temperature Storage Temperature Maximum 60° C at 95% RH, -20° to 60° C (-14° to 140° F), altitude 2000 meters Vibration Shock Bump 5G/0.7mm peak-to-peak 10 sweeps, 10-500 Hz Maximum 60° C at 95% RH, -40° to 80° C (-40° to 176° F) Vibration 660V, .1A 0.5 X 106 25G, 6ms for 1,000 cycles Materials Glass-filled nylon Nitrate rubber Nitrate rubber Polycarbonate Polyester or polycarbonate DL05/06 PLC DL105 PLC DL205 PLC Logic-level operation 5 VDC, 1 mA (minimum recommended) Contacts feature a pointed surface called “Reliability Nib.” The projection penetrates through any oxidation providing unmatched low-level operation without using exotic metals or sealed contacts. Standards and approvals DL305 PLC DL405 PLC Field I/O Software C-more HMIs • UL listed – UL 508 electrical/environmental; UL 486E terminal secureness, File E131568 • CSA Certified – CSA 22.2 #14 • NEMA ICS-1, ICS-2 • IEC 144, 337, 529, 947 • IP65 when mounted in enclosure • Lloyds No. 4 and 5 • M.T.T.A. • CE 18G, 18ms Construction Components Housing, Bezel, Mounting RIngs Internal Seal Panel Gasket Illuminated Lenses Buttons Springs Contacts Terminal Screws/Terminals • AC15 durability: 120V, 6A 1 X 106 operations • DC13 durability: 24V, 8A 0.15 X 106 operations 6,000 operations/hour IEC 60947-5-1: AC15, DC13. Mechanical Life Pushbutton Selector Switches Push-Pull and Twist-toRelease Contact Block Electrical life PLC Overview IEC utilization categories & ratings AC15 (Control of AC electromagnetic loads) • 24 volts AC at 10 amps • 130 volts AC at 6.5 amps DC13 (Control of DC electromagnetic loads) • 24 volts DC at 1.5 amps • 110 volts DC at .5 amps Other HMI AC Drives Motors Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Stainless steel Pushbuttons/ Lights Silver Brass Process Panel Thickness - Inches (mm) Nominal Aluminum Legend Plates Large Yellow Round Legend Plates Minimum 0.27 (6.8)1 Relays/ Timers 0.05 (1.3) Comm. 0.04 (1.0) 0.04 (1.0) TB’s & Wiring Installation of certain accessories will increase the total (overall) panel thickness by the amount shown. The total panel thickness with all accessories installed cannot exceed the maximum allowable nominal dimensions of 0.27 in. (6.8 mm). 1 Power Wire Specifications Minimum/Maximum Tightening Torque Circuit Protection 18AWG (0.75mm2) / 12AWG (2.5mm2) 7lb./in. Enclosures Appendix Part Index w w w. a u to m at i o n d i re c t . c o m / p u s h b u tto n s _ l i g h ts Pushbuttons and Lights 22–25 E22 Mounting / NEMA Aux Contact Ratings Mounting A Dimensions A B Size/Type of Operator .96 (24.3) +.02 (.4) -0 (0) B .89 (22.5) +.02 (.4) Diameter Minimum Spacing — Inches (mm) .13 (3.2) +-.01 (.2) Minimum Spacing - Inches (mm) All types up to 1.18 (30) dia. including knob and key operated selector switches — except those listed below 1.18 (30) Three-way adapter 1.97 (50) 1.97 (50) dia. operators 2.16 (55) 2.16 (55) Large yellow round legend plate - 2.76 (70) Dia. 2.95 (75) 1.97 (50) Back-of-panel extensions A Note: This view is to show dimensions only. Contact blocks are not stackable. Single circuit block — full voltage and Dual circuit contact resistor units block Approximate Dimensions — Inches (mm) B C D Transformer light unit Transformer light unit and single circuit contact block 2.91 (74) 3.7 (94) 3.15 (80) 3.9 (99) Pushbuttons (All Types and Push-Pull) Contact Block Trans. Added Light to Unit Trans. Unit Dual Circuit Contact Block 2.0 (51) Contact Block/ Light Unit 2.6 (66) Key and Knob Selector Switches 2.2 (57) 2.83 (72) A B C D NEMA Mechanical Switching Ratings and Test Values for DC Control Circuit Contacts Contact Thermal Maximum Make or Break DC Current (A) Rating Continuous Desig- Test Current 125 Volts 250 Volts 301 to 600 Volts nation (A) 5.0 1.1 0.55 --P300 5.0 1.1 0.55 0.20 P600 2.5 0.55 0.27 --Q300 2.5 0.55 0.27 0.10 Q600 1.0 0.22 0.11 --R300 Control Circuit Contact Electrical Ratings Typical Wiring - See page 22-6 Note drawing Volt amperes 138 138 69 69 28 This chart is provided as a guideline only, and the ratings and values are not guaranteed to be accurate. It is the users’ responsibility to properly size their control circuit devices. The chart values are from NEMA Standard ICS 5-2000, Table 1-4-2. NEMA Mechanical Switching Ratings and Test Values for AC Control Circuit Contacts Contact Thermal Rating Continuous Desig- Test Current nation (A) A300 A600 B300 B600 C600 120 Volts Make Break Maximum AC Current, 50/60Hz (A) 240 Volts 480 Volts Make Break Make Break 600 Volts Make Break Volt amperes Make Break 10 60 6.00 30 3.00 --- --- --- --- 7200 720 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720 5 30 3.00 15 1.50 --- --- --- --- 3600 360 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 180 This chart is provided as a guideline only, and the ratings and values are not guaranteed to be accurate. It is the users’ responsibility to properly size their control circuit devices. The chart values are from NEMA Standard ICS 5-2000, Table 1-4-1. 22–26 Pushbuttons and Lights 1 - 80 0 - 633 - 0405 E22 Accessories Octagonal wrench PLC Overview DL05/06 PLC Hole cutting tool Hole plug DL105 PLC DL205 PLC DL305 PLC 28 (1.18) DL405 PLC mm (in) 14 (0.55) Bulb removal tool Part number HT8WRENCH E22BHP E22BA5 Guard for E22 E-stop Field I/O Accessories Description Price Octagonal wrench for tightening back-of-panel mounting nut on all Cutler-Hammer operators. <---> Hole plug for unused 22 mm panel holes. Hole cutting tool for 22 mm mounting holes. Maximum gauge thickness for cutting steel: 16 swg (1.6mm) 14 swg (2 mm) Spare key for all Cutler-Hammer 22 mm selector switches (not shown) <---> C-more HMIs <---> Other HMI E22KS2 HT8LAMPTOOL Lamp extraction tool for removing lamps from switches, indicators and stacklights 22mm yellow guard for E22LTA2QB and E22LPB2B for emergency stop applications. E22MGTA 1.71 (43.5) <---> <---> <---> Software AC Drives Motors 1.60 (40.6) Steppers/ Servos 3.00 (76.2) Dia. 0.89 (22.5) 1.73 (44) 0.20 (5) 0.26 (6.5) Replacement incandescent bulbs Part Number ECX1900-5 ECX1902-5 ECX1904-5 Part Number W1121 W1226 W1819 Replacement LED lamps Proximity Sensors E22MGTA Rating Description Quantity Price 6V replacement bulb for 22 mm metal and C-H switches 6V, 1.2 watts and indicators. Miniature bayonet base T31/4. pkg. of 5 bulbs <---> 24V replacement bulb for 22 mm metal and C-H switches 24V@ 80mA and indicators. Miniature bayonet base T31/4. pkg. of 5 bulbs <---> 120V replacement bulb for 22 mm metal and C-H switch130V@20mA es and indicators. Miniature bayonet base T31/4. pkg. of 5 bulbs <---> Rating Description Quantity Price Replacement lamp for C-H E22 full voltage indicators and 120V@20mA switches. Does not replace the LED monoblock indicators. pkg. of 4 bulbs <---> Replacement lamp for C-H E22 resistor indicators, 60V@20mA switches and pushbuttons. pkg. of 4bulbs <---> Does not replace the LED monoblock indicators. lamp for C-H E22 indicators and pushbut- pkg. of 4bulbs <---> 24V@20mA Replacement tons. Does not replace the LED monoblock indicators. Part Number ECX1911-2 ECX1912-2 ECX1913-2 ECX1914-2 ECX1915-2 ECX1921-2 ECX1922-2 ECX1923-2 ECX1924-2 ECX1925-2 Motor Controls Color Rating Description Quantity Red <---> Green Yellow 24V@26mA Blue White Red Green Yellow Blue Price 120V@5mA LED replacement lamp for miniature bayonet base lamps. Works with 22 mm metal and Cutler-Hammer switches and indicators, but illu- pkg. of 2 LED bulbs mination will not be as even when used with Our metal indicators. Note: Will not replace sealed C-H monoblock LED indicators. White <---> <---> Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. TB’s & Wiring Power <---> <---> <---> <---> Circuit Protection Enclosures <---> <---> Appendix <---> Part Index Note: Bulb removal tool available. Order part number HT8LAMPTOOL. w w w. a u to m at i o n d i re c t . c o m / p u s h b u tto n s _ l i g h ts Pushbuttons and Lights 22–33