XC/XL Series

advertisement
XC・XL series
CNC Spindle Turret
Precision Lathe
CNC PRECISION LATHE XC-100 XC-150 XL-100 XL-150
XC・XL series
CNC
Spindle
Turret Precision Lathe
XC 100
Chuck size
Max. turning diameter
Max. turning length
Max. bar diameter
Tool post type
Rapid traverse rate
Spindle motor
Dimensions(L×W)
Controller
1
6
inch
φ180mm
190mm
φ26mm
8-station turret
X : 12/Z :18 m/min
AC 7.5/5.5kW
1,150×1,360mm
TAKAMAZ & FANUC
XC 150
Chuck size
Max. turning diameter
Max. turning length
Max. bar diameter
Tool post type
Rapid traverse rate
Spindle motor
Dimensions(L×W)
Controller
8
inch
φ290mm
204mm
φ42mm
8-station turret
X : 18/Z : 24 m/min
AC 11/7.5kW
1,250×1,480mm
TAKAMAZ & FANUC
In 1976,
developed CNC lathe with CRT, "TCC-8" from Japan.
Since its development, TAKAMAZ has provided a total of 30,000 CNC lathes and
has been providing CNC lathes worldwide. The core of the CNC lathe line up
is the "X Series" that has one spindle and one turret structure.
This is the most basic structure and yet it is through this structure that
TAKAMAZ garnered confidence from valuable customers. In 2010, a more compact,
less priced, and aimed at a more creative design, the new series [XC/XL] Series is born.
“Surprise the World with
Hidden Creativity”
XL 100
Chuck size
Max. turning diameter
Max. turning length
Max. bar diameter
Tool post type
Rapid traverse rate
Spindle motor
Dimensions(L×W)
Controller
6
inch
φ180mm
240mm(Power tools type :180mm)
φ42mm
8-station turret(12-station)
X :12/Z :18 m/min
AC 7.5/5.5kW(11/7.5kW)
1,360×1,360mm
TAKAMAZ & FANUC
XL 150
Chuck size
Max. turning diameter
Max. turning length
Max. bar diameter
Tool post type
Rapid traverse rate
Spindle motor
Dimensions(L×W)
Controller
8
NEW
inch
φ320mm(For 8-Station Turret)
370mm
φ62mm
12-station turret
X : 18/Z : 24 m/min
AC 11/7.5kW
1,600×1,535mm
TAKAMAZ & FANUC
※The photo shows new TAKAMAZ standard color.Environmentally friendly powder coating is employed.
2
CNC
Spindle
Turret Precision Lathe
Only 1,150 mm machine width High Precision Structure
The X-Axis has a pre-tensioned structure. As a
result, dimensional variation due to thermal
displacement is suppressed and a design with
stable machining accuracy is achieved. In addition,
the X-axis slide is made larger resulting to a more
robust slide. Furthermore, to find a flawless
countermeasure for thermal displacement, thermal
displacement phenomenon is analyzed by computer
achieving excellent thermal stability. Repeatability
test for 8 hours shows change of φ5 microns and
only φ3 microns after 1-hour machine stop.
Improved Rigidity and Straightness of
Dovetail Slide through Slide Size Increase
Achieved Excellent Thermal Displacement
Countermeasure through CAD
(Computer Aided Design)
(Based on TAKAMAZ designated cutting condition)
Only 1,150 mm machine width Ultra-Compact Design
The machine is a slim design with width of only
1,150mm and still comes with a 120mm stroke
X-Axis and 230mm stroke Z-Axis. Even with a
slim width, it is still designed with 450mm door
opening. The machine accessories are placed in
front or in accessible locations on the machine
as emphasis to routine maintenance.
450mm
Routine Maintenance
Details are placed in front
Chuck Pressure Adjustment
1,360mm
Air Pressure Adjustment
3
Floor Space
1.56m2
1,150mm
Pursue the World’
s Smallest Lathe
Improved Chip Discharge
Compared to the previous model, this machine has
a bigger interior chip drop chute opening by 2.2
times in addition to the steep angle of bed chute.
The chip discharge is excellent. By attaching rear
chip conveyor (option), stoppages as a result of
chip nesting on the interior bed is prevented.
Increased Operation Efficiency
through Fully Loaded Features
Safety program check done in advance with
"Manual Handle Retrace Function", retrieving data
loss with "Automatic Data Backup Capabilities," and
"Counter Function" are some of the added features
to improve maintenance, operation and ease of use.
○Manual handle trace
400m
mm
m
390
○Workpiece/Tool counter
Environmentally Friendly
Energy Saving Design
Sigma loader Adjustment
As compared to the previous model, the spindle motor is
upgraded to AC7.5/5.5kW but has much faster spindle
acceleration and deceleration time. This contributes to power
saving. The weight reduction for resource conservation and
LED light adoption are contributing factors for power-saving
and environmentally friendly structure.
Spindle Acceleration Time 2.7sec.
(As compared to the previous model:25% reduction)
○Notification for Routine Inspections
Reduced Material Use −200kg
(As compared to the previous model:10% reduction)
XC-100 Spindle motor torque diagram
■ Max.4,500min-1 standard type (AC 7.5/5.5kW)
8
Output
Lubrication Pump
1,125min-1
T=63.6N・m
6
7.0kW
1,500min-1
5.5kW(Cont. rating area)
(kW)4
2
3,375min-1
7.5kW(15min. S 25% operation area)
5.0kW
T=46.6N・m
60min. S3 40% operation area
T=35.0N・m
0
1
2
3
Spindle speed(×1,000min-1) 4
○Tool torque monitor
○Fixed wear
○Smart Alarm Diagnostic
○Over road check function
4
CNC
Spindle
Turret Precision Lathe
Space Saver in Turning Machine Industry’s Smallest Class Achieve Space-Saving
Comparable to 6-inch Class
The machine width is 1,250mm. The floor space is 1.85m2,
about 23% less than previous model, making it the
smallest machine with an 8-inch chuck among the same
class in the industry. In our products, the space needed for
[2] x [Set of Previous Model & Stocker] is enough for [3] x
[Set of XC-150 & Stocker]. Arrangement of lines requiring
only small spaces is possible leading to increased
efficiency in operation and improvement in manufacturing.
Floor space 23% reduction
8inch
(Conventional model)
6inch
(Conventional model)
2.4m2
1.85m2
1.56m2
Space for a line with 2 sets of previous model & stocker
Adoption of Rigid Slide
Just like the other models, the Z-Axis slide
applies square box-way slide that is known
for rigidity. The X-Axis is designed for
increased rigidity than previous model that
can be used for heavy cutting.
Converts to a line with 3 sets of XC-150 & stocker
X-Axis Slide that is Focused on Rigidity
5
8,000mm
Energy Saver as Environment Friendly
Energy Saving Machine
castings by eliminating unnecessary
materials, as compared to previous models,
there is a 20% reduction of materials used.
This is good for the environment. Through
these measures, the power consumption
without compromising machine functions and
processing performance is reduced by 10%.
As compared with previous models, there are
20% reduction on the spindle inertia and 36%
reduction on the spindle acceleration and
deceleration time (0-3,500min-1). In addition,
X-Axis and Z-Axis have also reduction on the
motor load inertia of approximately 8%. Per
FEM Analysis for optimizing the design of
Ensure the Reduction Of Materials Used
Effect of Power Consumption Reduction per Machine
17.0
Power consumption
Reduction of Spindle Inertia by 20%
Reduction of Spindle Acceleration and Deceleration Times by 14%
16.0
As compared to the previous model10% reduction
︵ ︶
14.0
kWh 13.0
Slide Motor Load
Reduction of Inertia by 8%
16.0
15.0
14.3
8inch conventional model
XC-150
※Operating conditions: 8 hours continuous operation using factory running program for measurements
Reduction of Materials Used by 20%
Reduction of Total Parts Used by 10%
Improvement of Chip Discharge
Superior Workability
Machine has a width of 1,250mm with a compact
body but chip discharge and workability are not
inferior to other products. With keeping the same
size of the interior chip drop chute opening
(0.15m2) to the previous model with 8-inch chuck
(rear chip conveyor specification), it also has a
steep angle on bed chute. By attaching rear chip
conveyor (option), stoppages as a result of chip
nesting on the interior bed are prevented.
Designed with a concept of saving
space with a door opening of 470mm
without compromising the workability
inside the machine. In addition, the
space until the spindle center is the
same as that of [X-100] at 300mm,
focusing on ease of operation.
470mm
XC-150 Spindle motor torque diagram
■ Max.3,500min-1 standard type (AC 11/7.5kW)
12
m
0m
m
0m
40
39
Output
10
(kW)
8
875min-1
11kW(15min. S3 25% operation area)
T=120.0N・m
2
0
8.7kW
1,166min-1
7.5kW(Cont. rating area)
6
4
2,625min-1
5.9kW
T=81.8N・m
T=61.4N・m
60min. S3 40% operation area
1
2
3
Spindle speed(×1,000min-1) 6
CNC
Spindle
Turret Precision Lathe
Supports Milling and Shaft Machining!
Capable of Mounting Six Power Tools as Maximum
This machine is equipped with high
horsepower Power Tools that can
perform a maximum of 10mm dia.
milling. The ability to drill, tap and
finish
using
combined
one
with
chuck
possibility
and
of
performing variables and integrated
Face milling
process leads to flexible production.
Side milling
Power Tools Motor Diagram
Max.6
4,000
φ10
φ10
M4∼M6
±0.1
T=8Nm
2
8
6
1
(kW)
torque
Unit
pcs.
min-1
mm
mm
mm
degree
Output
Power tools
Item
Tool storage capacity
Max. rotating speed
Drill(short)
Clamping Capability Endmill
Tap
Spindle orientation Positioning accuracy
4(Nm)
P=2.2kW
2
0
1
2
3
4
Spindle speed(×1,000min-1) Extra Tools for
12 Station Turret Head
The 12 station turret head is available with either standard
turret specifications or the power tools specifications. The
power tooling is designed with high speed through servo
control and clamp controlled robust coupling leading to a
stable high accuracy machining.
The structure of the turret is also designed with cutting oil
spray outlets for each tool for efficient cutting with coolant.
8 station turret head
12 station turret head
※12-station:for reverse(□20)for normal(□16)
Equipped with Tailstock for
280mm long stroke Z axis.
Maximum of 240mm shaft machining is possible with a Z axis
stroke 280mm when equipped with a tailstock as an option.
This is 50 mm longer than the XC-100.
Tailstock
(Option)
7
Item
Pointed End
Quill stroke
Tailstock stroke
Unit
MT
mm
mm
MT-3
85
220
To comply with different requirements, a number of spindle specifications can be selected
Standard type
Chuck
size
Spindle Bearing I.D.
4,500min-1
φ75mm
6,000min-1
φ75mm
3,500min-1
φ85mm
4,500min-1
φ75mm
6,000min-1
φ75mm
Max.bar diameter
6
Spindle motor
φ26mm
7.
5/5.
5kW
φ35mm
6
8
Power tools type
Spindle speed
φ26mm
11/7.
5kW
φ35mm
φ42mm
7.
5/5.
5kW
φ26mm
7.
5/5.
5kW
φ35mm
φ26mm
11/7.
5kW
φ35mm
Compact design continued on the XC-100
Like the XC-100, the XL-100 is designed as multi-function compact
machine. It has the same 1.85㎡ floor space as XC-100 and with
additional milling capability. This machine is also an energy-saving
design, and with excellent features to enhance the working environment.
Spindle Acceleration Tune Parameter
By setting the parameter spindle speed, spindle speed reduces the
time, helping to reduce cycle time
1,360mm
Floor Space is only
1.85m
2
(Comparison with the past machines)
Acceleration Time(0→4,500min−1):
60% Decreased
Deceleration Time(4,500→0min−1):
47% Decreased
1,360mm
XL-100 Spindle motor torque diagram
■ Max.6,000min-1 standard type(AC 11/7.5kW)
XL-100 Spindle motor torque diagram
XL-100 Spindle motor torque diagram
■ Max.4,500min-1 standard type(AC 7.5/5.5kW)
■ Max.3,500min-1 standard type(AC 7.5/5.5kW)
12
11kW(15min. S3 25% operation area)
2,000min-1
10
6
1,500min
-1
5.0kW
5.5kW(Cont. rating area)
4
60min. S3 40% operation area
(kW)
6
2,625min-1
6.9kW
7.5kW(15min. S 25% operation area)
1,166min
-1
5.0kW
5.5kW(Cont. rating area)
4
60min. S3 40% operation area
(kW)
2
0
8
7.0kW
7.5kW(15min. S 25% operation area)
875min-1
2
1
2
3
Spindle speed(×1,000min-1) 4
0
Output
3,375min-1
Output
Output
8
1,125min-1
8
7.5kW(Cont. rating area)
6
(kW)
4
60min. S3 40% operation area
2
1
2
3
Spindle speed(×1,000min-1) 0
1
2
3
4
Spindle speed(×1,000min-1) 5
6
8
CNC
Spindle
Turret Precision Lathe
XL 150
Achieved Double Production Efficiency
with Significantly Improved Cutting Capability!
Spindle with Upgraded Capability
By using an AC11/7.5kw spindle motor which is a standard feature, a stress free hard turning process
is possible.
The production efficiency is further enhanced by significantly shortening the spindle
start-up acceleration and deceleration times as compared to those of the conventional machine. This
leads to shorter idling time. Furthermore, an AC15/11kW spindle motor can be installed as an option..
Improved Outer Diameter
Cutting Capability
Cutting Cross
Sectional Area
(t*f)
1.80mm
2
Short Time Rating Result
1.5times
(Comparison with the past machines)
XL-150 Spindle motor
torque diagram
8.6kW
7.5kW(60min、operation area)
7.5kW
Cont. rating area
5.8kW
T=92.3N・m
6
4
0
2
3
40% Reduction
4
5
16
8
T=105.0N・m
T=63.0N・m
2
11kW
Cont. rating area
T=92.3N・m
6
T=78.8N・m
1,333min-1
2
3
4
5
0
Spindle speed(×1,000min-1) 10.8kW
8.5kW
8
4
1,667min-1
1
T=143.0N・m
11kW(60min、operation area)
10
(kW)
6
0
15kW
(15min、operation area)
12
10.8kW
2,333min-1
1,000min-1
14
8.5kW
2
Spindle speed(×1,000min-1) ■ 12-station turret Max.4,000min-1
(AC 15/11kW)φ120
2,917min-1
11kW
Cont. rating area
4
1,167min-1
1
40% Reduction
15kW
(15min、operation area)
T=143.0N・m
11kW(60min、operation area)
10
(kW)
T=61.2N・m
2
1,250min-1
12
Output
Output
(kW)
(Comparison with the past machines)
14
T=118.0N・m
8
Deceleration Time
3.8sec→2.4sec
16
875min-1
2,625min-1
11kW(15min. operation area)
10
(Comparison with the past machines)
■ 12-station turret Max.5,000min-1
(AC 15/11kW)φ100
■ 8-station turret Max.3,500min-1
(AC 11/7.5kW)φ100
12
Acceleration Time
4.0sec→2.4sec
Output
0.35mm/rev
Reduction in Spindle Acceleration
and Deceleration Times
1
2
3
4
5
Spindle speed(×1,000min-1) Live Tools with Further Enhanced Machining Capability
The torque is improved by using a more powerful motor than the one used in the conventional machines and the machining ability of the live tool
drive is increased by using a bearing on the driving unit with better rigidity. Max.Φ20mm tool can be mounted providing a wide range of tool
selection. Live tools can be mounted on all stations of the turret of up to 12 live tools.
Power Tools Motor Diagram
■ Max.4,000min-1(AC 5.5/3.7/2.2kW)
Drive motor AC5.5/3.7/2.2kW Motor Torque 35N・m
6
5
Performance Comparison (Drill Cutting)
■Conventional model:f0.2mm/rev→ 11.2sec
※Live Tool is an option.
9
5.5kW(10min、S3 25% operation area)
T=70.0N・m
4
Output
・Drill:φ12mm
・Cutting Conditions:Rim Speed 30m/min,Hole Depth 30mm
■XL-150 :f0.4mm/rev→ 5.6sec
750min-1
(kW)
-5.6sec
3
2
1
0
3.7kW(15min、S3 60% operation area)
T=47.0N・m
2.2kW Cont. rating area
T=28.0N・m
1
2
3
Spindle speed(×1,000min-1) 4
Supports 370mm Long Shaft with Extended Z-Axis Stroke
Even though the machine width is the same as
conventional machines, a shaft work of maximum length
370mm can be processed due to the Z-Axis stroke
increased to 400mm which is an extra 1.2 times in length.
With the extension of the stroke, the rigidity of the tailstock
is increased. By applying the angled slide design and
increasing the casting rigidity by 30%, prevention of
vibrations and uniform dimensional accuracy are achieved.
Application of Angled
Slide Design
Casting Rigidity
30%UP
(Comparison with the past machines)
Reasonable Maintenance
for Workload Reduction
Improved Operability
with the One Touch Display.
chuck pressure adjustment, loader adjustments and others) are mounted in front
(such as work/tool counter functions and others) and the
of the machine further improving operator’
s working environment. The“Periodic
Maintenance Function Screen are installed on the operation
Inspection Notice”function can be displayed on the operation panel for enhancing
panel. These buttons are one touch types for improving
a day-to-day safe and secure facility management.
operability. There are 2 buttons installed as spares for
The checking and access points for daily maintenance (such as lubrication oil,
Door Opening Width
Buttons for opening the“TAKAMAZ Customs Functions”
user’
s custom specifications.
520mm
Periodic Inspection
Notice Function
Work Counter Display
Soft Switch Display
10
Equipped with the [Speed] and
[Small Footprint] Servo Loader「Σseries」
As a result of machine body and loader integrated as one unit, superiority in design balance is accomplished as well as high
productivity and space savings, and with after-sale service by , will benefit the customer on different aspects.
◆The rate for each moving point, acceleration and deceleration, and in-position width can be set in detail to achieve a shorter cycle time.
◆High Speed Shutter opens and closes in 1.4 seconds, faster than the conventional model. This results in reducing loading time. (XC-100)
◆To improve usability, the conventional type of fixed operation panel or the new handheld type can be selected. As a result,
the teaching points that have been difficult to see because of the safety covers can now be set with ease.
◆At each point, the interlock can be set to prevent accidental collision
◆Abnormal Torque Detection is set standard function to reduce damage to minimum in the event of a collision.
◆All database, the servo parameter, the data tables, and timer setting can be downloaded from the memory card.
Gantry-type servo loader ∑GH
Compact servo loader ∑
Parallel (CR) Hand
◆As compared to the previous design, the travel stroke
has been expanded, so that transfer to the left and right
and line connection can be designed easily. (Option)
◆IN / OUT conveyor, turn device, and handling
are common with X-100.
Loader transfer capacity
Automation Peripheral Devices
Type Compact(2 axes)
Model
Workpiece Diameter
dimension Weight (One side)
Drive system
Shoulder
(Traverse axis:Z) Stroke
Rapid traverse rate
Drive system
Arm
(Vertical axis:Y) Stroke
Rapid traverse rate
Drive system
Hand rotation Angle
Jaw stroke
Hand type
Gantry(2 axes)
XC/XL-100
XL-150
XC/XL-100
XC/XL-150
ΣC60
ΣC80
ΣGH80
ΣGH150
mm
60
80
80
kg
1.0
1.5
Loader
mm
Q Hand
150
1.5
Servomotor
Servomotor
Depends on spec.
Depends on spec.
84
155
Servomotor
Servomotor
m/min
mm
300
500
m/min
71
84
A production line with different varieties of peripheral
devices and loading variations can be designed.
460
580
125
Air cylinder
Air cylinder
度
90
180
mm
10
10
Parallel (CR) hand
Q hand
Station stocker
Shaft work stocker
11
Flat stocker
Multi-layer stocker for flexible response
to changes in workpiece diameter.
Parts feeder
Tray changer
A cylindrical stocker with
minimum footprint for
storing small workpieces
Workpieces can be
stored together with
the tray.
Wide variation supported by many years of experience
The following is just one example from among a substantial series of peripheral equipment backed up by the“X-100”,
with its delivery record of more than 6,000 units.Consult Takamatsu for details of turnkey systems with strategic flexibility.
※Some pictures show additional special specification
Spindle/Tooling unit
Collet chuck
6-inch chuck
8-inch chuck
Unloader unit
Tool breakage detector
A wide range of choice from Takamatsu original collet
chucks to 8-inch/3-jaw chucks to match user needs.
Quality/Environment control unit
External
measurement
instrument
Cleaning unit
To avoid
dirtying
operator’
s
hands, cleaning
is performed
automatically.
Dimensional errors
are fed back to
the machine to
maintain high
dimensional
accuracy.
Oil mist
collector
Oil mist
collection
facilitates a
clean
production
environment.
Automatic fire
extinguisher
If fire breaks out
in the machine
during automatic
operation, fire
extinguishing
agent is
automatically
discharged.
Cutting efficiency/Chip disposal
Alloyed Clamp Holder for
vibration suppression
Inhibiting the progression
of wear boundary is
expected to extend cutting
tool life in high speed
machining.
■Mounted on the rear side
■Mounted on the rear side
Chip conveyor
Chip conveyor
High-pressure coolant
Semi-dry machining
Chips are reliably discharged
outside the machine.
Constantly cooled coolant is
discharged at high pressure
so that the tool life is
significantly prolonged.
Ultratrace,highly-lubricating
vegetable coolant is applied
to the correct point on the
cutting edge, realizing
semi-dry machining.
(Spiral type)
Chip disposal is done
semi-automatically in
the minimum space.
(Floor type)
12
Tooling system
8-station turret
2758016006
O.D. nozzle
2758021022
Clamp block C
6128801400
Turning holder
O.D./Face/Grooving tool□20
2758201012
φ25-boring holder
Assy 1758200008
Round hole bush
φ20(2333075006)
φ16(2333076004)
φ12(2333077002)
φ10(2333078000)
φ8(2333080006)
Blank(2333079008)
2758210013
2-hole boring holderφ25
Assy 1758203002
Drill chuck arbor
JT1−φ25
JT2−φ25
Drill
chuck
Drill socket
MT−2
2758208041
U-drill holder
Assy 1758202004
Round hole bush
φ20(2333075006)
Drill
sleeve
MT−1 MT−2
Tap holder
Boring bar
Maxφ25
Center
straight drill
Taper drill
U-drill
Maxφ25
Tap
150
Floor Space Drawing(Equipped with ΣC60)
R4
1,880
1,050
1,315
1,730
25
1,150
(1,260)
300
1,360
(1,805)
Unit
(mm)
13
Stroke-Related Drawing
13
250
5
30
Oridinary
collet
5
120st.
152
230st.
Z-axis stroke
Changes with time
120
(μm)
N-06
(KITAGAWA)
0.25 μm
Surface Roughness 0.26 μm
Roundness
▼
64
130
355
▼▼
Precision reference work[XC-100]
Changes with time
(in 8 hours)
5.0μm
Tool
Sintered Diamond
Tool
Sintered Diamond
Material
C3604BD Ф40
Material
C3604BD Ф40
Spindle speed
500 ∼ 3,500 min-1
Spindle speed
2,000 min-1
Feedrate
0.1 mm
Feedrate
0.1 mm
Cutting amount
0.2 ∼ 0.002 mm
Cutting amount
2.0 mm
20
18
16
14
12
10
8
6
4
2
0
-2
-4
-6
-8
-10
-12
-14
-16
-18
-20
9:00
10min. stop
9:30
Time
60min. stop
20min. stop
10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00
Clamping point
Ahead
47
Unit
(mm)
171
Turret Interference
All turret holders except I.D. turning holder are common to those used for [X-100].
160
35
120s
t.
250
95
90
30
40
65
Ø1
30
Ø
40
0
260
Ø25
65
Ø1
Ø320
Ø165
65
Ø1
Ø
25
33
20
20
Ø165
Unit
(mm)
14
Tooling system
8-station turret
1748002001
Clamp block
1768202002
Turning holder
O.D./Face/Grooving tool□25
1768203000
φ25 2-hole holder
1768201004
φ40 boring holder
Round hole bush
φ32(2358029003)
φ25(2358030001)
φ20(2358031009)
★(2333075006)
φ16(2358032007)
★(2333077002)
φ10(2408104004)
★(2333078000)
φ8(2408115000)
★(2333080006)
Blank(2408107007)
★(2333079008)
Boring tool
Straight
shank drill
Drill socket
MT-3(2358035000)
MT-2(2358034003)
★(2333081004)
Drill chuck arbor
1(2408112007)
★(2323098000)
2(2408113005)
★(2323099008)
1748103007
φ40 U-drill holder
Drill holder
Tap holder
Collet chuck
Collet chuck
U-drill socket
φ32(2358036008)
φ25(2358037006)
φ20(2358038004)
★(2328092016)
Drill chuck
arbor
Drill sleeve
MT-2 × MT-3
MT-1 × MT-2
Drill chuck
Center drill
Straight
drill
Taper shank
drill
Center
drill
Straight
drill
Tap
U-drill
★marks for 2-hole holder(for φ25 min.)
Floor Space Drawing(Equipped with ΣGH150)
R5
420
40
1,050
1,650
2,070
R435
1,250
(1,310)
300
1,480
2,060
Unit
(mm)
15
Stroke-Related Drawing
480
480
25
380
335
4
42
N-08
(KITAGAWA)
25
Ø40
85
100
25
335
42
155
N-08
(KITAGAWA)
42
100
250st.
175st.
26
7
30
85
175st.
42
165
90
250st.
123
145
380
150
50
50
25
Unit
(mm)
Turret Interference
30
15
5
All turret holders are common to those used for [X-150PLUS].
10
Ø2
15
0
Ø2
10
33
5
30
25
17
5st
35
20
Ø210
Ø4
0
□2
5
30
170
40
Ø210
25
Ø2
10
167
Ø
0
21
Unit
(mm)
16
Tooling system
6131803200
Clamp block 20(A)
O.D./Face/
Grooving tool□20
Tap
2758210013
2-hole boring holderφ25
Φ25
Assy 1758203002
Drill
sleeve
MT−1*MT−2
U-drill
Maxφ25
Tap
holder
Round hole bush
φ20(2333075006)
φ16(2333076004)
φ12(2333077002)
φ10(2333078000)
φ8(2333080006)
Blank(2333079008)
Drill
chuck
Center
straight
drill
6131801200
Blanking cap
6131804300
Clamp block 16
6131803900
Cap retainer
12-station turret
Power tools type
6131805100
φ25-boring holder12
Drill chuck arbor
JT1−φ25
JT2−φ25
Drill socket
MT−2
Round hole bush
φ20(2333075006)
Taper
drill
2758208058
U-drill holder
Assy 1758202004
Optional with tailstock
Boring bar
Maxφ20
Center
straight
drill
Boring bar
Maxφ25
2758016006
O.D.nozzle
Drill socket
MT−2
Taper
drill
8-station turret
2758201012
φ25-boring holder
Assy 1758200008
Drill chuck arbor
JT1−φ25
JT2−φ25
Drill
chuck
Center
straight
drill
6131804200
I.D.holder 12
O.D.(normal) / Grooving
(normal) tool□16
Round hole bush
φ20(2333075006)
φ16(2333076004)
φ12(2333077002)
φ10(2333078000)
φ8(2333080006)
Blank(2333079008)
Boring bar
Maxφ25
6131803300
Clamp block 20(B)
3128801400
I.D.holder
Tap
holder
Tap
O.D.(reverse)/face/
Grooving(reverse)
tool □20
2758021022
Clamp block C
φ16(5208035005)
φ12(5208036003)
φ10(5208037001)
φ8(5208038009)
φ6(5208039007)
Blank(5208040005)
U-drill
Maxφ25
Drill
sleeve
MT−1*MT−2
Round hole bush
φ20(2333075006)
6131805200
U-drill holder12
Optional with power tools
2758211011
2-hole boring holder φ20
Assy 1758205007
Short drill
endmill
Max10
Tap
M4∼M6
AR20−D
6131800200
Side milling unit
6131800100
Face milling unit
Floor Space Drawing
80
(470)
1,050
1,400
1,730
380
25
R4
Standard
300
1,360
(445)
1,360
(1,450)
(1,805)
Equipped with ΣC60
150
80
R4
(470)
(800)
1,050
1,880
1,730
1,305(conveyor height)
380
25
1,360
(1,450)
300
1,360
(445)
(1,805)
1,360
(795)
(2,155)
Unit
(mm)
17
Stroke-Related Drawing
Turret Interference
482
8-station turret
243
30
65
φ1
201
152
5
Oridinary
collet
Tail stock
125
5
φ
21
Distance between
centers : 180
0
φ
21
0
40
φ25
φ165
Distance between
centers : 130
47
30
65
φ1
38
171
85st.
Tailstock spindle
stroke
220st.
Tailstock slide stroke
573
30
stock
0
21
φ
φ400
5
80
φ1
φ1
6
φ165
0
φ2
1
Tail
5
stock
64
405
13
φ
20
275
k
16
φ
38
5
□20
243
5
20
5
10
φ2
φ165
152
Oridinary
collet
MT−3
38
0
201
280st
Z-axis stroke
MT−3
38
45
□
φ
21
199
120
275
100
120s
t
100s
t.
with
tailsto
c
20
φ210
φ56
30
125
120st
145
5
16
φ
100st.
X-axis stroke 30
Tail stock
φ210
5
16
20
□20
φ1
6
20
φ4
φ210
145
φ
21
0
16
φ
482
φ210
25 3
0
56
φ
12-station turret
B−208
(KITAGAWA)
90t
.
with s
tailsto
ck
φ210
Tail
MT−3
N−06
(KITAGAWA)
130
21
φ
dard φ
25
φ1
6
Stan
5
16
φ
0
φ2
1
0
φ210
33 2
0
φ165
□20
120st
φ1
65
80
φ1
5
280st
Z-axis stroke
φ56
120
0
21
φ
dard
38
199
φ210
Stan
φ400
13
250
40
Distance between
centers : 134
120s
t.
90
φ25
φ165
64
90st.
X-axis stroke 30
Tail stock
φ1
6
0
0
30
125
5
21
φ
φ
21
Distance between
centers : 200
130
130
405
φ210
5
6
φ1
N−06
(KITAGAWA)
56
φ
47
φ1
6
φ165
0
B−208
(KITAGAWA)
171
0
φ21
10
φ2
φ2
1
5
85st.
Tailstock spindle
stroke
573
482
Power tool type(12-station)
359
50
5
5
□20
197
Oridinary
collet
φ165
5
φ16
56
φ
φ165
120st
1
45
X-axis stroke
Tail stock
φ56
152
M6
275
20
280st
Z-axis stroke
30
38
41
74
100st
M
100
120s
t
with
tail
100s stock
t.
φ10
0
AX4
φ25
φ165
36.8
45
□
20
20
30
13
36
φ10
275
145
125
5
110
145
5
16
φ1
6
□20
φ4
4
220st.
Tailstock slide stroke
φ32
φ25
φ165
45
45
N−06
(KITAGAWA)
φ165
φ165
φ165
47
171
85st.
220st.
Tailstock spindle
Tailstock slide stroke
stroke 573
Unit
(mm)
18
Tooling system
O.D./Face/Grooving tool□25
Round hole bush
φ32(2358029003)
φ25(2358030001)
φ20(2358031009)
★(2333075006)
φ16(2358032007)
★(2333077002)
φ10(2408104004)
★(2333078000)
φ8(2408115000)
★(2333080006)
Blank(2408107007)
★(2333079008)
Boring tool
Straight
shank drill
Center
dril
Straight
drill
Taper shank
drill
Center
dril
Straight
drill
Tap
U-drill
Drill
chuck
Drill chuck arbor
1(2408112007)
★(2323098000)
2(2408113005)
★(2323099008)
Drill
chuck
arbor
Drill sleeve
MT-2 × MT-3
MT-1 × MT-2
O.D./Face/Grooving tool□25
2748018005
Clamp block
1748002001
Clamp block
O.D./Face/Grooving tool□25
Boring tool
Straight shank
1768202002
Turning holder
Straight
drill
Center
dril
8-station turret
1768201004
φ40 boring holder
Taper shank
drill
Center
dril
Drill socket
MT-3(2358035000)
MT-2(2358034003)
★(2333081004)
Straight
drill
Tap
1768203000
φ25 2-hole holder
Collet chuck
Drill holder
Collet chuck
Tap holder
U-drill socket
φ32(2358036008)
φ25(2358037006)
φ20(2358038004)
★(2328092016)
Drill
chuck
U-drill
12-station turret
(Option)
Straight drill
Endmill
Rigid tapping
2168404008
O.D. holder
Round hole bush
φ25(2348049004)
φ20(2348050002)
★(2333075006)
φ16(2348051000)
★(2333076004)
φ12(2348052008)
★(2333077002)
φ10(2348053006)
★(2333078000)
φ8(2408710016)
★(2333080006)
Blank(2408706014)
★(2333079008)
Bar stopper(2408705008)
Drill
chuck
arbor
Drill sleeve
MT-2 × MT-3
MT-1 × MT-2
2168409007
Turning holder L
2168402002
φ32 boring holder L
Drill chuck arbor
1(2408707004)
★(2323098000)
2(2408708002)
★(2323099008)
2 1/2(2408709000)
2168406011
φ25.2-hole holder L
Drill socket
MT-2(234805004)
★(2333081004)
Collet
chuck
Drill
holder
12-station turret
Power tools type
Collet
chuck
Tap
holder
U-drill socket
φ25(2348055001)
φ20(2348056009)
Collet
chuck
AR20-D
2348047016
Holder Cap
2168411003
U-drill holder L
Face miling unit
1168401006
1168403002
side miling unit
★marks for 2-hole holder(for φ25 min.)
1748103007
φ40 U-drill holder
★marks for 2-hole holder(for φ25 min.)
Floor Space Drawing(Equipped with ΣGH150)
R6
1,050
1,350
1,695
2,399
200
50
2,638
2,131
1,610
30
365
1,560
1,669
Unit
(mm)
19
Stroke-Related Drawing
8-station turret
12-station turret
Power Tool
645
545
645
80
645
90
80
20
20
15
98
390
47
400st.
93
7
2Acollet
φ75
MT-4
120
φ75
190st
150
MT-4
30
30
30
2Acollet
φ75
190st
170
8-inch
25
45
98
390
7
190st.
47
152
400st.
55
138
185
7
210
400st.
350
47
150
4
133
8インチ
10-inch
8-inch
47
(108)
47
100st.
Tailstock spindle stroke
152
240st.
Tailstock slide stroke
φ51
4
(108)
47
152
80
20
45
φ75
2Acollet
MT-4
8-inch
240st.
Tailstock slide stroke
111
221
40
φ75
φ40
190st
MT-4
10-inch
59
98
5
2Acollet
φ75
190st
φ40
25
100st.
Tailstock spindle stroke
173
20
390
47
390
152
100
98
φ32
47
8-inch
80
(40)
185
400st
4
350
47
100
20
21
400st
645
394
15
210
150
90
80
(108)
100st.
240
Tailstock spindle stroke Tailstock slide stroke
545
545
645
152
(108)
φ20
59
240st.
Tailstock slide stroke
190st.
165
100st.
Tailstock spindle stroke
173
8-inch
100st.
Tailstock spindle stroke
47
240st.
Tailstock slide stroke
152
100st.
240
Tailstock spindle stroke Tailstock slide stroke
(108)
(108)
Unit
(mm)
Turret Interference
Distance between
centers : 280
0st
390
φ2
1
0
190
st
40
φ155
80
60
φ210
30
0
φ59
φ210
φ5
φ210
φ210
54
φ2
φ190
φ190
φ210
1
φ6
30
25
0
φ21
0
φ21
40
Exclu
25
10-inch
e
sive us
□2
5
φ4
0
55
φ1
40
35
20
0
7
φ1
φ2
1
30
19
φ210
40
0
φ3
2
30
φ25
390
210
35
□25
4
φ25
0
62
φ485
0
15
φ165
φ2
1
Power Tool
0
12-station turret
φ40
8-station turret
1
φ2
φ165
0※
x.6
ma
φ210
Distance between
centers : 230
5
φ2
420
Distance between
centers : 300
5
0
0
※Max.40 when fitted with a loader.
Unit
(mm)
20
Machine Specifications
Item
Unit
Max. turning diameter
mm
Max. turning length mm
Max. bar diameter
mm
Chuck size
inch
Spindle nose
JIS
Spindle Bearing I.D. mm
−1
Spindle speed
min
Type
Tool shank
mm
Boring holder I.D.
mm
Max. stroke
mm
Rapid traverse rate m/min
Spindle motor
kW
Feed motor
kW
Coolant motor
kW
Hydraulic motor
kW
Spindle center height
mm
L×W×H
mm
Machine weight
kg
Total electric capacity
KVA
Size
Motors
Tool post
Spindle Capacity
φ180
190
Solid(φ26)
6
A 2‐5
φ75
Max.4,500
8-station turret
□20
φ25
X : 120 Z : 230
X : 12 Z : 18
AC7.5/5.5
X : AC 0.75 Z : AC 1.2
AC 0.25
AC 0.75
1,050
1,150×1,360×1,730
1,900
15
φ290
204
Solid(φ26、φ35、φ42)
8
φ170 Flat
φ100
Max.3,500
8-station turret
□25
φ40
X : 175 Z : 250
X : 18 Z : 24
AC11/7.5
X : AC1.2 Z : AC1.8
AC 0.25
AC 0.75
1,050
1,250×1,480×1,650
2,800
20
(
Standard Accessories
□Boring holder
□Clamp block
□Collet flange
□Coolant block
□Hydraulic power chuck
□Hydraulic chucking cylinder(Solid)
□Hydraulic unit
□Thread cutting unit(Including constant surface speed control)
1
□Coolant unit
□Service tool kit
□TAKAMAZ Instruction manual
): Option
Optional Accessories
2 sets
8 sets
1 set
(Option)
(Option)
1
1
(Option)
set(130 lit.)
1
1
□Tool holders □Tail stock(MT-3)
(Option)
□Collet chucks
8 sets(For reverse cutting tools) □Hydraulic chucks by chuck manufacturers
1 set(8”)
□Clamp holder(Vibration-suppressing alloy)
set
□Chuck clamp detector
set
□Hollow chucking cylinder
1 set
□TAKAMAZ loader system
1式(140 lit.)
□Bar feeder system
set
□Unloader
set
□Work set detector □Spindle indexing device(Electrical) □Power tools
□Rear chip conveyor
(Floor type/Spiral type)
□Front air blower
□Rear air blower
□Rear coolant unit
□Signal light(1-color/2-color/3-color)
□Automatic fire extinguisher
□Automatic power shut-off device
□Automatic door system(Auto door/Shutter)
□Special color
□Others
○
ー
○
○
○
○
○
○
○
○
○
○
ー
○
○
○
○
○
○
○
○
○
○※
※ For more information on attachments,consult our sales representative.
21
Machine Specifications
Spindle
Capacity
Item
Unit
Max. turning diameter
Max. turning length
Max. bar diameter
Chuck size
Spindle nose
Spindle Bearing I.D.
Through-hole on spindle
Spindle speed
Standard
(Power tools type)8-station turret 12-station turret(Power tools type)
mm
φ320
φ240
φ180
φ280
mm
300
240
180
370
mm Solid(φ26、φ35) Solid(φ42) Solid(φ26、φ35)
Solid φ42、
φ51(φ65)
Solid φ42、
φ51
inch
6
(8)
6
8(10)
8
JIS
A 2‐5
A 2‐6
A 2‐6(A 2‐8)
mm
φ75
(φ85)
φ100(φ120)
φ100
φ75
mm
φ46
(φ52)
φ61(φ80)
φ61
φ46
−1
min
Max.4,500(6,000) (Max.3,500) Max.4,500(6,000) Max.3,500(5,000)
(4,000) Max.3,500(5,000)
Cs
ー
C-axis(Mechanical)
ー
18,000
ー
ー
18,000
Type
12-station turret
8-station turret(12-station) 8-station turret 12-station turret 8-station turret
mm 8-station turret:□20、12-station turret:□20(□16)※
Tool shank
□25
mm
Boring holder I.D.
φ40
φ32
φ25
mm
Max. stroke
X:120(tailstock:90)Z:280 X:120(tailstock:100)Z:280
X : 190 Z : 400
Rapid traverse rate m/min
X : 18 Z : 24
X:12 Z:18
Tool storage capacity
ー
6
ー
12
−1
Max. rotaring speed min
ー
Max.4,000
ー
Max.4,000
mm
Max. capacity
ー
ー
φ10 M4∼M6
φ10 ∼M16
−1
AC11/7.5:φ100 spindle 3,500min−1
AC7.5/5.5:φ75 spindle 4,500min
AC11/7.5:φ100 spindle 3,500min
−1
kW
Spindle motor
AC11/7.5:φ75 spindle 6,000min−1 (AC15/11:φ100 spindle 5,000min )
−1 (AC15/11:φ100 spindle 5,000min )
−1
(AC15/11:φ120 spindle 4,000min )
AC7.5/5.5:φ85 spindle 3,500min
kW
Feed motor
X : AC1.2 Z : AC1.8
X : AC0.75 Z : AC1.2
kW
Coolant motor
AC 0.25
AC 0.25
kW
Hydraulic motor
AC 0.75、
(1.5with tailstock)
AC 0.75
kW
Power tools motor
ー
AC 2.2(4,000min−1)
ー
AC 5.5/3.7/2.2
mm
Spindle center height
1,050
1,050
mm
L×W×H
1,690×1,535×1,700
1,360×1,360×1,730 1,480×1,360×1,730
1,600×1,535×1,700
kg
Machine weight
2,100
2,300
3,400
3,200
KVA
Total electric capacity
15(Depends on spec) 18(Depends on spec) 21(Depends on spec) 24(Depends on spec)
Controller Specifications
FANUC Oi-TD
deg/min
Power tools Tool post
Spindle indexing
−1
Size
Motors
−1
※For the 12 station turret, the□20 square shank toolholder is mounted on the opposite direction while the □16 (option) square shank toolholder is mounted positive.
Standard Accessories
Optional Accessories
2 sets
□Boring holder
8 sets
□Clamp block
1set
(Option)
□Collet flange
(Option)
8sets
□Coolant block
(Option)
1 set
□Hydraulic power chuck
1 set
□Hydraulic chucking cylinder(Solid)
1 set
□Hydraulic unit
(Option)
1 set
□Thread cutting unit(Including constant surface speed control)
1 set
(Option:Cs)
□Spindle Cs-axis indexer
1 set
(Option)
□Power tools drive unit
1 set(125 lit.) 1 set(120 lit.)
□Coolant unit
1 set
□Service tool kit
1 set
□TAKAMAZ Instruction manual
□Tool holders □Tail stock(MT-3)
□Collet chucks
□Hydraulic chucks by chuck manufacturers
□Clamp holder(Vibration-suppressing alloy)
□Chuck clamp detector
□Hollow chucking cylinder
□TAKAMAZ loader system
□Bar feeder system
□Unloader
□Work set detector □Spindle indexing device(Electrical) □Power tools
□Rear chip conveyor
(Floor type/Spiral type)
□Front air blower
□Rear air blower
□Rear coolant unit
□Signal light(1-color/2-color/3-color)
□Automatic fire extinguisher
□Automatic power shut-off device
□Automatic door system(Auto door/Shutter)
□Special color
□Others
Optional Machine Specifications
Tailstock
Item
Taper size
Quill O.D.
Quill stroke
Tailstock stroke
Max. thrust
Unit
mm
mm
mm
kN
MT-3
φ56
85
220
3.5
MT-4
φ75
100
240
4(2MPa)
(
): Option
○
○
○
○
○
○
○
○
○
○
○
○
○※1
○
○
○
○
○
○
○
○
○
○※2
※1 Different Power Tools are special accessories only for Power Tools specification.
※2 For more information on attachments,consult our sales representative.
22
Controller Specifications
Item
Controlled axes
Simultaneously controllable axes
Least input increment
Least command increment
Auxiliary function
Spindle function
Tool function
Tape code
Cutting feedrate
Command system
Linear interpolation
Circular interpolation
Cutting feedrate override
Rapid traverse override
Program number
Backlash compensation
Program memory capacity
Tool offsets
Registered programs
Tool geometry/Wear offset
Canned cycle
Radius designation on arc
Tool offset measurement input
Background editing
Direct drawing dimension programming
Custom macro
Additional custom macro common variables
Pattern data input
Nose R compensation
Inch/Metric conversion
Programmable data input
Run hour/Parts count display
Extended part program editing
Multiple repetitive cycle
Multiple repetitive cycle Ⅱ
Canned drilling cycle
Constant surface speed control
Continuous thread cutting
Variable lead thread cutting
Thread cutting retract
Clock function
Help function
Alarm history display
Self-diagnosis function
Sub-program call
Decimal point input
2nd reference point return
Work coordinate system setting
Stored stroke check 1
Stored stroke check 2,3
Input/Output interface
Alarm message
Graphic display
Conversational programming with graphic function
Abnormal load detection
Manual handle trace
Automatic data backup
Automatic screen deletion function
Rigid tapping
Polar coordinate interpolation
Cylindrical interpolation
FANUC set of manuals
TAKAMAZ option functions
TAKAMAZ maintenance functions
Tool life management
Multiple M codes in one block
Spindle orientation
Dynamic graphic display
Manual guide 0i
FANUC instruction manual
Helical interpolation
RS232C
Standard
3axes(X、Z、C)
Simultaneous 3 axes
0.001mm(X in diameter)
X : 0.0005mm Z : 0.001mm
M-code 3 digit
S-code 4 digit
T-code 4 digit
EIA(RS232C)/ISO(840) automatic recognition
1∼5,000mm/min
Incremental/Absolute
G01
G02、 G03
0∼150%
F0、100%
4 digit
0∼9999μm
512kbyte(1,280m)
64 sets
400 pcs.
Standard
G90、 G92、 G94
Standard
Standard
Standard
Standard
Standard
#100∼#199、 #500∼#999
Standard
G40、G41、G42
G20/G21
G10
Standard
Standard
G70∼G76
Pocket-shaped
Standard
G96、G97
(Option)
G32
(Option)
G34
(Option)
Standard
(Option)
Standard
Standard
50 pcs.
Standard
Up to 10 loops
Standard
G30
G50、G54∼G59
Standard
Standard
RS232C,Memory card,Easer net
Standard (Smart Alarm Diagnostic)
Standard
Standard
Standard
Standard
Max. 3
Standard
For Power Tools only
ー
Standard
ー
Standard
ー
CD-ROM
Work/Tool counter,Tool load monitor,Others
Standard
(Option)
(Max. 3:Option)
(Option)
(Option)
(Option)
(Bound:Option)
ー
ー
2axes(X, Z)
Simultaneous 2 axes
(Option)
(Option)
(Option)
(Option)
Power tools type
TAKAMAZ&FANUC 0i-TD
Standard
Power tools type
2axes(X、Z)
Simultaneous 2 axes
3axes(X、Z、C)
Simultaneous 3 axes
G96、G97
G32
G34
Standard
USB Flash Memory,Memory card,Easer net
ー
ー
ー
For Power Tools only
Standard
Standard
(Option)
(Option)
13.01.3B(O)
Download